Sorting type intelligent mold bin
By designing a sorting-type intelligent mold warehouse, the collaborative work of the first palletizer, the second palletizer, the conveying platform, the inbound and outbound docks, the conveying mechanism, and the sorting machine solves the problems of low efficiency and large footprint in the removal and sorting of aluminum profile extrusion molds, and achieves efficient mold sorting and conveying.
Patent Information
- Application Number
- CN202411494555.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-10-24
AI Technical Summary
The existing methods for removing and sorting aluminum profile extrusion dies occupy a large area, are inefficient, and cannot make efficient use of the space.
The sorting-type intelligent mold warehouse includes a first palletizer, a second palletizer, a conveyor platform, an inbound/outbound dock, a conveying mechanism, and a sorting machine. Through the coordinated work of these devices, efficient sorting and conveying of molds are achieved, reducing space occupation.
It improves mold outbound efficiency, reduces the space requirements, and enables efficient sorting and transportation of molds.
Smart Images

Figure CN119284401A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mold sorting, and in particular to a sorting-type intelligent mold bin. Background Art
[0002] Aluminum extrusion dies are key tools for aluminum profile production, which directly determine the shape, size and surface quality of aluminum profiles. With the rapid development of industries such as construction, transportation, electronics, and aerospace, the demand for aluminum profiles is growing, and the technical requirements for aluminum profile extrusion dies are also increasing.
[0003] In the prior art, the method for removing and using aluminum extrusion dies is generally to remove a pallet with the required dies, place multiple pallets in sequence on a conveying platform or an open space, and then manually sort out the required dies one by one. However, this sorting method not only has high requirements on the site area, but also has low sorting efficiency. Summary of the invention
[0004] The purpose of the present invention is to propose a sorting type intelligent mold warehouse to solve the problem that the method of taking out and using aluminum profile extrusion molds in the prior art is generally to take out a pallet with the required molds, and place multiple pallets in turn on a conveying platform or an open space, and then manually sort out the required molds one by one. However, this sorting method not only has high requirements on the site area, but also has low sorting efficiency.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] A sorting type intelligent mold warehouse, comprising a first palletizer, a second palletizer, a conveying platform, an inbound and outbound terminal, a conveying mechanism, a sorting machine and a shelf;
[0007] The first palletizer or the second palletizer is arranged between every two adjacent rows of the shelves. The first palletizer can move forward and backward along the length direction of the shelf. The first palletizer is used to sort and take out the required molds in the shelf to the outbound pallet, and place the outbound pallet on the corresponding conveying platform. The second palletizer can move forward and backward along the length direction of the shelf. The second palletizer is used to take out the in-warehouse pallet with the required molds in the shelf, and place the in-warehouse pallet on the corresponding conveying platform.
[0008] A plurality of conveying platforms are arranged at the ends of the corresponding shelves, and the conveying platforms are used to convey pallets. The conveying platform is provided at one end of the conveying mechanism, and the inbound and outbound terminal is provided at the other end of the conveying mechanism. The conveying mechanism can move forward and backward along the left and right directions of the shelf, and the conveying mechanism is used to convey the pallets on the conveying platform to the inbound and outbound terminal. The sorting machine is arranged above the inbound and outbound terminal and the conveying mechanism, and the sorting machine is used to sort and clamp the molds at the inbound and outbound terminal or the molds on the conveying platform.
[0009] Further, the first palletizer includes a first mobile frame, a first lifting frame, a fork mechanism, a fourth drive device, a fifth drive device, a sorting mechanism, a mounting bar, a third guide wheel and a maintenance ladder;
[0010] The first mobile frame is used to be installed on the rail, the fourth driving device is used to drive the first mobile frame to move forward and backward on the rail, the first lifting frame can be installed on the first mobile frame to move up and down, the first lifting frame is installed with at least two fork mechanisms, the fork mechanisms are used to transport pallets, and the fifth driving device is used to drive the first lifting frame to move up and down;
[0011] The sorting mechanism is installed on the first lifting frame, the sorting mechanism is located above the fork mechanism, and the sorting mechanism is used to grab the required molds to the pallet;
[0012] The mounting bars are respectively installed on the front and rear sides of the forklift mechanism, and the mounting bars are installed with a plurality of the third guide wheels, which are evenly arranged along the length direction of the mounting bars, and the maintenance ladder is installed on the first mobile frame.
[0013] Specifically, the fifth driving device includes a fifth driving part, a lifting wheel, a limiting wheel, a guide wheel group and an anti-falling component;
[0014] The lifting wheels are respectively installed at the front and rear ends of the lifting frame, the output ends of the fifth driving unit are respectively connected to the two lifting wheels, and the fifth driving unit is used to synchronously drive the two lifting wheels to move up and down;
[0015] The first mobile frame includes a column, a guide plate is provided on the inner side of the column, the limiting wheel and the guide wheel group are respectively installed at the front and rear ends of the first lifting frame, the limiting wheel abuts against the inner side of the guide plate, and the two first guide wheels of each guide wheel group abut against the left and right sides of the column respectively;
[0016] The anti-falling assembly is installed on the lifting frame, and the anti-falling assembly is used to clamp the guide plate when the first lifting frame falls;
[0017] The fifth driving device comprises a fifth driving part, a lifting wheel, a limiting wheel, a guide wheel group and an anti-falling component;
[0018] The lifting wheels are respectively installed at the front and rear ends of the lifting frame, the output ends of the fifth driving unit are respectively connected to the two lifting wheels, and the fifth driving unit is used to synchronously drive the two lifting wheels to move up and down;
[0019] The first mobile frame includes a column, a guide plate is provided on the inner side of the column, the limiting wheel and the guide wheel group are respectively installed at the front and rear ends of the first lifting frame, the limiting wheel abuts against the inner side of the guide plate, and the two first guide wheels of each guide wheel group abut against the left and right sides of the column respectively;
[0020] The anti-falling assembly is installed on the lifting frame, and the anti-falling assembly is used to clamp the guide plate when the first lifting frame falls;
[0021] The fourth driving device includes a mounting box, a third walking wheel, a second guide wheel, a fourth driving part, a third gear, a fourth gear and a fifth gear;
[0022] The installation boxes are respectively installed at the front and rear ends of the first moving frame, the third gear, the fourth gear and the fifth gear are rotatably installed on the outside of the installation box on the rear side of the first moving frame, the fourth driving unit is installed on the top of the installation frame, the fourth driving unit is used to drive the third gear to rotate, the top end of the fourth gear is meshed with the third gear, the fourth gear is meshed with the fifth gear, the fifth gear is connected to the third walking wheel, the third walking wheel is rotatably installed inside the installation box, and the second guide wheels are respectively installed on the left and right sides of the bottom of the installation box.
[0023] Preferably, the sorting mechanism comprises a fixed frame, a first movable seat, a fixed seat, a second movable seat, a mounting frame, a first clamping seat, a first driving device, a second driving device and a third driving device;
[0024] The fixed frame is installed on the top of the first lifting frame, the first movable seat can be moved forward and backward and is installed on the two fixed frames, the first driving device is used to drive the first movable seat to move forward and backward, the fixed seat is installed on the first movable seat, the second movable seat can be moved up and down and is installed on the fixed seat, and the second driving device is used to drive the second movable seat to move up and down;
[0025] The mounting frame is installed on the second movable seat, and the two first clamping seats can be moved left and right and installed on the bottom of the mounting frame. The two first clamping seats are arranged opposite to each other, and the inner sides of the two first clamping seats are respectively provided with a first anti-slip structure, and the third driving device is installed on the top of the mounting frame, and the third driving device is used to synchronously drive the two first clamping seats to move closer to or away from each other.
[0026] In some embodiments, the third driving device includes an electric cylinder, a connecting member, a first rack, a first gear and a first fixing rod;
[0027] One end of the first fixing rod is mounted on the bottom surface of the mounting frame, the first gear is rotatably mounted on the other end of the first fixing rod, one end of the first rack is meshed with the first gear, and the other end of the first rack is connected to the first clamping seat;
[0028] The electric cylinder is installed on the top of the mounting frame, the mounting frame is provided with a clearance groove, one end of the connecting member is connected to the output end of the electric cylinder, and the other end of the connecting member passes through the clearance groove and is connected to one of the first clamping seats;
[0029] The third driving device also includes a fixing member, a second fixing rod and a rotating wheel;
[0030] The fixing member is mounted on the first fixing rod, the fixing member is located above the first gear and the first rack, one end of two second fixing rods are mounted on the front and rear ends of the fixing member respectively, the two rotating wheels are rotatably mounted on the other ends of the two second fixing rods respectively, and the two rotating wheels are respectively against the corresponding two first racks;
[0031] A third slide rail is provided at the bottom of the mounting frame, a third slider is provided at the top of the first clamping seat, and the third slider is slidably mounted on the third slide rail;
[0032] The fixed seat is provided with a second slide rail, the second movable seat is provided with a second slider, and the second slider is slidably mounted on the second slide rail;
[0033] The second driving device includes a second motor, a lead screw and a connecting block;
[0034] The screw rod is rotatably mounted on the fixing seat, the second motor is mounted on the top of the fixing seat, the output end of the second motor is connected to the screw rod, the second motor is used to drive the screw rod to rotate, the connecting block is movably mounted on the screw rod, and the connecting block is connected to the second movable seat;
[0035] The top surface of the fixed frame is respectively provided with a first slide rail and a second rack rail, the second rack rail is located between the two first slide rails, and the bottom of the first movable seat is provided with a third slider, and the third slider is slidably mounted on the first slide rail;
[0036] The first driving device includes a first motor and a second gear, the first motor is installed on the first moving seat, the output end of the first motor is installed with the second gear, and the second gear is meshed with the second rack;
[0037] A plurality of reinforcing plates are disposed at the rear side of the first movable seat, and the plurality of reinforcing plates are evenly spaced along the length direction of the first movable seat.
[0038] Further, the sorting machine includes a moving beam, a connecting beam, a second moving frame, a second lifting frame, a sixth driving device, a seventh driving device, an eighth driving device, a sorting assembly, an eccentric shaft and a fourth guide wheel;
[0039] The left and right ends of the two connecting beams are respectively connected to the two moving beams, the front and rear ends of the second moving frame are respectively movably mounted on the two connecting beams, the second lifting frame is movably mounted on the second moving frame, the second lifting frame is mounted with the sorting assembly, and the sorting assembly is used to clamp the mold;
[0040] The sixth driving device is installed on the moving beam, and the sixth driving device is used to drive the moving beam to move forward and backward. The seventh driving device is installed on the second moving frame, and the seventh driving device is used to drive the second moving frame to move left and right. The third driving device is installed on the second moving frame, and the third driving device is used to drive the second lifting frame to move up and down.
[0041] One end of the eccentric shaft can be rotatably mounted on one of the moving beams, and the eccentric shaft is used to adjust the distance between the other end thereof and the corresponding warehouse track, and the fourth guide wheel can be rotatably mounted on the other end of the eccentric shaft.
[0042] Specifically, the sixth driving device includes a sixth motor and a first walking wheel, the first walking wheel is rotatably installed inside the moving beam, the sixth motor is installed outside the moving beam, and the output end of the sixth motor is connected to the first walking wheel;
[0043] The bottoms of the left and right ends of the connecting beam are provided with avoidance areas;
[0044] The seventh driving device comprises a seventh motor, a second running wheel and a fifth guide wheel;
[0045] The top surface of the connecting beam is provided with a fourth slide rail, the second walking wheel and the fifth guide wheel are respectively installed at the front and rear ends of the second moving frame, the second walking wheel abuts against the top surface of the fourth slide rail, the fifth guide wheel abuts against the side surface of the fourth slide rail, the seventh motor is installed on the second moving frame, and the output end of the seventh motor is connected to the second walking wheel;
[0046] The eighth driving device comprises an eighth motor, a seventh gear and a fourth rack;
[0047] The left and right ends of the second lifting frame are respectively equipped with two fourth racks, the eighth motor is installed on the second moving frame, and the two output ends of the eighth motor are respectively equipped with two seventh gears, which are respectively meshed with the two fourth racks.
[0048] Preferably, the left and right sides of the second lifting frame are respectively provided with sliding grooves, the eighth driving device further comprises a sixth guide wheel, the left and right inner sides of the second moving frame are respectively installed with the sixth guide wheels, and the sixth guide wheel is located in the sliding grooves.
[0049] In some embodiments, the sorting assembly includes a third motor, a second gripping seat, a sixth gear, a third rack, a sleeve, a second fixing member, and a seventh guide wheel;
[0050] The two second clamping seats are movably mounted on the bottom of the second lifting frame, the third motor is mounted on the second lifting frame, the output end of the third motor is mounted with the sixth gear, one end of the two third racks are respectively mounted on the two second clamping seats, and the other ends of the two third racks are respectively meshed with the front and rear sides of the first gear;
[0051] The sleeve is installed on the second lifting frame, the sleeve is sleeved on the outer periphery of the third motor output shaft, the sleeve is located above the sixth gear, the second fixing member is installed on the outer periphery of the sleeve, and the front and rear ends of the second fixing member are respectively equipped with the rotatable seventh guide wheel, and the seventh guide wheel abuts against the third rack.
[0052] Furthermore, the second clamping seat is provided with a second anti-slip structure.
[0053] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0054] Through the first palletizer, the second palletizer, the conveying platform, the inbound and outbound terminal, the conveying mechanism, the sorting machine and the shelf, the small molds can be sorted in the first palletizer, and there is no need to take out the whole tray of small molds and put them in the open space for selection, which is not only conducive to improving the efficiency of mold outbound storage, but also does not need to occupy a large amount of ground space to select molds, and the requirements for the site are greatly reduced. Furthermore, the large molds are transported to the inbound and outbound terminal by the second palletizer, the conveying platform and the conveying mechanism in turn, and then the required large molds are sorted and selected by the sorting machine, or the sorting machine directly sorts and clamps the large molds from the conveying platform to the outbound terminal. After the selection is completed, the unused large molds and pallets are transported back to the corresponding shelves by the original route, which is convenient and fast, further improving the efficiency of mold outbound storage and further reducing the requirements for the site area. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] Figure 1It is a structural schematic diagram of a sorting-type intelligent mold bin according to one embodiment of the present invention;
[0056] Figure 2 is a schematic structural diagram of a first palletizer according to one embodiment of the present invention;
[0057] Figure 3 It is a schematic structural diagram of a limit wheel and a first guide wheel in one embodiment of the present invention;
[0058] Figure 4 is a schematic structural diagram of a fourth driving device in one embodiment of the present invention;
[0059] Figure 5 is a structural schematic diagram of a sorting mechanism in one embodiment of the present invention;
[0060] Figure 6 is a schematic structural diagram of a first sliding block in one embodiment of the present invention;
[0061] Figure 7 yes Figure 6 A magnified view of point A;
[0062] Figure 8 It is a schematic diagram of the structure of an air avoidance groove in one embodiment of the present invention;
[0063] Fig. 9 is a structural schematic diagram of a sorting machine according to one embodiment of the present invention;
[0064] Fig.10 It is a schematic structural diagram of an air avoidance zone in one embodiment of the present invention;
[0065] Fig.11 is a schematic structural diagram of a fifth guide wheel in one embodiment of the present invention;
[0066] Fig.12 is a schematic structural diagram of a sorting component in one embodiment of the present invention;
[0067] Fig.13 yes Fig.12 The enlarged view of point B;
[0068] Fig.14 is a schematic structural diagram of an eccentric shaft and a fourth guide wheel in one embodiment of the present invention;
[0069] Among them: the first palletizer 1, the first mobile frame 11, the column 111, the guide plate 112, the first lifting frame 12, the fork mechanism 13, the fourth driving device 14, the installation box 141, the third walking wheel 142, the second guide wheel 143, the fourth driving unit 144, the third gear 145, the fourth gear 146, the fifth gear 147, the fifth driving device 15, the fifth driving unit 151, the lifting wheel 152, the limiting wheel 153, the first guide wheel 154, the anti-falling component 155, the sorting mechanism 16, the fixed frame 161, the first slide rail 16 11. second rack rail 1612, first movable seat 162, first slider 1621, reinforcing plate 1622, fixed seat 163, second slide rail 1631, second movable seat 164, second slider 1641, mounting frame 165, avoidance groove 1651, third slide rail 1652, first clamping seat 166, first anti-slip structure 1661, third slider 1662, first driving device 167, first motor 1671, second driving device 168, second motor 1681, screw rod 1682, third driving device 169, Electric cylinder 1691, connecting piece 1692, first rack 1693, first gear 1694, first fixed rod 1695, fixing piece 1696, second fixed rod 1697, rotating wheel 1698, mounting strip 17, third guide wheel 18, maintenance ladder 19, rail 110, second palletizer 2, conveying platform 3, inbound and outbound dock 4, conveying mechanism 5, sorting machine 6, moving beam 61, connecting beam 62, avoidance zone 621, fourth slide rail 622, second moving frame 63, second lifting frame 64, sliding groove 641, sixth drive Device 65, sixth motor 651, first walking wheel 652, seventh driving device 66, seventh motor 661, fifth guide wheel 662, eighth driving device 67, eighth motor 671, seventh gear 672, fourth rack 673, sixth guide wheel 674, sorting component 68, third motor 681, second clamping seat 682, second anti-slip structure 6821, sixth gear 683, third rack 684, sleeve 685, second fixing member 686, seventh guide wheel 687, eccentric shaft 69, fourth guide wheel 610, shelf 7. DETAILED DESCRIPTION
[0070] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0071] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", "inner end", "outer end", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features, which are used to distinguish and describe the features, without distinction of order or importance. In the description of the present invention, unless otherwise specified, "multiple" means more than two.
[0072] In one embodiment of the present invention, Figure 1-14 As shown, a sorting-type intelligent mold warehouse comprises a first palletizer 1, (a second palletizer 2), a conveying platform 3, an inbound and outbound terminal 4, a conveying mechanism 5, a sorting machine 6 and a shelf 7; the first palletizer 1 or the second palletizer 2 is arranged between every two adjacent rows of the shelves 7, the first palletizer 1 can move forward and backward along the length direction of the shelf 7, the first palletizer 1 is used to take out the warehouse pallet carrying the required molds in the shelf 7, and sort the molds to the outbound pallet, and then place the outbound pallet on the corresponding conveying platform 3, the second palletizer 2 can move forward and backward along the length direction of the shelf 7, and the second palletizer 2 is used to place the outbound pallet on the shelf 7 The required pallet of the mold is taken out from the warehouse, and the pallet in the warehouse is placed on the corresponding conveying platform 3; multiple conveying platforms 3 are arranged at the ends of the corresponding shelves 7, and the conveying platform 3 is used to convey the pallet. The conveying platform 3 is arranged at one end of the conveying mechanism 4, and the inbound and outbound terminal 4 is arranged at the other end of the conveying mechanism 4. The conveying mechanism can move forward and backward along the left and right directions of the shelf 7. The conveying mechanism is used to convey the outbound pallet of the conveying platform 3 to the inbound and outbound terminal 4. The sorting machine 6 is arranged above the inbound and outbound terminal 4 and the conveying platform 3. The sorting machine 6 is used to sort and clamp the molds at the inbound and outbound terminal 4 or the molds at the conveying platform 3. In this embodiment, molds are divided into small molds and large molds according to their weight and volume. The first palletizer 1 is a sorting type palletizer, and the second palletizer 2 is a conventional palletizer in the prior art. The sorting type intelligent mold warehouse is provided with multiple rows of shelves 7. Specifically, the number of the shelves 7 is eight, such as Figure 1As shown, the four rows of shelves 7 on the left are all used to place large molds, and the four rows of shelves 7 on the left are provided with two of the second palletizers 2. The four rows of shelves 7 on the right are all used to place small molds, and the four rows of shelves 7 on the right are provided with two of the first palletizers 1. The left end of each row of shelves 7 is provided with the conveying platform 3, and the conveying mechanism 5 is the prior art, which is specifically an RGV trolley or a horizontal conveying platform. The conveying mechanism 5 can be moved left and right and is arranged on the rear side of multiple conveying platforms 3. Multiple inbound and outbound docks 4 are arranged on the rear side of the conveying mechanism. The conveying platform 3 and the inbound and outbound docks 4 are all the prior art. The first palletizer 1, the second palletizer 2, the conveying platform 3, The inbound and outbound dock 4, the conveying mechanism 5 and the sorting machine 6 are all connected to the external cloud computer. It should be noted that the external cloud computer knows the corresponding number and position of the molds on each shelf 7. When working, the external cloud computer issues an instruction, and the first palletizer 1 needs to place an empty pallet (i.e., the outbound pallet) first, and then the first palletizer 1 moves to the corresponding position of the corresponding shelf 7 according to the instruction, and takes out the pallet in the warehouse with the required small molds, and then sorts out the required molds in the pallet in the warehouse and puts them in the outbound pallet, and repeats this cycle until the outbound pallet is full (it can also be stored and retrieved according to the production order, without filling the outbound pallet), and then the first palletizer 1 The outbound pallet filled with small molds is placed on the corresponding conveying platform 3, and then the conveying mechanism 5 conveys the outbound pallet of the conveying platform 3 to the inbound and outbound terminal 4. While the first palletizer 1 is working, the second palletizer 2 also works synchronously. Specifically, the second palletizer 2 receives instructions and moves to the corresponding position of the corresponding shelf 7, and then takes out the entire in-warehouse pallet with the required large molds and places it on the corresponding conveying platform 3. The conveying mechanism 5 then conveys the in-warehouse pallet with the large molds to the inbound and outbound terminal 4, and then the sorting machine 6 receives instructions to sort the required large molds from the in-warehouse pallet, and the remaining unnecessary large molds are sorted out. The molds are put back on the shelf 7 through the inbound and outbound terminal 4, the conveying mechanism 5, the conveying platform 3 and the second palletizer 2. It should be noted that the sorting machine 6 can also directly sort and clamp the molds from the conveying platform 3 corresponding to the second palletizer 2. The working molds can be adjusted according to the production situation. One group of large molds can also be sorted, clamped and transported by the sorting machine 6 on the conveying platform 3. Another group of large molds can pass through the conveying platform 3 and the conveying mechanism 5 and arrive at the inbound and outbound terminal 4. After that, they are sorted by the sorting machine 6 that has sorted and clamped them back at the inbound and outbound terminal 4. The first palletizer 1 and the second palletizer 2 continue to work until all the molds required for today's production are sorted out.The present application uses the first palletizer 1, the second palletizer 2, the conveying platform 3, the in-and-out warehouse terminal 4, the conveying mechanism 5, the sorting machine 6 and the shelf 7. The small molds can be sorted in the first palletizer 1, and there is no need to take out the whole tray of small molds and put them in the open space for selection. This is not only conducive to improving the efficiency of molds out of the warehouse, but also does not need to occupy a large amount of ground space to select molds, and the requirements for the site are greatly reduced. Further, the large molds are sequentially transported to the in-and-out warehouse terminal 4 by the second palletizer 2, the conveying platform 3 and the conveying mechanism 5, and then the sorting machine 6 sorts and selects the required large molds, or the sorting machine directly sorts and clamps the large molds from the conveying platform to the out-of-warehouse terminal. After the selection is completed, the unused large molds and the pallets are transported back to the corresponding shelf 7 by the original route, which is convenient and fast, further improving the efficiency of molds out of the warehouse and further reducing the requirements for the site area. ;
[0073] Preferably, the sorting intelligent mold warehouse can be specifically divided into three usage scenarios. Scenario 1: For the usage scenario with limited space and no large molds, only the first palletizer 1 is needed, and the second palletizer 2, the conveying mechanism 5 and the sorting machine 6 do not need to be installed and used. At this time, the first palletizer 1 can not only sort and take out the molds of each pallet, but also take out the entire pallet, that is, replace the use of the second palletizer. At this time, the output end of the conveying platform 3 can be directly docked with the in-and-out warehouse terminal 4, without the need to use the conveying mechanism 5 for transit. Scenario 2: For the usage scenario with limited space but large and small molds, the first palletizer 1 needs to be used in conjunction with the second palletizer 2 and the conveying mechanism 4, and the sorting machine 6 does not need to be installed and used. Scenario 3: There is no restriction on the site, and there are large and small molds. In this case, the first palletizer 1, the second palletizer 2, the conveying platform 3, the in-and-out warehouse terminal 4, the conveying mechanism 5 and the sorting machine 6 are used together.
[0074] like Figure 2-3As shown, the first palletizer 1 includes a first mobile frame 11, a first lifting frame 12, a forklift mechanism 13, a fourth driving device 14, a fifth driving device 15, a sorting mechanism 16, a mounting bar 17, a third guide wheel 18 and a maintenance ladder 19; the first mobile frame 11 is used to be installed on the rail 110, the fourth driving device 14 is used to drive the first mobile frame 11 to move forward and backward on the rail 110, the first lifting frame 12 can be moved up and down and installed on the first mobile frame 11, the first lifting frame 12 is installed with at least two forklift mechanisms 3, the forklift mechanisms 3 is used to transport the pallet, the fifth driving device 15 is used to drive the first lifting frame 12 to move up and down; the sorting mechanism 16 is installed on the first lifting frame 12, the sorting mechanism 5 is located above the fork mechanism 13, and the sorting mechanism 5 is used to grab the required molds to the pallet; the front and rear sides of the fork mechanism 13 are respectively installed with the mounting strip 17, the mounting strip 17 is installed with a plurality of the third guide wheels 18, and the plurality of the third guide wheels 18 are evenly arranged along the length direction of the mounting strip 17, and the maintenance ladder 19 is installed on the first mobile frame 11. In this embodiment, the rail 110 is installed on the ground, the first mobile frame 11 can be movably installed on the rail 110, a plurality of shelves are respectively arranged on both sides of the rail 110, each shelf is placed with a plurality of pallets, each pallet is placed with a plurality of aluminum profile extrusion dies of different models, the fork mechanism 13 is the prior art, the fork mechanism 13 is specifically a telescopic fork, the fork mechanism 13, the fourth drive device 14, the fifth drive device 15 and the sorting mechanism 16 are all connected to the external cloud computer, the first lifting frame 12 is installed with two fork mechanisms 13, when working, Figure 1-2As shown, the output end of the forklift mechanism 13 on the left extends out, and an empty pallet is placed at its output end. Then the forklift mechanism 13 on the left transports the empty pallet from the side of the first lifting frame 12 to the inside of the first lifting frame 12. Then the external cloud computer sends a command, and the fourth drive device 14 drives the first mobile frame 11 to move on the rail 110, so that the first mobile frame 11 moves to the corresponding shelf. The fifth drive device 15 drives the first lifting frame 12 to rise to the bottom of the corresponding pallet. Then the output end of the forklift mechanism 13 on the right extends out, and cooperates with the fifth drive device 15 to drive the first lifting frame 12 to rise again, so as to fork up the pallet full of molds. After forking, its output end retracts and transports the pallet to the inside of the first lifting frame 12. Then the sorting mechanism 16 clamps the corresponding mold to the empty pallet on the left, for example, clamps two After the corresponding mold is found, the forklift mechanism 13 on the right cooperates with the fifth drive device 15 to put the pallet back to the shelf, and then moves to the next required shelf to clamp the corresponding mold, until the empty pallet is full and out of the warehouse for use (storage and retrieval can also be completed according to the production order, without filling the pallet), and the molds required for today's production are taken out in this cyclic operation; this embodiment uses the first mobile frame 11, the first lifting frame 12, the forklift mechanism 13, the fourth drive device 14, the fifth drive device 15 and the sorting mechanism 16 to sort the molds to be used and place them on the empty pallet during the outbound process, ensuring that the molds out of the warehouse are all the molds required to be used. Compared with the traditional method of placing the molds one by one in an open space and then selecting them one by one, the present application is not only conducive to improving the efficiency of mold outbound, but also does not require a large amount of ground space to select the molds, and the requirements for the site are greatly reduced. In this embodiment, the maintenance ladder 19 is installed on the front side of the first mobile frame 11, so that employees can repair and replace parts at high places. The mounting bars 17 are respectively installed on the left and right sides of the conveying mechanism 3, and each mounting bar 17 is installed with three third guide wheels 18. The third guide wheels 18 can be pressed against both sides of the pallet, and the third guide wheels 18 are used to assist the pallet to adjust its position to prevent it from being misaligned.
[0075] like Figure 3-4As shown, the fifth driving device 15 includes a fifth driving part 151, a lifting wheel 152, a limiting wheel 153, a guide wheel group and an anti-falling component 155; the lifting wheels 152 are respectively installed at the front and rear ends of the lifting frame 52, and the output ends of the fifth driving part 151 are respectively connected to the two lifting wheels 152, and the fifth driving part 151 is used to synchronously drive the two lifting wheels 152 to move up and down; the first moving frame 11 includes a column 111, and a guide plate 112 is provided on the inner side of the column 111. The limiting wheel 153 and the guide wheel group are respectively installed at the front and rear ends of the first lifting frame 12, and the limiting wheel 153 is against the inner side of the guide plate 112. Each of the guide wheel groups The two first guide wheels 154 are respectively against the left and right sides of the column 111; the anti-falling component 155 is installed on the lifting frame 1, and the anti-falling component 155 is used to clamp the guide plate 112 when the first lifting frame 12 falls; the fifth driving device 15 includes a fifth driving part 151, a lifting wheel 152, a limiting wheel 153, a guide wheel group and an anti-falling component 155; the front and rear ends of the lifting frame 52 are respectively installed with the lifting wheels 152, and the output ends of the fifth driving part 151 are respectively connected to the two lifting wheels 152, and the fifth driving part 151 is used to synchronously drive the two lifting wheels 152 to rise and fall; the first mobile frame 11 includes a column 111, and the inner side of the column 111 is provided with a guide plate 112, the limiting wheel 153 and the guide wheel group are respectively installed at the front and rear ends of the first lifting frame 12, the limiting wheel 153 is against the inner side of the guide plate 112, and the two first guide wheels 154 of each guide wheel group are respectively against the left and right sides of the column 111; the anti-falling component 155 is installed on the lifting frame 1, and the anti-falling component 155 is used to clamp the guide plate 112 when the first lifting frame 12 falls; the fourth driving device 14 includes an installation box 141, a third walking wheel 142, a second guide wheel 143, a fourth driving part 144, a third gear 145, a fourth gear 146 and a fifth gear 147; the installation box 141 is respectively installed at the front and rear ends of the first mobile frame 11 The third gear 145, the fourth gear 146 and the fifth gear 147 are rotatably installed on the outside of the installation box 141 on the rear side of the first mobile frame 11, and the fourth driving unit 144 is installed on the top of the installation frame 41. The fourth driving unit 144 is used to drive the third gear 145 to rotate, and the top end of the fourth gear 146 is engaged with the third gear 145. The fourth gear 146 is engaged with the fifth gear 147. The fifth gear 147 is connected to the third walking wheel 142. The third walking wheel 142 is rotatably installed inside the installation box 1, and the second guide wheel 143 is respectively installed on the left and right sides of the bottom of the installation box 141.In this embodiment, the number of the lifting wheels 152 and the anti-falling components 155 is two, the number of the limiting wheels 153 and the guide wheel group is four, each of the guide wheel groups is composed of two first guide wheels 154, the two lifting wheels 152 are respectively installed on the inner sides of the front and rear ends of the first lifting frame 12, the two anti-falling components 155 are respectively installed on the front and rear ends of the first lifting frame 12, the anti-falling components 155 are prior art, the limiting wheels 153 are respectively installed on the top and bottom of the front end of the first lifting frame 12, and the rear of the first lifting frame 12 is provided with a plurality of lifting wheels 154. The limiting wheels 153 are respectively installed at the top and bottom of the first end, and the outer periphery of the limiting wheels 153 abuts against the inner side of the guide plate 112. The guide wheel group is respectively installed at the top and bottom of the front end of the first lifting frame 12, and the guide wheel group is respectively installed at the top and bottom of the rear end of the first lifting frame 12. The outer periphery of the two first guide wheels 154 of each guide wheel group abuts against the left and right sides of the column 111 respectively. The first mobile frame 11 includes a column 111, a base frame and a crossbeam. The bottoms of the two columns 111 are respectively connected to the tops of the front and rear ends of the base frame. The top of the column 111 is respectively connected to the bottom of the front and rear ends of the beam, and the fifth driving unit 151 specifically includes a double-axis unwinder, a plurality of winding wheels and two groups of steel wire ropes. The plurality of winding wheels are respectively installed on the inner side of the beam at the top of the first mobile frame 11, and the double-axis unwinder is installed on the outer side of the first mobile frame 11. One end of the two groups of steel wire ropes are respectively installed on the two output ends of the unwinder, and the other ends of the two groups of steel wire ropes are respectively passed around the corresponding winding wheels and the corresponding lifting wheels 152 and fixed to the inner side of the beam at the top of the first mobile frame 11. The inner sides of the two columns 111 are connected to the inner side of the beam. The guide plates 112 are respectively provided on the sides. When working, the double-axis unwinder reels in the two steel wire ropes, and the two lifting wheels 152 drive the first lifting frame 12 to move upward. The limiting wheels 52 abut against the inner side of the guide plate 112 to ensure that the first lifting frame 12 does not swing back and forth. Each guide group plays a guiding role to prevent the first lifting frame 12 from moving out of position, which is convenient and fast. If the steel wire rope breaks and causes the first lifting frame 12 to fall, the internal parts of the two anti-falling components 155 can clamp the left and right sides of the guide plate 112, thereby stopping the first lifting frame 12, which is safe and reliable.In this embodiment, the number of the lifting wheels 152 and the anti-falling components 155 is two, the number of the limiting wheels 153 and the guide wheel group is four, each of the guide wheel groups is composed of two first guide wheels 154, the two lifting wheels 152 are respectively installed on the inner sides of the front and rear ends of the first lifting frame 12, the two anti-falling components 155 are respectively installed on the front and rear ends of the first lifting frame 12, the anti-falling components 155 are prior art, the limiting wheels 153 are respectively installed on the top and bottom of the front end of the first lifting frame 12, and the rear of the first lifting frame 12 is provided with a plurality of lifting wheels 154. The limiting wheels 153 are respectively installed at the top and bottom of the first end, and the outer periphery of the limiting wheels 153 abuts against the inner side of the guide plate 112. The guide wheel group is respectively installed at the top and bottom of the front end of the first lifting frame 12, and the guide wheel group is respectively installed at the top and bottom of the rear end of the first lifting frame 12. The outer periphery of the two first guide wheels 154 of each guide wheel group abuts against the left and right sides of the column 111 respectively. The first mobile frame 11 includes a column 111, a base frame and a crossbeam. The bottoms of the two columns 111 are respectively connected to the tops of the front and rear ends of the base frame. The top of the column 111 is respectively connected to the bottom of the front and rear ends of the beam, and the fifth driving unit 151 specifically includes a double-axis unwinder, a plurality of winding wheels and two groups of steel wire ropes. The plurality of winding wheels are respectively installed on the inner side of the beam at the top of the first mobile frame 11, and the double-axis unwinder is installed on the outer side of the first mobile frame 11. One end of the two groups of steel wire ropes are respectively installed on the two output ends of the unwinder, and the other ends of the two groups of steel wire ropes are respectively passed around the corresponding winding wheels and the corresponding lifting wheels 152 and fixed to the inner side of the beam at the top of the first mobile frame 11. The inner sides of the two columns 111 are connected to the inner side of the beam. The guide plates 112 are respectively provided on the sides. When working, the double-axis unwinder reels in the two steel wire ropes, and the two lifting wheels 152 drive the first lifting frame 12 to move upward. The limiting wheels 52 abut against the inner side of the guide plate 112 to ensure that the first lifting frame 12 does not swing back and forth. Each guide group plays a guiding role to prevent the first lifting frame 12 from moving out of position, which is convenient and fast. If the steel wire rope breaks and causes the first lifting frame 12 to fall, the internal parts of the two anti-falling components 155 can clamp the left and right sides of the guide plate 112, thereby stopping the first lifting frame 12, which is safe and reliable.In this embodiment, the third walking wheel 142 on the front side of the first moving frame 11 is a driven wheel, and the third walking wheel 142 on the rear side of the first moving frame 11 is a driving wheel. The installation box 141 is installed on the first moving frame 11, and the second guide wheels 143 are respectively installed on the left and right sides of the bottom of each of the installation boxes 141, and the inner sides of the two guide wheels 43 respectively abut against the two sides of the rail 110. The guide wheels 43 play a guiding role to prevent the first moving frame 11 from moving out of position. The fourth driving part 144 is a motor. When working, the fourth driving part 144 drives the third gear 145 to rotate, and the third gear 145 drives the fifth gear 147 to rotate through the fourth gear 146. The fifth gear 147 is coaxially connected with the third walking wheel 142, so that the third walking wheel 142 rotates and walks on the rail 110, thereby moving the first moving frame 11. Preferably, in order to protect the gears, a protective cover is provided on the outer peripheral cover of the gear group.
[0076] like Figure 5-8As shown, the sorting mechanism 16 includes a fixed frame 161, a first movable seat 162, a fixed seat 163, a second movable seat 164, a mounting frame 165, a first clamping seat 166, a first driving device 167, a second driving device 168 and a third driving device 169; the fixed frame 161 is installed on the top of the first lifting frame 12, the first movable seat 162 can be moved forward and backward and is installed on the two fixed frames 161, the first driving device 167 is used to drive the first movable seat 162 to move forward and backward, the fixed seat 163 is installed on the first movable seat 162, and the second movable seat 164 can be moved upward and downward. The second movable seat 164 is installed on the fixed seat 163 for downward movement, and the second driving device 168 is used to drive the second movable seat 164 to move up and down; the mounting frame 165 is installed on the second movable seat 164, and the two first clamping seats 166 can be installed on the bottom of the mounting frame 165 for left and right movement, and the two first clamping seats 166 are arranged opposite to each other, and the inner sides of the two first clamping seats 166 are respectively provided with a first anti-slip structure 1661, and the third driving device 169 is installed on the top of the mounting frame 165, and the third driving device 169 is used to synchronously drive the two first clamping seats 166 to move closer to or away from each other. In the present embodiment, the first anti-skid structure 1611 may be an anti-skid pattern or an anti-skid pad, the sorting mechanism 16 is connected to an external cloud computer, the external cloud computer sends instructions to the first drive device 167, the second drive device 168 and the third drive device 169, the number of the fixed frame 161, the first drive device 167 and the first clamping seat 166 are two respectively, during installation, the two fixed frames 161 are fixedly installed on the sorting equipment, and then the left and right ends of the first movable seat 162 are respectively installed on the fixed frame 161, so that the first movable seat 162 can move forward and backward along the length direction of the fixed frame 161, the two first drive devices 167 are respectively installed on the left and right ends of the first movable seat 162, and the fixed seat 163 is installed in the middle of the first movable seat 162, and the fixed seat 163 is located at The second movable seat 164 is installed between the two fixed frames 161, and then the second movable seat 164 is installed on the fixed seat 163, so that the second movable seat 164 can move up and down along the height direction of the fixed seat 163, and the second driving device 168 is fixedly installed on the fixed seat 163. After the second movable seat 4 is installed, the mounting frame 165 is installed on the second movable seat 164, and then two first clamping seats 166 are installed at the bottom of the mounting frame 165. The two first clamping seats 166 are arranged opposite to each other, and the third driving device 169 is installed on the top of the mounting frame 165, so that the third driving device 169 synchronously drives the two first clamping seats 166 to move closer to or away from each other. When working, the external cloud computer sends instructions to the first driving device 167, the second driving device 168 and the third driving device 169 respectively.Specifically, first, the third driving device 169 synchronously drives the two first clamping seats 166 to move away from each other, ensuring sufficient avoidance space for the mold to be clamped to enter between the two first clamping seats 166, and then the two first driving devices 167 start to work, and the left and right ends of the first movable seat 162 move back and forth on the two fixed frames 161, so that the mold to be clamped is located in the middle of the two first clamping seats 166, and then the second driving device 168 drives the second movable seat 164 to move downward until the left and right sides of the mold to be clamped are directly opposite to the first anti-slip structures 1661 of the two first clamping seats 166, and then the third driving device 169 synchronously drives the two first clamping seats 166 to move closer to each other until the two first clamping seats The take-up seat 166 clamps the left and right sides of the mold, thereby clamping the mold and transporting it to the corresponding position; in this embodiment, through the fixed frame 161, the first movable seat 162, the fixed seat 163, the second movable seat 164, the mounting frame 165, the first clamping seat 166, the first driving device 167, the second driving device 168 and the third driving device 169, the double fixed frame 161 plays a guiding and supporting role to ensure the movement stability of the first movable seat 162, and further, the third driving device 169 synchronously drives the two first clamping seats 166 to move closer to or away from each other, with high clamping efficiency, and cooperates with the first anti-slip structure 1661 to prevent the mold from falling off during the clamping process and the moving process, so as to improve the clamping efficiency and clamping stability of the sorting mechanism.
[0077] like Figure 5-8As shown, the third driving device 169 includes an electric cylinder 1691, a connecting member 1692, a first rack 1693, a first gear 1694 and a first fixing rod 1695; one end of the first fixing rod 1695 is mounted on the bottom surface of the mounting frame 165, the first gear 1694 is rotatably mounted on the other end of the first fixing rod 1695, one end of the first rack 1693 is meshed with the first gear 1694, and the other end of the first rack 1693 is connected to the first clamping seat 166; the electric cylinder 1691 is mounted on the top of the mounting frame 165, the mounting frame 165 is provided with a clearance groove 1651, one end of the connecting member 1692 is connected to the output end of the electric cylinder 1691, and the connecting member 16 The other end of 92 passes through the avoidance groove 1651 and is connected to one of the first clamping seats 166; the third driving device 169 also includes a fixing member 1696, a second fixing rod 1697 and a rotating wheel 1698; the fixing member 1696 is installed on the first fixing rod 1695, and the fixing member 1696 is located above the first gear 1694 and the first rack 1693, and the front and rear ends of the fixing member 1696 are respectively installed with one end of two second fixing rods 1697, and the two rotating wheels 1698 are respectively rotatably installed on the other ends of the two second fixing rods 1697, and the two rotating wheels 1698 are respectively against the corresponding two first racks 1693; the bottom of the mounting frame 165 is provided with a third slide rail 1652, a third slider 1662 is provided on the top of the first clamping seat 166, and the third slider 1662 is slidably mounted on the third slide rail 1652; the fixed seat 163 is provided with a second slide rail 1631, and the second movable seat 164 is provided with a second slider 1641, and the second slider 1641 is slidably mounted on the second slide rail 1631; the second driving device 168 includes a second motor 1681, a screw rod 1682 and a connecting block; the screw rod 1682 is rotatably mounted on the fixed seat 163, the second motor 1681 is mounted on the top of the fixed seat 163, the output end of the second motor 1681 is connected to the screw rod 1682, and the second motor 1681 is used to drive the screw rod 168 2 is rotated, the connecting block is movably mounted on the screw rod 1682, and the connecting block is connected to the second movable seat 164; the top surface of the fixed frame 161 is respectively provided with a first slide rail 1611 and a second rack rail 1612, the second rack rail 1612 is located between the two first slide rails 1611, and the bottom of the first movable seat 162 is provided with a third slider 16621, and the third slider 16621 is slidably mounted on the first slide rail 1611; the first driving device 167 includes a first motor 1671 and a second gear, the first motor 1671 is installed on the first movable seat 162, the output end of the first motor 1671 is installed with the second gear, and the second gear is meshed with the second rack rail 1612;A plurality of reinforcing plates 1622 are provided at the rear side of the first movable seat 162, and the plurality of reinforcing plates 1622 are evenly spaced along the length direction of the first movable seat 2. In this embodiment, the number of the first racks 1693 is two. During installation, the two first clamping seats 166 are respectively installed at the left and right ends of the bottom of the mounting frame 165, and the first fixing rod 1695 is installed between the two first clamping seats 166. Specifically, one end of the first fixing rod 1695 is installed on the mounting frame 165, and the other end of the first fixing rod 1695 is installed with the first gear 1694. Then, one end of the two first racks 1693 is respectively connected to the two first clamping seats 166, and the other ends of the two first racks 1693 are respectively meshed with the first gears. On the front and rear sides of 1694, the two first racks 1693 are arranged opposite to each other, the electric cylinder 1691 is installed on the top of the mounting frame 165, one end of the connecting member 1692 is connected to the output end of the electric cylinder 1691, and the other end of the connecting member 1692 passes through the air avoidance groove 1651 and is connected to one of the first clamping seats 166. When working, the output end of the electric cylinder 1691 is extended and retracted, and the output end of the electric cylinder 1691 drives the connecting member 1692 to move left and right in the air avoidance groove 1651, so that the connecting member 1692 drives the first clamping seat 166 connected thereto to move left and right, that is; Figure 2The first clamping seat 166 on the left, the first rack 94 on the rear side of the first gear 93 follows the first clamping seat 166 on the left to move left and right to make the first gear 1694 rotate, and the first gear 1694 rotates to drive the first rack 1693 on its front side to move left and right, thereby making the first clamping seat 166 on the right move left and right, and then realizing the synchronous approach or synchronous separation of the first clamping seat 166, ensuring the movement synchronization of the two first clamping seats 166, which is beneficial to improving the clamping efficiency and clamping quality. In this embodiment, the number of the second fixed rods 1697 and the number of the rotating wheels 1698 are two respectively. During installation, the middle part of the fixing member 1696 is installed on the outer periphery of the first fixed rod 1695. The fixing member 1696 is arranged along the front-to-back direction. One end of two second fixed rods 1697 are respectively installed at the front and rear ends of the fixing member 1696, and the rotating wheels 1698 are respectively installed at the other ends of the two second fixed rods 1697, so that the two rotating wheels 1698 can abut against the flat surface of the back side of the corresponding first rack 1693. One end of the first rack 1693 is connected to the first clamping seat 166, and the other end of the first rack 1693 is abutted by the corresponding rotating wheel 1698. The rotating wheel 1698 plays a guiding and limiting role, thereby ensuring that the first rack 1693 can move straightly along the left and right directions to prevent deviation. In this embodiment, two third slide rails 1652 are provided at the bottom of the mounting frame 165, and two third sliders 1662 are respectively provided at the top of each first clamping seat 166. The two third sliders 1662 at the top of each first clamping seat 166 are respectively slidably installed on the third slide rails 1652. When working, the first clamping seat 166 moves left and right along the length direction of the third slide rail 1652 through the third slider 1662 on its top, which is beneficial to improving the movement smoothness and movement accuracy of the first clamping seat 166. In this embodiment, the number of the second rails 1631 is two, the number of the second sliders 1641 is four, and two second sliders 1641 are respectively installed on the rear sides of the left and right ends of the second movable seat 164, and the screw rod 1682 is located between the two second rails 1631. During operation, the second motor 1681 drives the screw rod 1682 to rotate, and the screw rod 1682 rotates to drive the connecting block to move up and down, thereby making the second movable seat 164 slide up and down on the second rail 1631 through the second slider 1641, which is beneficial to improve the movement smoothness and movement accuracy of the second movable seat 164, and the screw rod 1682 is located between the two second rails 1631, and the connecting block is located between the second movable seat 164 and the fixed seat 163, so the space utilization rate is high.In this embodiment, two first slide rails 1611 are provided on the top of each of the fixing frames 5, the second rack 1612 is located between the two first slide rails 1611, the number of the first motor 1671 and the second gear are two respectively, the left and right ends of the first moving seat 162 are respectively installed with the first motors 1671, the number of the third sliders 16621 is twelve, that is, six third sliders 16621 are respectively installed at the bottom of the left end and the bottom of the right end of the first moving seat 162, when working, the two first motors 1671 respectively drive the second gears at their output ends to rotate, and the two second gears mesh and move on the corresponding second racks 1612, so that the third slider 16621 at the bottom of the first moving seat 162 slides back and forth on the first slide rail 1611, which is not only conducive to improving the movement smoothness and movement accuracy of the first moving seat 162, but also has high transmission efficiency. In this embodiment, three reinforcing plates 1622 are provided on the rear side of the first movable seat 162 . The reinforcing plates 1622 are located at the right-angle bend on the rear side of the first movable seat 162 , thereby facilitating improving the structural stability of the first movable seat 162 and preventing it from deforming and bending.
[0078] like Figure 9-14 As shown, the sorting machine 6 includes a moving beam 61, a connecting beam 62, a second moving frame 63, a second lifting frame 64, a sixth driving device 65, a seventh driving device 66, an eighth driving device 67, a sorting assembly 68, an eccentric shaft 69 and a fourth guide wheel 610; the left and right ends of the two connecting beams 62 are respectively connected to the two moving beams 61, the front and rear ends of the second moving frame 63 are respectively movably installed on the two connecting beams 62, the second lifting frame 64 is movably installed on the second moving frame 63, and the second lifting frame 64 is installed with the sorting assembly 68, and the sorting assembly 68 is used to clamp the mold; the sixth driving device 65 is installed Installed on the moving beam 61, the sixth driving device 65 is used to drive the moving beam 61 to move forward and backward, the seventh driving device 66 is installed on the second moving frame 63, the seventh driving device 66 is used to drive the second moving frame 63 to move left and right, the third driving device 6 is installed on the second moving frame 63, and the third driving device 6 is used to drive the second lifting frame 64 to move up and down; one end of the eccentric shaft 69 can be rotatably installed on one of the moving beams 61, and the eccentric shaft 69 is used to adjust the distance between its other end and the corresponding warehouse track, and the fourth guide wheel 610 can be rotatably installed on the other end of the eccentric shaft 69. In this embodiment, the eccentric shaft 69 can be purchased on the market, and the number of the moving beam 61, the connecting beam 62 and the sixth driving device 65 are two respectively. The two moving beams 61 are movably installed on the warehouse track, and the left and right ends of the two connecting beams 62 are respectively connected to the inner sides of the two moving beams 61, such as Figure 1As shown, one end of the two eccentric shafts 69 are respectively installed on the left and right sides of the front end of the moving beam 61 on the left, and one end of the two eccentric shafts 69 are respectively installed on the front and rear sides of the rear end of the moving beam 61 on the left, and the other end of each eccentric shaft 69 is installed with the fourth guide wheel 610, and the fourth guide wheel 610 is against the side of the corresponding warehouse track. The front and rear ends of the second moving frame 63 are respectively installed on the top of the two connecting beams 62, and the main body of the second moving frame 63 is located between the two connecting beams 62. The second lifting frame 64 is installed inside the second moving frame 63. A plurality of pallets are placed under the sorting machine, and each pallet is placed There are multiple large molds, and the external cloud computer is connected to the sixth drive device 65, the seventh drive device 66 and the eighth drive device 67 respectively. When working, the external cloud computer sends out instructions, and the two sixth drive devices 65 drive the corresponding moving beams 61 to move forward and backward respectively. The fourth guide wheel 610 plays a guiding and limiting role to ensure the smooth movement of the moving beam 61 and prevent the movement from being offset. The seventh drive device 66 drives the second moving frame 63 to move left and right on the connecting beam 62, so that the sorting component 68 moves to the top of the mold to be clamped, and then the eighth drive device 67 drives the second lifting frame 64 to move downward. The sorting assembly 68 is made to clamp the required mold, and cooperate with the sixth drive device 65, the seventh drive device 66 and the eighth drive device 67 to clamp the required mold to the set position and place it, and this cycle is repeated until the required mold is sorted and clamped. Further, in order to avoid the mobile beam 61 from being skewed or offset after working with a high load for a long time or installation errors caused during production, which may cause the mobile beam 61 to be incompatible with the warehouse track and cause movement jam or stop, the eccentric shaft 69 can be rotated and adjusted at this time to make the fourth guide wheel 610 away from or close to the side of the mobile beam 61, thereby ensuring that the fourth guide wheel 610 is always against the warehouse track; In the embodiment, the sorting assembly 68 can smoothly and stably clamp the large mold through the moving beam 61, the connecting beam 62, the second moving frame 63, the second lifting frame 64, the sixth driving device 65, the seventh driving device 66, the eighth driving device 67, the sorting assembly 68, the eccentric shaft 69 and the fourth guide wheel 610, and the fourth guide wheel 610 can always be against the warehouse track to play a guiding and limiting role by adjusting the eccentric shaft 69, which can not only avoid the skewing and displacement of the moving beam 61 after a long period of high load, but also offset the installation error caused by the production of the moving beam 61, so as to improve the working stability and reliability of the sorting machine.
[0079] like Figure 9-12As shown, the sixth driving device 65 includes a sixth motor 651 and a first walking wheel 652, the first walking wheel 652 is rotatably installed inside the moving beam 61, the sixth motor 651 is installed on the outside of the moving beam 61, and the output end of the sixth motor 651 is connected to the first walking wheel 652; the bottom of the left and right ends of the connecting beam 62 is provided with a clearing area 621; the seventh driving device 66 includes a seventh motor 661, a second walking wheel and a fifth guide wheel 662; the top surface of the connecting beam 62 is provided with a fourth slide rail 622, the front and rear ends of the second moving frame 63 are respectively installed with the second walking wheel and the fifth guide wheel 662, the second walking wheel The fifth guide wheel 662 abuts against the top surface of the fourth slide rail 622, the seventh motor 661 is installed on the second movable frame 63, and the output end of the seventh motor 661 is connected to the second walking wheel; the eighth driving device 67 includes an eighth motor 671, a seventh gear 672 and a fourth rack 673; the left and right ends of the second lifting frame 64 are respectively installed with two fourth racks 673, the eighth motor 671 is installed on the second movable frame 63, and the two output ends of the eighth motor 671 are respectively installed with two seventh gears 672, and the two seventh gears 672 are respectively engaged with the two fourth racks 673. In this embodiment, the fifth driving device 5 is a motor, and each of the moving beams 61 is respectively equipped with two of the first walking wheels 652, which are rotatably installed at the front and rear ends of the moving beam 61, respectively. The first walking wheel 652 at the rear end of the moving beam 61 is a driving wheel, and the first walking wheel 652 at the front end of the moving beam 61 is a driven wheel. When working, the sixth driving device 65 drives the first walking wheel 652 at the rear side to rotate, so that the moving beam 61 can walk on the crossbeam of the warehouse, which is convenient and fast, and has high transmission efficiency. In this embodiment, the air avoidance area 621 is respectively provided at the bottom of the left and right ends of the two connecting beams 62, so as to avoid the collision between the connecting beam 62 and the warehouse track during the movement of the connecting beam 62, thereby ensuring the working stability of the sorting machine.In this embodiment, the number of the second walking wheels is four, and two of the second walking wheels are respectively installed on the left and right ends of the front side of the moving frame 2, and two of the second walking wheels are respectively installed on the left and right ends of the rear side of the moving frame 2. The two second walking wheels on the right end are driving wheels, and the two second walking wheels on the left end are driven wheels. The seventh motor 661 is a dual-axis motor, and the two output ends of the seventh motor 661 are respectively connected to the two second walking wheels on the right end. Two of the fifth guide wheels 662 are respectively installed on the left and right ends of the rear side of the second moving frame 63, and the two fifth guide wheels 662 respectively abut against the two sides of the fourth slide rail 622. When working, the seventh motor 661 drives the two second walking wheels to rotate, so that the moving frame 2 moves left and right on the fourth slide rail 622, and the fifth guide wheel 662 plays a guiding role to prevent the second moving frame 63 from moving out of position. In this embodiment, the eighth motor 671 is a dual-axis motor. When working, the eighth motor 671 drives the two seventh gears 672 at its two output ends to rotate, and the seventh gear 672 rotates to drive the two fourth racks 673 to move up and down, thereby making the second lifting frame 64 move up and down, which is convenient and fast, and the transmission is stable and efficient.
[0080] like Figure 11-12 As shown, the left and right sides of the second lifting frame 64 are respectively provided with sliding grooves 641, and the eighth driving device 67 further includes a sixth guide wheel 674. The left and right inner sides of the second moving frame 63 are respectively provided with the sixth guide wheels 674, and the sixth guide wheels 674 are located in the sliding grooves 641. In this embodiment, the number of the sixth guide wheels 674 is four, and two sixth guide wheels 674 are respectively provided on the inner sides of the left and right ends of the second moving frame 63, and two sixth guide wheels 674 are provided in each sliding groove 641. When the second lifting frame 64 moves up and down, specifically, the sliding groove 641 moves up and down under the guiding and limiting action of the sixth guide wheels 674, thereby ensuring the lifting stability and lifting smoothness of the second lifting frame 64.
[0081] like Figure 12-13As shown, the sorting assembly 68 includes a third motor 681, a second clamping seat 682, a sixth gear 683, a third rack 684, a sleeve 685, a second fixing member 686 and a seventh guide wheel 687; the two second clamping seats 682 are movably mounted on the bottom of the second lifting frame 64, the third motor 681 is mounted on the second lifting frame 64, the output end of the third motor 681 is mounted with the sixth gear 683, one end of the two third racks 684 are respectively mounted on the two second clamping seats 682, and the two The other end of the third rack 684 is respectively meshed with the front and rear sides of the first gear 82; the sleeve 685 is installed on the second lifting frame 64, the sleeve 685 is sleeved on the outer periphery of the output shaft of the third motor 681, the sleeve 685 is located above the sixth gear 683, the second fixing member 686 is installed on the outer periphery of the sleeve 685, and the front and rear ends of the second fixing member 686 are respectively installed with the rotatable seventh guide wheel 687, and the seventh guide wheel 687 is against the third rack 684. In this embodiment, when working, the third motor 681 drives the sixth gear 683 at its output end to rotate, and the sixth gear 683 makes the two second clamping seats 682 approach or move away from each other through the two third racks 684, so as to realize the clamping of the mold, which is convenient and quick.
[0082] like Fig.12 As shown, the second clamping seat 682 is provided with a second anti-skid structure 6821. In this embodiment, the second anti-skid structure 6821 can be an anti-skid pattern or an anti-skid pad, and the two second clamping seats 682 are provided with corresponding second anti-skid structures 6821, and the two second anti-skid structures 6821 are arranged opposite to each other. By providing the second anti-skid structure 6821, the clamped mold can be prevented from slipping and falling off, thereby ensuring the clamping quality.
[0083] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0084] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A sorting type intelligent mold warehouse, characterized by: It includes the first palletizer, the second palletizer, the conveying platform, the inbound and outbound dock, the conveying mechanism, the sorting machine and the shelf; The first palletizer or the second palletizer is arranged between every two adjacent rows of the shelves. The first palletizer can move forward and backward along the length direction of the shelf. The first palletizer is used to sort and take out the required molds in the shelf to the outbound pallet, and place the outbound pallet on the corresponding conveying platform. The second palletizer can move forward and backward along the length direction of the shelf. The second palletizer is used to take out the in-warehouse pallet with the required molds in the shelf, and place the in-warehouse pallet on the corresponding conveying platform. A plurality of conveying platforms are arranged at the ends of the corresponding shelves, and the conveying platforms are used to convey pallets. The conveying platform is provided at one end of the conveying mechanism, and the inbound and outbound terminal is provided at the other end of the conveying mechanism. The conveying mechanism can move forward and backward along the left and right directions of the shelf, and the conveying mechanism is used to convey the pallets on the conveying platform to the inbound and outbound terminal. The sorting machine is arranged above the inbound and outbound terminal and the conveying mechanism, and the sorting machine is used to sort and clamp the molds at the inbound and outbound terminal or the molds on the conveying platform.
2. The sorting intelligent mold warehouse according to claim 1 is characterized in that: The first palletizer includes a first mobile frame, a first lifting frame, a fork mechanism, a fourth drive device, a fifth drive device, a sorting mechanism, a mounting bar, a third guide wheel and a maintenance ladder; The first mobile frame is used to be installed on the rail, the fourth driving device is used to drive the first mobile frame to move forward and backward on the rail, the first lifting frame can be installed on the first mobile frame to move up and down, the first lifting frame is installed with at least two fork mechanisms, the fork mechanisms are used to transport pallets, and the fifth driving device is used to drive the first lifting frame to move up and down; The sorting mechanism is installed on the first lifting frame, the sorting mechanism is located above the fork mechanism, and the sorting mechanism is used to grab the required molds to the pallet; The mounting bars are respectively installed on the front and rear sides of the forklift mechanism, and the mounting bars are installed with a plurality of the third guide wheels, which are evenly arranged along the length direction of the mounting bars, and the maintenance ladder is installed on the first mobile frame.
3. The sorting intelligent mold warehouse according to claim 2 is characterized in that: The fifth driving device comprises a fifth driving part, a lifting wheel, a limiting wheel, a guide wheel group and an anti-falling component; The lifting wheels are respectively installed at the front and rear ends of the lifting frame, the output ends of the fifth driving unit are respectively connected to the two lifting wheels, and the fifth driving unit is used to synchronously drive the two lifting wheels to move up and down; The first mobile frame includes a column, a guide plate is provided on the inner side of the column, the limiting wheel and the guide wheel group are respectively installed at the front and rear ends of the first lifting frame, the limiting wheel abuts against the inner side of the guide plate, and the two first guide wheels of each guide wheel group abut against the left and right sides of the column respectively; The anti-falling assembly is installed on the lifting frame, and the anti-falling assembly is used to clamp the guide plate when the first lifting frame falls; The fifth driving device comprises a fifth driving part, a lifting wheel, a limiting wheel, a guide wheel group and an anti-falling component; The lifting wheels are respectively installed at the front and rear ends of the lifting frame, the output ends of the fifth driving unit are respectively connected to the two lifting wheels, and the fifth driving unit is used to synchronously drive the two lifting wheels to move up and down; The first mobile frame includes a column, a guide plate is provided on the inner side of the column, the limiting wheel and the guide wheel group are respectively installed at the front and rear ends of the first lifting frame, the limiting wheel abuts against the inner side of the guide plate, and the two first guide wheels of each guide wheel group abut against the left and right sides of the column respectively; The anti-falling assembly is installed on the lifting frame, and the anti-falling assembly is used to clamp the guide plate when the first lifting frame falls; The fourth driving device includes a mounting box, a third walking wheel, a second guide wheel, a fourth driving part, a third gear, a fourth gear and a fifth gear; The installation boxes are respectively installed at the front and rear ends of the first moving frame, the third gear, the fourth gear and the fifth gear are rotatably installed on the outside of the installation box on the rear side of the first moving frame, the fourth driving unit is installed on the top of the installation frame, the fourth driving unit is used to drive the third gear to rotate, the top end of the fourth gear is meshed with the third gear, the fourth gear is meshed with the fifth gear, the fifth gear is connected to the third walking wheel, the third walking wheel is rotatably installed inside the installation box, and the second guide wheels are respectively installed on the left and right sides of the bottom of the installation box.
4. The sorting type intelligent mold warehouse according to claim 2, characterized in that: The sorting mechanism includes a fixed frame, a first movable seat, a fixed seat, a second movable seat, a mounting frame, a first clamping seat, a first driving device, a second driving device and a third driving device; The fixed frame is installed on the top of the first lifting frame, the first movable seat can be moved forward and backward and is installed on the two fixed frames, the first driving device is used to drive the first movable seat to move forward and backward, the fixed seat is installed on the first movable seat, the second movable seat can be moved up and down and is installed on the fixed seat, and the second driving device is used to drive the second movable seat to move up and down; The mounting frame is installed on the second movable seat, and the two first clamping seats can be moved left and right and installed on the bottom of the mounting frame. The two first clamping seats are arranged opposite to each other, and the inner sides of the two first clamping seats are respectively provided with a first anti-slip structure, and the third driving device is installed on the top of the mounting frame, and the third driving device is used to synchronously drive the two first clamping seats to move closer to or away from each other.
5. The sorting type intelligent mold warehouse according to claim 4 is characterized in that: The third driving device includes an electric cylinder, a connecting piece, a first rack, a first gear and a first fixing rod; One end of the first fixing rod is mounted on the bottom surface of the mounting frame, the first gear is rotatably mounted on the other end of the first fixing rod, one end of the first rack is meshed with the first gear, and the other end of the first rack is connected to the first clamping seat; The electric cylinder is installed on the top of the mounting frame, the mounting frame is provided with a clearance groove, one end of the connecting member is connected to the output end of the electric cylinder, and the other end of the connecting member passes through the clearance groove and is connected to one of the first clamping seats; The third driving device also includes a fixing member, a second fixing rod and a rotating wheel; The fixing member is mounted on the first fixing rod, the fixing member is located above the first gear and the first rack, one end of two second fixing rods are mounted on the front and rear ends of the fixing member respectively, the two rotating wheels are rotatably mounted on the other ends of the two second fixing rods respectively, and the two rotating wheels are respectively against the corresponding two first racks; A third slide rail is provided at the bottom of the mounting frame, a third slider is provided at the top of the first clamping seat, and the third slider is slidably mounted on the third slide rail; The fixed seat is provided with a second slide rail, the second movable seat is provided with a second slider, and the second slider is slidably mounted on the second slide rail; The second driving device includes a second motor, a lead screw and a connecting block; The screw rod is rotatably mounted on the fixing seat, the second motor is mounted on the top of the fixing seat, the output end of the second motor is connected to the screw rod, the second motor is used to drive the screw rod to rotate, the connecting block is movably mounted on the screw rod, and the connecting block is connected to the second movable seat; The top surface of the fixed frame is respectively provided with a first slide rail and a second rack rail, the second rack rail is located between the two first slide rails, and the bottom of the first movable seat is provided with a third slider, and the third slider is slidably mounted on the first slide rail; The first driving device includes a first motor and a second gear, the first motor is installed on the first moving seat, the output end of the first motor is installed with the second gear, and the second gear is meshed with the second rack; A plurality of reinforcing plates are disposed at the rear side of the first movable seat, and the plurality of reinforcing plates are evenly spaced along the length direction of the first movable seat.
6. The sorting type intelligent mold warehouse according to claim 1, characterized in that: The sorting machine includes a moving beam, a connecting beam, a second moving frame, a second lifting frame, a sixth driving device, a seventh driving device, an eighth driving device, a sorting assembly, an eccentric shaft and a fourth guide wheel; The left and right ends of the two connecting beams are respectively connected to the two moving beams, the front and rear ends of the second moving frame are respectively movably mounted on the two connecting beams, the second lifting frame is movably mounted on the second moving frame, the second lifting frame is mounted with the sorting assembly, and the sorting assembly is used to clamp the mold; The sixth driving device is installed on the moving beam, and the sixth driving device is used to drive the moving beam to move forward and backward. The seventh driving device is installed on the second moving frame, and the seventh driving device is used to drive the second moving frame to move left and right. The third driving device is installed on the second moving frame, and the third driving device is used to drive the second lifting frame to move up and down. One end of the eccentric shaft can be rotatably mounted on one of the moving beams, and the eccentric shaft is used to adjust the distance between the other end thereof and the corresponding warehouse track, and the fourth guide wheel can be rotatably mounted on the other end of the eccentric shaft.
7. The sorting type intelligent mold warehouse according to claim 6, characterized in that: The sixth driving device comprises a sixth motor and a first walking wheel, the first walking wheel is rotatably mounted inside the moving beam, the sixth motor is mounted outside the moving beam, and the output end of the sixth motor is connected to the first walking wheel; The bottoms of the left and right ends of the connecting beam are provided with avoidance areas; The seventh driving device comprises a seventh motor, a second running wheel and a fifth guide wheel; The top surface of the connecting beam is provided with a fourth slide rail, the second walking wheel and the fifth guide wheel are respectively installed at the front and rear ends of the second moving frame, the second walking wheel abuts against the top surface of the fourth slide rail, the fifth guide wheel abuts against the side surface of the fourth slide rail, the seventh motor is installed on the second moving frame, and the output end of the seventh motor is connected to the second walking wheel; The eighth driving device comprises an eighth motor, a seventh gear and a fourth rack; The left and right ends of the second lifting frame are respectively equipped with two fourth racks, the eighth motor is installed on the second moving frame, and the two output ends of the eighth motor are respectively equipped with two seventh gears, which are respectively meshed with the two fourth racks.
8. The sorting type intelligent mold warehouse according to claim 7, characterized in that: The left and right sides of the second lifting frame are respectively provided with sliding grooves, and the eighth driving device also includes a sixth guide wheel. The left and right inner sides of the second moving frame are respectively installed with the sixth guide wheels, and the sixth guide wheel is located in the sliding grooves.
9. The sorting type intelligent mold warehouse according to claim 6, characterized in that: The sorting assembly includes a third motor, a second gripping seat, a sixth gear, a third rack, a sleeve, a second fixing member and a seventh guide wheel; The two second clamping seats are movably mounted on the bottom of the second lifting frame, the third motor is mounted on the second lifting frame, the output end of the third motor is mounted with the sixth gear, one end of the two third racks are respectively mounted on the two second clamping seats, and the other ends of the two third racks are respectively meshed with the front and rear sides of the first gear; The sleeve is installed on the second lifting frame, the sleeve is sleeved on the outer periphery of the third motor output shaft, the sleeve is located above the sixth gear, the second fixing member is installed on the outer periphery of the sleeve, and the front and rear ends of the second fixing member are respectively equipped with the rotatable seventh guide wheel, and the seventh guide wheel abuts against the third rack.
10. The sorting type intelligent mold warehouse according to claim 9, characterized in that: The second clamping seat is provided with a second anti-slip structure.
Citation Information
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