Coating process for cigarette paperboard production
By combining the coating process of infrared oven and hot air oven, the dust problem caused by bare slurry in the production of smoke jam paper and the problem that low-gauge paper is difficult to achieve high-gauge weight, achieving efficient and environmentally friendly coating effect. Reduced production costs.
Patent Information
- Application Number
- CN202411595853.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing coating process for smoke jam paper production, the slurry is exposed to the air and causes dust to enter, affecting the coating effect and quality. It is difficult for low-gauge paper to achieve high-gauge weight through the coating process, which increases the cost. .
The coating process is adopted that combines infrared oven and four-section hot air oven. The paper surface heating is accelerated through infrared drying, shortening the production cycle, ensuring the consistent drying effect, and achieving uniform stirring of the coating through the stirring device and the air supply device to prevent solidification, ensuring coating cloth uniformity.
The coating effect and paper quality are improved, and the effect of low-gauge paper is achieved to achieve high-gauge weight, saving costs, and reducing the impact of production environmental protection.
Smart Images

Figure CN119287703A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cigarette card paper production, in particular to a coating process for cigarette card paper production. Background Art
[0002] Cigarette card paper is a kind of paper specially used for making cigarettes, mainly used to wrap tobacco. Its production process and material selection are very particular to meet the special needs of tobacco products.
[0003] The existing production of cigarette card paper requires a coating process on its surface. The existing coating drives the slurry through the rotation of the coating roller. The gap between the comma scraper and the coating roller is used to control the amount of slurry transfer. The roller and the coating roller rotate relative to each other to transfer the slurry to the moving cigarette card paper to form a coating. This equipment causes the slurry to be completely exposed to the air, which easily causes dust to enter the slurry, thereby affecting the coating effect and quality, causing changes in the physical properties of the slurry, and its coating consistency cannot be guaranteed. In addition, the slurry is easily left stationary for a long time, which easily causes the coating to solidify, affecting the use of the slurry. The material at the scraper mouth is very likely to absorb and agglomerate for a long time to form particles, causing coating scratches, which seriously affects the coating effect. In addition, the existing paper production process cannot achieve a high-weight effect through a coating process for low-weight paper, resulting in an increase in cost. Summary of the invention
[0004] Based on the existing coating equipment, the slurry is completely exposed to the air, which affects the coating effect and quality. The slurry is easily left standing for a long time, which easily causes the coating to solidify, affecting the use of the slurry. The material at the scraper mouth is easily absorbed and agglomerated to form particles, which cause coating scratches and seriously affect the coating effect. In addition, the existing paper production process cannot achieve the effect of high grammage by coating low-grammage paper, resulting in a technical problem of increased cost. The present invention proposes a coating process for the production of cigarette card paper.
[0005] The present invention proposes a coating process for producing cigarette card paper, which includes step 1: preparation work: after placing low-weight base paper on a hydraulic shaftless paper rack for fixing, one end of the base paper is pulled onto a coating device, and the prepared coating is added into the coating device.
[0006] Step 2: Coating work: The coating device in step 1 is used to coat the pulled base paper while conveying it.
[0007] Step 3: Preliminary drying: After coating is completed, the coated paper is preliminarily dried in an infrared oven.
[0008] Step 4: Deep drying: The paper dried in the infrared oven is transported to a four-section hot air oven for deep drying.
[0009] Step 5: Collection: The dried paper is cooled by a cooling fan and then rolled up by a rolling component.
[0010] Through the above technical scheme, the coating device is combined with an infrared oven and a four-section hot air oven. The infrared drying of the infrared oven can quickly heat the surface of the material, improve the drying efficiency, shorten the production cycle, and the infrared drying can be evenly irradiated on the paper to reduce hot spots and uneven drying, ensuring consistent drying effects. Due to the high heating efficiency, infrared drying is usually more energy-efficient than traditional hot air drying, which helps to reduce production costs. Infrared drying can be carried out at a lower temperature, which is suitable for temperature-sensitive materials to avoid thermal damage. Due to the fast drying speed, the leveling time of the coating can be reduced, thereby improving the surface smoothness and quality of the final product. The infrared drying process does not produce exhaust gas and is more environmentally friendly. By using infrared as the preliminary drying, the effect of improving paper coating can be achieved, and low-weight paper can achieve the effect of high-weight paper, saving costs.
[0011] Preferably, the coating device in step one includes a conveying frame, and also includes a conveying component, a stirring device, a coating device and an air supply device.
[0012] The stirring device is located on the upper surface of the conveying frame and conveys the coating material for coating. The stirring device includes a stirring tank, a driving mechanism and a stirring mechanism. The driving mechanism includes a driving frame. The rotation of the driving frame drives the stirring mechanism to rotate. The stirring mechanism includes a lifting stirring paddle. The lifting and lowering of the lifting stirring paddle stirs the coating material in the stirring tank.
[0013] The coating device is located inside the conveying frame and coats the cigarette card paper conveyed by the conveying component. The coating device includes an adjusting mechanism and a coating mechanism. The adjusting mechanism includes an adjusting screw. The rotation of the adjusting screw drives the coating mechanism to rise and fall. The coating mechanism includes a conveying sleeve. The conveying sleeve conveys the coating to the outer surface of the cigarette card paper conveyed by the conveying component.
[0014] The air supply device is located on the outer surface of the coating device and supplies hot air to the cigarette card paper. The air supply device includes an air supply duct, and the swing of the air supply duct blows air to the coated cigarette card paper.
[0015] Through the above technical solution, quantitative coating of paper can be completed while maintaining uniform coating.
[0016] Preferably, the stirring tank is fixedly mounted on the outer surface of the conveying frame, and the driving mechanism also includes a driving motor, which is fixedly mounted on the upper surface of the stirring tank. The upper surface of the stirring tank is rotatably connected to one end of the driving frame through a bearing, and one end of the driving frame penetrates the inner wall of the stirring tank and is located inside the stirring tank. The output shaft of the driving motor drives the driving frame to rotate through gears.
[0017] Through the above technical solution, the driving motor can drive the two driving frames and the rotating stirring paddle to rotate in the opposite direction, thereby driving the rotating stirring paddle and the lifting stirring paddle to rotate in the opposite direction.
[0018] Preferably, a driving gear ring is fixedly installed on the inner wall of the mixing tank, and the outer surface of the driving frame is rotatably connected to a transmission gear set through a bearing, and the gear of the transmission gear set is meshed with the driving gear ring, and one end of the driving frame is rotatably connected to a rotating connecting rod with a gear through a bearing, and the gear of the rotating connecting rod is meshed with the gear of the transmission gear set.
[0019] Through the above technical solution, the gears in the transmission gear set are meshed with the driving ring gear, and the rotation of the transmission gear set can drive the rotating connecting rod to rotate around the rotating connection with the driving frame, so as to increase the stirring range of the lifting stirring paddle.
[0020] Preferably, the stirring mechanism also includes a groove sleeve with a gear, one end of the groove sleeve is rotatably connected to one end of the rotating connecting rod through a bearing, the lower surface of the driving gear ring is fixedly installed with a rotating gear ring through a connecting plate, the gear of the groove sleeve is meshed with the rotating gear ring, the inner wall of the groove sleeve is slidably plugged with a lifting rod with a column, one end of the lifting rod is slidably plugged with one end of the rotating connecting rod, and the column of the lifting rod is slidably plugged with the inner wall of the groove of the groove sleeve.
[0021] Through the above technical scheme, the rotation of the groove sleeve can drive the rotation of the lifting and stirring paddle. At the same time, the meshing of the gear of the groove sleeve and the rotating gear ring can drive the groove sleeve to rotate, thereby driving the lifting and stirring paddle slidably connected thereto to rotate. The lifting rod is slidably connected to the groove sleeve, and the column of the lifting rod is lifted and lowered in the arc groove of the groove sleeve. After driving the lifting rod to be lifted and lowered, the lifting and stirring paddle rotatably connected thereto through the bearing can be driven to be lifted and lowered, so that the lifting and stirring paddle can rotate around and rotate and lift at the same time, thereby expanding the stirring range, maintaining the physical properties of the coating, preventing the coating from solidifying, and maintaining uniform heating when heating the coating.
[0022] Preferably, one end of the lifting rod is rotatably connected to one end of the lifting stirring paddle through a bearing, one end of the lifting stirring paddle is slidably inserted into the inner wall of the groove sleeve, the outer surface of the driving frame is rotatably connected to the rotating stirring paddle through a bearing, and one end of the rotating stirring paddle is meshed with the output shaft gear of the driving motor through a gear set.
[0023] Through the above technical solution, the rotation direction of the lifting stirring paddle and the rotation speed of the rotating stirring paddle are different, and the rotation directions are different, so that the slurry stirred by the lifting stirring paddle and the rotating stirring paddle has impact, thereby achieving the purpose of sufficient stirring.
[0024] Preferably, the adjusting mechanism also includes an adjusting motor, which is fixedly mounted on the outer surface of the conveying frame, and a double-sided bevel gear is slidably inserted into one end of the output shaft of the adjusting motor, and an adjusting electromagnet is fixedly mounted on one end of the output shaft of the adjusting motor, and the outer surface of the adjusting electromagnet is magnetically connected to the outer surface of the double-sided bevel gear, and a return spring is fixedly mounted on the outer surface of the double-sided bevel gear, and one end of the return spring is fixedly mounted to one end of the adjusting motor.
[0025] Through the above technical solution, in order to control the thickness of the paint and perform the work of the paint through an adjusting motor, the position of the double-sided bevel gear is controlled by adjusting the on and off power of the electromagnet.
[0026] Preferably, the inner wall of the conveying frame is rotatably connected to one end of the adjusting screw rod through a bearing, one end of the adjusting screw rod is meshed with the double-sided bevel gear through a bevel gear, a limit rod is fixedly installed on the inner wall of the conveying frame, one end of the adjusting screw rod is threadedly connected to a conveying shell, one end of the conveying shell is slidably plugged into one end of the limit rod, and a pad is fixedly installed on the inner wall of the conveying frame.
[0027] Through the above technical solution, after the conveying shell is lifted or lowered by adjusting the rotation of the screw rod, the position of the scraper is adjusted, thereby adjusting the coating thickness of the cigarette card paper.
[0028] Preferably, the coating mechanism also includes a transmission rod with a bevel gear rotatably connected through a bearing, one end of the transmission rod is slidably inserted with a transmission bevel gear, the transmission bevel gear is meshed with the double-sided bevel gear, the outer surface of the transmission bevel gear is rotatably connected with a connecting frame through a bearing, one end of the connecting frame is rotatably connected to one end of the output shaft of the adjusting motor through a bearing, the upper surface of the conveying shell is rotatably connected with a connecting transmission rod with a bevel gear through a bearing, the bevel gear of the connecting transmission rod is meshed with the bevel gear of the transmission rod, the outer surface of the connecting transmission rod is fixedly installed with a conveying gear, the inner wall of the conveying shell is fixedly installed with a conveying sleeve, the inner wall of the conveying sleeve is slidably inserted with a lifting piston with a rack, the inner wall of the lifting piston is provided with a communicating hole, the rack of the lifting piston is meshed with the conveying gear, the inner wall of the conveying shell is provided with a conveying hole, the lower surface discharge port of the stirring tank is fixedly installed with a diversion pipeline with a control valve, one end of the diversion pipeline is fixedly connected with the inner wall of the conveying sleeve, and a scraper is fixedly installed on the outer surface of the conveying shell.
[0029] Through the above technical scheme, the rotation of the transmission bevel gear can drive the transmission rod to rotate. The transmission bevel gear is rotatably connected to the connecting frame, and the transmission bevel gear can be kept adjusted accordingly with the movement of the conveying shell, and kept in meshing with the double-sided bevel gear when the transmission rod needs to be driven. The connecting transmission rod is formed by two inclined transmission rods connected by a universal joint, so that the two inclined transmission rods can rotate synchronously. The rotation of the conveying gear is driven by the connecting transmission rod, thereby driving the lifting piston to rise and fall. The lifting and lowering of the lifting piston can drive the coating in the conveying sleeve to be squeezed and drip onto the cigarette card through the conveying hole. Through the conveying of paper, the scraper can evenly apply the coating. The rising of the lifting piston can make the connecting hole of the lifting piston connected to the diversion pipe, which is convenient for the conveying of the coating.
[0030] Preferably, the air supply device also includes a connecting rod group, one end of the connecting rod group is hinged to the outer surface of the lifting piston through a pin shaft, one end of the connecting rod group is hinged to the upper surface of the conveying shell through a pin shaft, the outer surface of the connecting rod group is fixedly installed to one end of the air supply duct, and one end of a plurality of the air supply ducts are fixedly connected through a hose.
[0031] Through the above technical scheme, the lifting and lowering of the lifting piston can drive the connecting rod group to deflect, thereby driving the air supply duct to deflect, and the hot air delivered by the air supply nozzle on the lower surface of the air supply duct is used to supply air to the cigarette card paper to accelerate drying, and the hot air delivered by the air supply nozzle on the upper surface of the air supply duct is blown above the conveying frame to accelerate the flow of air, while preventing dust from falling and entering into the undried paint to affect the coating effect.
[0032] The beneficial effects of the present invention are:
[0033] 1. By setting a stirring device, the paint in the stirring tank can be fully stirred. The rotation of the driving frame and the transmission of the transmission finger gear group can drive the rotation of the rotating connecting rod, which can drive the groove sleeve to rotate. The rotation of the groove sleeve can drive the rotation of the lifting stirring paddle. At the same time, the meshing of the gear of the groove sleeve and the rotating gear ring can drive the groove sleeve to rotate, thereby driving the lifting stirring paddle slidably connected with it to rotate. The lifting rod is slidably connected with the groove sleeve, and the column of the lifting rod is lifted and lowered in the arc groove of the groove sleeve. After the lifting rod is lifted and lowered, the lifting stirring paddle rotatably connected with it through the bearing can be driven. The stirring paddle can be lifted and lowered to facilitate lifting and lowering, and can rotate around and rotate on its own and lift and lower at the same time, thereby expanding the stirring range, maintaining the physical properties of the coating, preventing the coating from solidifying, and maintaining uniform heating when heating the coating. The coating can be sealed by the stirring tank, which solves the problem that the slurry of the existing coating equipment is completely exposed to the air, which easily causes dust to enter the slurry, causing changes in the physical properties of the slurry, and its coating consistency cannot be guaranteed, thereby affecting the coating effect and quality. Moreover, the slurry is easily left standing for a long time, which easily causes the coating to solidify, affecting the use of the slurry. The material at the scraper mouth is very easy to absorb and agglomerate to form particles, causing coating scratches, which seriously affects the coating effect. Technical problems.
[0034] 2. By setting up a coating device and an air supply device, the cigarette card paper can be automatically coated and hot air can be blown after coating to maintain the internal temperature. The rotation of the transmission bevel gear can drive the transmission rod to rotate. The transmission bevel gear is connected to the connecting frame, which can keep the transmission bevel gear adjusted accordingly with the movement of the conveying shell and keep the meshing with the double-sided bevel gear when the transmission rod needs to be driven. The connecting transmission rod is composed of two inclined transmission rods connected by a universal joint, so that the two inclined transmission rods can rotate synchronously. The transmission gear is driven to rotate by the connecting transmission rod, so that the lifting piston can be driven. The lifting and lowering of the lifting piston can drive the coating in the conveying sleeve to be squeezed and drip onto the cigarette card through the conveying hole. The scraper can evenly apply the coating through the paper conveying. The rising of the lifting piston can make the connecting hole of the lifting piston connected with the diversion pipe, which is convenient for the conveying of the coating. The hot air delivered by the air supply nozzle on the lower surface of the air supply pipe is used to supply air to the cigarette card and maintain the temperature inside the conveying frame to accelerate drying. The hot air delivered by the air supply nozzle on the upper surface of the air supply pipe is blown to the top of the conveying frame to accelerate the flow of air and prevent dust from falling and entering the undried coating to affect the coating effect.
[0035] 3. By setting up a coating process, low-weight paper can achieve the effect of high-weight paper. The combination of an infrared oven and a four-section hot air oven can speed up drying. Infrared drying can irradiate the paper evenly, reduce hot spots and uneven drying, ensure consistent drying effects, and quickly heat the surface of the paper, improve drying efficiency, shorten the production cycle, and help reduce production costs. Lightweight paper can bring more usage area and reduce the weight of the paper. At the same time, the quality of the paper remains unchanged, achieving energy-saving, environmental protection, green and low-carbon, and cost-reducing effects, solving the technical problem that the existing paper production process cannot achieve the effect of high weight through a coating process on low-weight paper, resulting in increased costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 A schematic diagram of a coating process for producing cigarette card paper proposed by the present invention;
[0037] Figure 2 A three-dimensional diagram of a stirring tank structure of a coating process for producing cigarette card paper proposed by the present invention;
[0038] Figure 3 A three-dimensional diagram of a rotating stirring paddle structure in a coating process for producing cigarette card paper proposed by the present invention;
[0039] Figure 4 A three-dimensional diagram of a driving gear ring structure of a coating process for producing cigarette card paper proposed by the present invention;
[0040] Figure 5 A three-dimensional diagram of a rotating gear ring structure of a coating process for producing cigarette card paper proposed by the present invention;
[0041] Figure 6 A three-dimensional diagram of a groove sleeve structure of a coating process for producing cigarette card paper proposed by the present invention;
[0042] Figure 7 A three-dimensional diagram of a conveying sleeve structure of a coating process for producing cigarette card paper proposed by the present invention;
[0043] Figure 8 A three-dimensional diagram of an adjusting screw rod structure of a coating process for producing cigarette card paper proposed by the present invention;
[0044] Fig. 9 A three-dimensional diagram of a double-sided bevel gear structure for a coating process for producing cigarette card paper proposed by the present invention;
[0045] Fig.10 A three-dimensional diagram of a connecting transmission rod structure of a coating process for producing cigarette card paper proposed by the present invention;
[0046] Fig.11A three-dimensional diagram of a lifting piston structure of a coating process for producing cigarette card paper proposed by the present invention;
[0047] Fig.12 This is a three-dimensional diagram of the air supply duct structure of a coating process for producing cigarette card paper proposed by the present invention.
[0048] In the figure: 1. conveying frame; 11. conveying parts; 2. stirring tank; 21. driving motor; 22. driving frame; 23. driving gear ring; 24. transmission gear group; 25. rotating connecting rod; 3. groove sleeve; 31. rotating gear ring; 32. lifting rod; 33. lifting stirring paddle; 34. rotating stirring paddle; 4. adjusting motor; 41. double-sided bevel gear; 42. adjusting electromagnet; 43. reset spring; 44. adjusting screw rod; 45. limit rod; 46. conveying shell; 47. pad; 5. transmission rod; 51. transmission bevel gear; 52. connecting frame; 53. connecting transmission rod; 54. conveying gear; 6. conveying sleeve; 61. lifting piston; 62. connecting hole; 63. conveying hole; 64. diversion pipeline; 65. scraper; 7. connecting rod group; 71. air supply pipeline. DETAILED DESCRIPTION
[0049] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0050] A coating process for producing cigarette cardboard includes step 1: preparation: placing low-weight base paper on a hydraulic shaftless paper stand for fixing, pulling one end of the base paper onto a coating device, and adding the prepared coating into the coating device.
[0051] Step 2: Coating work: The coating device in step 1 is used to coat the pulled base paper while conveying it.
[0052] Step 3: Preliminary drying: After coating is completed, the coated paper is preliminarily dried in an infrared oven.
[0053] Step 4: Deep drying: The paper dried in the infrared oven is transported to a four-section hot air oven for deep drying.
[0054] Step 5: Collection: The dried paper is cooled by a cooling fan and then rolled up by a rolling component.
[0055] The combination of coating device, infrared oven and four-section hot air oven makes low-weight paper achieve the effect of high-weight paper. Infrared drying in infrared oven can quickly heat the surface of the material, improve drying efficiency, shorten the production cycle, and infrared drying can evenly irradiate the paper to reduce hot spots and uneven drying, ensuring consistent drying effect. Due to its high heating efficiency, infrared drying is usually more energy-efficient than traditional hot air drying, which helps to reduce production costs. Infrared drying can be carried out at a lower temperature, which is suitable for temperature-sensitive materials to avoid heat damage. Due to its fast drying speed, it can reduce the leveling time of the coating, thereby improving the surface smoothness and quality of the final product. The infrared drying process does not produce exhaust gas and is more environmentally friendly. By using infrared as the initial drying, the effect of improving paper coating is achieved. Lightweight paper brings more usage area and reduces the grammage of paper. At the same time, the quality of the paper remains unchanged, achieving energy-saving, environmental protection, green and low-carbon, and cost-reducing effects.
[0056] For example: for 230 g / m2 paper, the area of one ton is 4348 square meters; for 230 g / m2 paper, the area of one ton is 4348 square meters; for 195 g / m2 paper, the area of one ton is 5128 square meters; when the weight is the same, the area increases by 780 square meters per ton, which is about 18%.
[0057] By 195g / m 2 With 230g / m 2 The following data after testing the following paper is as follows:
[0058]
[0059]
[0060] The results show that 195g / m 2 With 230g / m 2 Both types of paper meet the testing standards, and the test results between the two are not much different, so through the coating process, the low-weight paper can achieve the effect of high-weight paper.
[0061] Reference Figure 1-Figure 12 The coating device in step one includes a conveying frame 1, a conveying component 11, a stirring device, a coating device and an air supply device.
[0062] like Figure 2-Figure 6 As shown, in order to automatically and fully stir the coating of the cigarette card paper, the stirring device is located on the upper surface of the conveying frame 1, and conveys the coating for coating. The stirring device includes a stirring tank 2, a driving mechanism and a stirring mechanism. The driving mechanism includes a driving frame 22. The rotation of the driving frame 22 drives the stirring mechanism to rotate. The stirring mechanism includes a lifting stirring paddle 33. The lifting and lowering of the lifting stirring paddle 33 stirs the coating in the stirring tank 2.
[0063] Specifically, in order to drive the driving frame 22 to rotate, the stirring tank 2 is fixedly mounted on the outer surface of the conveying frame 1, and a heating block can be installed on the outside of the stirring tank to facilitate heating of the paint. The driving mechanism also includes a driving motor 21, and the driving motor 21 is fixedly mounted on the upper surface of the stirring tank 2. The upper surface of the stirring tank 2 is rotatably connected to one end of the driving frame 22 through a bearing, and one end of the driving frame 22 penetrates the inner wall of the stirring tank 2 and is located inside the stirring tank 2. The output shaft of the driving motor 21 drives the driving frame 22 to rotate through a gear.
[0064] Specifically, in order to drive the lifting and stirring paddle 33 to rotate, a driving ring gear 23 is fixedly installed on the inner wall of the stirring tank 2, and the outer surface of the driving frame 22 is rotatably connected to a transmission gear set 24 through a bearing, and the gear of the transmission gear set 24 is meshed with the driving ring gear 23, and one end of the driving frame 22 is rotatably connected to a rotating connecting rod 25 with a gear through a bearing, and the gear of the rotating connecting rod 25 is meshed with the gear of the transmission gear set 24.
[0065] Specifically, in order to drive the lifting and lowering stirring paddle 33 to move up and down, the stirring mechanism also includes a groove sleeve 3 with a gear, one end of the groove sleeve 3 is rotatably connected to one end of the rotating connecting rod 25 through a bearing, and a rotating gear ring 31 is fixedly installed on the lower surface of the driving gear ring 23 through a connecting plate, and the gear of the groove sleeve 3 is meshed with the rotating gear ring 31, and a lifting rod 32 with a column is slidably inserted into the inner wall of the groove sleeve 3, one end of the lifting rod 32 is slidably inserted into one end of the rotating connecting rod 25, and the column of the lifting rod 32 is slidably inserted into the inner wall of the groove of the groove sleeve 3.
[0066] Specifically, in order to fully stir, one end of the lifting rod 32 is rotatably connected to one end of the lifting stirring paddle 33 through a bearing, one end of the lifting stirring paddle 33 is slidably inserted into the inner wall of the groove sleeve 3, and the outer surface of the driving frame 22 is rotatably connected to the rotating stirring paddle 34 through a bearing, and one end of the rotating stirring paddle 34 is meshed with the output shaft gear of the driving motor 21 through a gear set; the rotation direction of the lifting stirring paddle 33 and the rotation speed of the rotating stirring paddle 34 are different, and the rotation direction is different, so that the slurry stirred by the lifting stirring paddle 33 and the rotating stirring paddle 34 can have impact, so as to achieve the purpose of sufficient stirring, and a heating block can be set on the outside of the stirring tank 2 to heat the paint in the stirring tank 2, and the heating can be uniform through stirring to keep the stability of the paint consistent.
[0067] like Figure 7-Figure 11As shown, in order to perform automatic coating, the coating device is located inside the conveying frame 1, and coats the cigarette card conveyed by the conveying component 11. The coating device includes an adjusting mechanism and a coating mechanism. The adjusting mechanism includes an adjusting screw 44. The rotation of the adjusting screw 44 drives the coating mechanism to rise and fall. The coating mechanism includes a conveying sleeve 6. The conveying sleeve 6 conveys the coating to the outer surface of the cigarette card conveyed by the conveying component 11.
[0068] Specifically, in order to adjust the coating thickness and coating work, the adjusting mechanism also includes an adjusting motor 4, which is fixedly mounted on the outer surface of the conveying frame 1, and a double-sided bevel gear 41 is slidably inserted into one end of the output shaft of the adjusting motor 4, and an adjusting electromagnet 42 is fixedly mounted on one end of the output shaft of the adjusting motor 4, and the outer surface of the adjusting electromagnet 42 is magnetically connected to the outer surface of the double-sided bevel gear 41, and a return spring 43 is fixedly mounted on the outer surface of the double-sided bevel gear 41, and one end of the return spring 43 is fixedly mounted to one end of the adjusting motor 4.
[0069] Specifically, in order to adjust the coating thickness, the inner wall of the conveying frame 1 is rotatably connected to one end of the adjusting screw 44 through a bearing, one end of the adjusting screw 44 is meshed with the double-sided bevel gear 41 through a bevel gear, a limit rod is fixedly installed on the inner wall of the conveying frame 1, one end of the adjusting screw 44 is threadedly connected to a conveying shell 46, one end of the conveying shell 46 is slidably plugged with one end of the limit rod, a pad 47 is fixedly installed on the inner wall of the conveying frame 1, and a scraper 65 is fixedly installed on the outer surface of the conveying shell 46.
[0070] Specifically, in order to convey the coating to the cigarette card paper, the coating mechanism also includes a transmission rod 5 with a bevel gear rotatably connected through a bearing, one end of the transmission rod 5 is slidably inserted with a transmission bevel gear 51, the transmission bevel gear 51 is meshed with the double-sided bevel gear 41, the outer surface of the transmission bevel gear 51 is rotatably connected with a connecting frame 52 through a bearing, one end of the connecting frame 52 is rotatably connected to one end of the output shaft of the adjustment motor 4 through a bearing, the upper surface of the conveying housing 46 is rotatably connected with a connecting transmission rod 53 with a bevel gear through a bearing, and the bevel gear connecting the transmission rod 53 and the transmission bevel gear are connected to the transmission rod 53. The bevel gear of the rod 5 is meshed, and a conveying gear 54 is fixedly installed on the outer surface of the connecting transmission rod 53. A conveying sleeve 6 is fixedly installed on the inner wall of the conveying shell 46. A lifting piston 61 with a rack is slidably inserted into the inner wall of the conveying sleeve 6. A connecting hole 62 is provided on the inner wall of the lifting piston 61. The rack of the lifting piston 61 is meshed with the conveying gear 54. A conveying hole 63 is provided on the inner wall of the conveying shell 46. A diversion pipe 64 with a control valve is fixedly installed on the discharge port on the lower surface of the mixing tank 2. One end of the diversion pipe 64 is fixedly connected to the inner wall of the conveying sleeve 6.
[0071] like Fig.12As shown, in order to dry the cigarette card paper after coating, the air supply device is located on the outer surface of the coating device and supplies hot air to the cigarette card paper. The air supply device includes an air supply duct 71, and the swing of the air supply duct 71 blows air to the coated cigarette card paper.
[0072] Specifically, in order to drive the air supply duct to deflect automatically, the air supply device also includes a connecting rod group 7, one end of the connecting rod group 7 is hinged to the outer surface of the lifting piston 61 through a pin shaft, one end of the connecting rod group 7 is hinged to the upper surface of the conveying shell 46 through a pin shaft, the outer surface of the connecting rod group 7 is fixedly installed to one end of the air supply duct 71, and one end of the plurality of air supply ducts 71 is fixedly connected through a hose; through the above technical scheme, the lifting and lowering of the lifting piston 61 can drive the connecting rod group 7 to deflect, thereby driving the air supply duct 71 to deflect, the hot air delivered by the air supply nozzle on the lower surface of the air supply duct 71 supplies air to the cigarette card paper to accelerate drying, and the hot air delivered by the air supply nozzle on the upper surface of the air supply duct 71 is blown to the top of the conveying frame 1 to accelerate the flow of air, while preventing dust from falling and entering the undried paint to affect the coating effect.
[0073] like Figure 1-Figure 12 As shown, the working principle of the coating device is as follows: the coating is conveyed into the stirring tank 2, and the driving motor 21 is started, and the driving frame 22 and the rotating stirring paddle 34 are driven to rotate in the opposite direction through the transmission of gears. The rotation of the driving frame 22 drives the gear of the transmission gear set 24 on the driving frame 22 to rotate on the driving gear ring 23. The rotation of the transmission gear set 24 drives the rotating connecting rod 25 on the driving frame 22 to rotate through the gear transmission, and drives the groove sleeve 3 to rotate around the rotating point of the rotating connecting rod 25 and the driving frame 22. After the gear of the groove sleeve 3 is meshed with the rotating gear ring 31, the groove sleeve 3 is driven to rotate.
[0074] After the groove sleeve 3 rotates, the column of the lifting rod 32 slidably plugged therewith is driven to lift on the driving frame 22, and the lifting and lowering of the lifting rod 32 drives the lifting and lowering stirring paddle 33 to lift and lower, and at the same time, the lifting and lowering stirring paddle 33 is slidably plugged with the groove sleeve 3, and the rotation of the groove sleeve 3 drives the lifting and lowering stirring paddle 33 to rotate, so as to lift and rotate the paint in the stirring tank 2, and at the same time, the rotation of the rotating stirring paddle 34 stirs the paint at the center of the stirring tank 2, and after the stirring is completed, the paint enters the shunt pipe 64 through the discharge end of the stirring tank 2, and enters the corresponding conveying sleeve 6 through the shunt pipe 64;
[0075] The cigarette card is transported in the transport frame 1 through the transport component 11. The double-sided bevel gear 41 is driven to rotate by the start of the adjustment motor 4. The transmission of the double-sided bevel gear 41 drives the rotation of the adjustment screw 44. The adjustment screw 44 adjusts the height of the transport shell 46. The transmission rod 5 slides on the inner wall of the transmission bevel gear 51. The distance between the scraper 65 and the upper surface of the cigarette card is adjusted according to the coating thickness that needs to be adjusted. After the adjustment is completed, after the adjustment electromagnet 42 is energized, the double-sided bevel gear 41 is meshed with the transmission bevel gear 51 on the connecting frame 52. The rotation of the transmission bevel gear 51 drives the transmission rod 5 to rotate. The rotation of the transmission rod 5 drives the connecting transmission rod 53 to rotate through the bevel gear. The conveying gear 54 on the connecting transmission rod 53 drives the lifting piston 61 with a rack meshed therewith to descend, squeeze the coating in the conveying sleeve 6, and convey it to the cigarette card through the conveying hole 63. As the cigarette card moves, it is scraped flat by the scraper 65 to coat the surface of the cigarette card.
[0076] After the extrusion is completed, the lifting piston 61 is reset, so that the delivery hole 63 on the lifting piston 61 is connected with one end of the diversion pipe 64. After the control valve of the diversion pipe 64 is opened, it is convenient for the paint to enter the delivery sleeve 6 through the delivery hole 63, so as to facilitate the next delivery. At the same time, the lifting and lowering of the lifting piston 61 drives the connecting rod group 7 to deflect, and the connecting rod group 7 pulls the air supply pipe 71 to deflect up and down. The hot air delivered by the air supply nozzle on the lower surface of the air supply pipe 71 supplies air to the cigarette card paper to accelerate drying. The hot air delivered by the air supply nozzle on the upper surface of the air supply pipe 71 blows the hot air to the top of the conveying frame 1 to accelerate the flow of air and prevent dust from falling and entering the undried paint to affect the coating effect.
[0077] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A coating process for producing cigarette card paper, characterized in that: The method comprises the following steps:
1. Preparation: After placing the low-weight base paper on the hydraulic shaftless upper paper stand for fixing, one end of the base paper is pulled onto the coating device, and the prepared coating is added into the coating device; Step 2: coating: coating the pulled base paper while conveying it through the coating device in step 1; Step 3: Preliminary drying: After coating, the coated paper is preliminarily dried in an infrared oven; Step 4: Deep drying: The paper dried in the infrared oven is transported to a four-section hot air oven for deep drying; Step 5: Collection: The dried paper is cooled by a cooling fan and then rolled up by a rolling component.
2. The coating process for producing cigarette card paper according to claim 1, characterized in that: The coating device in step 1 comprises a conveying frame (1), a conveying component (11), a stirring device, a coating device and an air supply device; The stirring device is located on the upper surface of the conveying frame (1) and conveys the coating material for coating. The stirring device comprises a stirring tank (2), a driving mechanism and a stirring mechanism. The driving mechanism comprises a driving frame (22). The rotation of the driving frame (22) drives the stirring mechanism to rotate. The stirring mechanism comprises a lifting stirring paddle (33). The lifting of the lifting stirring paddle (33) stirs the coating material in the stirring tank (2). The coating device is located inside the conveying frame (1) and coats the cardboard conveyed by the conveying component (11). The coating device comprises an adjusting mechanism and a coating mechanism. The adjusting mechanism comprises an adjusting screw (44). The rotation of the adjusting screw (44) drives the coating mechanism to rise and fall. The coating mechanism comprises a conveying sleeve (6). The conveying sleeve (6) conveys the coating to the outer surface of the cardboard conveyed by the conveying component (11). The air supply device is located on the outer surface of the coating device and supplies hot air to the cardboard. The air supply device comprises an air supply duct (71). The swing of the air supply duct (71) blows air to the coated cardboard.
3. The coating process for producing cigarette card paper according to claim 2, characterized in that: The stirring tank (2) is fixedly mounted on the outer surface of the conveying frame (1); the driving mechanism further comprises a driving motor (21); the driving motor (21) is fixedly mounted on the upper surface of the stirring tank (2); the upper surface of the stirring tank (2) is rotatably connected to one end of the driving frame (22) via a bearing; one end of the driving frame (22) penetrates the inner wall of the stirring tank (2) and is located inside the stirring tank (2); the output shaft of the driving motor (21) drives the driving frame (22) to rotate via a gear.
4. The coating process for producing cigarette card paper according to claim 3, characterized in that: A driving gear ring (23) is fixedly mounted on the inner wall of the stirring tank (2); the outer surface of the driving frame (22) is rotatably connected to a transmission gear set (24) via a bearing; the gear of the transmission gear set (24) meshes with the driving gear ring (23); one end of the driving frame (22) is rotatably connected to a rotating connecting rod (25) with a gear via a bearing; the gear of the rotating connecting rod (25) meshes with the gear of the transmission gear set (24).
5. The coating process for producing cigarette card paper according to claim 4, characterized in that: The stirring mechanism also includes a groove sleeve (3) with a gear, one end of the groove sleeve (3) is rotatably connected to one end of the rotating connecting rod (25) through a bearing, a rotating gear ring (31) is fixedly installed on the lower surface of the driving gear ring (23) through a connecting plate, the gear of the groove sleeve (3) is meshed with the rotating gear ring (31), and a lifting rod (32) with a column is slidably inserted into the inner wall of the groove sleeve (3), one end of the lifting rod (32) is slidably inserted into one end of the rotating connecting rod (25), and the column of the lifting rod (32) is slidably inserted into the inner wall of the groove of the groove sleeve (3).
6. The coating process for producing cigarette card paper according to claim 5, characterized in that: One end of the lifting rod (32) is rotatably connected to one end of the lifting stirring paddle (33) via a bearing, and one end of the lifting stirring paddle (33) is slidably plugged into the inner wall of the groove sleeve (3). The outer surface of the driving frame (22) is rotatably connected to a rotating stirring paddle (34) via a bearing, and one end of the rotating stirring paddle (34) is meshed with the output shaft gear of the driving motor (21) via a gear set.
7. The coating process for producing cigarette card paper according to claim 6, characterized in that: The adjustment mechanism also includes an adjustment motor (4), the adjustment motor (4) is fixedly mounted on the outer surface of the conveying frame (1), one end of the output shaft of the adjustment motor (4) is slidably plugged with a double-sided bevel gear (41), one end of the output shaft of the adjustment motor (4) is fixedly mounted with an adjustment electromagnet (42), the outer surface of the adjustment electromagnet (42) is magnetically connected to the outer surface of the double-sided bevel gear (41), a return spring (43) is fixedly mounted on the outer surface of the double-sided bevel gear (41), and one end of the return spring (43) is fixedly mounted with one end of the adjustment motor (4).
8. The coating process for producing cigarette card paper according to claim 7, characterized in that: The inner wall of the conveying frame (1) is rotatably connected to one end of the adjusting screw rod (44) through a bearing, and one end of the adjusting screw rod (44) is meshed with the double-sided bevel gear (41) through a bevel gear. A limit rod (45) is fixedly installed on the inner wall of the conveying frame (1), and one end of the adjusting screw rod (44) is threadedly connected to a conveying shell (46), and one end of the conveying shell (46) is slidably plugged with one end of the limit rod (45). A pad (47) is fixedly installed on the inner wall of the conveying frame (1).
9. The coating process for producing cigarette card paper according to claim 8, characterized in that: The coating mechanism also includes a transmission rod (5) with a bevel gear rotatably connected via a bearing, one end of the transmission rod (5) is slidably plugged with a transmission bevel gear (51), the transmission bevel gear (51) is meshed with the double-sided bevel gear (41), the outer surface of the transmission bevel gear (51) is rotatably connected with a connecting frame (52) via a bearing, one end of the connecting frame (52) is rotatably connected to one end of the output shaft of the regulating motor (4) via a bearing, the upper surface of the conveying shell (46) is rotatably connected with a connecting transmission rod (53) with a bevel gear via a bearing, the bevel gear of the connecting transmission rod (53) is meshed with the bevel gear of the transmission rod (5), and the outer surface of the connecting transmission rod (53) is A conveying gear (54) is fixedly installed, a conveying sleeve (6) is fixedly installed on the inner wall of the conveying shell (46), a lifting piston (61) with a rack is slidably inserted into the inner wall of the conveying sleeve (6), a connecting hole (62) is opened on the inner wall of the lifting piston (61), the rack of the lifting piston (61) is meshed with the conveying gear (54), a conveying hole (63) is opened on the inner wall of the conveying shell (46), a diversion pipe (64) with a control valve is fixedly installed on the lower surface discharge port of the stirring tank (2), one end of the diversion pipe (64) is fixedly connected to the inner wall of the conveying sleeve (6), and a scraper (65) is fixedly installed on the outer surface of the conveying shell (46).
10. The coating process for producing cigarette card paper according to claim 9, characterized in that: The air supply device also includes a connecting rod group (7), one end of the connecting rod group (7) is hinged to the outer surface of the lifting piston (61) through a pin shaft, one end of the connecting rod group (7) is hinged to the upper surface of the conveying shell (46) through a pin shaft, the outer surface of the connecting rod group (7) is fixedly installed to one end of the air supply duct (71), and one end of a plurality of the air supply ducts (71) are fixedly connected through a hose.