Straw feed processing center for aquaculture and processing method

By using special auxiliary material cutting structure and sprinkler components in the fish feed processing center, the problem of uneven mixing of seasoning auxiliary materials in the fish feed is solved, the uniformity of the finished feed products and the effective attraction of fish are achieved, and the phenomenon of picky food is avoided .

CN119279245APending Publication Date: 2025-01-10XINJIANG ZONGHAIJIAHUI FEED PROCESSING CO LTD
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Patent Information

Application Number
CN202411523955.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The seasoning auxiliary ingredients in fish feed are prone to cluster, resulting in uneven mixing, resulting in uneven content of pellet feed, which cannot effectively attract fish to eat, which may lead to picky eating and malnutrition.

Method used

A straw feed processing center for aquaculture was designed, using a special auxiliary material cutting structure and sprinkler assembly. Through the coordination of reciprocating screws and rotary drums, seasoning auxiliary materials are evenly sprinkled to avoid clumping and ensure feed. Uniformity of finished products.

Benefits of technology

Through this method, the uniformity of feed particles is ensured, the agglomeration of seasoning auxiliary materials is avoided, the edible attractiveness of fish is improved, and malnutrition is prevented.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a straw feed processing center for aquaculture and a processing method.The straw feed processing center comprises a smashing mechanism, a conditioning and mixing mechanism and a granulator, the smashing mechanism is connected with the conditioning and mixing mechanism through a conveying line, the granulator is connected with the conditioning and mixing mechanism through a conveying line, and the smashing mechanism comprises a machine body; a special auxiliary material discharging structure is arranged for discharging seasoning auxiliary materials instead of adding the seasoning auxiliary materials and main materials into a machine at the same time to be mixed, during tempering, under the action of a reciprocating screw rod, a material scattering assembly carrying the seasoning auxiliary materials can reciprocate, meanwhile, a rotary drum and a discharging auger plate rotate, the seasoning auxiliary materials are put downwards, and the seasoning auxiliary materials are fed into the machine at the same time; and a third gear rotates under the action of an outer gear ring, so that the blades rotate to scatter the falling seasoning auxiliary materials, the seasoning auxiliary materials are uniformly scattered, the material scattering area is larger, the caking phenomenon of the seasoning auxiliary materials is avoided, and the uniform content of the final pellet feed is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of fish feed processing, in particular to a straw feed processing center and a processing method for aquaculture. Background Art

[0002] Straw feed mainly refers to fiber feed made from crushed sweet sorghum, corn, reed, cotton and other straws. It is the main feed for ruminants. Currently, fish feed is mostly made of grain powder, such as bean cake and bran. At present, adding straw powder to the main ingredients can greatly reduce feed costs. Unlike ruminants, fish ponds will have water plants and silt and other substances. If the feed is not attractive enough to fish, fish will eat water plants and silt and other substances. Therefore, some auxiliary materials such as bone meal, salt, licorice, etc. are added during the production of fish feed to attract fish to eat and avoid malnutrition caused by fish picky eating. For example, the Chinese invention patent with authorization announcement number CN103892113A discloses a compound straw fish feed formula and a preparation method thereof, which discloses a preparation method. The raw materials for preparing the active ingredient include rice straw powder, 50-80 parts of red potato vine powder, 15-25 parts of corn flour, 10-15 parts of bean cake, 10-15 parts of bran, 10-15 parts of bone meal, 5-8 parts of tangerine peel, 5-8 parts of mulberry leaves, 5-8 parts of licorice, 2-5 parts of yeast powder, and 0.5-1 parts of salt. This straw-based fish feed is generally made by a feed pellet machine to make a pelletized feed that is easy for fish to eat in water, but has the following defects during processing:

[0003] Before pelleting, the raw materials need to be mixed and tempered, mainly by heating to mature the raw materials. Since fish feed contains a small amount of conditioning auxiliary materials, these auxiliary materials are easy to clump during conditioning and mixing, and are difficult to break up, resulting in uneven distribution, which ultimately causes uneven content in pellet feed. Some pellet feeds do not contain conditioning auxiliary materials, which cannot attract fish to eat, and easily lead to fish picky eating.

[0004] To this end, we propose a straw feed processing center and a processing method for aquaculture to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a straw feed processing center and a processing method for aquaculture to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a straw feed processing center for aquaculture, comprising a crushing mechanism, a conditioning and mixing mechanism and a granulator, wherein the crushing mechanism is connected to the conditioning and mixing mechanism through a conveyor line, and the granulator is connected to the conditioning and mixing mechanism through a conveyor line, wherein the crushing mechanism comprises a machine body, wherein a machine cavity is provided on the top surface of the machine body, wherein a partition is fixedly connected in the machine cavity, wherein the bottom of the partition is in an arc shape, wherein a main shaft is horizontally rotatably connected at a position above the partition in the machine cavity, wherein a plurality of brackets are evenly fixedly connected around the main shaft, wherein a cutting knife is fixedly connected to the end of each bracket, and wherein two crushing rollers are horizontally rotatably connected at a position below the partition in the machine cavity;

[0007] The quenching and tempering mixing mechanism comprises a U-shaped frame, the inner side of the U-shaped frame is fixedly connected to a modulation bin, the bottom surface of the modulation bin is in an arc shape, and two auxiliary material unloading structures are arranged on the top surface of the modulation bin;

[0008] The auxiliary material unloading structure includes a strip plate, which is fixedly embedded in the top surface of the modulation bin, and a plurality of through openings are evenly arranged on the strip plate, and a spreading component is horizontally slidably arranged in each of the through openings, and the spreading component includes a spreading block, a power slide groove is arranged on one side of the through opening, and a guide slide groove is arranged on the other side of the through opening, one side of the spreading block is fixedly connected to a power slider, and the other side of the spreading block is fixedly connected to a guide slider, the power slider is horizontally slidably connected in the power slide groove, the guide slider is horizontally slidably connected in the guide slide groove, one side of the strip plate is horizontally rotatably connected to a driving long rod, the driving long rod passes through the power slide groove, and the driving long rod is located in an internal position of each power slide groove and is fixedly sleeved with a reciprocating screw, a threaded sleeve is fixedly connected to the power slider, and the reciprocating screw is threadedly connected to the threaded sleeve.

[0009] Preferably, the bottom of the spreading block is rotatably sleeved on a rotating drum, the bottom surface of the rotating drum is fixedly connected to and connected to a conical material port, a threaded port is opened on the top of the spreading block, a silo is provided on the top surface of the spreading block, an external threaded portion is fixedly connected to the outer side of the bottom end of the silo, the external threaded portion is threadedly connected to the threaded port, and the silo is connected to the rotating drum.

[0010] Preferably, the inner side of the rotating drum is fixedly connected to the unloading auger plate, the side wall of the guide slide groove is fixedly connected to the rack, the side wall of the guide slider is provided with a side opening, the side opening is slidably sleeved on the rack, the guide slider is rotatably connected to the second gear, the side wall of the second gear is located in the side opening, the second gear is meshed and connected to the rack, an annular groove is provided inside the spreading block, the outer side of the rotating drum is located in the annular groove and fixedly sleeved on an outer gear ring, and the second gear is meshed and connected to the outer gear ring.

[0011] Preferably, one end of the spreading block is vertically rotatable and sleeved on the top of the vertical shaft, the bottom end of the vertical shaft is fixedly connected to a paddle, the paddle is located below the conical material port, the vertical shaft is located inside the spreading block and fixedly sleeved on the third gear, and the third gear is meshed and connected to the outer gear ring.

[0012] Preferably, the interior of the modulation bin is horizontally and rotatably connected to a stirring shaft, a plurality of support rods are evenly fixedly connected to the circumference of the stirring shaft, the ends of the plurality of support rods are fixedly connected to a total of two screw belts, and the rotation directions of the two screw belts are opposite. The tempering and mixing mechanism also includes a machine plate, two support plates are vertically fixedly connected to both sides of one end of the machine plate, two rotating columns are fixedly connected to both sides of the end of the U-shaped frame, and the support plates are rotatably connected to the rotating columns.

[0013] Preferably, a steam supply device is fixedly connected to the top surface of the machine plate, and a plurality of steam sub-pipes are horizontally fixedly sleeved on one side of the modulation chamber and the U-shaped frame, the steam sub-pipes are connected to the interior of the modulation chamber, the ends of the plurality of steam sub-pipes are fixedly connected to and connected to a steam main pipe, the end of the steam main pipe is fixedly connected to and connected to the steam supply device with a steam hose, an electric heater is also fixedly connected to the top surface of the machine plate, an electric heating pipe is fixedly connected to the inside of the side wall of the modulation chamber, and the electric heater is electrically connected to the electric heating pipe.

[0014] Preferably, one end of the modulation bin is fixedly connected to the inlet and outlet, and the other end of the modulation bin is fixedly connected to the second L-shaped bracket, the second L-shaped bracket is fixedly connected to the second servo reduction motor, the shaft end of the second servo reduction motor is fixedly connected to the end of the stirring shaft, the top surface of the modulation bin corresponds to the two auxiliary material unloading structure positions and is horizontally rotatably sleeved on two driving shafts, the end of the driving shaft is fixedly connected to the end of the driving long rod in the auxiliary material unloading structure, the two drive shaft ends are fixedly sleeved on two second driven pulleys, the shaft end of the second servo reduction motor is fixedly sleeved on the second driving pulley, the modulation bin is rotatably connected to two idler pulleys close to one end of the second servo reduction motor, the second driving pulley and the two second driven pulleys are sleeved on the second synchronous belt, and the idler pulley rolls in contact with the outside of the second synchronous belt.

[0015] Preferably, a bottom slide groove is provided on the bottom surface of the U-shaped frame at a position away from the rotating column, a bottom slide block is horizontally slidably connected in the bottom slide groove, a first hinge seat is fixedly connected to the top surface of the machine plate, the first hinge seat is rotatably connected to the first hinge block, a second hinge seat is fixedly connected to the bottom surface of the bottom slide block, a second hinge block is fixedly connected to the bottom surface of the second hinge seat, a pneumatic push rod is fixedly connected between the first hinge block and the second hinge block, a guide rod is horizontally fixedly connected in the bottom slide groove, a guide hole is horizontally provided on the bottom slide block, and the guide hole is horizontally slidably sleeved with the guide rod.

[0016] Preferably, each of the crushing rollers is evenly fixed with a plurality of shredding ring knives, the shredding ring knives on the two crushing rollers are staggered, a plurality of sieve holes are provided at the bottom of the partition, a discharge port is provided at the bottom of the machine body, the discharge port is connected to the machine cavity, the side wall of the machine body is fixedly connected to a first L-shaped bracket, the first L-shaped bracket is fixedly connected to a first servo reduction motor, the rotating shaft end of the first servo reduction motor is fixedly connected to the end of the main shaft, the side wall of the machine body is rotatably connected to two output shafts corresponding to the positions of the two crushing rollers, the two output shaft ends are fixedly connected to the rotating shaft ends of the two crushing rollers, two first gears are fixedly connected to the two output shafts, the two first gears are meshed with each other, the rotating shaft end of the first servo reduction motor is fixedly connected to a first driving pulley, one of the output shafts is fixedly connected to a first driven pulley, the first driving pulley and the first driven pulley are connected to a first synchronous belt, and the top surface of the machine body is fixedly connected to the discharge port.

[0017] The present invention also provides a processing method for a straw feed processing center for aquaculture, comprising the following steps:

[0018] Step 1: Add the straw that has been cut by the guillotine into the machine cavity of the crushing mechanism. After being cut by the cutting knife, it forms a short rod pattern, and then it is shredded by two crushing rollers to form straw powder;

[0019] Step 2: The straw powder obtained in step 1 enters the conditioning and mixing mechanism through the conveyor line, and the grain powder is also added to the conditioning and mixing mechanism. The mixture of bone meal and seasoning is loaded into the silo, and then the second servo reduction motor is started to drive the two screw belts to rotate to mix the materials, and the electric heater is started to heat them. At the same time, the spreading component in the auxiliary material feeding structure reciprocates to evenly spread the mixture of bone meal and seasoning and mix it with the materials;

[0020] Step 3: After the initial mixing for - minutes, start the steam supply equipment to pass steam into the modulation bin for - minutes to complete the aging and conditioning to obtain the aging material;

[0021] Step 4: The pneumatic push rod is started to lift one end of the mixing bin, so that the matured material is discharged from the inlet and outlet, and enters the conveyor line and is transported to the pelletizer. After being pressed and cut, the finished feed pellets are obtained.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention is provided with a special auxiliary material feeding structure for the feeding work of the seasoning auxiliary material, instead of adding the seasoning auxiliary material and the main material into the machine for mixing at the same time. During the conditioning, under the action of the reciprocating screw, the spreading component carrying the seasoning auxiliary material will reciprocate, and at the same time, the rotating drum and the feeding auger plate will rotate to drop the seasoning auxiliary material downward, and the third gear will rotate under the action of the outer gear ring, so that the paddle blades rotate to break up the fallen seasoning auxiliary material, so that the seasoning auxiliary material is evenly spread, so that the spreading area is larger, the agglomeration of the seasoning auxiliary material is avoided, and the uniform content of the final granular feed is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the main structure of the first, second and third embodiments of the present invention;

[0025] Figure 2 It is a schematic diagram of the structure of the tempering and mixing mechanism in the first, second and third embodiments of the present invention;

[0026] Figure 3 Schematic diagram of the cross-section structure of the tempering and mixing mechanism in the first, second and third embodiments of the present invention

[0027] Figure 4 It is a schematic diagram of the cross-section structure of the auxiliary material feeding structure in the first, second and third embodiments of the present invention;

[0028] Figure 5 It is a schematic diagram of the structure of the crushing mechanism in the first, second and third embodiments of the present invention;

[0029] Figure 6 It is a schematic diagram of the cross-section structure of the crushing mechanism in the first, second and third embodiments of the present invention;

[0030] Figure 7 It is a schematic diagram of the cross-section structure of the material spreading assembly in the first, second and third embodiments of the present invention;

[0031] Figure 8 It is a schematic diagram of the cross-section structure of the spreading block in the first, second and third embodiments of the present invention;

[0032] Fig. 9 For the present invention Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0033] In the figure: 1. crushing mechanism; 2. conditioning and mixing mechanism; 5. granulator; 11. machine body; 12. machine cavity; 13. partition; 14. main shaft; 15. bracket; 16. cutting knife; 17. crushing roller; 18. tearing ring knife; 19. feeding port; 110. first L-shaped bracket; 111. first servo reduction motor; 112. output shaft; 113. first gear; 114. first driving pulley; 115. first driven pulley; 116. first synchronous belt; 117, sieve hole; 118, discharge port; 21, U-shaped frame; 22, mixing chamber; 23, machine plate; 24, stirring shaft; 25, support rod; 26, screw belt; 27, second L-shaped bracket; 28, second servo reduction motor; 29, drive shaft; 210, second driven pulley; 211, second driving pulley; 212, idler pulley; 213, second synchronous belt; 214, steam supply equipment; 215, steam sub-pipe; 216, steam main pipe; 217, steam Steam hose; 218, support plate; 219, rotating column; 220, bottom slide; 221, bottom slider; 222, first hinge seat; 223, first hinge block; 224, second hinge seat; 225, second hinge block; 226, pneumatic push rod; 227, guide rod; 228, guide hole; 229, electric heating pipe; 230, electric heater; 231, inlet and outlet; 3, auxiliary material feeding structure; 31, strip plate; 32, through port; 4, material spreading assembly; 33, power slide; 34 , guide slide; 35, rack; 36, driving long rod; 37, reciprocating screw; 41, spreading block; 42, rotating drum; 43, unloading auger plate; 44, silo; 45, external threaded part; 46, threaded mouth; 47, power slider; 48, threaded sleeve; 49, guide slider; 410, side mouth; 411, second gear; 412, ring groove; 413, external gear ring; 414, vertical shaft; 415, paddle; 416, third gear; 417, tapered mouth. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Embodiment 1:

[0036] See also Figure 1-6The present invention provides a technical solution: a straw feed processing center for aquaculture, comprising a crushing mechanism 1, a conditioning and mixing mechanism 2 and a granulator 5, wherein the crushing mechanism 1 is connected to the conditioning and mixing mechanism 2 through a conveyor line, and the granulator 5 is connected to the conditioning and mixing mechanism 2 through a conveyor line, wherein the crushing mechanism 1 comprises a machine body 11, wherein a machine cavity 12 is provided on the top surface of the machine body 11, wherein a partition 13 is fixedly connected in the machine cavity 12, wherein the bottom of the partition 13 is in an arc shape, wherein a main shaft 14 is horizontally rotatably connected to a position above the partition 13 in the machine cavity 12, wherein a plurality of brackets 15 are evenly fixedly connected to the peripheral side of the main shaft 14, wherein a cutting knife 16 is fixedly connected to the end of each bracket 15, wherein two crushing rollers 17 are horizontally rotatably connected to a position below the partition 13 in the machine cavity 12, wherein the cutting knife 16 is used to cut the straw first, and then the straw is shredded and crushed, so that the crushing effect is better;

[0037] The conditioning and mixing mechanism 2 includes a U-shaped frame 21, the inner side of the U-shaped frame 21 is fixedly connected to a modulation chamber 22, the bottom surface of the modulation chamber 22 is in an arc shape, and two auxiliary material feeding structures 3 are arranged on the top surface of the modulation chamber 22. A special auxiliary material feeding structure 3 is arranged for feeding seasoning auxiliary materials, instead of adding the seasoning auxiliary materials and the main materials into the machine for mixing at the same time;

[0038] The auxiliary material unloading structure 3 includes a strip plate 31, which is fixedly embedded in the top surface of the modulation bin 22. A plurality of through openings 32 are evenly arranged on the strip plate 31. A spreading component 4 is horizontally slidably arranged in each through opening 32. The spreading component 4 includes a spreading block 41. A power slide 33 is arranged on one side of the through opening 32, and a guide slide 34 is arranged on the other side of the through opening 32. A power slider 47 is fixedly connected to one side of the spreading block 41, and a guide slider 49 is fixedly connected to the other side of the spreading block 41. The power slider 47 is horizontally slidably connected to the power slider In the groove 33, the guide slider 49 is horizontally slidably connected in the guide slide groove 34, and one side of the strip plate 31 is horizontally rotated to connect the driving long rod 36. The driving long rod 36 passes through the power slide groove 33. The driving long rod 36 is located in the internal position of each power slide groove 33 and is fixedly sleeved with a reciprocating screw 37. A threaded sleeve 48 is fixed on the power slider 47, and the reciprocating screw 37 is threadedly connected to the threaded sleeve 48. Under the action of the reciprocating screw 37, the spreading component 4 loaded with seasoning auxiliary materials will reciprocate, thereby increasing the spreading area.

[0039] Embodiment 2:

[0040] See also Figure 1-9 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The bottom of the spreading block 41 is rotatably sleeved on the rotating drum 42. The bottom surface of the rotating drum 42 is fixedly connected to and connected to the conical material port 417. A threaded port 46 is provided on the top of the spreading block 41. A silo 44 is provided on the top surface of the spreading block 41. The outer side of the bottom end of the silo 44 is fixedly connected to an external threaded portion 45. The external threaded portion 45 is threadedly connected to the threaded port 46. The silo 44 is connected to the rotating drum 42.

[0041] The unloading auger plate 43 is fixedly connected to the inner side of the rotating drum 42, the side wall of the guide slide groove 34 is fixedly connected to the rack 35, the side wall of the guide slider 49 is provided with a side opening 410, the side opening 410 is slidably sleeved on the rack 35, the guide slider 49 is rotatably connected to the second gear 411, the side wall of the second gear 411 is located in the side opening 410, the second gear 411 is meshed and connected to the rack 35, an annular groove 412 is provided inside the spreading block 41, the outer side of the rotating drum 42 is located in the annular groove 412 and is fixedly sleeved on an outer gear ring 413, and the second gear 411 is meshed and connected to the outer gear ring 413.

[0042] One end of the spreading block 41 rotates vertically and is sleeved on the top of the vertical shaft 414. The bottom end of the vertical shaft 414 is fixedly connected to the paddle 415. The paddle 415 is located below the conical material port 417. The vertical shaft 414 is located inside the spreading block 41 and is fixedly sleeved on the third gear 416. The third gear 416 is meshed and connected to the outer gear ring 413. When the spreading assembly 4 moves back and forth, the second gear 411 rotates under the action of the rack 35, thereby driving the outer gear ring 413 to rotate, and then driving the rotating drum 42 and the unloading auger plate 43 to rotate, and the seasoning auxiliary materials are dropped downward, and the third gear 416 rotates under the action of the outer gear ring 413, so that the paddle 415 rotates to break up the fallen seasoning auxiliary materials, so that the seasoning auxiliary materials are evenly spread, the spreading area is larger, and the agglomeration of the seasoning auxiliary materials is avoided, thereby ensuring the uniform content of the final granular feed.

[0043] The interior of the modulation chamber 22 is horizontally rotated and connected to the stirring shaft 24, and multiple support rods 25 are evenly fixed on the circumference of the stirring shaft 24. The ends of the multiple support rods 25 are fixed to a total of two screw belts 26, and the rotation directions of the two screw belts 26 are opposite. The tempering and mixing mechanism 2 also includes a machine plate 23, and two support plates 218 are vertically fixed on both sides of one end of the machine plate 23. Two rotating columns 219 are fixed on both sides of the end of the U-shaped frame 21, and the support plates 218 are rotatably connected to the rotating columns 219.

[0044] A steam supply device 214 is fixedly connected to the top surface of the machine plate 23, and multiple steam sub-pipes 215 are horizontally fixedly sleeved on the modulation chamber 22 and one side of the U-shaped frame 21. The steam sub-pipes 215 are connected to the inside of the modulation chamber 22. The ends of the multiple steam sub-pipes 215 are fixedly connected to and connected to a steam main pipe 216. The end of the steam main pipe 216 is fixedly connected to the steam supply device 214 and connected to a steam hose 217. An electric heater 230 is also fixedly connected to the top surface of the machine plate 23, and an electric heating pipe 229 is fixedly connected to the inside of the side wall of the modulation chamber 22. The electric heater 230 is electrically connected to the electric heating pipe 229.

[0045] One end of the modulation bin 22 is fixedly connected to the inlet and outlet 231, and the other end of the modulation bin 22 is fixedly connected to the second L-shaped bracket 27. The second L-shaped bracket 27 is fixedly connected to the second servo reduction motor 28. The shaft end of the second servo reduction motor 28 is fixedly connected to the end of the stirring shaft 24. The top surface of the modulation bin 22 is horizontally rotatably sleeved with two driving shafts 29 at the positions corresponding to the two auxiliary material unloading structures 3. The ends of the driving shafts 29 are fixedly connected to the ends of the driving long rods 36 in the auxiliary material unloading structures 3. The ends of the two driving shafts 29 are fixedly sleeved with two second driven pulleys 210. The shaft end of the second servo reduction motor 28 is fixedly sleeved with the second driving pulley 211. The end of the modulation bin 22 close to the second servo reduction motor 28 is rotatably connected to two idler pulleys 212. The second driving pulley 211 and the two second driven pulleys 210 are sleeved with the second synchronous belt 213. The idler pulley 212 rolls in contact with the outside of the second synchronous belt 213 to drive the stirring shaft 24 to rotate and provide power for the two auxiliary material unloading structures 3.

[0046] A bottom slide groove 220 is provided at a position of the bottom surface of the U-shaped frame 21 away from the rotating column 219, and a bottom slide block 221 is horizontally slidably connected in the bottom slide groove 220, the top surface of the machine plate 23 is fixedly connected to the first hinge seat 222, the first hinge seat 222 is rotatably connected to the first hinge block 223, the bottom surface of the bottom slide block 221 is fixedly connected to the second hinge seat 224, the bottom surface of the second hinge seat 224 is fixedly connected to the second hinge block 225, a pneumatic push rod 226 is fixedly connected between the first hinge block 223 and the second hinge block 225, a guide rod 227 is horizontally fixed in the bottom slide groove 220, a guide hole 228 is horizontally provided on the bottom slide block 221, the guide hole 228 is horizontally slidably sleeved on the guide rod 227, the end of the modulation bin 22 can be lifted by the pneumatic push rod 226, and the material can be poured out from the inlet and outlet 231.

[0047] A plurality of shredding ring knives 18 are evenly and fixedly sleeved on each crushing roller 17, and the shredding ring knives 18 on the two crushing rollers 17 are staggered with each other. A plurality of sieve holes 117 are provided at the bottom of the partition 13, and a discharge port 118 is provided at the bottom of the machine body 11, and the discharge port 118 is connected to the machine cavity 12. The side wall of the machine body 11 is fixedly connected to the first L-shaped bracket 110, and the first L-shaped bracket 110 is fixedly connected to the first servo reduction motor 111. The rotating shaft end of the first servo reduction motor 111 is fixedly connected to the end of the main shaft 14. The side wall of the machine body 11 rotates corresponding to the positions of the two crushing rollers 17. Two output shafts 112 are dynamically connected, and the ends of the two output shafts 112 are fixedly connected to the rotating shaft ends of the two crushing rollers 17. Two first gears 113 are fixedly sleeved on the two output shafts 112, and the two first gears 113 are meshed with each other. The rotating shaft end of the first servo reduction motor 111 is fixedly sleeved on the first driving pulley 114, one of the output shafts 112 is fixedly sleeved on the first driven pulley 115, and the first driving pulley 114 and the first driven pulley 115 are sleeved on the first synchronous belt 116, and the top surface of the body 11 is fixedly connected to the unloading port 19.

[0048] Embodiment 3:

[0049] See also Figure 1-9 , which is the third embodiment of the present invention, is based on the above two embodiments, and provides a processing method for a straw feed processing center for aquaculture, comprising the following steps:

[0050] Step 1: Add the straw that has been cut by the guillotine into the machine cavity 12 of the pulverizing mechanism 1, and after being cut by the cutting knife 16, it is formed into a short rod pattern, and then it is shredded by two crushing rollers 17 to form straw powder;

[0051] Step 2: The straw powder obtained in step 1 enters the conditioning and mixing mechanism 2 through the conveyor line into the conditioning and mixing mechanism 2, and the grain powder is also added into the conditioning and mixing mechanism 2. The mixture of bone meal and seasoning is loaded into the hopper 44, and then the second servo reduction motor 28 is started to drive the two screw belts 26 to rotate to mix the materials, and the electric heater 230 is started to heat them. At the same time, the spreading component 4 in the auxiliary material feeding structure 3 moves back and forth to evenly spread the mixture of bone meal and seasoning and mix it with the materials;

[0052] Step 3: After 5-8 minutes of preliminary mixing, start the steam supply device 214 to pass steam into the mixing bin 22 for 4-6 minutes to complete the aging and tempering to obtain the aging material;

[0053] Step 4: The pneumatic push rod 226 is started to lift one end of the mixing bin 22, so that the cooked material is discharged from the inlet and outlet 231 and enters the conveyor line and is conveyed to the pelletizer 5. After being pressed and cut, the finished feed pellets are obtained.

[0054] Embodiment 4:

[0055] See also Figure 1-9, which is the fourth embodiment of the present invention. This embodiment is based on the above three embodiments. When the present invention is used, the straw that has been cut by the guillotine is added into the machine cavity 12 of the crushing mechanism 1. After being cut by the cutting knife 16, it is formed into a short rod style, and then it is torn by two crushing rollers 17 to form straw powder; the straw powder obtained in step 1 enters the modulation bin 22 in the tempering and mixing mechanism 2 through the conveyor line, and at the same time, the grain powder is also added to the tempering and mixing mechanism 2, and the mixture of bone meal and seasoning is loaded into the silo 44, and then the second servo reduction motor 28 is started to drive the two screw belts 26 to rotate to mix the materials, and the electric heater 230 is started for heating, and at the same time, the spreading component 4 in the auxiliary material feeding structure 3 reciprocates to evenly spread the mixture of bone meal and seasoning and mix it with the materials; after preliminary mixing for 5-8 minutes, the steam supply device 214 is started to pass into the modulation bin 22 Steam, lasting 4-6 minutes, completes the maturation and tempering, and obtains the maturation material; the pneumatic push rod 226 is started to lift one end of the modulation bin 22, so that the maturation material is discharged from the inlet and outlet 231, and enters the conveyor line, and is conveyed to the granulator 5, and the finished feed pellets are obtained after being pressed and cut; the present invention is provided with a special auxiliary material discharge structure 3 for the discharge of seasoning auxiliary materials, instead of adding the seasoning auxiliary materials and the main materials into the machine for mixing at the same time. During the tempering, under the action of the reciprocating screw 37, the spreading component 4 carrying the seasoning auxiliary materials will reciprocate, and at the same time, the rotating drum 42 and the unloading auger plate 43 rotate to drop the seasoning auxiliary materials downward, and the third gear 416 rotates under the action of the outer gear ring 413, so that the paddle 415 rotates to break up the fallen seasoning auxiliary materials, so that the seasoning auxiliary materials are evenly scattered, so that the spreading area is larger, the agglomeration of the seasoning auxiliary materials is avoided, and the final pellet feed content is ensured to be uniform.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A straw feed processing center for aquaculture, comprising a crushing mechanism (1), a conditioning and mixing mechanism (2) and a granulator (5), wherein the crushing mechanism (1) and the conditioning and mixing mechanism (2) are connected by a conveying line, and the granulator (5) and the conditioning and mixing mechanism (2) are connected by a conveying line, characterized in that: The crushing mechanism (1) comprises a machine body (11), a machine cavity (12) is provided on the top surface of the machine body (11), a partition (13) is fixedly connected in the machine cavity (12), the bottom of the partition (13) is in an arc shape, a main shaft (14) is horizontally rotatably connected at a position above the partition (13) in the machine cavity (12), a plurality of brackets (15) are evenly fixed on the circumference of the main shaft (14), a cutting knife (16) is fixedly connected to the end of each bracket (15), and two crushing rollers (17) are horizontally rotatably connected at a position below the partition (13) in the machine cavity (12); The tempering and mixing mechanism (2) comprises a U-shaped frame (21), a modulation chamber (22) is fixedly connected to the inner side of the U-shaped frame (21), the bottom surface of the modulation chamber (22) is arc-shaped, and two auxiliary material discharge structures (3) are arranged on the top surface of the modulation chamber (22); The auxiliary material unloading structure (3) includes a strip plate (31), the strip plate (31) is fixedly embedded in the top surface of the modulation bin (22), a plurality of openings (32) are evenly provided on the strip plate (31), a spreading assembly (4) is horizontally slidably provided in each opening (32), the spreading assembly (4) includes a spreading block (41), a power slide groove (33) is provided on one side of the opening (32), a guide slide groove (34) is provided on the other side of the opening (32), a power slider (47) is fixedly connected to one side of the spreading block (41), and a guide slider (47) is fixedly connected to the other side of the spreading block (41). The power slider (47) is horizontally slidably connected to the power slide groove (33), the guide slider (49) is horizontally slidably connected to the guide slide groove (34), one side of the strip plate (31) is horizontally rotated to connect the driving long rod (36), the driving long rod (36) passes through the power slide groove (33), the driving long rod (36) is located in the internal position of each power slide groove (33) and is fixedly sleeved with a reciprocating screw rod (37), the power slider (47) is fixedly connected to the threaded sleeve (48), and the reciprocating screw rod (37) is threadedly connected to the threaded sleeve (48).

2. The straw feed processing center for aquaculture according to claim 1, characterized in that: The bottom of the spreading block (41) is rotatably sleeved on the rotating drum (42), the bottom surface of the rotating drum (42) is fixedly connected to and connected to the conical material port (417), the top of the spreading block (41) is provided with a threaded port (46), the top surface of the spreading block (41) is provided with a silo (44), the outer side of the bottom end of the silo (44) is fixedly connected to an external threaded portion (45), the external threaded portion (45) is threadedly connected to the threaded port (46), and the silo (44) is connected to the rotating drum (42).

3. A straw feed processing center for aquaculture according to claim 2, characterized in that: The inner side of the rotating drum (42) is fixedly connected to the unloading auger plate (43), the side wall of the guide slide groove (34) is fixedly connected to the rack (35), the side wall of the guide slider (49) is provided with a side opening (410), the side opening (410) is slidably connected to the rack (35), the guide slider (49) is rotatably connected to the second gear (411), the side wall of the second gear (411) is located in the side opening (410), the second gear (411) is meshed with the rack (35), an annular groove (412) is provided inside the spreading block (41), the outer side of the rotating drum (42) is located in the annular groove (412) and is fixedly sleeved with an outer gear ring (413), and the second gear (411) is meshed with the outer gear ring (413).

4. The straw feed processing center for aquaculture according to claim 3, characterized in that: One end of the spreading block (41) is vertically rotated and sleeved on the top of the vertical shaft (414), and the bottom end of the vertical shaft (414) is fixedly connected to the paddle (415), and the paddle (415) is located below the conical material port (417). The vertical shaft (414) is located inside the spreading block (41) and is fixedly sleeved on the third gear (416), and the third gear (416) is meshed and connected to the outer gear ring (413).

5. The straw feed processing center for aquaculture according to claim 1, characterized in that: The interior of the modulation chamber (22) is horizontally rotatably connected to a stirring shaft (24); a plurality of support rods (25) are evenly fixed to the circumference of the stirring shaft (24); the ends of the plurality of support rods (25) are fixed to a total of two spiral ribbons (26); the two spiral ribbons (26) rotate in opposite directions; the conditioning and mixing mechanism (2) further comprises a machine plate (23); two support plates (218) are vertically fixed to both sides of one end of the machine plate (23); two rotating columns (219) are fixed to both sides of the end of the U-shaped frame (21); the support plates (218) are rotatably connected to the rotating columns (219).

6. The straw feed processing center for aquaculture according to claim 5, characterized in that: The top surface of the machine plate (23) is fixedly connected to a steam supply device (214); a plurality of steam sub-pipes (215) are fixedly sleeved horizontally on one side of the modulation chamber (22) and the U-shaped frame (21); the steam sub-pipes (215) are connected to the interior of the modulation chamber (22); the ends of the plurality of steam sub-pipes (215) are fixedly connected to and connected to a steam main pipe (216); the end of the steam main pipe (216) is fixedly connected to and connected to the steam supply device (214) by a steam hose (217); the top surface of the machine plate (23) is also fixedly connected to an electric heater (230); an electric heating pipe (229) is fixedly connected to the inside of the side wall of the modulation chamber (22); and the electric heater (230) is electrically connected to the electric heating pipe (229).

7. The straw feed processing center for aquaculture according to claim 5, characterized in that: One end of the modulation bin (22) is fixedly connected to the inlet and outlet (231), and the other end of the modulation bin (22) is fixedly connected to the second L-shaped bracket (27). The second L-shaped bracket (27) is fixedly connected to the second servo reduction motor (28). The end of the rotating shaft of the second servo reduction motor (28) is fixedly connected to the end of the stirring shaft (24). The top surface of the modulation bin (22) is horizontally rotated and sleeved with two driving shafts (29) corresponding to the positions of the two auxiliary material discharge structures (3). The ends of the driving shafts (29) are fixedly connected to the driving long rod (3) in the auxiliary material discharge structure (3). 6) end, the ends of the two driving shafts (29) are fixedly sleeved with two second driven pulleys (210), the rotating shaft end of the second servo reduction motor (28) is fixedly sleeved with a second active pulley (211), the modulation chamber (22) is rotatably connected to two idler pulleys (212) at one end close to the second servo reduction motor (28), the second active pulley (211) and the two second driven pulleys (210) are sleeved with a second synchronous belt (213), and the idler pulley (212) rolls in contact with the outer side of the second synchronous belt (213).

8. The straw feed processing center for aquaculture according to claim 5, characterized in that: A bottom slide groove (220) is provided on the bottom surface of the U-shaped frame (21) at a position away from the rotating column (219); a bottom slider (221) is horizontally slidably connected in the bottom slide groove (220); a top surface of the machine plate (23) is fixedly connected to a first hinge seat (222); the first hinge seat (222) is rotatably connected to a first hinge block (223); a bottom surface of the bottom slider (221) is fixedly connected to a second hinge seat (224); a bottom surface of the second hinge seat (224) is fixedly connected to a second hinge block (225); a pneumatic push rod (226) is fixedly connected between the first hinge block (223) and the second hinge block (225); a guide rod (227) is horizontally fixed in the bottom slide groove (220); a guide hole (228) is horizontally provided on the bottom slider (221); the guide hole (228) is horizontally slidably sleeved on the guide rod (227).

9. The straw feed processing center for aquaculture according to claim 1, characterized in that: A plurality of shredding ring knives (18) are evenly fixedly sleeved on each of the crushing rollers (17), and the shredding ring knives (18) on the two crushing rollers (17) are staggered with each other. A plurality of sieve holes (117) are provided at the bottom of the partition (13), and a discharge port (118) is provided at the bottom of the machine body (11), and the discharge port (118) is connected to the machine cavity (12). The side wall of the machine body (11) is fixedly connected to a first L-shaped bracket (110), and the first L-shaped bracket (110) is fixedly connected to a first servo reduction motor (111). The end of the rotating shaft of the first servo reduction motor (111) is fixedly connected to the end of the main shaft (14). The side wall of the machine body (11) corresponds to the two crushing rollers (1 7) Position rotationally connected to two output shafts (112), the ends of the two output shafts (112) are fixedly connected to the rotating shaft ends of the two crushing rollers (17), the two output shafts (112) are fixedly sleeved with two first gears (113), the two first gears (113) are meshed with each other, the rotating shaft end of the first servo reduction motor (111) is fixedly sleeved with a first driving pulley (114), one of the output shafts (112) is fixedly sleeved with a first driven pulley (115), the first driving pulley (114) and the first driven pulley (115) are sleeved with a first synchronous belt (116), and the top surface of the machine body (11) is fixedly connected to a discharge port (19).

10. A method for processing a straw feed processing center for aquaculture according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: adding the straw that has been cut by the guillotine into the machine cavity (12) of the pulverizing mechanism (1), cutting it with the cutting knife (16) to form a short rod pattern, and then shredding it with two crushing rollers (17) to form straw powder; Step 2: The straw powder obtained in step 1 enters the conditioning and mixing mechanism (2) through the conveyor line, and the grain powder is also added to the conditioning and mixing mechanism (2). The material hopper (44) is filled with a mixture of bone meal and seasonings. Then, the second servo reduction motor (28) is started to drive the two screw belts (26) to rotate to mix the materials, and the electric heater (230) is started to heat them. At the same time, the spreading component (4) in the auxiliary material feeding structure (3) moves back and forth to evenly spread the mixture of bone meal and seasonings and mix it with the materials. Step 3: After preliminary mixing for 5-8 minutes, start the steam supply device (214) to introduce steam into the conditioning chamber (22) for 4-6 minutes to complete the aging and tempering to obtain a matured material; Step 4: The pneumatic push rod (226) is activated to lift one end of the conditioning chamber (22), so that the matured material is discharged from the inlet and outlet (231), enters the conveyor line, and is transported to the pelletizer (5). After being pressed and cut, the finished feed pellets are obtained.

Citation Information

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