Energy-saving heating equipment for new material research and development and use method of energy-saving heating equipment

By adopting infrared heating and agitation cleaning devices in new material R&D equipment, combined with cooling and heat recovery technology, the problems of waste of heating resources and uneven mixing in the existing technology are solved, and R&D efficiency and energy utilization are improved.

CN119289684AInactive Publication Date: 2025-01-10SHENYANG CHENGNIAN MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411618487.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the simultaneous heating of three heating tanks has the problem of waste of power resources, and the materials are unevenly mixed under different heating conditions, resulting in a longer R&D time and affecting working efficiency.

Method used

Design a new energy-saving heating equipment for the research and development of energy-saving new materials, adopting protective shell and base, with multiple infrared heating pipes and agitating and cleaning devices built-in. All-round stirring is achieved by rotating the motor drive gear system, combining cooling and heat recovery devices to ensure uniform materials Heating and efficient mixing.

Benefits of technology

Through uniform heating and stirring, the research and development efficiency of new materials is significantly improved, energy consumption is reduced, the full mixing and performance improvement of materials are achieved, and external energy input is significantly reduced through heat recovery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of new material research and development, and discloses energy-saving heating equipment for new material research and development and a using method thereof.The energy-saving heating equipment comprises a protective shell and a base, a heating tank is fixedly installed in the protective shell, and a heating device and a stirring and cleaning device are arranged in the protective shell and the heating tank correspondingly; after a plurality of mixed new materials are added into the heating tank through the feeding port, an infrared heating pipe is started to heat the heating tank, and meanwhile, a rotating motor drives a driving gear to rotate so as to drive a first gear and a second gear to rotate, so that a rotating shaft and a rotating rod can rotate in opposite directions; the stirring rods installed on the surfaces of the rotating shaft and the rotating rod fully stir new materials in the heating tank, the arc-shaped connecting pieces installed on the surfaces of the stirring rods drive the scraping plates to clean the inner wall of the heating tank, stirring is conducted in the heating process, mutual diffusion and fusion between material molecules are easier, and the research and development efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of new material research and development, and in particular to an energy-saving heating device for new material research and development and a use method thereof. Background Art

[0002] Energy-saving new materials refer to materials that can effectively reduce energy consumption during their production and use compared with traditional materials. These materials either have properties such as lower thermal conductivity, which helps to reduce heat transfer and thus achieve energy saving, or require less energy input during the manufacturing process, or can enable the equipment or systems that use them to operate in a more energy-efficient manner. Most energy-saving new materials are processed in heating equipment in the form of a mixture of multiple components.

[0003] After searching, the applicant found that a Chinese patent disclosed "a heating device for research and development of new materials", and its publication (announcement) number is "CN219400023U". This patent mainly injects the materials to be mixed into three heating tanks from three hoppers respectively, and then heats the three materials to suitable temperatures respectively, so that the three materials enter the inside of the stirring tank at the same time, so as to immediately stir and mix the three materials, thereby avoiding the influence of heat loss of the materials on the mixing effect, thereby saving electricity resources. However, there are defects in the above-mentioned prior art of heating by three heating tanks at the same time. First, the power resources consumed by heating the three heating tanks are greater. Secondly, heating the materials separately and then stirring them may cause uneven mixing due to the difference in the state of the materials formed under different heating conditions. Finally, the research and development time is longer, which affects the work efficiency. For this reason, we propose an energy-saving heating device for research and development of new materials and a method of using it. Summary of the invention

[0004] The purpose of the present invention is to provide an energy-saving heating device for the research and development of new materials and a method of using the same, so as to solve the defects of the above-mentioned prior art proposed in the above-mentioned background technology in which three heating tanks are used for heating at the same time. First, the three heating tanks consume more electricity resources. Secondly, heating the materials separately and then stirring them may cause uneven mixing due to the differences in the states of the materials formed under different heating conditions. Finally, the research and development time is longer, affecting the work efficiency.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a heating device for energy-saving new material research and development, comprising a protective shell and a base, a heating tank is fixedly installed inside the protective shell, a heating device and a stirring and cleaning device are respectively provided inside the protective shell and the heating tank, the stirring and cleaning device comprises a fixed disc fixedly installed on the outer surface of the bottom of the protective shell, the fixed disc is connected to a rotating shaft through a first gear, the fixed disc is connected to a mounting disc through a connecting rod, the mounting disc is connected to a rotating rod through a second gear, a fixed seat is fixedly installed inside the connecting rod, and a rotating motor is fixedly installed on the right side of the fixed seat, the output end of the rotating motor is fixedly connected to a driving gear, a plurality of stirring rods distributed in a circumferential array are fixedly installed on the surface of the rotating shaft and the rotating rod, and the stirring rod is fixedly connected to a scraper through an arc-shaped connecting piece;

[0006] The heating device includes a control display fixedly mounted on the front outer surface of the protective shell, a plurality of infrared heating tubes distributed at equal intervals are fixedly mounted inside the protective shell and on the outer wall of the heating tank, a plurality of pipe clamps are fixedly mounted between the plurality of infrared heating tubes, and a temperature sensor is fixedly mounted on the inner bottom end of the heating tank.

[0007] As a further solution of the present invention, a plurality of support seats are fixedly installed between the bottom of the protective shell and the surface of the base, a cooling device is provided inside the protective shell and the surface of the base, a top cover is provided on the top of the protective shell and the heating tank, a heat recovery device is provided at the right rear end of the base, and a feed port is fixedly installed at one end of the top of the top cover.

[0008] As a further solution of the present invention, the first gear is rotatably connected to the bottom of the fixed disk, the circumferential surface of the rotating shaft is fixedly connected to the inside of the first gear, and it is rotatably connected to the inside of the fixed disk, the rotating rod is rotatably connected to the inside of the rotating shaft and the mounting disk, the second gear is rotatably connected to the top of the mounting disk, the two ends of the connecting rod are respectively fixedly connected to the circumferential surfaces of the fixed disk and the mounting disk, the bottom of the rotating rod is rotatably connected to the surface of the base, and the second gear is fixedly connected to the circumferential surface of the rotating rod.

[0009] As a further solution of the present invention, the driving gear is meshedly connected with the first gear and the second gear, the arc-shaped connecting piece is fixedly installed on the end of the stirring rod away from the rotating shaft, the scraper is fixedly installed on the side surface of the arc-shaped connecting piece away from the stirring rod, and the side surface of the scraper away from the arc-shaped connecting piece is in contact with the inner wall of the heating tank.

[0010] As a further solution of the present invention, the infrared heating tube and the temperature sensor are both electrically connected to the temperature sensor.

[0011] As a further solution of the present invention, the cooling device includes a water pump fixedly installed on the water tank at the right end of the base surface, a water inlet pipe fixedly installed on the bottom of the water tank, an end of the water inlet pipe away from the water tank is fixedly connected to the input end of the water pump, an output end of the water pump is fixedly connected to an input pipe, an end of the input pipe away from the water pump is fixedly connected to a condenser, an end of the condenser away from the input pipe is fixedly connected to an output pipe, and the other end of the output pipe is fixedly installed on the top of the water tank and extends into the interior thereof.

[0012] As a further solution of the present invention, the condenser is spiral-shaped and fixedly mounted on the inner wall of the protective shell, and a water inlet is fixedly mounted on the top of the rear side of the water tank.

[0013] As a further solution of the present invention, the heat recovery device includes a heat recovery box, a cavity is opened on the left side of the interior of the heat recovery box, a plurality of heat conversion tubes are fixedly installed in the cavity, and a box cover is provided on the top of the heat recovery box.

[0014] As a further solution of the present invention, an air pipe is fixedly installed on the left side of the heat recovery box and extends to the inside of the cavity. A hot air outlet is provided on the top of the top cover, and one end of the air pipe away from the heat recovery box is fixedly connected to the hot air outlet.

[0015] In addition, the present invention also provides a method for using an energy-saving heating device for new material research and development, comprising the following steps:

[0016] Step 1: First, check whether the connections of various parts of the equipment are normal. Then, add a variety of mixed new materials into the heating tank through the feed port, start the infrared heating tube to heat the heating tank, and at the same time, rotate the motor to drive the driving gear to rotate, thereby driving the first gear and the second gear to rotate, so that the shaft and the rod can rotate in opposite directions. The stirring rod installed on the surface of the shaft and the rod fully stirs the new materials in the heating tank. The arc-shaped connecting piece installed on the surface of the stirring rod drives the scraper to clean the inner wall of the heating tank, and scrapes off the materials remaining on the inner wall of the heating tank for full mixing. During the heating process, heat discharge is often generated due to pressure release. At this time, the gas pipe plays a key role. It connects the hot air port and accurately transports these heat-carrying gases to the specially designed cavity, thereby realizing heat recovery. Then, the recovered heat is efficiently converted through the advanced heat conversion tube;

[0017] Step 2: After the material is fully mixed by heating and stirring, the heating device stops heating. At this time, do not open the sealing cover immediately. Let the sample cool naturally in the heating chamber for a period of time, then turn on the water pump. The condensed water in the water tank passes through the water inlet pipe, input pipe and condenser pipe in turn, and finally enters the water tank through the output pipe. In this cycle, the condensed water flowing in the condenser pipe cools the inside of the heating tank. The new material is in a high-temperature liquid or softened state after heating. The cooling process helps it crystallize or solidify. The material may also produce internal stress due to factors such as thermal expansion. The cooling process allows the atoms inside the material to have time to rearrange, thereby releasing these internal stresses and improving material performance.

[0018] Step 3. After cooling, carefully open the top cover and use appropriate tools to take out the sample. If the sample needs to be tested or processed later, follow the corresponding experimental procedures, turn off the power of the equipment, clean and maintain the equipment, start the rotating motor to drive the scraper to rotate, clean the residue on the inner wall of the heating tank, and prepare for the next use.

[0019] Technical effects and advantages of the present invention:

[0020] 1. Through the stirring and cleaning device and heating device, when a variety of mixed new materials are added into the heating tank through the feed port, the infrared heating tube is immediately started to heat the heating tank. At the same time, the rotating motor starts to work, driving the active gear to rotate, and the first gear and the second gear also rotate accordingly, thereby causing the rotating shaft and the rotating rod to rotate in opposite directions. The stirring rod installed on the surface of the rotating shaft and the rotating rod begins to stir the new materials in the heating tank in all directions. The arc-shaped connecting piece installed on the surface of the stirring rod will drive the scraper to clean the inner wall of the heating tank, effectively avoiding the problem that the material remains on the inner wall and cannot participate in the mixing. The stirring operation during the heating process greatly promotes the mutual diffusion and fusion between material molecules, making the material mixing more uniform and sufficient, thereby significantly improving the research and development efficiency of new materials;

[0021] 2. Through the cooling device, the material is heated and stirred to be fully mixed, and then left to stand for a period of time. The water pump is turned on, and the condensed water in the water tank passes through the water inlet pipe, the input pipe and the condenser pipe in turn, and finally enters the water tank through the output pipe. In this cycle, the condensed water flowing in the condenser pipe cools the inside of the heating tank. The new material is in a high-temperature liquid or softened state after heating. The cooling process helps it crystallize or solidify. The material may also generate internal stress due to factors such as thermal expansion. The cooling process allows the atoms inside the material to have time to rearrange, thereby releasing these internal stresses and improving material performance.

[0022] 3. Through the heat recovery device set up, in the complex process of material heating research and development, heat emission is often generated due to pressure release. At this time, the gas pipe plays a key role. It connects the hot air port and accurately transports the heat-carrying gas to the specially designed cavity, thereby realizing heat recovery. Subsequently, the recovered heat is efficiently converted through advanced heat conversion tubes. The converted heat has a wide range of uses. On the one hand, it can be transported to other links that urgently need thermal energy to provide sufficient energy support for the normal operation of these links. On the other hand, the heat can also be used to heat the media that need to be heated in the heat recovery box. This heat reuse mode can significantly reduce the input of external energy and greatly improve energy utilization in the long-term material research and development process, thereby achieving considerable energy saving effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 It is a front cross-sectional structural schematic diagram of the present invention;

[0025] Figure 3 It is a rear cross-sectional structural schematic diagram of the present invention;

[0026] Figure 4 It is a schematic diagram of part of the internal structure of the present invention;

[0027] Figure 5 It is a schematic diagram of the structure of the stirring and cleaning device of the present invention;

[0028] Figure 6 for Figure 5 A in the middle is an enlarged schematic diagram of the three-dimensional structure;

[0029] Figure 7 It is a schematic diagram of the structure of the cooling device of the present invention;

[0030] Figure 8 It is a schematic diagram of the structure of the heat recovery device of the present invention;

[0031] Fig. 9 It is a schematic diagram of the top plan structure of the present invention;

[0032] Fig.10 It is a schematic diagram of the internal plan view of the heating tank of the present invention.

[0033] In the figure: 1, protective shell; 2, heating tank; 3, top cover; 4, base; 5, stirring and cleaning device; 6, heating device; 7, cooling device; 8, heat recovery device; 9, feed inlet; 10, support seat; 501, fixed disc; 502, first gear; 503, rotating shaft; 504, rotating rod; 505, second gear; 506, mounting plate; 507, connecting rod; 508, rotating motor; 509, driving gear; 510, stirring Mixing rod; 511, arc-shaped connecting piece; 512, scraper; 601, control display; 602, infrared heating tube; 603, pipe clamp; 604, temperature sensor; 701, water tank; 702, water inlet pipe; 703, water pump; 704, input pipe; 705, condenser; 706, output pipe; 707, water inlet; 801, heat recovery box; 802, gas pipe; 803, cavity; 804, heat conversion tube; 805, box cover. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Embodiment 1:

[0036] Please refer to the attached Figure 1 - Attachment Figure 6 , a heating device for energy-saving new material research and development and a method of using the same, comprising a protective shell 1 and a base 4, a heating tank 2 is fixedly installed inside the protective shell 1, a heating device 6 and a stirring and cleaning device 5 are respectively arranged inside the protective shell 1 and the heating tank 2, the stirring and cleaning device 5 comprises a fixed disc 501 fixedly installed on the outer surface of the bottom of the protective shell 1, the fixed disc 501 is connected to a rotating shaft 503 through a first gear 502, the fixed disc 501 is connected to a mounting disc 506 through a connecting rod 507, the mounting disc 506 is connected to a rotating rod 504 through a second gear 505, a fixed seat is fixedly installed inside the connecting rod 507, and a rotating motor 508 is fixedly installed on the right side of the fixed seat, a driving gear 509 is fixedly connected to the output end of the rotating motor 508, a plurality of stirring rods 510 distributed in a circumferential array are fixedly installed on the surface of the rotating shaft 503 and the rotating rod 504, and the stirring rod 510 is fixedly connected to a scraper 512 through an arc-shaped connecting piece 511;

[0037] The heating device 6 includes a control display 601 fixedly installed on the front outer surface of the protective shell 1, a plurality of infrared heating tubes 602 distributed at equal intervals are fixedly installed inside the protective shell 1 and on the outer wall of the heating tank 2, a plurality of pipe clamps 603 are fixedly installed between the plurality of infrared heating tubes 602, a temperature sensor 604 is fixedly installed at the bottom end of the interior of the heating tank 2, a plurality of support seats 10 are fixedly installed between the bottom of the protective shell 1 and the surface of the base 4, a cooling device 7 is provided inside the protective shell 1 and on the surface of the base 4, a top cover 3 is provided on the top of the protective shell 1 and the heating tank 2, a heat recovery device 8 is provided at the right rear end of the base 4, a feed port 9 is fixedly installed at one end of the top of the top cover 3, a first gear 502 is rotatably connected to the bottom of the fixed disk 501, a circumferential surface of the rotating shaft 503 is fixedly connected to the inside of the first gear 502, and its rotatable connection is to the fixed disk 501, the rotating rod 504 is rotatably connected to the inside of the rotating shaft 503 and the mounting plate 506, the second gear 505 is rotatably connected to the top of the mounting plate 506, the two ends of the connecting rod 507 are respectively fixedly connected to the circumferential surface of the fixed disk 501 and the mounting plate 506, the bottom of the rotating rod 504 is rotatably connected to the surface of the base 4, the second gear 505 is fixedly connected to the circumferential surface of the rotating rod 504, the driving gear 509 is meshed with the first gear 502 and the second gear 505, the arc-shaped connecting piece 511 is fixedly installed on one end of the stirring rod 510 away from the rotating shaft 503, the scraper 512 is fixedly installed on one side surface of the arc-shaped connecting piece 511 away from the stirring rod 510, and the side surface of the scraper 512 away from the arc-shaped connecting piece 511 is in contact with the inner wall of the heating tank 2, and the infrared heating tube 602 and the temperature sensor 604 are both electrically connected to the temperature sensor 604.

[0038] The scraper 512 is made of rubber and will not cause damage to the inner wall of the heating tank 2. The use of the infrared heating tube 602 makes the heating speed fast and can heat the new material sample to the required temperature in a short time. Moreover, due to the penetrating nature of infrared rays, the inside and outside of the sample can be heated at the same time, reducing the temperature gradient and improving the uniformity of heating, which is beneficial to the uniform reaction and performance testing of new materials. After the material research and development is completed and discharged, it is inevitable that residue will remain on the inner wall of the heating tank 2. At this time, the top cover 3 can be opened to spray water into the heating tank 2, and the rotating motor 508 can be started to drive the scraper 512 to rotate, so as to clean the residue on the inner wall of the heating tank 2 to avoid uneven distribution of impurities in the heating tank 2, which may lead to local temperature differences, resulting in inconsistent reactions of various parts of the new material sample during the heating process, affecting the accuracy of the experiment.

[0039] Specifically, after a variety of mixed new materials are added into the heating tank 2 through the feed port 9, the infrared heating tube 602 is started by controlling the display 601 to heat the heating tank 2. At the same time, the rotating motor 508 drives the driving gear 509 to rotate, thereby driving the first gear 502 and the second gear 505 to rotate, so that the rotating shaft 503 and the rotating rod 504 can rotate in opposite directions. The stirring rod 510 installed on the surface of the rotating shaft 503 and the rotating rod 504 fully stirs the new materials in the heating tank 2. The arc-shaped connecting piece 511 installed on the surface of the stirring rod 510 drives the scraper 512 to clean the inner wall of the heating tank 2 to prevent the materials remaining on the inner wall of the heating tank 2 from being mixed. Stirring during the heating process makes it easier for the material molecules to diffuse and fuse with each other, thereby improving the research and development efficiency.

[0040] Embodiment 2:

[0041] Please see attached Figure 1 - Attachment Figure 4 And attached Figure 7 , and on the basis of Example 1, it is further obtained that the cooling device 7 includes a water pump 703 of a water tank 701 fixedly installed on the right end of the surface of the base 4, a water inlet pipe 702 is fixedly installed at the bottom of the water tank 701, and the end of the water inlet pipe 702 away from the water tank 701 is fixedly connected to the input end of the water pump 703, and the output end of the water pump 703 is fixedly connected to an input pipe 704, and the end of the input pipe 704 away from the water pump 703 is fixedly connected to a condenser 705, and the end of the condenser 705 away from the input pipe 704 is fixedly connected to an output pipe 706, and the other end of the output pipe 706 is fixedly installed on the top of the water tank 701 and extends into the interior thereof, the condenser 705 is spiral, and the condenser 705 is fixedly installed on the inner wall of the protective shell 1, and a water injection port 707 is fixedly installed on the top of the rear side of the water tank 701.

[0042] The cooling process of the cooling device 7 can reduce the temperature of the material to a safe range, which is convenient for the operator to carry out subsequent processing, such as taking out samples, performing mechanical processing or performance testing, etc. In the laboratory for the development of new materials, if the heated sample is not cooled, it may scald the operator if it is directly taken out, and the material in a high temperature state may cause damage to the testing equipment. At the same time, the cooled material is easier to transport and store, preventing changes in material properties caused by high temperature or chemical reactions with the surrounding environment.

[0043] Specifically, after the material is fully mixed by heating and stirring, it is left to stand for a period of time, and the water pump 703 is turned on. The condensed water in the water tank 701 passes through the water inlet pipe 702, the input pipe 704 and the condenser pipe 705 in turn, and finally enters the water tank 701 through the output pipe 706. The cycle is repeated, and the inside of the heating tank 2 is cold-treated by the condensed water flowing in the condenser pipe 705. The new material is in a high-temperature liquid or softened state after heating. The cooling process helps it to crystallize or solidify. The material may also produce internal stress due to factors such as thermal expansion. The cooling process allows the atoms inside the material time to rearrange, thereby releasing these internal stresses and improving material performance.

[0044] Embodiment three:

[0045] Please refer to the attached Figure 1 - Attachment Figure 4 And attached Figure 8 On the basis of the second embodiment, it is further obtained that the heat recovery device 8 includes a heat recovery box 801, a cavity 803 is opened on the left side of the interior of the heat recovery box 801, a plurality of heat conversion tubes 804 are fixedly installed in the cavity 803, a box cover 805 is provided on the top of the heat recovery box 801, an air pipe 802 is fixedly installed on the left side of the heat recovery box 801 and extending to the interior of the cavity 803, a hot air outlet is provided on the top of the top cover 3, and one end of the air pipe 802 away from the heat recovery box 801 is fixedly connected to the hot air outlet.

[0046] The inner wall of the protective shell 1 is filled with high-efficiency thermal insulation materials, such as aerogel felt. Aerogel felt is a material with a nanoporous structure and extremely low thermal conductivity. It can greatly reduce the conduction of heat from the inside of the heating tank 2 to the outside, and has an energy-saving effect.

[0047] Specifically, in the complex process of material heating research and development, heat emission is often generated due to pressure release. At this time, the gas pipe 802 plays a key role. It connects the hot air port and accurately transports the heat-carrying gas to the specially designed cavity 803, thereby realizing heat recovery. Subsequently, the recovered heat is efficiently converted through the advanced heat conversion tube 804. The converted heat has a wide range of uses. On the one hand, it can be transported to other links that urgently need thermal energy to provide sufficient energy support for the normal operation of these links. On the other hand, the heat can also be used to heat the media that need to be heated in the heat recovery box 801. This heat reuse mode can significantly reduce the input of external energy and greatly improve energy utilization in the long-term material research and development process, thereby achieving considerable energy saving effects.

[0048] Working principle of the present invention: The present invention is a heating device for energy-saving new material research and development and its use method. First, check whether the connections of various parts of the equipment are normal. Then, add a variety of mixed new materials into the heating tank 2 through the feed port 9, start the infrared heating tube 602 to heat the heating tank 2, and at the same time, the rotating motor 508 drives the driving gear 509 to rotate, thereby driving the first gear 502 and the second gear 505 to rotate, so that the rotating shaft 503 and the rotating rod 504 can rotate in opposite directions. The stirring rod 503 installed on the surface of the rotating shaft 503 and the rotating rod 504 is rotated. 10 The new material inside the heating tank 2 is fully stirred, and the arc-shaped connecting piece 511 installed on the surface of the stirring rod 510 drives the scraper 512 to clean the inner wall of the heating tank 2, and the material remaining on the inner wall of the heating tank 2 is scraped off to fully mix. During the heating process, heat discharge is often generated due to pressure release. At this time, the gas pipe 802 plays a key role. It connects the hot air port and accurately transports the heat-carrying gas to the specially designed cavity 803, thereby realizing heat recovery. Subsequently, the recovered heat is converted into heat by the advanced heat conversion tube 804. Efficient conversion, after the material is fully mixed by heating and stirring, the heating device 6 stops heating. At this time, do not open the sealing cover immediately, let the sample cool naturally in the heating chamber for a period of time, then turn on the water pump 703, the condensed water in the water tank 701 passes through the water inlet pipe 702, the input pipe 704 and the condenser pipe 705 in turn, and finally enters the water tank 701 through the output pipe 706, and the cycle is repeated. The condensed water flowing in the condenser pipe 705 cools the inside of the heating tank 2. The new material is in a high-temperature liquid or softened state after heating, and the cooling process helps it crystallize or solidify. The material may also generate internal stress due to factors such as thermal expansion. The cooling process allows time for the atoms inside the material to rearrange, thereby releasing these internal stresses and improving material performance. After cooling, carefully open the top cover 3 and use appropriate tools to take out the sample. If the sample needs to be tested or processed later, follow the corresponding experimental procedures, turn off the power of the equipment, clean and maintain the equipment, start the rotating motor 508, drive the scraper 512 to rotate, clean the residue on the inner wall of the heating tank 2, and prepare for the next use. At this point, the whole process ends.

[0049] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A heating device for energy-saving new material research and development, comprising a protective housing (1) and a base (4), characterized in that: A heating tank (2) is fixedly installed inside the protective shell (1), and a heating device (6) and a stirring and cleaning device (5) are respectively provided inside the protective shell (1) and the heating tank (2), and the stirring and cleaning device (5) comprises a fixed disk (501) fixedly installed on the outer surface of the bottom of the protective shell (1), and the fixed disk (501) is connected to a rotating shaft (503) via a first gear (502), and the fixed disk (501) is connected to a mounting disk (506) via a connecting rod (507), and the mounting disk (506) is connected to the mounting disk (506). 06) is connected to a rotating rod (504) through a second gear (505), a fixed seat is fixedly installed inside the connecting rod (507), and a rotating motor (508) is fixedly installed on the right side of the fixed seat, and a driving gear (509) is fixedly connected to the output end of the rotating motor (508), and a plurality of stirring rods (510) distributed in a circumferential array are fixedly installed on the surface of the rotating shaft (503) and the rotating rod (504), and the stirring rod (510) is fixedly connected to a scraper (512) through an arc-shaped connecting piece (511); The heating device (6) comprises a control display (601) fixedly mounted on the front outer surface of the protective shell (1); a plurality of infrared heating tubes (602) distributed at equal intervals are fixedly mounted inside the protective shell (1) and on the outer wall of the heating tank (2); a plurality of pipe clamps (603) are fixedly mounted between the plurality of infrared heating tubes (602); and a temperature sensor (604) is fixedly mounted at the inner bottom end of the heating tank (2).

2. The energy-saving heating device for new material research and development according to claim 1 is characterized in that: A plurality of support seats (10) are fixedly installed between the bottom of the protective shell (1) and the surface of the base (4); a cooling device (7) is provided inside the protective shell (1) and on the surface of the base (4); a top cover (3) is provided on the top of the protective shell (1) and the heating tank (2); a heat recovery device (8) is provided at the right rear end of the base (4); and a feed port (9) is fixedly installed at one end of the top of the top cover (3).

3. The energy-saving heating device for new material research and development according to claim 1 is characterized in that: The first gear (502) is rotatably connected to the bottom of the fixed disk (501); the circumferential surface of the rotating shaft (503) is fixedly connected to the inside of the first gear (502), and it is rotatably connected to the inside of the fixed disk (501); the rotating rod (504) is rotatably connected to the inside of the rotating shaft (503) and the mounting disk (506); the second gear (505) is rotatably connected to the top of the mounting disk (506); the two ends of the connecting rod (507) are respectively fixedly connected to the circumferential surfaces of the fixed disk (501) and the mounting disk (506); the bottom of the rotating rod (504) is rotatably connected to the surface of the base (4); and the second gear (505) is fixedly connected to the circumferential surface of the rotating rod (504).

4. The energy-saving heating device for new material research and development according to claim 1 is characterized in that: The driving gear (509) is meshedly connected with the first gear (502) and the second gear (505); the arc-shaped connecting piece (511) is fixedly mounted on one end of the stirring rod (510) away from the rotating shaft (503); the scraper (512) is fixedly mounted on a side surface of the arc-shaped connecting piece (511) away from the stirring rod (510); and a side surface of the scraper (512) away from the arc-shaped connecting piece (511) contacts the inner wall of the heating tank (2).

5. The energy-saving heating device for new material research and development according to claim 1 is characterized in that: The infrared heating tube (602) and the temperature sensor (604) are both electrically connected to the temperature sensor (604).

6. The energy-saving heating device for new material research and development according to claim 2 is characterized in that: The cooling device (7) comprises a water pump (703) of a water tank (701) fixedly mounted on the right end of the surface of the base (4); a water inlet pipe (702) is fixedly mounted on the bottom of the water tank (701); one end of the water inlet pipe (702) away from the water tank (701) is fixedly connected to the input end of the water pump (703); the output end of the water pump (703) is fixedly connected to an input pipe (704); one end of the input pipe (704) away from the water pump (703) is fixedly connected to a condenser (705); one end of the condenser (705) away from the input pipe (704) is fixedly connected to an output pipe (706); the other end of the output pipe (706) is fixedly mounted on the top of the water tank (701) and extends into the interior thereof.

7. The energy-saving heating device for new material research and development according to claim 6 is characterized in that: The condenser (705) is spiral-shaped and fixedly mounted on the inner wall of the protective housing (1). A water inlet (707) is fixedly mounted on the top of the rear side of the water tank (701).

8. The energy-saving heating device for new material research and development according to claim 2 is characterized in that: The heat recovery device (8) comprises a heat recovery box (801), a cavity (803) is opened on the left side of the interior of the heat recovery box (801), a plurality of heat conversion tubes (804) are fixedly installed in the cavity (803), and a box cover (805) is provided on the top of the heat recovery box (801).

9. The energy-saving heating device for new material research and development according to claim 8, characterized in that: An air delivery pipe (802) is fixedly installed on the left side of the heat recovery box (801) and extends to the inside of the cavity (803), a hot air outlet is provided on the top of the top cover (3), and one end of the air delivery pipe (802) away from the heat recovery box (801) is fixedly connected to the hot air outlet.

10. A method for using the energy-saving heating device for new material research and development applicable to any one of claims 1 to 9, characterized in that: The specific steps are as follows: Step 1: First, check whether the connection of each part of the equipment is normal. Then, add a variety of mixed new materials into the heating tank 2 through the feed port 9, start the infrared heating tube 602 to heat the heating tank 2. At the same time, the rotating motor 508 drives the driving gear 509 to rotate, thereby driving the first gear 502 and the second gear 505 to rotate, so that the rotating shaft 503 and the rotating rod 504 can rotate in opposite directions. The stirring rod 510 installed on the surface of the rotating shaft 503 and the rotating rod 504 fully stirs the new materials in the heating tank 2. The arc-shaped connecting piece 511 installed on the surface of the stirring rod 510 drives the scraper 512 to clean the inner wall of the heating tank 2, and scrapes off the materials remaining on the inner wall of the heating tank 2 to fully mix. During the heating process, heat discharge is often generated due to pressure release. At this time, the gas pipe 802 plays a key role. It connects the hot air port and accurately transports these heat-carrying gases to the specially designed cavity 803, thereby realizing heat recovery. Then, the recovered heat is efficiently converted through the advanced heat conversion tube 804; Step 2: After the material is fully mixed by heating and stirring, the heating device stops heating. At this time, do not open the sealing cover immediately. Let the sample cool naturally in the heating chamber for a period of time, then turn on the water pump 703. The condensed water in the water tank 701 passes through the water inlet pipe 702, the input pipe 704 and the condenser pipe 705 in turn, and finally enters the water tank 701 through the output pipe 706. In this cycle, the condensed water flowing in the condenser pipe 705 performs cold treatment on the inside of the heating tank 2. The new material is in a high-temperature liquid or softened state after heating. The cooling process helps it crystallize or solidify. The material may also generate internal stress due to factors such as thermal expansion. The cooling process allows the atoms inside the material to have time to rearrange, thereby releasing these internal stresses and improving material performance. Step 3: After cooling, carefully open the top cover 3 and use appropriate tools to take out the sample. If the sample needs to be tested or processed later, follow the corresponding experimental procedures, turn off the power of the equipment, clean and maintain the equipment, start the rotating motor 508, drive the scraper 512 to rotate, clean the residue on the inner wall of the heating tank 2, and prepare for the next use.

Citation Information

Patent Citations

  • Heating equipment for new material research and development

    CN219400023U