Laser welding equipment for speed change pedal of motorcycle
By designing a motorcycle gear pedal laser welding equipment containing recycling and separation mechanisms, the problem of low resource recycling efficiency is solved, the recycling of welding wire and sand particles is realized, resource utilization and energy efficiency are improved, and environmental pollution is reduced.
Patent Information
- Application Number
- CN202411490449.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-10
AI Technical Summary
The laser welding equipment for motorcycle gear pedals has problems of inefficiency and high cost in resource recycling, resulting in waste of resources and environmental pollution, which is difficult to meet actual needs.
A motorcycle gear pedal laser welding equipment including a recycling mechanism, a separation mechanism, a wire feeding mechanism, an adjustment mechanism, a welding mechanism and a cooling mechanism is designed to recover welding wires through a power generation device, separate and recover sand particles, and realize the recycling of resources.
It improves the utilization rate of welding wire, reduces the demand for raw materials, realizes efficient use of energy, promotes the recycling of sand resources, and reduces environmental pollution.
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Figure CN119282382A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser welding, in particular to a laser welding device for a motorcycle speed change pedal. Background Art
[0002] The motorcycle speed change pedal is one of the important parts of the motorcycle, and its quality directly affects the speed change performance and safety of the motorcycle. In the manufacturing process of the motorcycle speed change pedal, welding is a very important link. The traditional welding method has some problems, such as poor wire utilization and large sand consumption.
[0003] In order to solve these problems, laser welding technology is constantly being explored and improved, among which motorcycle gearshift pedal laser welding equipment is an important technological innovation. The original intention of the design of this device is to overcome the shortcomings of traditional welding devices in laser welding, and to achieve the recycling of resources and energy by optimizing structural design, material selection and working principle, while reducing pollution to the environment.
[0004] The motorcycle speed change pedal laser welders currently on the market face some challenges and problems in terms of resource recycling. With the continuous development of the motorcycle industry, the demand for speed change pedals is also increasing, and laser welding technology has been widely used in the production of speed change pedals. However, the waste generated in the production process is often not effectively recycled, which not only causes a waste of resources, but also has a certain impact on the environment. At the same time, some traditional recycling methods have problems such as low efficiency and high cost, which are difficult to meet actual needs. Therefore, how to improve the resource recovery efficiency of motorcycle speed change pedal laser welders and achieve sustainable utilization of resources has become a problem that needs to be solved urgently. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a laser welding device for a motorcycle speed change pedal, which solves the problems of low welding wire utilization and large sand consumption.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A motorcycle speed change pedal laser welding device, comprising: an external shell, as a basic component of the overall device, used to carry and assemble the recovery mechanism and its subordinate structural parts; A recycling mechanism, which is arranged on the side wall of the external shell and is used to recycle the welding wire; A separation mechanism, which is arranged inside the external shell and is used for separating and recovering sand particles; A wire feeding mechanism, which is arranged on the side wall of the external shell and is connected to the welding mechanism and is used for transmitting the welding wire; An adjusting mechanism, which is fixedly connected to one side of the outer wall of the outer shell and is used to adjust the position of the material; A welding mechanism, which is fixedly connected to one side of the outer wall of the external shell and is used for welding objects; The cooling mechanism is arranged inside the external shell and is connected with the welding mechanism, and is used for cooling the welding equipment and providing power to the recovery mechanism.
[0007] Preferably, the recovery mechanism includes a recovery drum, the recovery drum is fixedly connected to one side of the inner wall of the external shell, the outer wall of the recovery drum is fixedly connected with a heating pipe, the inner wall of the external shell is fixedly connected with a generator box, the generator box is provided with a generator device inside, the generator device includes an evaporator, the evaporator is fixedly connected to one side of the inner wall of the generator box, the input end of the evaporator is connected to the output end of the hot water supply pipe one, one side of the output end of the evaporator is connected to the evaporation tube, the other side of the output end of the evaporator is connected to the hot water supply pipe two, the outer wall of the evaporation tube is provided with a generator, the output end of the generator is connected to the heating pipe through an electric wire, the output end of the evaporation tube is connected to a condenser, the output end of the condenser is connected to a cold water pipe, the lower wall of the recovery drum is connected with a molding tube, the inner wall of the generator box is fixedly connected with a motor one, the output end of the motor one is fixedly connected with a wire collecting drum one, and the outer wall of the wire collecting drum one is provided with a small hole.
[0008] Preferably, the separation mechanism includes a sandblasting trough, which is fixedly connected to one side of the outer wall of the external shell, and a collecting box 1 is fixedly connected to the lower wall of the sandblasting trough, and a magnetic pipe is connected to a lower wall of the collecting box, and the output end of the magnetic pipe is connected to a discharge pipe 1, and the output end of the magnetic pipe is fixedly connected to a cyclone separator 1, and an output port on one side of the cyclone separator 1 is connected to a discharge pipe 2, and an output port on the other side of the cyclone separator 1 is connected to a cyclone separator 2, and the output port of the cyclone separator 2 is connected to a discharge pipe 3 and a discharge pipe 4, and a collecting box 2 is fixedly connected to one side of the inner wall of the external shell, and a partition is fixedly connected inside the collecting box 2, and the collecting box 2 is connected to the discharge pipe 1, the discharge pipe 2, the discharge pipe 3 and the discharge pipe 4, and the outer wall of the collecting box 2 is connected to an air pump 2, and the output end of the air pump 2 is connected to one end of a return sand pipe.
[0009] Preferably, the welding mechanism includes a base, the base is fixedly connected to one side of the outer wall of the external shell, the upper wall of the base is rotatably connected to a welding arm, the output end of the welding arm is fixedly connected to a welding gun, a cooling pipe, a wire feed pipe and an air intake pipe are arranged inside the welding gun, and the output end of the cooling pipe is connected to an input end of a hot water supply pipe.
[0010] Preferably, the wire feeding mechanism includes a wire feeding shell, the wire feeding shell is fixedly connected to one side of the inner wall of the external shell, a rotating rod is fixedly connected to one side of the inner wall of the wire feeding shell, a wire collecting roller 2 is rotatably connected to the outer wall of the rotating rod, a wire feeding wheel box is fixedly connected to one side of the inner wall of the wire feeding shell, both sides of the wire feeding wheel box are connected to a limiting tube 1 and a limiting tube 2, the wire collecting roller 2 is connected to the limiting tube 1 through the welding wire, a motor 2 is arranged inside the wire feeding wheel box, a wire feeding wheel is fixedly connected to the output end of the motor 2, the limiting tube 2 is connected to a wire feeding door, the wire feeding door is connected to one end of a wire feeding tube, and the other end of the wire feeding tube is connected to a wire inlet tube of a welding gun.
[0011] Preferably, the cooling mechanism includes a water tank 1, which is fixedly connected to one side of the inner wall of the external shell, a water pump 1 is arranged outside the water tank 1, the output end of the water pump 1 is connected to a water outlet pipe 1, the output end of the water outlet pipe 1 is connected to a cooling pipe, and the cold water supply pipe is connected to the side wall of the water tank 1.
[0012] Preferably, the adjustment mechanism includes an electric slide rail, and the electric slide rail is slidably connected to a plurality of sliding blocks, an adjustment arm 1 is fixedly connected to the upper wall of the sliding block on one side, and the output end of the adjustment arm 1 is fixedly connected to a sandblaster, an adjustment arm 2 is fixedly connected to the upper wall of the sliding block in the middle, and the output end of the adjustment arm 2 is fixedly connected to a water sprayer, and an adjustment arm 3 is fixedly connected to the upper wall of the sliding block on the other side, and the output end of the adjustment arm 3 is fixedly connected to a clamper.
[0013] Preferably, the outer wall of the external shell is provided with a water storage tank 2, the outer wall of the water storage tank 2 is provided with a water pump 2, the output end of the water pump 2 is connected with a water outlet pipe 2, the water outlet pipe 2 is connected with a water sprayer, the outer wall of the external shell is provided with a sand storage tank, the outer wall of the sand storage tank is provided with an air pump 1, the output end of the air pump 1 is connected with a sand outlet pipe, the sand outlet pipe is connected with the sand blaster, the other end of the sand return pipe is connected to the outer wall of the sand storage tank, the outer wall of the external shell is provided with an air storage tank, the outer wall of the air storage tank is provided with an air pump 3, the output end of the air pump 3 is connected with an air outlet pipe, and the output end of the air outlet pipe is connected with the air inlet pipe of the welding gun.
[0014] Preferably, a conveyor belt is provided on one side of the outer wall of the external shell, a clamping plate 1 is fixedly connected to one side of the outer wall of the external shell, a round tube is fixedly connected to the upper wall of the clamping plate 1, a clamping plate 2 is slidably connected to the inside of the round tube, a threaded hole is opened on one side of the outer wall of the round tube, an adjusting bolt is threadedly connected to the inner side of the threaded hole, and a scraper is fixedly connected to one side of the outer wall of the clamping plate 1 and the clamping plate 2.
[0015] Preferably, an operating table is fixedly connected to one side of the outer wall of the external shell, an operating rod is provided on the outer wall of the operating table, and an operating button is provided on the outer wall of the operating table.
[0016] Working principle: When performing welding operations, the operator stands in front of the operating table and controls the operation of the equipment through the operating lever and operating buttons. After the equipment is started, the motorcycle speed change pedal is first sprayed and washed by the water sprayer, and then dried and clamped by the clamping arm into the sandblasting tank for sandblasting. The sand particles are pushed by the air pump through the sand outlet pipe and sprayed on the surface of the object by the sandblaster. After completion, it is clamped by the clamping arm to the conveyor belt, clamped by the clamping plate 1 and the clamping plate 2, and conveyed by the conveyor belt to the designated position for welding. During welding, the welding gun changes its position under the drive of the welding arm, and the wire feeding mechanism sends the welding wire from the wire collecting drum 2, passes through the limit tube 2 and the wire feeding wheel, and is sent to the wire feeding tube of the welding gun by the wire feeding tube. The laser beam emitted by the welding gun contacts the welding wire, generating high-temperature melting, and welding the two parts of the motorcycle speed change pedal together. At the same time, water pump 1 pumps out water from water tank 1 and sends it to the cooling pipe of the welding gun through water outlet pipe 1 to cool the welding gun and prevent it from overheating. Air pump 3 pumps out the protective gas from the gas tank and sends it to the air inlet pipe of the welding gun through the air outlet pipe to provide protective gas for welding. The excess welding wire generated during welding is concentrated in the recovery cylinder under the action of the scraper. After receiving the hot water from the water outlet pipe of the welding gun, the hot water flows into the evaporator to generate water vapor. The water vapor flows through the generator through the evaporation pipe and then enters the condenser to form two nodes, one hot and one cold. Based on the Seebeck effect, when the connection point of two different metals or semiconductors is at different temperatures, an electromotive force will be generated at the connection point, thereby forming an electric current. The heating pipe outside the recovery cylinder generates a turbine effect under the action of the current of the power generation device, which will heat the welding wire in the recovery cylinder to soften it for easy recycling. The softened welding wire will flow into the molding tube under the action of gravity. After the welding wire in the plastic tube enters the small hole opened on the wire collecting drum one, the motor one drives the wire collecting drum one to rotate, and the welding wire is wound on the wire collecting drum one to complete the recycling of the welding wire. The excess sand particles generated when the motorcycle speed change pedal is sandblasted enter the collecting box one through the holes of the sandblasting slot, and then the sand particles flow through the magnetic pipe under the action of gravity. The magnetic pipe will adsorb the iron-containing sand particles in the sand particles on the inner wall of the pipe. After the remaining sand particles enter the cyclone separator one, the magnetism is released, and the iron-containing sand particles enter the collecting box two through the discharge pipe one. The sand particles entering the cyclone separator one, the cyclone separator one separates the sand particles with a diameter of 300mm through wind force, and enters the collecting box two through the discharge pipe two, and the remaining sand particles enter the cyclone separator two. The cyclone separator two separates the sand particles with a diameter of 200mm through wind force, and enters the collecting box two through the discharge pipe three, and the remaining fine sand enters the collecting box two through the discharge pipe four. Air pump 2 in collection box 2 will send the sand back to the sand storage tank through the sand return pipe to complete the recycling of the sand. During the welding process, the operating table will display the operating status, various parameters and related information of the equipment. The operator can control the equipment through the operating lever and operating button. The operating button can immediately stop the equipment operation in case of emergency to ensure safety.
[0017] The present invention provides a laser welding device for a motorcycle speed change pedal. It has the following beneficial effects: 1. The present invention can re-melt and cool the discarded welding wire into new welding wire through the joint action of the recycling mechanism and the power generation device, thereby reducing the waste of welding wire. In addition, the recycling of welding wire can reduce the demand for raw materials and alleviate resource pressure.
[0018] 2. The present invention, through the joint action of the cooling mechanism, the recovery mechanism and the power generation device, can convert the waste heat generated during welding into electrical energy through the power generation device, thereby realizing the recovery and utilization of redundant heat, improving energy utilization efficiency and reducing energy waste.
[0019] 3. The present invention can separate and recycle commonly used sand particles through the action of the separation mechanism, magnetic force and wind force. With the assistance of the air pump and the pipeline, the sand particles can be reused, reducing the demand for new sand particles, promoting the recycling of sand particle resources, and forming a virtuous circle. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of the laser welding device of the present invention; Figure 2 is a schematic diagram of the laser welding equipment in the present invention; Figure 3 is a cross-sectional view of the laser welding equipment in the present invention; Figure 4 is a schematic diagram of the recycling mechanism in the present invention; Figure 5 is a schematic diagram of a welding gun in the present invention; Figure 6 Schematic diagram of the power generation device in the present invention Figure 7 is a schematic diagram of the wire feeding mechanism of the present invention; Figure 8 is a schematic diagram of an external device in the present invention; Fig. 9 It is a side view of the laser welding equipment in the present invention.
[0021] Among them, 1. External shell; 2. Recovery cylinder; 3. Heating pipe; 4. Generator box; 5. Evaporator; 6. Hot water supply pipe 1; 7. Evaporation pipe; 8. Hot water supply pipe 2; 9. Generator; 10. Condenser; 11. Cold water supply pipe; 12. Molding pipe; 13. Motor 1; 14. Wire collecting roller 1; 15. Sand blasting tank; 16. Collecting box 1; 17. Magnetic pipe; 18. Discharge pipe 1; 19. Cyclone separator 1; 20. Discharge pipe 2; 21. Cyclone separator 2; 22. Discharge pipe 3; 23. Discharge pipe 4; 24. Collecting box 2; 25. Air pump 2; 26. Return sand pipe; 27. Base; 28. Welding arm; 29. Welding gun; 30. Cooling pipe; 31. Wire feed pipe; 32. Air intake pipe; 33. Wire feeding shell; 34. Rotating rod; 35. Wire collecting roller 2; 36. Wire feeding wheel box; 37, limit tube 1; 38, limit tube 2; 39, motor 2; 40, wire feeding wheel; 41, wire feeding door; 42, wire feeding tube; 43, water storage tank 1; 44, water pump 1; 45, water outlet pipe 1; 46, electric slide rail; 47, sliding block; 48, adjustment arm 1; 49, sandblaster; 50, adjustment arm 2; 51, water sprayer; 52, adjustment arm 3; 53, clamp; 54, storage Water tank two; 55, water pump two; 56, water outlet pipe two; 57, sand storage tank; 58, air pump one; 59, sand outlet pipe; 60, air storage tank; 61, air pump three; 62, air outlet pipe; 63, conveyor belt; 64, clamping plate one; 65, round pipe; 66, clamping plate two; 67, threaded hole; 68, adjusting bolt; 69, scraper; 70, operating table; 71, operating lever; 72, operating button. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example: Please see attached Figure 1 -Attached Fig. 9 The embodiment of the present invention provides a laser welding device for a motorcycle speed change pedal, comprising: The external housing 1 is used as the basic component of the whole device and is used to carry and assemble the recovery mechanism and its subordinate structural parts; A recycling mechanism, which is arranged on the side wall of the external shell 1 and is used to recycle the welding wire; A separation mechanism, which is arranged inside the external shell 1 and is used for separating and recovering sand particles; A wire feeding mechanism, which is arranged on the side wall of the external shell 1 and is connected to the welding mechanism for transmitting the welding wire; An adjusting mechanism, which is fixedly connected to one side of the outer wall of the external shell 1 and is used to adjust the position of the material; A welding mechanism, which is fixedly connected to one side of the outer wall of the external shell 1 and is used for welding objects; The cooling mechanism is arranged inside the external shell 1 and is connected to the welding mechanism, and is used to cool the welding equipment and provide power to the recovery mechanism.
[0024] The recovery mechanism includes a recovery cylinder 2, which is fixedly connected to one side of the inner wall of the external shell 1. A heating tube 3 is fixedly connected to the outer wall of the recovery cylinder 2. A generator box 4 is fixedly connected to one side of the inner wall of the external shell 1. A generator device is arranged inside the generator box 4. The generator device includes an evaporator 5, which is fixedly connected to one side of the inner wall of the generator box 4. The input end of the evaporator 5 is connected to the output end of a hot water supply pipe 6, one side of the output end of the evaporator 5 is connected to an evaporation tube 7, and the other side of the output end of the evaporator 5 is connected to a hot water supply pipe 8. A generator 9 is arranged on the outer wall of the evaporation tube 7. The output end of the generator 9 is connected to the heating tube 3 through an electric wire. The output end of the evaporation tube 7 is connected to a condenser 10, and the output end of the condenser 10 is connected to a cold water supply pipe 11. The lower wall of the recovery cylinder 2 is connected to a molding tube 12. A motor 13 is fixedly connected to one side of the inner wall of the generator box 4. The output end of the motor 13 is fixedly connected to a wire collecting drum 14, and a small hole is opened on the outer wall of the wire collecting drum 14.
[0025] Specifically, the excess welding wire generated during the welding process is concentrated in the recovery cylinder 2 under the action of the scraper 69. After the hot water from the cooling tube 30 of the welding gun 29 is received by the hot water supply pipe 6 of the power generation device, the hot water flows into the evaporator 5 to generate water vapor. The water vapor flows through the generator 9 through the evaporation tube 7 and then enters the condenser 10, forming two nodes, one hot and one cold. Based on the Seebeck effect, when the connection points of two different metals or semiconductors are at different temperatures, an electromotive force will be generated at the connection point, thereby forming an electric current. The heating tube 3 outside the recovery cylinder 2 generates a turbine effect under the action of the current of the power generation device, which will heat the welding wire in the recovery cylinder 2 and soften it for easy recycling. The softened welding wire will flow into the molding tube 12 under the action of gravity, slowly cool in the molding tube 12 and regenerate new welding wire. After the welding wire in the welding wire molding tube 12 enters the small hole opened on the wire collecting roller 14, the motor 13 drives the wire collecting roller 14 to rotate, and the welding wire is wound around the wire collecting roller 14 to complete the recycling of the welding wire.
[0026] The separation mechanism includes a sandblasting tank 15, which is fixedly connected to one side of the outer wall of the external shell 1, and a collecting box 16 is fixedly connected to the lower wall of the sandblasting tank 15. The lower wall of the collecting box 16 is connected to a magnetic pipe 17, and the output end of the magnetic pipe 17 is connected to a discharge pipe 18, and the output end of the magnetic pipe 17 is fixedly connected to a cyclone separator 19, and one side output port of the cyclone separator 19 is connected to a discharge pipe 20, and the other side output port of the cyclone separator 19 is connected to There is a cyclone separator 21, the output port of the cyclone separator 21 is connected with a discharge pipe 3 22 and a discharge pipe 4 23, a collecting box 24 is fixedly connected to one side of the inner wall of the external shell 1, a partition is fixedly connected inside the collecting box 24, the collecting box 24 is connected with the discharge pipe 1 18, the discharge pipe 20, the discharge pipe 3 22 and the discharge pipe 4 23, the outer wall of the collecting box 24 is connected with an air pump 25, and the output end of the air pump 25 is connected with one end of a return sand pipe 26.
[0027] Specifically, the excess sand particles generated when the motorcycle speed change pedal is sandblasted enter the collection box 1 through the holes of the sandblasting tank, and then the sand particles flow through the magnetic pipe under the action of gravity. The magnetic pipe will adsorb the iron-containing sand particles in the sand particles on the inner wall of the pipe. After the remaining sand particles enter the cyclone separator 1, the magnetism is released, and the iron-containing sand particles enter the collection box 2 through the discharge pipe 1. The sand particles entering the cyclone separator 1, the cyclone separator 1 separates the sand particles with a diameter of 300 mm through the wind force, and enters the collection box 2 through the discharge pipe 2. The remaining sand particles enter the cyclone separator 2, and the cyclone separator 2 separates the sand particles with a diameter of 200 mm through the wind force, and enters the collection box 2 through the discharge pipe 3. The remaining fine sand enters the collection box 2 through the discharge pipe 4. The air pump 2 in the collection box 2 will send the sand particles back to the sand storage tank through the return sand pipe to complete the recycling of the sand particles.
[0028] The welding mechanism includes a base 27, which is fixedly connected to one side of the outer wall of the external shell 1. A welding arm 28 is rotatably connected to the upper wall of the base 27. A welding gun 29 is fixedly connected to the output end of the welding arm 28. A cooling pipe 30, a wire inlet pipe 31 and an air inlet pipe 32 are arranged inside the welding gun 29. The output end of the cooling pipe 30 is connected to the input end of the hot water supply pipe 6.
[0029] The wire feeding mechanism includes a wire feeding shell 33, which is fixedly connected to one side of the inner wall of the external shell 1, a rotating rod 34 is fixedly connected to one side of the inner wall of the wire feeding shell 33, and a wire collecting roller 2 35 is rotatably connected to the outer wall of the rotating rod 34, and a wire feeding wheel box 36 is fixedly connected to one side of the inner wall of the wire feeding shell 33. The two sides of the wire feeding wheel box 36 are connected to a limiting tube 1 37 and a limiting tube 2 38. The wire collecting roller 2 35 is connected to the limiting tube 1 37 through the welding wire, and a motor 2 39 is arranged inside the wire feeding wheel box 36. The output end of the motor 2 39 is fixedly connected to a wire feeding wheel 40, and the limiting tube 2 38 is connected to a wire feeding door 41. The wire feeding door 41 is connected to one end of a wire feeding tube 42, and the other end of the wire feeding tube 42 is connected to the wire inlet tube 31 of the welding gun 29.
[0030] The cooling mechanism includes a water tank 43, which is fixedly connected to one side of the inner wall of the external shell 1. A water pump 44 is arranged outside the water tank 43. The output end of the water pump 44 is connected to a water outlet pipe 45. The output end of the water outlet pipe 45 is connected to the cooling pipe 30. The cold water supply pipe 11 is connected to the side wall of the water tank 43.
[0031] Specifically, during welding, the welding gun 29 changes position under the drive of the welding arm 28, and the wire feeding mechanism sends the welding wire from the wire collecting drum 35, passes through the limiting tube 38 and the wire feeding wheel 40, and is sent to the wire inlet tube 31 of the welding gun 29 by the wire feeding tube 42. The laser beam emitted by the welding gun 29 contacts the welding wire, generating high-temperature melting, and welding the two parts of the motorcycle speed change pedal together. At the same time, the water pump 44 pumps out the water in the water storage tank 43 and sends it to the cooling pipe 30 of the welding gun 29 through the water outlet pipe 45, so as to cool the welding gun 29 and prevent the welding gun 29 from overheating.
[0032] The adjustment mechanism includes an electric slide rail 46, which is slidably connected to a plurality of sliding blocks 47. An adjustment arm 1 48 is fixedly connected to the upper wall of the sliding block 47 on one side, and a sandblaster 49 is fixedly connected to the output end of the adjustment arm 1 48. An adjustment arm 2 50 is fixedly connected to the upper wall of the middle sliding block 47, and a water sprayer 51 is fixedly connected to the output end of the adjustment arm 2 50. An adjustment arm 3 52 is fixedly connected to the upper wall of the sliding block 47 on the other side, and a clamper 53 is fixedly connected to the output end of the adjustment arm 3 52.
[0033] The outer wall of the external shell 1 is provided with a water storage tank 2 54, and the outer wall of the water storage tank 2 54 is provided with a water pump 2 55. The output end of the water pump 2 55 is connected with a water outlet pipe 2 56, and the water outlet pipe 2 56 is connected to the water sprayer 51. The outer wall of the external shell 1 is provided with a sand storage tank 57, and the outer wall of the sand storage tank 57 is provided with an air pump 1 58. The output end of the air pump 1 58 is connected with a sand outlet pipe 59, and the sand outlet pipe 59 is connected to the sand blaster 49. The other end of the sand return pipe 26 is connected to the outer wall of the sand storage tank 57. The outer wall of the external shell 1 is provided with an air storage tank 60, and the outer wall of the air storage tank 60 is provided with an air pump 3 61. The output end of the air pump 3 61 is connected with an air outlet pipe 62, and the output end of the air outlet pipe 62 is connected to the air inlet pipe 32 of the welding gun 29.
[0034] A conveyor belt 63 is provided on one side of the outer wall of the external shell 1, a clamping plate 64 is fixedly connected to one side of the outer wall of the external shell 1, a round tube 65 is fixedly connected to the upper wall of the clamping plate 64, a clamping plate 2 66 is slidably connected to the inside of the round tube 65, a threaded hole 67 is opened on one side of the outer wall of the round tube 65, an adjusting bolt 68 is threadedly connected to the inside of the threaded hole 67, and a scraper 69 is fixedly connected to one side of the outer wall of the clamping plate 1 64 and the clamping plate 2 66.
[0035] An operating table 70 is fixedly connected to one side of the outer wall of the external shell 1 , an operating rod 71 is provided on the outer wall of the operating table 70 , and an operating button 72 is provided on the outer wall of the operating table 70 .
[0036] Specifically, after the equipment is started, the motorcycle speed change pedal is first sprayed and washed by the water sprayer 51, and then dried and clamped by the clamper 53 into the sandblasting tank 15 for sandblasting. The sand particles are pushed by the air pump 58 through the sand outlet pipe 59 and sprayed on the surface of the object by the sandblaster 49. After completion, the sand is clamped by the clamper 53 to the conveyor belt 63, clamped by the clamping plate 1 64 and the clamping plate 2 66, and conveyed by the conveyor belt 63 to the designated position for welding. During the welding process, the operating table 70 will display the operating status, various parameters and related information of the equipment. The operator can control the equipment through the operating lever 71 and the operating button 72. The operating button 72 can immediately stop the equipment operation in case of an emergency to ensure safety.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A laser welding device for motorcycle speed change pedal, characterized in that: include: The external shell (1) is used as a basic component of the overall device and is used to carry and assemble the recovery mechanism and its subordinate structural components; A recycling mechanism, which is arranged on the side wall of the external shell (1) and is used to recycle and reuse the welding wire; A separation mechanism, which is arranged inside the external shell (1) and is used for separating and recovering sand particles; A wire feeding mechanism, which is arranged on the side wall of the external shell (1) and is connected to the welding mechanism and is used for transmitting the welding wire; An adjusting mechanism, which is fixedly connected to one side of the outer wall of the external shell (1) and is used to adjust the position of the material; A welding mechanism, which is fixedly connected to one side of the outer wall of the external shell (1) and is used for welding an object; A cooling mechanism is arranged inside the external shell (1) and is connected to the welding mechanism, and is used to cool the welding equipment and provide power to the recovery mechanism.
2. The laser welding equipment for motorcycle speed change pedal according to claim 1, characterized in that: The recovery mechanism comprises a recovery cylinder (2), the recovery cylinder (2) being fixedly connected to one side of the inner wall of the external shell (1), the outer wall of the recovery cylinder (2) being fixedly connected to a heating tube (3), the inner wall of the external shell (1) being fixedly connected to a power generation box (4), the power generation box (4) being provided with a power generation device inside, the power generation device comprising an evaporator (5), the evaporator (5) being fixedly connected to one side of the inner wall of the power generation box (4), the input end of the evaporator (5) being connected to the output end of a hot water supply pipe (6), one side of the output end of the evaporator (5) being connected to an evaporation tube (7), the other side of the evaporator (5) being connected to an evaporation tube (7), and the The side output end is connected to the hot water supply pipe 2 (8), the outer wall of the evaporation pipe (7) is provided with a generator (9), the output end of the generator (9) is connected to the heating pipe (3) through an electric wire, the output end of the evaporation pipe (7) is connected to the condenser (10), the output end of the condenser (10) is connected to the cold water supply pipe (11), the lower wall of the recovery cylinder (2) is connected to the shaping pipe (12), one side of the inner wall of the power generation box (4) is fixedly connected to the motor 1 (13), the output end of the motor 1 (13) is fixedly connected to the wire collecting roller 1 (14), and the outer wall of the wire collecting roller 1 (14) is provided with a small hole.
3. The laser welding equipment for motorcycle speed change pedal according to claim 1 is characterized in that: The separation mechanism comprises a sandblasting trough (15), wherein the sandblasting trough (15) is fixedly connected to one side of the outer wall of the external shell (1), the lower wall of the sandblasting trough (15) is fixedly connected to a collecting box (16), the lower wall of the collecting box (16) is connected to a magnetic pipe (17), the output end of the magnetic pipe (17) is connected to a discharge pipe (18), the output end of the magnetic pipe (17) is fixedly connected to a cyclone separator (19), one side output port of the cyclone separator (19) is connected to a discharge pipe (20), and the other side output port of the cyclone separator (19) is connected to a discharge pipe (20). There is a cyclone separator 2 (21), the output port of the cyclone separator 2 (21) is connected to a discharge pipe 3 (22) and a discharge pipe 4 (23), a collecting box 2 (24) is fixedly connected to one side of the inner wall of the external shell (1), a partition is fixedly connected inside the collecting box 2 (24), the collecting box 2 (24) is connected to the discharge pipe 1 (18), the discharge pipe 2 (20), the discharge pipe 3 (22) and the discharge pipe 4 (23), the outer wall of the collecting box 2 (24) is connected to an air pump 2 (25), and the output end of the air pump 2 (25) is connected to one end of a sand return pipe (26).
4. The laser welding equipment for motorcycle speed change pedal according to claim 1, characterized in that: The welding mechanism comprises a base (27), the base (27) being fixedly connected to one side of the outer wall of the external shell (1), the upper wall of the base (27) being rotatably connected to a welding arm (28), the output end of the welding arm (28) being fixedly connected to a welding gun (29), the welding gun (29) being internally provided with a cooling pipe (30), a wire feed pipe (31) and an air intake pipe (32), the output end of the cooling pipe (30) being connected to the input end of a hot water supply pipe (6).
5. The laser welding equipment for motorcycle speed change pedal according to claim 4 is characterized in that: The wire feeding mechanism comprises a wire feeding housing (33), the wire feeding housing (33) being fixedly connected to one side of the inner wall of the external housing (1), a rotating rod (34) being fixedly connected to one side of the inner wall of the wire feeding housing (33), a second wire collecting roller (35) being rotatably connected to the outer wall of the rotating rod (34), a wire feeding wheel box (36) being fixedly connected to one side of the inner wall of the wire feeding housing (33), and two sides of the wire feeding wheel box (36) being connected to a first limiting tube (37) and a second limiting tube (38), The second wire collecting roller (35) is connected to the first limiting tube (37) through the welding wire, the second motor (39) is arranged inside the wire feeding wheel box (36), the output end of the second motor (39) is fixedly connected to the wire feeding wheel (40), the second limiting tube (38) is connected to the wire feeding door (41), the wire feeding door (41) is connected to one end of the wire feeding tube (42), and the other end of the wire feeding tube (42) is connected to the wire feeding tube (31) of the welding gun (29).
6. The laser welding equipment for motorcycle speed change pedal according to claim 2, characterized in that: The cooling mechanism comprises a water storage tank (43), the water storage tank (43) being fixedly connected to one side of the inner wall of the external shell (1), a water pump (44) being arranged outside the water storage tank (43), the output end of the water pump (44) being connected to a water outlet pipe (45), the output end of the water outlet pipe (45) being connected to a cooling pipe (30), and the cold water supply pipe (11) being connected to the side wall of the water storage tank (43).
7. The laser welding equipment for motorcycle speed change pedal according to claim 1, characterized in that: The adjustment mechanism comprises an electric slide rail (46), the electric slide rail (46) being slidably connected to a plurality of sliding blocks (47), an upper wall of the sliding block (47) on one side being fixedly connected to an adjustment arm 1 (48), an output end of the adjustment arm 1 (48) being fixedly connected to a sandblaster (49), an upper wall of the middle sliding block (47) being fixedly connected to an adjustment arm 2 (50), an output end of the adjustment arm 2 (50) being fixedly connected to a water sprayer (51), and an upper wall of the sliding block (47) on the other side being fixedly connected to an adjustment arm 3 (52), an output end of the adjustment arm 3 (52) being fixedly connected to a clamper (53).
8. The laser welding equipment for motorcycle speed change pedal according to claim 3 is characterized in that: The outer wall of the external shell (1) is provided with a second water storage tank (54), the outer wall of the second water storage tank (54) is provided with a second water pump (55), the output end of the second water pump (55) is connected to a second water outlet pipe (56), the second water outlet pipe (56) is connected to the sprinkler (51), the outer wall of the external shell (1) is provided with a sand storage tank (57), the outer wall of the sand storage tank (57) is provided with an air pump (58), the output end of the air pump (58) is connected to an outlet pipe (56), and the outlet pipe (56) is connected to the sprinkler (51). A sand pipe (59), the sand outlet pipe (59) is connected to the sand blaster (49), the other end of the sand return pipe (26) is connected to the outer wall of the sand storage tank (57), the outer wall of the external shell (1) is provided with a gas storage tank (60), the outer wall of the gas storage tank (60) is provided with an air pump three (61), the output end of the air pump three (61) is connected to an air outlet pipe (62), and the output end of the air outlet pipe (62) is connected to the air inlet pipe (32) of the welding gun (29).
9. The laser welding equipment for motorcycle speed change pedal according to claim 1, characterized in that: A conveyor belt (63) is provided on one side of the outer wall of the external shell (1); a clamping plate 1 (64) is fixedly connected to one side of the outer wall of the external shell (1); a round tube (65) is fixedly connected to the upper wall of the clamping plate 1 (64); a clamping plate 2 (66) is slidably connected inside the round tube (65); a threaded hole (67) is provided on one side of the outer wall of the round tube (65); an adjusting bolt (68) is threadedly connected inside the threaded hole (67); and a scraper (69) is fixedly connected to one side of the outer wall of the clamping plate 1 (64) and the clamping plate 2 (66).
10. The laser welding equipment for motorcycle speed change pedal according to claim 1, characterized in that: An operating table (70) is fixedly connected to one side of the outer wall of the external shell (1); an operating rod (71) is provided on the outer wall of the operating table (70); and an operating button (72) is provided on the outer wall of the operating table (70).