Automatic chicken feed processing device and chicken feed preparation method
By designing the chicken feed automated processing device, the processing mechanism and transmission mechanism are used to realize the crushing and mixing of raw materials and the automatic preparation of small-grained chicken feed, the problem of low degree of automation of traditional chicken feed processing is solved, and the processing efficiency and automation are improved.
Patent Information
- Application Number
- CN202411483919.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-10-23
AI Technical Summary
The traditional chicken feed processing process has low degree of automation and requires manual pre-processing, which affects efficiency.
An automated processing device for chicken feed is designed, including processing mechanism, pre-processing mechanism, auxiliary mechanism and transmission mechanism. By driving components such as the central shaft, grinding roller, crushing knife holder and conveying belt, the crushing and mixing raw materials and automatic preparation. Small pellet chicken feed.
It improves the preparation efficiency of chicken feed, improves the degree of automation, reduces manual intervention, prevents clogging of the grinding groove, and ensures smooth subsequent processing.
Smart Images

Figure CN119303694A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chicken feed preparation, in particular to an automatic processing device for chicken feed and a chicken feed preparation method. Background Art
[0002] Chicken feed processing is the process of converting raw materials into feed products suitable for chickens, which mainly includes the steps of raw material selection, processing, mixing and molding. Traditional chicken feed processing mostly uses a proprietary chicken feed automated processing device for crushing, followed by mixing and finally granulation. The steps are relatively cumbersome and the degree of automation is low. Manual pretreatment of raw materials is required, which affects the overall processing and preparation efficiency of chicken feed. To this end, we propose a chicken feed automated processing device and a chicken feed preparation method to solve the above problems. Summary of the invention
[0003] The object of the present invention is to provide a chicken feed automated processing device and a chicken feed preparation method to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated chicken feed processing device, comprising a base, a first frame fixedly installed on one side of the top of the base, a processing mechanism fixedly installed on the top of the first frame, a pre-processing mechanism provided on the top of the processing mechanism, a second frame fixedly installed on the side of the top of the base close to the first frame, an auxiliary mechanism used in conjunction with the processing mechanism fixedly installed on the top of the second frame, and a transmission mechanism fixedly installed on the side of the top of the base away from the first frame.
[0005] As a preferred technical solution of the present invention, the processing mechanism includes a processing outer frame, the processing outer frame is fixedly installed on the top of the first frame, a feed frame is fixedly installed on the top of the processing outer frame, a plurality of feed pipes distributed in a circular array are integrally formed on the top of the feed frame, a hopper frame is fixedly provided on the inner top of the processing outer frame, a driving central shaft is rotatably installed in the middle of the driving central shaft, an auxiliary frame is rotatably installed in the middle of the driving central shaft, the auxiliary frame is fixedly installed on the inner top of the processing outer frame, and the bottom of the driving central shaft is vertically provided with A transverse axis rod, the bottom of the driving central axis is slidably clamped in the middle part of the transverse axis rod, the bottom thread of the driving central axis is installed with a fastening nut, the upper surface of the fastening nut is in contact with the bottom end of the transverse axis rod, both ends of the transverse axis rod are fixedly installed with a first bearing, the outer side of the first bearing is fixedly installed with a grinding roller, the opposite ends of the grinding roller are movably sleeved with a driving gear ring, the inner side of the driving gear ring is integrally formed with a cleaning convex, the cleaning convex is movably clamped on the outer side of the grinding roller, and the outer side of the driving central axis is provided with a translation part corresponding to the driving gear ring.
[0006] The cam is secured to the bottom of the second support frame, and the cam is secured on a central portion of the bottom portion of the second support frame.
[0007] As a preferred technical solution of the present invention, the bottom grinding part includes a bottom grinding outer frame, the bottom grinding outer frame is fixedly installed on the end of the transfer frame, the bottom of the bottom grinding outer frame is provided with a discharge groove, the bottom of the inner wall of the bottom grinding outer frame is fixedly clamped with a discharge inclined plate, the inner bottom of the bottom grinding outer frame is fixedly clamped with a limiting ring, the top of the limiting ring is fixedly provided with a grinding pressure plate by bolts, the top of the grinding pressure plate is fixedly installed with a driven gear ring used in conjunction with the driving gear ring by bolts, the upper surfaces of the driving gear ring and the driven gear ring are meshingly connected, the top of the driven gear ring is fixedly installed with a positioning clamp ring by bolts, the positioning clamp ring is movably clamped at the bottom of the processing outer frame, the middle part of the top of the grinding pressure plate is fixedly installed with a positioning sleeve frame, and the middle part of the top of the positioning sleeve frame is movably sleeved on the bottom of the driving center shaft.
[0008] As a preferred technical solution of the present invention, a lifting cylinder is fixedly installed on the side of the outer wall of the discharge outer cylinder away from the processing mechanism, a lifting frame is fixedly installed on the driving end of the lifting cylinder, a clearing needle corresponding to the grinding pressure plate is fixedly installed in the middle of the bottom end of the lifting frame, and the clearing needle moves through the corresponding grinding pressure plate.
[0009] As a preferred technical solution of the present invention, the pre-treatment mechanism includes a pre-treatment outer frame, which is fixedly installed on the top of the first frame, and the bottom of the pre-treatment outer frame is integrally formed with a discharge pipe corresponding to the feed pipe, and the discharge pipe is fixedly installed on the top of the corresponding feed pipe. A crushing shaft is rotatably installed in the middle of the bottom end of the pre-treatment outer frame, and a crushing knife frame is fixedly installed on the outside of the crushing shaft, and the bottom of the crushing shaft is movably clamped in the middle of the top end of the driving central shaft.
[0010] As a preferred technical solution of the present invention, the translation member includes a translation outer frame, which is fixedly installed on the outside of the driving central axis, and the translation outer frame is located above the horizontal axis rod. Double-headed screws are rotatably installed on both ends of the translation outer frame, and translation longitudinal frames are threadedly installed on both ends of the double-headed screws. An arc frame is fixedly installed between the translation longitudinal frames at the end positions of the double-headed screws, and a U-shaped frame is fixedly installed on the bottom end of the translation longitudinal frame. The driving gear ring is movably clamped in the U-shaped frame, and a ball is rollingly clamped on the U-shaped frame, and the outer wall of the ball is connected to the outer wall of the driving gear ring. A pulley transmission group is provided in the middle of the two double-headed screws, and the pulley transmission group is located in the translation outer frame. The pulley transmission group includes two pulleys and a transmission belt movably sleeved on the outside of the two pulleys, and the pulleys are respectively fixedly installed in the middle of the double-headed screws, and the transmission belt movably passes through the driving central shaft. A second crown gear is fixedly installed on the outside of one of the double-headed screws, and a second motor is fixedly installed on the side of the inner wall of the translation outer frame close to the second crown gear, and a second gear is fixedly installed on the driving end of the second motor, and the second gear and the second crown gear are meshingly connected.
[0011] As a preferred technical solution of the present invention, the top of the driving central shaft extends out of the top of the feed frame, a first crown gear is fixedly installed on the top of the driving central shaft, a first motor is fixedly installed on the side of the top of the feed frame close to the first crown gear, a first gear is fixedly installed on the driving end of the first motor, and the first gear is meshingly connected with the first crown gear.
[0012] As a preferred technical solution of the present invention, the transmission mechanism includes two groups of symmetrically distributed transmission frames, and the transmission frames are fixedly installed on the side of the top of the base away from the first frame. A transmission roller is rotatably installed on the top of each group of transmission frames, and a transmission belt is provided on the outer movable sleeves of the two transmission rollers. The transmission belt is located below the discharge outer cylinder, and a fifth motor is fixedly installed on the top of one of the transmission frames, and the driving end of the fifth motor and one end of the transmission roller are fixedly installed.
[0013] A method for preparing chicken feed using an automated chicken feed processing device comprises the following steps: Step 1: Control the first motor to drive the first gear to drive the first crown gear to rotate, and then control the middle shaft to rotate. While driving the middle shaft to rotate, the crushing shaft is driven to rotate synchronously, and then the multiple crushing blade holders are driven to rotate at high speed. The fifth motor is controlled to drive the transmission roller to rotate, and the transmission belt is driven to transmit; Step 2, placing the raw materials for chicken feed processing in the pre-treatment outer frame, and pre-processing the raw materials by crushing and mixing through multiple high-speed rotating crushing knife racks. The pre-treated raw materials for chicken feed processing are evenly introduced into the feed frame through multiple feeding pipes, and fall on the grinding and pressing plate through the gathering effect of the gathering hopper frame. By controlling the rotation of the driving center shaft, the horizontal shaft rod and the grinding and pressing roller are driven to rotate on the grinding and pressing plate, and the upper surfaces of the driving gear ring and the driven gear ring are meshed and connected. The driven gear ring controls the driving gear ring and the grinding and pressing roller to rotate automatically, so that the raw materials on the grinding and pressing plate are crushed and mixed, and discharged through multiple discharge holes on the grinding and pressing plate, and small-particle chicken feed is automatically prepared. The small-particle chicken feed falls on the discharge inclined plate and is discharged into the discharge outer cylinder through the discharge groove, and is discharged from the discharge outer cylinder and falls on the conveyor belt for automatic transmission, which is convenient for the subsequent processing of small-particle chicken feed; Step 3: Control the first air cylinder to drive the lifting longitudinal rod, the transfer frame and the two bottom grinding pieces to descend, and the positioning clamp ring is separated from the bottom of the processing outer frame. Then, control the third motor to drive the transmission worm to drive the transmission worm wheel and the rotating cartridge to rotate, thereby driving the transfer frame and the two bottom grinding pieces to rotate, and rotating the other bottom grinding piece to the bottom of the processing outer frame. Then, move the two bottom grinding pieces upward, and the positioning clamp ring is movably clamped into the bottom of the processing outer frame. At the same time, the second motor is controlled to start, driving the second gear to drive the second crown gear to rotate, thereby driving one of the double-headed screws to rotate, and cooperating with the transmission of the pulley transmission group to drive the other double-headed screw to rotate, thereby controlling the translational longitudinal frames and the U-shaped frames on both sides to move toward each other, thereby controlling the driving gear rings on both sides to slide toward each other on the outside of the grinding and pressure roller. Since the cleaning convex is movably engaged with the outside of the grinding and pressure roller, the grinding and pressure groove on the outside of the grinding and pressure roller is cleaned by the cleaning convex to prevent the grinding and pressure groove from being blocked, and then the driving gear ring is reset; Continue to move the two bottom grinding pieces upward, the positioning clamp ring is movably clamped into the bottom of the processing outer frame, and the upper surfaces of the driving gear ring and the driven gear ring are meshed and connected; Step 4: Control the lifting cylinder to drive the lifting frame and the dredging needle to descend, and insert the dredging needle into the corresponding multiple discharge holes in the grinding and pressure plate to dredge them to prevent the multiple discharge holes from being blocked.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a processing mechanism, using a bottom grinding piece and a pre-treatment mechanism, the raw materials can be crushed and mixed for pretreatment, and the pretreated raw materials can be crushed and mixed to automatically prepare small-particle chicken feed, thereby improving the preparation efficiency of chicken feed.
[0015] 2. By setting up auxiliary mechanisms, the positions of the two bottom grinding parts can be flexibly changed to facilitate the dredging of multiple discharge holes in the grinding plate to prevent the multiple discharge holes from being blocked, making it easier to use the grinding plate machine to prepare chicken feed in the future.
[0016] 3. By setting a translation part, the driving gear rings on both sides are controlled to slide toward each other on the outside of the grinding and pressing roller. Since the cleaning convex is movably connected to the outside of the grinding and pressing roller, the grinding and pressing groove on the outside of the grinding and pressing roller is cleaned by the cleaning convex to prevent the grinding and pressing groove from being blocked, so as to facilitate the subsequent use of the grinding and pressing roller to continue to prepare chicken feed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the structural connection of the processing mechanism, the pre-treatment mechanism and the bottom grinding piece in the present invention.
[0020] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0021] Figure 4 For the present invention Figure 2 Enlarged view of point B in the middle.
[0022] Figure 5 It is a partial structural schematic diagram of the processing mechanism in the present invention.
[0023] Figure 6 It is a partial structural schematic diagram of the processing mechanism in the present invention.
[0024] Figure 7 For the present invention Figure 6 Enlarged view of point C in the middle.
[0025] Figure 8 For the present invention Figure 6 Enlarged view of point D in the middle.
[0026] Fig. 9 It is a structural schematic diagram of the auxiliary mechanism in the present invention.
[0027] Fig.10 For the present invention Fig. 9 Enlarged view of point E in the middle.
[0028] Fig.11 It is a structural schematic diagram of the transmission mechanism in the present invention.
[0029] Fig.12 For the present invention Fig.11 Enlarged view of point F in the middle.
[0030] In the figure: 1, base; 2, first frame; 21, second frame; 3, processing mechanism; 4, pre-treatment mechanism; 5, auxiliary mechanism; 6, transmission mechanism; 7, bottom grinding piece; 31, processing outer frame; 32, feed frame; 321, feed pipe; 33, hopper frame; 34, driving middle shaft; 341, auxiliary frame; 3411, fastening nut; 342, first crown gear; 343, first motor; 344, first gear; 35, horizontal axis; 36, first bearing; 37, grinding roller; 38, driving gear ring; 381, cleaning cam; 39, translation piece; 41, pre-treatment outer frame; 411, discharge pipe; 42, crushing shaft; 43, crushing knife frame; 391, translation outer frame; 392, double-headed screw; 3921, pulley transmission group; 392 2. Second crown gear; 3923. Second motor; 3924. Second gear; 393. Translational longitudinal frame; 394. Arc frame; 395. U-shaped frame; 3951. Ball; 51. Discharge outer cylinder; 52. Rotating cartridge; 53. Lifting longitudinal rod; 54. Indexing frame; 55. Transmission worm gear; 551. Transmission worm; 552. Third motor; 56. First cylinder; 561. Second bearing; 57. Lifting cylinder; 58. Lifting frame; 59. Clearing needle; 71. Bottom grinding outer frame; 711. Discharge inclined plate; 701. Discharge through groove; 72. Limiting ring; 73. Grinding plate; 74. Driven gear ring; 75. Positioning snap ring; 76. Positioning sleeve; 61. Transmission frame; 62. Transmission roller; 63. Transmission belt; 64. Fifth motor. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Example: Figure 1-12 As shown, the present invention provides an automated processing device for chicken feed, comprising a base 1, a first frame 2 is fixedly installed on one side of the top of the base 1, a processing mechanism 3 is fixedly installed on the top of the first frame 2, a pre-processing mechanism 4 is provided on the top of the processing mechanism 3, a second frame 21 is fixedly installed on the side of the top of the base 1 close to the first frame 2, an auxiliary mechanism 5 used in conjunction with the processing mechanism 3 is fixedly installed on the top of the second frame 21, and a transmission mechanism 6 is fixedly installed on the side of the top of the base 1 away from the first frame 2.
[0033] The processing mechanism 3 includes a processing outer frame 31, which is fixedly mounted on the top of the first frame 2, a feed frame 32 is fixedly mounted on the top of the processing outer frame 31, and a plurality of feed pipes 321 distributed in a ring array are integrally formed on the top of the feed frame 32, a hopper frame 33 is fixedly clamped on the inner top of the processing outer frame 31, a driving central axis 34 is rotatably mounted in the middle of the driving central axis 34, an auxiliary frame 341 is rotatably mounted in the middle of the driving central axis 34, and the auxiliary frame 341 is fixedly mounted on the inner top of the processing outer frame 31, a horizontal axis rod 35 is vertically arranged at the bottom of the driving central axis 34, and the bottom of the driving central axis 34 is slidably clamped in the middle of the horizontal axis rod 35, driving A fixing nut 3411 is threadedly installed on the bottom of the moving center shaft 34, and the upper surface of the fixing nut 3411 contacts the bottom end of the horizontal axis rod 35. First bearings 36 are fixedly installed on both ends of the horizontal axis rod 35, and grinding and pressure rollers 37 are fixedly installed on the outer sides of the first bearings 36. By removing the fixing nut 3411, it is convenient to disassemble and overhaul the horizontal axis rod 35 and the grinding and pressure roller 37. The opposite ends of the grinding and pressure roller 37 are movably sleeved with a driving gear ring 38, and a cleaning protrusion 381 is integrally formed on the inner side of the driving gear ring 38. The cleaning protrusion 381 is movably clamped on the outer side of the grinding and pressure roller 37, and a translation member 39 corresponding to the driving gear ring 38 is provided on the outer side of the driving center shaft 34.
[0034] The auxiliary mechanism 5 includes a discharge outer cylinder 51, which is fixedly mounted on the top of the second frame 21, and a rotating clamp 52 is rotatably mounted in the middle of the bottom end of the discharge outer cylinder 51, and a lifting longitudinal rod 53 is slidably mounted in the middle of the rotating clamp 52, and a transfer frame 54 is fixedly mounted on the top of the lifting longitudinal rod 53, and bottom grinding pieces 7 used in conjunction with the processing mechanism 3 are fixedly mounted on both ends of the transfer frame 54, and one of the bottom grinding pieces 7 is located at the bottom end of the processing mechanism 3; The bottom grinding member 7 comprises a bottom grinding outer frame 71, which is fixedly mounted on the end of the transfer frame 54. A discharge slot 701 is provided at the bottom of the bottom grinding outer frame 71. A discharge inclined plate 711 is fixedly mounted on the bottom of the inner wall of the bottom grinding outer frame 71. A limiting ring 72 is fixedly mounted on the inner bottom of the bottom grinding outer frame 71. A grinding pressure plate 73 is fixedly mounted on the top of the limiting ring 72 by bolts. A plurality of discharge holes are provided on the grinding pressure plate 73 for discharging materials. A driven gear ring 74 used in conjunction with the driving gear ring 38 is fixedly mounted on the top of the grinding pressure plate 73 by bolts. The upper surfaces of the driving gear ring 38 and the driven gear ring 74 are meshed and connected. A positioning snap ring 75 is fixedly mounted on the top of the driven gear ring 74 by bolts. The positioning snap ring 75 is movably clamped on the bottom of the processing outer frame 31. A positioning sleeve frame 76 is fixedly mounted on the middle part of the top of the grinding pressure plate 73. The top of the positioning sleeve frame 76 The middle part of the end is movably sleeved on the bottom of the driving central shaft 34. When in use, the pre-treated raw materials for chicken feed processing are evenly introduced into the feed frame 32 through multiple feed pipes 321, and fall on the grinding and pressing plate 73 through the gathering effect of the gathering hopper frame 33. By controlling the rotation of the driving central shaft 34, the horizontal shaft rod 35 and the grinding and pressing roller 37 are driven to rotate on the grinding and pressing plate 73, and the upper surfaces of the driving gear ring 38 and the driven gear ring 74 are meshed and connected. The driven gear ring 74 controls the driving gear ring 38 and the grinding and pressing roller 37 to rotate automatically, thereby crushing and mixing the raw materials on the grinding and pressing plate 73, and discharging them through multiple discharge holes on the grinding and pressing plate 73, automatically preparing small-particle chicken feed, and improving the preparation efficiency of chicken feed. The small-particle chicken feed falls on the discharge inclined plate 711 and is discharged into the discharge outer cylinder 51 through the discharge groove 701, and is discharged through the discharge outer cylinder 51.
[0035] A transmission worm gear 55 is fixedly installed at the bottom of the rotating cartridge 52, and a transmission worm 551 is meshedly connected to the outer side of the transmission worm gear 55. The transmission worm 551 is rotatably installed at the bottom end of the discharge outer cylinder 51. A third motor 552 is fixedly installed on one side of the bottom end of the discharge outer cylinder 51 close to the transmission worm 551. The driving end of the third motor 552 and one end of the transmission worm 551 are fixedly installed. A first cylinder 56 is provided at the bottom end of the lifting longitudinal rod 53. The first cylinder 56 is fixedly installed on the top of the base 1. A second bearing 561 is fixedly installed on the driving end of the first cylinder 56. The second bearing 561 is fixedly connected to the bottom end of the lifting longitudinal rod 53. The first cylinder 56 is controlled to be turned on to drive the lifting longitudinal rod 53, the transfer frame 54 and the two bottom grinding parts 7 to lift and lower. The third motor 552 is controlled to be turned on to drive the transmission worm 551 to drive the transmission worm gear 55 and the rotating cartridge 52 to rotate, thereby driving the transfer frame 54 and the two bottom grinding parts 7 to rotate, so as to flexibly change the positions of the two bottom grinding parts 7.
[0036] A lifting cylinder 57 is fixedly installed on the side of the outer wall of the discharge outer cylinder 51 away from the processing mechanism 3, and a lifting frame 58 is fixedly installed on the driving end of the lifting cylinder 57. A clearing needle 59 corresponding to the grinding and pressing plate 73 is fixedly installed in the middle of the bottom end of the lifting frame 58. The clearing needle 59 movably penetrates the corresponding grinding and pressing plate 73. The lifting cylinder 57 is controlled to open and drive the lifting frame 58 and the clearing needle 59 to descend. The clearing needle 59 is inserted into the multiple discharge holes in the corresponding grinding and pressing plate 73 for clearing to prevent the multiple discharge holes from being blocked, so as to facilitate the subsequent use of the grinding and pressing plate 73 to select and prepare chicken feed.
[0037] The pre-treatment mechanism 4 includes a pre-treatment outer frame 41, which is fixedly installed on the top of the first frame 2. The bottom of the pre-treatment outer frame 41 is integrally formed with a discharge pipe 411 corresponding to the feed pipe 321, and the discharge pipe 411 is fixedly installed on the top of the corresponding feed pipe 321. A crushing shaft 42 is rotatably installed in the middle of the bottom end of the pre-treatment outer frame 41, and a crushing tool holder 43 is fixedly installed on the outer side of the crushing shaft 42. The bottom of the crushing shaft 42 is movably connected to the middle of the top end of the driving middle shaft 34. When the driving middle shaft 34 rotates, the crushing shaft 42 is driven to rotate synchronously, and then multiple crushing tool holders 43 are driven to rotate at high speed. The raw materials for chicken feed processing are placed in the pre-treatment outer frame 41, and the raw materials are crushed and mixed for pretreatment by multiple high-speed rotating crushing tool holders 43, which is convenient for the subsequent crushing preparation of chicken feed raw materials.
[0038] The translation member 39 includes a translation outer frame 391, which is fixedly mounted on the outside of the driving center shaft 34, and is located above the horizontal shaft rod 35. The two ends of the translation outer frame 391 are rotatably mounted with double-headed screws 392, and the two ends of the double-headed screws 392 are threadedly mounted with translation longitudinal frames 393. An arc frame 394 is fixedly mounted between the double-headed screws 392 and the translation longitudinal frames 393 at the end positions, and a U-shaped frame 395 is fixedly mounted at the bottom end of the translation longitudinal frames 393. The driving gear ring 3 8 is movably connected in the U-shaped frame 395, and a rolling card is provided with a ball 3951 on the U-shaped frame 395. The outer wall of the ball 3951 contacts the outer wall of the driving gear ring 38. A pulley transmission group 3921 is provided in the middle of the two double-headed screws 392. The pulley transmission group 3921 is located in the translation outer frame 391. The pulley transmission group 3921 includes two pulleys and a transmission belt movably sleeved on the outer sides of the two pulleys. The pulleys are respectively fixedly installed in the middle of the double-headed screw 392, and the transmission belt movably penetrates the driving center The second crown gear 3922 is fixedly installed on the outer side of one of the double-headed screws 392, and a second motor 3923 is fixedly installed on the inner wall of the translation outer frame 391 near the second crown gear 3922. The driving end of the second motor 3923 is fixedly installed with a second gear 3924. The second gear 3924 is meshed and connected with the second crown gear 3922. The second motor 3923 is controlled to start and drive the second gear 3924 to drive the second crown gear 3922 to rotate, thereby driving one of the double-headed screws 392 The rod 392 rotates, and cooperates with the transmission of the pulley transmission group 3921 to drive the other double-headed screw 392 to rotate, thereby controlling the translational longitudinal frames 393 and U-shaped frames 395 on both sides to move toward each other, thereby controlling the driving gear rings 38 on both sides to slide toward each other on the outside of the grinding and pressing roller 37. Since the cleaning convex 381 is movably connected to the outside of the grinding and pressing roller 37, the grinding and pressing groove on the outside of the grinding and pressing roller 37 is cleaned by the cleaning convex 381 to prevent the grinding and pressing groove from being blocked, so as to facilitate the subsequent use of the grinding and pressing roller 37 to continue to prepare chicken feed.
[0039] The top of the driving central shaft 34 extends out of the top of the feed frame 32, and a first crown gear 342 is fixedly installed on the top of the driving central shaft 34. A first motor 343 is fixedly installed on one side of the top of the feed frame 32 close to the first crown gear 342, and a first gear 344 is fixedly installed on the driving end of the first motor 343. The first gear 344 and the first crown gear 342 are meshingly connected. The first motor 343 is controlled to start, driving the first gear 344 to drive the first crown gear 342 to rotate, thereby controlling the driving central shaft 34 to rotate.
[0040] The transmission mechanism 6 includes two groups of transmission frames 61 distributed symmetrically. The transmission frames 61 are fixedly installed on the side of the top of the base 1 away from the first frame 2. A transmission roller 62 is rotatably installed on the top of each group of transmission frames 61. The outer sides of the two transmission rollers 62 are movably sleeved with a transmission belt 63. The transmission belt 63 is located below the discharge outer cylinder 51. A fifth motor 64 is fixedly installed on the top of one of the transmission frames 61. The driving end of the fifth motor 64 and one end of the transmission roller 62 are fixedly installed. The fifth motor 64 is controlled to start and drive the transmission roller 62 to rotate, thereby driving the transmission belt 63 for transmission. The small-particle chicken feed is discharged through the discharge outer cylinder 51 and falls on the transmission belt 63 for automatic transmission, which is convenient for the subsequent processing of the small-particle chicken feed.
[0041] A method for preparing chicken feed using an automated chicken feed processing device comprises the following steps: Step 1: Control the first motor 343 to drive the first gear 344 to drive the first crown gear 342 to rotate, and then control the middle shaft 34 to rotate. While driving the middle shaft 34 to rotate, the crushing shaft 42 is driven to rotate synchronously, and then the multiple crushing blade holders 43 are driven to rotate at high speed. The fifth motor 64 is controlled to drive the transmission roller 62 to rotate, and the transmission belt 63 is driven to transmit; Step 2, placing the raw materials for chicken feed processing in the pre-treatment outer frame 41, and pre-processing the raw materials by crushing and mixing through multiple high-speed rotating crushing knife racks 43, the pre-processed raw materials for chicken feed processing are uniformly introduced into the feed frame 32 through multiple feeding pipes 321, and fall on the grinding and pressing plate 73 through the gathering effect of the gathering hopper frame 33, and the horizontal shaft 35 and the grinding and pressing roller 37 are driven to rotate on the grinding and pressing plate 73 by controlling the rotation of the driving middle shaft 34, and the upper surface of the driving gear ring 38 and the driven gear ring 74 are meshed and connected, and the driven gear ring 74 controls the driving gear ring 38 and the grinding and pressing roller 37 to rotate automatically, so that the raw materials on the grinding and pressing plate 73 are crushed and mixed, and discharged through multiple discharge holes on the grinding and pressing plate 73, and small-particle chicken feed is automatically prepared. The small-particle chicken feed falls on the discharge inclined plate 711 and is discharged into the discharge outer cylinder 51 through the discharge groove 701, and is discharged through the discharge outer cylinder 51 and falls on the conveyor belt 63 for automatic transmission, which is convenient for the subsequent processing of small-particle chicken feed; Step 3: Control and start the first air cylinder 56 to drive the lifting longitudinal rod 53, the transfer frame 54 and the two bottom grinding pieces 7 to descend, and the positioning clamp ring 75 is separated from the bottom of the processing outer frame 31. Then, control and start the third motor 552 to drive the transmission worm 551 to drive the transmission worm wheel 55 and the rotating cartridge 52 to rotate, thereby driving the transfer frame 54 and the two bottom grinding pieces 7 to rotate, and the other bottom grinding piece 7 is rotated to the bottom of the processing outer frame 31. Then, the two bottom grinding pieces 7 are moved upward, and the positioning clamp ring 75 is movably clamped into the bottom of the processing outer frame 31. At the same time, the second motor 3923 is controlled to start, driving the second gear 3924 to drive the second crown gear 3922 to rotate, thereby driving one of the double-headed screws 392 to rotate, and cooperating with the transmission of the pulley transmission group 3921 to drive the other double-headed screw 392 to rotate, thereby controlling the translation longitudinal frames 393 and the U-shaped frame 395 on both sides to move toward each other, thereby controlling the driving gear rings 38 on both sides to slide toward each other on the outside of the grinding and pressure roller 37. Since the cleaning convex 381 is movably engaged with the outside of the grinding and pressure roller 37, the grinding and pressure groove on the outside of the grinding and pressure roller 37 is cleaned by the cleaning convex 381 to prevent the grinding and pressure groove from being blocked, and then the driving gear ring 38 is reset; The two bottom grinding pieces 7 are continuously moved upward, and the positioning clamp ring 75 is movably clamped into the bottom of the processing outer frame 31, and the upper surfaces of the driving gear ring 38 and the driven gear ring 74 are meshed and connected; Step 4: Control and open the lifting cylinder 57 to drive the lifting frame 58 and the dredging needle 59 to descend, and insert the dredging needle 59 into the corresponding multiple discharge holes in the grinding and pressing plate 73 to dredge them to prevent the multiple discharge holes from being blocked.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated chicken feed processing device, comprising a base (1), characterized in that: A first frame (2) is fixedly mounted on one side of the top of the base (1); a processing mechanism (3) is fixedly mounted on the top of the first frame (2); a pre-processing mechanism (4) is provided on the top of the processing mechanism (3); a second frame (21) is fixedly mounted on the side of the top of the base (1) close to the first frame (2); an auxiliary mechanism (5) for use with the processing mechanism (3) is fixedly mounted on the top of the second frame (21); and a transmission mechanism (6) is fixedly mounted on the side of the top of the base (1) away from the first frame (2).
2. The chicken feed automated processing device according to claim 1, characterized in that: The processing mechanism (3) comprises a processing outer frame (31), the processing outer frame (31) is fixedly mounted on the top of the first frame (2), a feed frame (32) is fixedly mounted on the top of the processing outer frame (31), a plurality of feed pipes (321) distributed in a ring array are integrally formed on the top of the feed frame (32), a hopper frame (33) is fixedly clamped on the inner top of the processing outer frame (31), a driving center shaft (34) is rotatably mounted in the middle of the feeding frame (32), an auxiliary frame (341) is rotatably mounted in the middle of the driving center shaft (34), the auxiliary frame (341) is fixedly mounted on the inner top of the processing outer frame (31), a horizontal shaft (35) is vertically mounted on the bottom of the driving center shaft (34), and the driving center shaft (34) is provided with a plurality of feed pipes (321) distributed in a ring array. The bottom of the driving center shaft (34) is slidably engaged with the middle part of the horizontal axis (35), the bottom thread of the driving center shaft (34) is installed with a fastening nut (3411), the upper surface of the fastening nut (3411) is in contact with the bottom end of the horizontal axis (35), the two ends of the horizontal axis (35) are fixedly installed with a first bearing (36), the outer side of the first bearing (36) is fixedly installed with a grinding roller (37), the opposite ends of the grinding roller (37) are movably sleeved with a driving gear ring (38), the inner side of the driving gear ring (38) is integrally formed with a cleaning protrusion (381), the cleaning protrusion (381) is movably engaged with the outer side of the grinding roller (37), and the outer side of the driving center shaft (34) is provided with a translation member (39) corresponding to the driving gear ring (38).
3. The chicken feed automated processing device according to claim 2, characterized in that: The auxiliary mechanism (5) comprises a material discharging outer cylinder (51), the material discharging outer cylinder (51) is fixedly mounted on the top of the second frame (21), a rotating cartridge (52) is rotatably mounted in the middle of the bottom end of the material discharging outer cylinder (51), a lifting longitudinal rod (53) is slidably mounted in the middle of the rotating cartridge (52), a transfer frame (54) is fixedly mounted on the top of the lifting longitudinal rod (53), bottom grinding pieces (7) used in conjunction with the processing mechanism (3) are fixedly mounted on both ends of the transfer frame (54), one of the bottom grinding pieces (7) is located at the bottom end of the processing mechanism (3), a transmission worm gear (55) is fixedly mounted on the bottom of the rotating cartridge (52), and the transmission worm gear (55) is fixedly mounted on the bottom of the rotating cartridge (52). 5) is meshedly connected with a transmission worm (551) on the outer side, the transmission worm (551) is rotatably mounted on the bottom end of the discharge outer cylinder (51), a third motor (552) is fixedly mounted on one side of the bottom end of the discharge outer cylinder (51) close to the transmission worm (551), the driving end of the third motor (552) and one end of the transmission worm (551) are fixedly mounted, the bottom end of the lifting longitudinal rod (53) is provided with a first cylinder (56), the first cylinder (56) is fixedly mounted on the top end of the base (1), the driving end of the first cylinder (56) is fixedly mounted with a second bearing (561), and the second bearing (561) is fixedly clamped on the bottom end of the lifting longitudinal rod (53).
4. The chicken feed automated processing device according to claim 3, characterized in that: The bottom grinding member (7) comprises a bottom grinding outer frame (71), the bottom grinding outer frame (71) being fixedly mounted on the end of the transfer frame (54), a material discharge through groove (701) being provided at the bottom of the bottom grinding outer frame (71), a material discharge inclined plate (711) being fixedly clamped at the bottom of the inner wall of the bottom grinding outer frame (71), a limiting ring (72) being fixedly clamped at the inner bottom of the bottom grinding outer frame (71), a grinding pressure plate (73) being fixedly clamped at the top of the limiting ring (72) by bolts, and a grinding pressure plate (73) being fixedly clamped at the top of the grinding pressure plate (73) by bolts. A driven gear ring (74) is fixedly installed for use with the driving gear ring (38), the upper surfaces of the driving gear ring (38) and the driven gear ring (74) are meshingly connected, a positioning snap ring (75) is fixedly installed on the top of the driven gear ring (74) by bolts, and the positioning snap ring (75) is movably snap-connected to the bottom of the processing outer frame (31), and a positioning sleeve frame (76) is fixedly installed in the middle of the top of the grinding plate (73), and the middle of the top of the positioning sleeve frame (76) is movably sleeved on the bottom of the driving center shaft (34).
5. The chicken feed automated processing device according to claim 4, characterized in that: A lifting cylinder (57) is fixedly mounted on the side of the outer wall of the discharge outer cylinder (51) away from the processing mechanism (3); a lifting frame (58) is fixedly mounted on the driving end of the lifting cylinder (57); a clearing needle (59) corresponding to the grinding and pressure plate (73) is fixedly mounted on the middle part of the bottom end of the lifting frame (58); the clearing needle (59) movably penetrates the corresponding grinding and pressure plate (73).
6. The chicken feed automated processing device according to claim 2, characterized in that: The pre-treatment mechanism (4) comprises a pre-treatment outer frame (41), the pre-treatment outer frame (41) being fixedly mounted on the top of the first frame (2), a discharge pipe (411) corresponding to the feed pipe (321) being integrally formed at the bottom of the pre-treatment outer frame (41), the discharge pipe (411) being fixedly mounted on the top of the corresponding feed pipe (321), a crushing shaft (42) being rotatably mounted at the middle of the bottom end of the pre-treatment outer frame (41), a crushing blade holder (43) being fixedly mounted on the outer side of the crushing shaft (42), and the bottom of the crushing shaft (42) being movably clamped to the middle of the top end of the driving middle shaft (34).
7. The chicken feed automated processing device according to claim 2, characterized in that: The translation member (39) comprises a translation outer frame (391), the translation outer frame (391) is fixedly mounted on the outside of the driving central axis (34), the translation outer frame (391) is located above the transverse axis rod (35), both ends of the translation outer frame (391) are rotatably mounted with double-headed screws (392), both ends of the double-headed screws (392) are threadedly mounted with translation longitudinal frames (393), an arc frame (394) is fixedly mounted between the double-headed screw (392) and the translation longitudinal frames (393) at the end positions, a U-shaped frame (395) is fixedly mounted at the bottom end of the translation longitudinal frames (393), the driving gear ring (38) is movably clamped in the U-shaped frame (395), a ball (3951) is rollingly clamped on the U-shaped frame (395), and the outer wall of the ball (3951) contacts the outer wall of the driving gear ring (38). A pulley transmission group (3921) is provided in the middle of the two double-headed screw rods (392), the pulley transmission group (3921) is located in the translation outer frame (391), the pulley transmission group (3921) comprises two pulleys and a transmission belt movably sleeved on the outer sides of the two pulleys, the pulleys are respectively fixedly mounted in the middle of the double-headed screw rods (392), the transmission belt movably penetrates the driving central shaft (34), a second crown gear (3922) is fixedly mounted on the outer side of one of the double-headed screw rods (392), a second motor (3923) is fixedly mounted on the inner wall of the translation outer frame (391) near the second crown gear (3922), a second gear (3924) is fixedly mounted on the driving end of the second motor (3923), and the second gear (3924) and the second crown gear (3922) are meshingly connected.
8. The chicken feed automated processing device according to claim 2, characterized in that: The top of the driving middle shaft (34) extends out of the top of the feed frame (32); a first crown gear (342) is fixedly mounted on the top of the driving middle shaft (34); a first motor (343) is fixedly mounted on a side of the top of the feed frame (32) close to the first crown gear (342); a first gear (344) is fixedly mounted on the driving end of the first motor (343); and the first gear (344) and the first crown gear (342) are meshingly connected.
9. The chicken feed automated processing device according to claim 3, characterized in that: The transmission mechanism (6) comprises two groups of transmission frames (61) distributed symmetrically, wherein the transmission frames (61) are fixedly mounted on the top of the base (1) on a side away from the first frame (2), and a transmission roller (62) is rotatably mounted on the top of each group of transmission frames (61), and a transmission belt (63) is movably sleeved on the outer sides of the two transmission rollers (62), and the transmission belt (63) is located below the material discharge outer cylinder (51), and a fifth motor (64) is fixedly mounted on the top of one of the transmission frames (61), and a driving end of the fifth motor (64) and one end of the transmission roller (62) are fixedly mounted.
10. A method for preparing chicken feed using the chicken feed automated processing device according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: Controlling and starting the first motor (343) to drive the first gear (344) to drive the first crown gear (342) to rotate, thereby controlling and driving the middle shaft (34) to rotate, while driving the middle shaft (34) to rotate, driving the crushing shaft (42) to rotate synchronously, thereby driving the plurality of crushing blade holders (43) to rotate at high speed, controlling and starting the fifth motor (64) to drive the transmission roller (62) to rotate, thereby driving the transmission belt (63) to transmit; Step 2: Place the raw materials for chicken feed processing in the pre-treatment outer frame (41), and crush and mix the raw materials through multiple high-speed rotating crushing knife frames (43) to pre-treat the raw materials. The pre-treated raw materials for chicken feed processing are uniformly introduced into the feed frame (32) through multiple feed pipes (321), and fall onto the grinding plate (73) through the gathering effect of the gathering hopper frame (33). The horizontal shaft (35) and the grinding roller (37) are driven to rotate on the grinding plate (73) by controlling the rotation of the driving center shaft (34), and cooperate with the driving gear ring (38) and the driven gear ring The driven gear ring (74) is meshedly connected to the upper surface of the grinding plate (74), and the driven gear ring (74) controls the driving gear ring (38) and the grinding roller (37) to automatically rotate, thereby crushing and mixing the raw materials on the grinding plate (73), and discharging them through multiple discharge holes on the grinding plate (73), automatically preparing small-particle chicken feed, and the small-particle chicken feed falls on the discharge inclined plate (711) and is discharged into the discharge outer cylinder (51) through the discharge groove (701), and is discharged through the discharge outer cylinder (51) and falls on the conveyor belt (63) for automatic transmission, so as to facilitate the subsequent processing of the small-particle chicken feed; Step 3: Control the first air cylinder (56) to drive the lifting longitudinal rod (53), the transfer frame (54) and the two bottom grinding pieces (7) to descend, and the positioning clamp ring (75) is separated from the bottom of the processing outer frame (31). Then, control the third motor (552) to drive the transmission worm (551) to drive the transmission worm wheel (55) and the rotating cartridge (52) to rotate, thereby driving the transfer frame (54) and the two bottom grinding pieces (7) to rotate, and the other bottom grinding piece (7) is rotated to the bottom of the processing outer frame (31). Then, the two bottom grinding pieces (7) are moved upward, and the positioning clamp ring (75) is movably clamped into the bottom of the processing outer frame (31); At the same time, the second motor (3923) is controlled to be turned on to drive the second gear (3924) to drive the second crown gear (3922) to rotate, thereby driving one of the double-headed screws (392) to rotate, and in cooperation with the transmission of the pulley transmission group (3921), the other double-headed screw (392) is driven to rotate, thereby controlling the translation longitudinal frames (393) and the U-shaped frame (395) on both sides to move toward each other, thereby controlling the driving gear rings (38) on both sides to slide toward each other on the outside of the grinding and pressure roller (37), and because the cleaning convex (381) is movably engaged with the outside of the grinding and pressure roller (37), the grinding and pressure groove on the outside of the grinding and pressure roller (37) is cleaned by the cleaning convex (381) to prevent the grinding and pressure groove from being blocked, and then the driving gear ring (38) is reset; The two bottom grinding pieces (7) are further moved upward, the positioning snap ring (75) is movably snapped into the bottom of the processing outer frame (31), and the upper surfaces of the driving gear ring (38) and the driven gear ring (74) are meshed and connected; Step 4: Control the lifting cylinder (57) to drive the lifting frame (58) and the dredging needle (59) to descend, and insert the dredging needle (59) into the corresponding multiple discharge holes in the grinding plate (73) to dredge and prevent the multiple discharge holes from being blocked.
Citation Information
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