Brake device for off-line packaging variable-frequency conveying roller way

By installing brake resistors and units in the inverter cabinet of the offline baler, the motor is regenerated, and the inverter protection alarm problem caused by excessive motor feedback energy is solved, and the smooth braking and fault reduction of the conveyor roller are achieved. Improved production efficiency.

CN119284300AInactive Publication Date: 2025-01-10NANJING IRON & STEEL CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411407581.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the offline packaging conveyor roller, F30002 (DC bus overvoltage) fault is frequently reported during use, which affects the production rhythm. The reason is that the motor feedback too much energy during the speed drop, and the inverter cannot be effectively consumed, resulting in the power unit detecting it. The DC bus overvoltage triggers the inverter protection alarm.

Method used

The inverter cabinet of the offline baler is equipped with an 80 ohm brake resistor and brake unit to absorb the regenerated electric energy of the motor, reduce the excessive energy feedback from the motor, and connect it to the DC+ and Between DC-terminals, the output terminals are connected to the brake resistor, and a level detector and an overheating protection node are provided.

Benefits of technology

It effectively solves the problem of frequency converter protection alarm caused by excessive motor feedback energy, so that offline packed conveyor rollers can brake and stop smoothly, reduce the frequency of failures, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119284300A_ABST
    Figure CN119284300A_ABST
Patent Text Reader

Abstract

The invention discloses an off-line packaging variable-frequency conveying roller way braking device, which is characterized in that an 80-ohm braking resistor and a braking unit are additionally arranged in a variable-frequency cabinet of an off-line packaging machine, so that regenerative electric energy of a motor is absorbed, and excessive energy fed back by the motor is reduced. The invention effectively solves the problem that the power unit detects the overvoltage of the direct-current bus and triggers the protection alarm of the frequency converter due to excessive feedback energy of the motor.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a field, and in particular to an off-line packaging variable frequency conveying roller brake device. Background Art

[0002] During the commissioning and use of the offline baler of the steel enterprise, it was found that the offline baling conveyor roller frequently reported F30002 (DC bus overvoltage) fault during use, affecting the production rhythm. After on-site tracking observation and analysis, the offline baling conveyor roller inverter cabinet was not equipped with a brake device. During the instantaneous switching of the roller forward and reverse rotation, the motor fed back too much energy during the speed reduction process. The inverter did not consume too much energy. The power unit detected the DC bus overvoltage, which triggered the inverter to report F30002 (DC bus overvoltage) fault.

[0003] Therefore, it is necessary to develop a new type of offline packaging variable frequency conveyor roller brake device to overcome the above problems. Summary of the invention

[0004] Purpose of the invention: In view of the shortcomings and defects of the prior art, the present invention provides an offline packaging variable frequency conveyor roller brake device, which effectively solves the problem of excessive motor feedback energy, the power unit detecting DC bus overvoltage, and triggering the inverter protection alarm.

[0005] Technical solution: An offline packaging frequency conversion conveyor roller brake device of the present invention is characterized in that an 80-ohm brake resistor and a brake unit are installed in the frequency conversion cabinet of the offline packaging machine to absorb the regenerative electric energy of the motor and reduce the excessive energy fed back by the motor.

[0006] Wherein, the incoming line terminal of the braking unit is connected between the DC+ and DC- terminals of the frequency converter, and the output terminal of the braking unit is connected to the braking resistor.

[0007] Wherein, the frequency conversion cabinet is a frequency conversion cabinet of a frequency conversion conveyor roller of an offline baler.

[0008] Wherein, the frequency converter, motor, brake unit and brake resistor are located in the frequency converter cabinet.

[0009] Wherein, the frequency converter is provided with a rectifier and an inverter.

[0010] Wherein, the braking unit is provided with a level detector.

[0011] Wherein, the braking resistor is provided with an overheat protection node.

[0012] Beneficial effects: Compared with the prior art, the present invention has the following significant advantages: the present invention effectively solves the problem that the power unit detects DC bus overvoltage due to excessive motor feedback energy, triggering the inverter protection alarm. The present invention enables the offline packaging conveyor roller to effectively and smoothly brake and stop; protects the inverter; reduces the frequency of offline packaging conveyor roller failures and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the present invention;

[0014] In the figure, 1 is a frequency converter; 11 is a rectifier; 12 is an inverter; 2 is a motor; 3 is a brake unit; 31 is a level detector; 4 is a brake resistor; and 41 is an overheat protection node. DETAILED DESCRIPTION

[0015] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0016] The offline packaging variable frequency conveyor roller brake device of the present invention is provided with an 80 ohm brake resistor 4 and a brake unit 3 in the frequency conversion cabinet of the offline packaging machine to absorb the regenerative electric energy of the motor 2 and reduce the excessive energy fed back by the motor 2. The input terminal of the brake unit 3 is connected between the DC+ and DC- terminals of the frequency converter 1, and the output terminal of the brake unit 3 is connected to the brake resistor 4.

[0017] The frequency conversion cabinet of the present invention is a frequency conversion cabinet for a frequency conversion conveyor roller of an offline baler. A frequency converter 1, a motor 2, a brake unit 3, and a brake resistor 4 are located in the frequency conversion cabinet. The frequency converter 1 is provided with a rectifier 11 and an inverter 12. The brake unit 3 is provided with a level detector 31. The brake resistor 4 is provided with an overheat protection node 41.

[0018] The present invention absorbs the regenerative electric energy of the motor through the braking resistor, reduces the excessive energy fed back by the motor, and effectively solves the inverter protection fault triggered by the excessive energy fed back. The present invention effectively solves the problem that the power unit detects the DC bus overvoltage due to the excessive energy fed back by the motor, triggering the inverter protection alarm. The present invention enables the offline packaging conveyor roller to effectively and smoothly brake and stop; protects the inverter; reduces the frequency of offline packaging conveyor roller faults and improves production efficiency.

Claims

1. An offline packaging variable frequency conveyor roller brake device, characterized in that: An 80-ohm braking resistor (4) and a braking unit (3) are installed in the frequency conversion cabinet of the offline baler to absorb the regenerative electric energy of the motor (2) and reduce the excessive energy fed back by the motor (2).

2. The off-line packaging variable frequency conveying roller brake device according to claim 1 is characterized in that: The input terminal of the braking unit (3) is connected between the DC+ and DC- terminals of the frequency converter (1), and the output terminal of the braking unit (3) is connected to the braking resistor (4).

3. The off-line packaging variable frequency conveying roller brake device according to claim 1 is characterized in that: The frequency conversion cabinet is a frequency conversion cabinet of a frequency conversion conveying roller table of an offline baler.

4. The off-line packaging variable frequency conveying roller brake device according to claim 3 is characterized in that: The frequency converter (1), motor (2), brake unit (3) and brake resistor (4) are located in a frequency converter cabinet.

5. The off-line packaging variable frequency conveying roller brake device according to claim 2 is characterized in that: The frequency converter (1) is provided with a rectifier (11) and an inverter (12).

6. The off-line packaging variable frequency conveying roller brake device according to claim 5 is characterized in that: The braking unit (3) is provided with a level detector (31).

7. The off-line packaging variable frequency conveying roller brake device according to claim 6 is characterized in that: The braking resistor (4) is provided with an overheat protection node (41).

Citation Information

Patent Citations

  • Brake unit for frequency converter

    CN211959071U

  • Overload shutdown eliminating device for frequency converter of plastic base cloth film coating machine

    CN218771826U

  • Inverter apparatus

    JP1994038545A

  • Motor control device

    JP2017153222A