Polishing device for outer wall of angle steel tower
Through the grinding device of the angle steel tower outer wall grinding device integrating grinding units, quality detection units and sorting units, the problems of low efficiency and difficulty in quality assessment in the existing technology are solved, efficient grinding and rapid screening of unqualified products are achieved, and angle steel tower components are improved Surface quality and mechanical properties.
Patent Information
- Application Number
- CN202411664018.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing angle steel tower outer wall grinding device has low efficiency and cannot evaluate the grinding quality, resulting in frequent clamping and inefficient screening efficiency.
An angle steel tower outer wall grinding device with integrated grinding unit, quality detection unit and sorting unit is designed. The automatic positioning and grinding of angle steel tower components is realized through image acquisition and automatic adjustment frame, and the grinding is improved by combining the blowing component and the dust collection component. Efficiency and surface roughness is evaluated through quality detection units to achieve rapid screening of unqualified products.
The surface quality of the angle steel tower components is improved, the difficulty of manual grinding is reduced, the grinding efficiency and the smoothness of the outer wall of the angle steel tower are improved, and the mechanical properties of the angle steel tower are ensured.
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Figure CN119304738A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of angle steel tower grinding, and more specifically, to a device for grinding the outer wall of an angle steel tower. Background Art
[0002] Angle steel tower is a commonly used iron tower structure. When assembling angle steel tower, the surface of prefabricated angle steel tower components is generally required to be flat, clean and dry. However, during the prefabrication of angle steel tower components, due to the cutting and welding processes, burrs, unevenness, uneven welds and other problems will occur on the surface of the angle steel tower components. These positions need to be polished to ensure the flatness of the outer wall of the angle steel tower.
[0003] In the prior art, for example, the utility model patent with application number CN202222698609.3 discloses a production and grinding device for angle steel tower accessories, including a processing table, the upper end of which is connected to a placement plate for placing steel accessories, and a grinding mechanism is connected to the processing table on one side of the placement plate; the grinding mechanism includes a cylinder, which is connected to the processing table, and the output end of the cylinder is connected to an "L"-shaped support plate, and a tooth column is connected to the vertical inner wall of the support plate, and a matching inner gear ring is mounted on the tooth column, and a support column is connected to the outer ring wall of the inner gear ring, and a grinder is connected to the other end of the support column, and a pressure ring assembly is movably provided on the side of the inner gear ring away from the vertical end of the support plate, and the pressure ring assembly is connected to the tooth column. This device does not require manual hand-held grinding machines to reduce physical exertion, and the grinder can stably maintain the inclination state, and perform stable and efficient grinding of the cut of steel accessories.
[0004] However, in actual use, this device requires frequent clamping of the angle steel tower components, which is inefficient; and the quality after grinding cannot be evaluated.
[0005] Therefore, it is necessary to propose an angle steel tower outer wall grinding device to at least partially solve the problems existing in the prior art. Summary of the invention
[0006] A series of simplified concepts are introduced in the Summary of the Invention, which will be further described in detail in the Detailed Description of the Invention. The Summary of the Invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the scope of protection of the claimed technical solution.
[0007] In order to at least partially solve the above problems, the present invention provides an angle steel tower outer wall grinding device, comprising:
[0008] The machine body is provided with a grinding unit, a quality inspection unit, a sorting unit and a conveying unit. The grinding unit is used for grinding the angle steel tower components; the quality inspection unit is used for inspecting the surface quality of the angle steel tower components after grinding; the sorting unit is used for pushing the angle steel tower components to the qualified product queue and the unqualified product queue; the conveying unit is used for conveying the angle steel tower components between the various workstations, and a qualified product collection box and an unqualified product collection box are arranged at the discharge end of the conveying unit.
[0009] Preferably, a blowing assembly and a dust collecting assembly are provided in the grinding chamber of the machine body, and the blowing assembly is used for blowing toward the grinding position of the angle steel tower component; the dust collecting assembly includes a dust collecting hood and a dust collecting pipe, the dust collecting hood is provided at the top of the machine body and is connected to the dust suction device, the dust collecting pipe is provided on the inner wall of the machine body with the pipe mouth facing the angle steel tower component, and is used for collecting the blown-off debris, welding slag and dust; a dust baffle is provided between the grinding unit and the quality inspection unit.
[0010] Preferably, the sorting unit comprises two push plates, which are respectively disposed on both sides of the conveying unit and arranged alternately.
[0011] Preferably, an automatic positioning unit is provided in the grinding chamber of the machine body, and the automatic positioning unit comprises:
[0012] An image acquisition device, which is arranged at the inlet end of the machine body and is used to acquire images of the two upper angle steel tower components of the transmission unit;
[0013] An automatic adjusting frame is connected to the top of the machine body through a hydraulic rod, a grinding motor is connected to the bottom of the automatic adjusting frame, a plurality of grinding heads are connected to the bottom of the grinding motor, and sandpaper is detachably connected to the grinding head; a controller controls the movement of the automatic adjusting frame according to the collected image of the angle steel tower component, so that the grinding heads are symmetrically distributed relative to the angle steel tower component.
[0014] Preferably, the automatic adjustment frame includes two groups of adjustment units, and the adjustment units include:
[0015] A connecting plate connected to the top of the grinding unit body;
[0016] A support frame, the support frame is connected to the bottom end of the connecting plate, and the support frames of the two groups of adjustment units are connected through the supporting plate;
[0017] Support rods, two support rods are symmetrically connected to the left and right sides of the support frame;
[0018] The gas pipeline is rotatably connected to the end of the support rod, the grinding motor is connected to the bottom end of the gas pipeline, and the gas pipeline is connected to the gas source equipment.
[0019] Preferably, the adjustment unit further includes:
[0020] A drive box, which is connected to the center of the support frame;
[0021] The gear seat is connected to the center of the support frame and arranged below the drive box;
[0022] An adjusting gear, the adjusting gear is rotatably connected to the gear seat, and the gear shaft of the adjusting gear is connected to the output end of the driving box;
[0023] An adjusting rack is slidably connected to a slide groove on one side of the support frame close to the connecting plate, and the adjusting rack is meshed and connected with the adjusting gear;
[0024] A first connecting rod, one end of which is hinged to the end of the adjusting rack;
[0025] A second connecting rod, one end of the second connecting rod is hinged to the other end of the first connecting rod, and the other end of the second connecting rod is hinged to the air delivery pipe.
[0026] Preferably, an air guide plate is connected to the bottom end of the air supply pipe, an air distributor cylinder is connected to the bottom end of the air guide plate, a plurality of air distributor plates are evenly connected to the outer wall of the air distributor cylinder in a circumferential direction, a plurality of side blowing holes are arranged on the air distributor plate, and the air supply pipe, air guide plate, air distributor cylinder, air distributor plate and side blowing holes are connected; a grinding motor is connected to the bottom end of the air distributor cylinder; the outer wall of the air distributor plate is arranged as an inclined surface, the size of the bottom end of the air distributor plate is smaller than the size of the top end of the air distributor plate, and the outlet of the side blowing hole is inclined downward.
[0027] Preferably, the adjustment gears of the two adjustment units are both provided with limit posts, the limit posts are symmetrically distributed on the bottom surface of the adjustment gears, and a pull rope is connected between the limit posts of the two adjustment units.
[0028] Preferably, a cooling unit is disposed on the gas distribution cylinder, and the cooling unit includes:
[0029] A cooling hood is connected to the bottom end of the air guide plate and arranged outside the air distributor. A through groove is provided on the side wall of the cooling hood, and the through groove corresponds to the position of the air distributor plate.
[0030] Cold storage cylinders, multiple cold storage cylinders are obliquely arranged at the lower part of the cooling cover and located between adjacent air distribution plates, and the cold storage cylinders are connected to the cooling equipment;
[0031] An upper air intake pipe, the upper air intake pipe is connected to the top of the cooling cover, the top of the upper air intake pipe is communicated with the air guide plate cavity, and the first air outlet of the upper air intake pipe is communicated with the inner cavity of the air distributor;
[0032] The lower air inlet pipe, the top end of the lower air inlet pipe is connected to the second air outlet of the upper air inlet pipe, the bottom end of the lower air inlet pipe extends to the bottom end of the air distributor cylinder and is connected to the lower blowing hole at the bottom end of the air distributor cylinder, the lower blowing hole is arranged on the outside of the grinding motor, and a spiral section is arranged near the cold storage cylinder of the lower air inlet pipe.
[0033] Preferably, the cooling unit further comprises:
[0034] An adsorption plate, the adsorption plate is connected between the bottom end of the upper air intake pipe and the air distributor;
[0035] A water collecting tank is arranged at the bottom of the gas distribution cylinder.
[0036] Compared with the prior art, the present invention has at least the following beneficial effects:
[0037] The present invention provides an angle steel tower outer wall grinding device, which integrates a grinding unit, a quality inspection unit and a sorting unit. The device grinds the surface of the angle steel tower component to remove welding slag, protruding debris, rust and the like on the outer wall of the angle steel tower component, thereby reducing the difficulty of manual grinding and improving the grinding efficiency. After grinding, the device performs a quality inspection on the polished surface, and sorts the angle steel tower components according to the inspection results so that they are placed in different discharging queues. This enables rapid screening of unqualified components after grinding, which is convenient for subsequent secondary processing. The surface quality of the angle steel tower component is improved, thereby ensuring the smoothness of the outer wall of the angle steel tower and improving the mechanical properties of the angle steel tower.
[0038] The other advantages, objectives and features of the angle steel tower outer wall grinding device described in the present invention will be partially reflected through the following description, and will also be partially understood by technicians in this field through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0040] Figure 1 It is a structural schematic diagram of the present invention;
[0041] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0042] Figure 3 It is a schematic diagram of the structure of the grinding head in the present invention;
[0043] Figure 4 It is a structural schematic diagram of the automatic adjustment frame in the present invention;
[0044] Figure 5 It is a schematic diagram of the top surface structure of the adjustment unit in the present invention;
[0045] Figure 6 It is a schematic diagram of the bottom structure of the adjustment unit in the present invention;
[0046] Figure 7 For the present invention Figure 6 A schematic diagram of the local enlarged structure at point A in the middle;
[0047] Figure 8 It is a schematic diagram of the cross-sectional structure of the cooling cover in the present invention;
[0048] Fig. 9 For the present invention Figure 8 Schematic diagram of the local enlarged structure at point B in the middle.
[0049] In the figure: 1. body; 2. grinding unit; 3. quality inspection unit; 4. repair welding unit; 5. transmission unit; 6. dust hood; 7. dust baffle; 11. grinding head; 12. automatic adjustment frame; 13. grinding motor; 21. connecting plate; 22. support frame; 23. support rod; 24. air supply pipe; 25. drive box; 26. adjustment gear; 27. adjustment rack; 28. first connecting rod; 29. second connecting rod; 30. gear seat; 31. air guide plate; 32. air distributor; 33. air distributor plate; 34. side blowing hole; 35. support plate; 36. limit column; 37. pull rope; 41. cooling hood; 42. through groove; 43. cold storage cylinder; 44. upper air intake pipe; 45. lower air intake pipe; 46. spiral section; 47. adsorption plate; 48. water collection bin. DETAILED DESCRIPTION
[0050] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.
[0051] It should be understood that terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0052] Embodiment 1:
[0053] like Figure 1 , 2 As shown, the present invention provides an angle steel tower outer wall grinding device, comprising:
[0054] The machine body 1 is provided with a grinding unit 2, a quality inspection unit 3, a sorting unit 4 and a conveying unit 5. The grinding unit 2 is used for grinding the angle steel tower components; the quality inspection unit 3 is used for inspecting the surface quality of the angle steel tower components after grinding; the sorting unit 4 is used for pushing the angle steel tower components to the qualified product queue and the unqualified product queue; the conveying unit 5 is used for conveying the angle steel tower components at each workstation, and a qualified product collection box and an unqualified product collection box are set at the discharge end of the conveying unit 5.
[0055] The working principle and beneficial effects of the above technical solution are:
[0056] A device for grinding the outer wall of an angle steel tower, wherein a grinding unit 2, a quality inspection unit 3 and a sorting unit 4 are sequentially arranged in a machine body 1, wherein one side of the grinding unit 2 is arranged as a feeding side, and the other side of the sorting unit 4 is arranged as a discharging side; a staff member places an angle steel tower component on a conveying unit 5 from the feeding side and enters the machine body 1, and the grinding unit 2 grinds the surface of the angle steel tower component; then the quality inspection unit 3 detects the surface roughness of the angle steel tower component through a roughness detector, and a controller compares the surface roughness value of the angle steel tower component with a preset roughness value, and evaluates the surface quality of the angle steel tower component; the sorting unit 4 pushes the angle steel tower component with qualified surface quality to a qualified queue, and pushes the angle steel tower component with unqualified surface quality to an unqualified queue, and the components are transported by the conveying unit 5 and enter a qualified product collection box and an unqualified product collection box respectively.
[0057] Through the above-mentioned structural design, a device for grinding the outer wall of an angle steel tower is provided, which integrates a grinding unit 2, a quality inspection unit 3 and a sorting unit 4, and grinds the surface of the angle steel tower component to remove welding slag, protruding debris, rust, etc. on the outer wall of the angle steel tower component, thereby reducing the difficulty of manual grinding and improving the grinding efficiency; and after grinding, the quality of the polished surface is inspected, and the angle steel tower components are sorted according to the inspection results, so that they are placed in different discharging queues, which can realize the rapid screening of unqualified components after grinding, and facilitate subsequent secondary processing; improve the surface quality of the angle steel tower component, thereby ensuring the smoothness of the outer wall of the angle steel tower, and improving the mechanical properties of the angle steel tower.
[0058] Embodiment 2:
[0059] like Figure 1 , 2 As shown, on the basis of the above-mentioned embodiment 1, a blowing assembly and a dust collecting assembly are arranged in the grinding chamber of the machine body 1, and the blowing assembly is used to blow toward the grinding position of the angle steel tower component; the dust collecting assembly includes a dust collecting hood 6 and a dust collecting pipe, the dust collecting hood 6 is arranged at the top of the machine body 1 and is connected to the dust suction equipment, the dust collecting pipe is arranged on the inner wall of the machine body 1 and the pipe mouth faces the angle steel tower component, and is used to collect the blown-off debris, welding slag and dust; a dust baffle 7 is arranged between the grinding unit 2 and the quality inspection unit 3.
[0060] The working principle and beneficial effects of the above technical solution are:
[0061] A blowing assembly is arranged in the grinding chamber of the machine body 1. During the grinding process of the angle steel tower component, the blowing assembly is used to blow toward the grinding position to blow the debris, welding slag and dust generated during the grinding process to the surroundings. At the same time, in conjunction with the dust collecting unit, the blown-off debris, welding slag and dust are sucked through the dust collecting pipe under the suction action, and then enter the dust collecting equipment after passing through the dust collecting hood 6 for centralized collection and treatment; the cleanliness of the grinding position of the angle steel tower component during the grinding process is ensured, and the accuracy of the grinding process is improved.
[0062] Embodiment 3:
[0063] like Figure 2 As shown, on the basis of the above-mentioned embodiment 1, the sorting unit 4 includes two pusher plates, and the two pusher plates are respectively arranged on both sides of the conveying unit 5 and are arranged alternately.
[0064] The working principle and beneficial effects of the above technical solution are:
[0065] When in use, the two push plates of the sorting unit 4 feed along the direction of the vertical conveying unit 5, pushing the qualified and unqualified angle steel tower components to the two sides of the conveying unit 5 respectively, and dividing them into two queues, namely, the qualified product queue and the unqualified product queue; the two push plates are staggered and spaced by a preset distance, which can prevent interference during the material return process.
[0066] Embodiment 4:
[0067] like Figure 2 , 3 As shown, based on the above-mentioned embodiment 2, an automatic positioning unit is provided in the grinding chamber of the machine body 1, and the automatic positioning unit includes:
[0068] An image acquisition device, which is arranged at the entrance of the machine body 1 and is used to acquire images of the two upper angle steel tower components of the transmission unit 5;
[0069] An automatic adjusting frame 12 is connected to the top of the machine body 1 through a hydraulic rod, a grinding motor 13 is connected to the bottom of the automatic adjusting frame 12, a plurality of grinding heads 11 are connected to the bottom of the grinding motor 13, and sandpaper is detachably connected to the grinding head 11; a controller controls the movement of the automatic adjusting frame 12 according to the collected image of the angle steel tower component, so that the grinding heads 11 are symmetrically distributed relative to the angle steel tower component.
[0070] The working principle and beneficial effects of the above technical solution are:
[0071] The angle steel tower component is placed on the angle steel conveying unit 5, and the image of the angle steel tower component is collected by the image acquisition device to determine the outline of the angle steel tower component. Based on this, the controller controls the automatic adjustment frame 12 to align the grinding center formed by the multiple grinding heads 11 with the center of the angle steel tower component, that is, the relative position of the angle steel tower component and the grinding head 11 is adjusted; the height of the automatic adjustment frame 12 is adjusted by the action of the hydraulic rod to adapt to angle steel tower components of different thicknesses; the automatic positioning unit ensures comprehensive grinding coverage of the angle steel tower component, solves the problem of grinding dead corners when the angle steel tower components are placed irregularly, further improves the grinding effect, and reduces the unqualified rate.
[0072] Embodiment 5:
[0073] like Figure 4-7 As shown, based on the above-mentioned embodiment 4, the automatic adjustment frame 12 includes two groups of adjustment units, and the adjustment units include:
[0074] A connecting plate 21, the connecting plate 21 is connected to the top of the body of the grinding unit 1;
[0075] Support frame 22, the support frame 22 is connected to the bottom end of the connecting plate 21, and the support frames 22 of the two groups of adjustment units are connected through the supporting plate 35;
[0076] Support rods 23, two support rods 23 are symmetrically connected to the left and right sides of the support frame 22;
[0077] An air pipe 24, the air pipe 24 is rotatably connected to the end of the support rod 23, the grinding motor 13 is connected to the bottom end of the air pipe 24, and the air pipe 24 is connected to the air source equipment;
[0078] A drive box 25, the drive box 25 is connected to the center of the support frame 22;
[0079] The gear seat 30 is connected to the center of the support frame 22 and arranged below the drive box 25;
[0080] An adjusting gear 26, the adjusting gear 26 is rotatably connected to the gear seat 30, and the gear shaft of the adjusting gear 26 is connected to the output end of the driving box 25;
[0081] An adjusting rack 27, the adjusting rack 27 is slidably connected to a slide groove 28 on a side of the support frame 22 close to the connecting plate 21, and the adjusting rack 27 is meshedly connected to the adjusting gear 26;
[0082] A first connecting rod 28, one end of which is hinged to the end of the adjusting rack 27;
[0083] The second connecting rod 29 has one end hinged to the other end of the first connecting rod 28 and the other end hinged to the air delivery pipe 24 .
[0084] The working principle and beneficial effects of the above technical solution are:
[0085] A power source (preferably a motor) is provided in the drive box 25, which is electrically connected to the controller, connected to the transmission structure and provided with a rotating output shaft. The output shaft of the drive box 25 drives the adjusting gear 26 to rotate, and the gear seat 30 provides support for the adjusting gear 26. The adjusting gear 26 is meshed with the adjusting rack 27 for transmission, driving the adjusting rack 27 to move left and right, and the end of the adjusting rack 27 drives the first connecting rod 28 to rotate, so that the second connecting rod 29 rotates accordingly, thereby driving the air pipe 24 to rotate, and the air pipe 24 drives the top of the grinding motor 13 to move, so as to adjust the initial position of the grinding head 11; the first connecting rods 28 on both sides are respectively connected to the two ends of the adjusting rack 27, so that the air pipes 24 on both sides rotate in the same direction.
[0086] Through the above-mentioned structural design, under the driving action of the driving box 25, the positions of the grinding heads 11 on both sides are adjusted left and right as a whole, so that the centers of the grinding heads 11 on both sides are adapted to the centers of the angle steel tower components, thereby realizing accurate positioning of the initial positions of the grinding heads 11; ensuring comprehensive grinding coverage of the angle steel tower components; and the positions of the grinding heads 11 on both sides are adjusted synchronously to effectively avoid structural interference during the adjustment process.
[0087] Embodiment 6:
[0088] like Figure 4-7 As shown, on the basis of the above-mentioned embodiment 5, an air guide plate 31 is connected to the bottom end of the air supply pipe 24, an air distributor cylinder 32 is connected to the bottom end of the air guide plate 31, a plurality of air distributor plates 33 are evenly connected to the outer wall of the air distributor cylinder 32 along the circumferential direction, a plurality of side blowing holes 34 are arranged on the air distributor plate 33, the air supply pipe 24, the air guide plate 31, the air distributor cylinder 32, the air distributor plate 33 and the side blowing holes 34 are connected; the grinding motor 13 is connected to the bottom end of the air distributor cylinder 32; the outer wall of the air distributor plate 33 is arranged as an inclined surface, the size of the bottom end of the air distributor plate 33 is smaller than the size of the top end of the air distributor plate 33, and the outlet of the side blowing hole 34 is inclined downward.
[0089] The working principle and beneficial effects of the above technical solution are:
[0090] When the air pipe 24 rotates, the air guide plate 31 is driven to rotate. The air guide plate 31 is eccentrically connected to the air pipe 24, driving the air distributor 32 to move left and right, thereby realizing the adjustment of the left and right position of the grinding head 11; high-pressure airflow is introduced into the air pipe 24 through the air source equipment, the high-pressure airflow enters the air guide plate 31, and then enters the top of the air distributor 32, and flows out evenly through the side blowing holes 34 of the air distributor 33. The side blowing holes 34 are tilted downward to guide the blown airflow downward so that it can better flow to the grinding position.
[0091] Through the above structural design, the air distributor 32 is integrated above the grinding head 11, so that the blowing airflow can be close to the position of the grinding head 11. Through the oblique blowing airflow, the debris, welding slag and dust at the grinding position are blown to the surroundings, thereby improving the blowing effect and reducing the waste of airflow.
[0092] Embodiment 7:
[0093] like Figure 4-7 As shown, based on the above-mentioned embodiment 6, the adjustment gears 26 of the two groups of adjustment units are both provided with limiting posts 36, and the limiting posts 36 are symmetrically distributed on the bottom surface of the adjustment gears 26, and a pull rope 37 is connected between the limiting posts 36 of the two groups of adjustment units.
[0094] The working principle and beneficial effects of the above technical solution are:
[0095] The two groups of adjustment units are connected by a pull rope 37, one group of adjustment units is provided with a drive box 25, and the other group of adjustment units is not provided with a drive box 25. When the adjustment gear 26 of one group of adjustment units 25 rotates, the limit columns 36 on both sides of the toothed disk of the adjustment gear 26 rotate accordingly, and the limit columns 36 of this group of adjustment units 25 drive the limit columns 36 of the other group of adjustment units to rotate accordingly, and then drive the adjustment gear 26 of the other group of adjustment units to rotate, so that the two groups of adjustment units are linked to achieve synchronous adjustment of the positions of the grinding heads 11 in the two groups of adjustment units, without the need to adjust the positioning separately, effectively avoiding structural interference during the adjustment process.
[0096] Embodiment 8:
[0097] like Figure 8 , 9 As shown, based on the above-mentioned embodiment 6, a cooling unit is surrounded and arranged on the gas distribution cylinder 32, and the cooling unit includes:
[0098] A cooling cover 41, which is connected to the bottom end of the air guide plate 31 and arranged outside the air distributor 32. A through groove 42 is provided on the side wall of the cooling cover 41, and the through groove 42 corresponds to the position of the air distributor plate 33;
[0099] Cold storage cylinders 43, multiple cold storage cylinders 43 are obliquely arranged at the lower part of the cooling cover 41 and located between adjacent air distribution plates 33, and the cold storage cylinders 43 are connected to the cooling equipment;
[0100] An upper air inlet pipe 44, the upper air inlet pipe 44 is connected to the top of the cooling cover 41, the top of the upper air inlet pipe 44 is communicated with the cavity of the air guide plate 31, and the first air outlet of the upper air inlet pipe 44 is communicated with the inner cavity of the air distributor 32;
[0101] The lower air inlet pipe 45, the top end of the lower air inlet pipe 45 is connected to the second air outlet of the upper air inlet pipe 44, the bottom end of the lower air inlet pipe 45 extends to the bottom end of the air dividing cylinder 32, and is connected to the lower blowing hole at the bottom end of the air dividing cylinder 32, the lower blowing hole is arranged on the outside of the grinding motor 13, and a spiral section 46 is arranged at a position of the lower air inlet pipe 45 near the cold storage cylinder 43.
[0102] The working principle and beneficial effects of the above technical solution are:
[0103] The airflow in the air distributor plate 33 enters the air distributor cylinder 32 through the first air outlet of the upper air inlet pipe 44, and then flows out through the side blowing holes 34 on the air distributor plate 33. When the airflow flows out, it contacts the cold storage cylinders 43 on both sides and performs heat exchange, so that the temperature of the outflowing airflow is reduced. The low-temperature airflow flows out through the through grooves 42 on the cooling cover 41. The through grooves 42 are arranged corresponding to the air distributor plate 33 and will not block the outflow of the low-temperature airflow; the low-temperature airflow flows downward to the grinding position, quickly reducing the surface temperature of the grinding part of the angle steel tower component, and reducing the influence of high temperature on the grinding accuracy of the angle steel tower component. The airflow enters the lower air inlet pipe 45 through the second air outlet of the upper air inlet pipe 44. When the airflow passes through the spiral section 46, the flow rate slows down, and it fully contacts the cold storage cylinder 43, so that the temperature in the lower air inlet pipe 45 is reduced. The low-temperature airflow flows downward through the lower blowing holes, and at the same time, it sprays and cools the angle steel tower component and the grinding motor 13 directly below, expanding the spray range of the angle steel tower component.
[0104] Embodiment 9:
[0105] like Figure 8 , 9 As shown, based on the above-mentioned embodiment 8, the cooling unit further includes:
[0106] The adsorption plate 47 is connected between the bottom end of the upper air inlet pipe 44 and the air distributor 32;
[0107] The water collecting bin 48 is disposed at the bottom end of the gas distribution cylinder 32 .
[0108] The working principle and beneficial effects of the above technical solution are:
[0109] Since the temperature of the cold storage cylinder 43 is relatively low, the surface temperature of the air separator 32 is relatively low. After the gas in the environment enters the air separator 32, it is easy to produce water droplets when it contacts the low-temperature air separator 32. An adsorption plate 47 is set at the top of the air separator 32. After the airflow enters the air separator 32, the adsorption plate 47 absorbs the water vapor in the airflow, so that the humidity of the airflow is reduced and the possibility of condensation of water droplets is reduced; at the same time, a water collection bin 48 is set at the bottom of the air separator 32. The water droplets generated by the contact between the airflow and the low-temperature air separator 32 flow into the water collection bin 48 through the inclined surface of the air separator plate 33. When the airflow flows through the inclined injection hole 3, it is difficult for the water droplets to flow out due to the surface tension. Through the above-mentioned structural design, the dehumidification of the injection airflow is effectively achieved, so that the water droplets condensed during the cooling process are adsorbed or collected, the moisture carried in the airflow is reduced, and the moisture is prevented from contacting the angle steel tower components during the injection process, the possibility of corrosion on the polished surface of the angle steel tower components is reduced, and the quality of the polishing of the outer wall of the angle steel tower components is improved.
[0110] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0111] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0112] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. An angle steel tower outer wall grinding device, characterized in that: include: A machine body (1), wherein a grinding unit (2), a quality inspection unit (3), a sorting unit (4) and a conveying unit (5) are arranged in the machine body (1), and the grinding unit (2) is used for grinding angle steel tower components; The quality inspection unit (3) is used to inspect the surface quality of the angle steel tower components after grinding; the sorting unit (4) is used to push the angle steel tower components to a qualified product queue and a failed product queue; the conveying unit (5) is used to convey the angle steel tower components between various workstations, and a qualified product collection box and a failed product collection box are arranged at the discharge end of the conveying unit (5).
2. The angle steel tower outer wall grinding device according to claim 1, characterized in that: A blowing assembly and a dust collecting assembly are arranged in the grinding chamber of the machine body (1), the blowing assembly is used to blow toward the grinding position of the angle steel tower component; the dust collecting assembly comprises a dust collecting hood (6) and a dust collecting pipe, the dust collecting hood (6) is arranged at the top of the machine body (1) and is connected to the dust collecting device, the dust collecting pipe is arranged on the inner wall of the machine body (1) with the pipe opening facing the angle steel tower component, and is used to collect the blown-off debris, welding slag and dust; a dust baffle (7) is arranged between the grinding unit (2) and the quality inspection unit (3).
3. The angle steel tower outer wall grinding device according to claim 1, characterized in that: The sorting unit (4) comprises two pusher plates, which are respectively arranged on both sides of the conveying unit (5) and are arranged in a staggered manner.
4. The angle steel tower outer wall grinding device according to claim 2, characterized in that: An automatic positioning unit is arranged in the grinding chamber of the machine body (1), and the automatic positioning unit comprises: An image acquisition device, the image acquisition device is arranged at the entrance end of the machine body (1) and is used to acquire images of the two upper angle steel tower components of the transmission unit (5); The automatic adjustment frame (12) is connected to the top of the machine body (1) through a hydraulic rod, the bottom of the automatic adjustment frame (12) is connected to a grinding motor (13), the bottom of the grinding motor (13) is connected to a plurality of grinding heads (11), and the grinding heads (11) are detachably connected with sandpaper; the controller controls the movement of the automatic adjustment frame (12) according to the collected image of the angle steel tower component, so that the grinding heads (11) are symmetrically distributed relative to the angle steel tower component.
5. The angle steel tower outer wall grinding device according to claim 4, characterized in that: The automatic adjustment frame (12) comprises two groups of adjustment units, and the adjustment units comprise: A connecting plate (21), the connecting plate (21) being connected to the top of the body of the grinding unit (1); A support frame (22), the support frame (22) is connected to the bottom end of the connecting plate (21), and the support frames (22) of the two groups of adjustment units are connected via a supporting plate (35); Support rods (23), two support rods (23) are symmetrically connected to the left and right sides of the support frame (22); The air delivery pipe (24) is rotatably connected to the end of the support rod (23), the grinding motor (13) is connected to the bottom end of the air delivery pipe (24), and the air delivery pipe (24) is connected to the air source equipment.
6. The device for polishing the outer wall of an angle steel tower according to claim 5, characterized in that: The regulating unit also includes: A drive box (25), the drive box (25) is connected to the center of the support frame (22); A gear seat (30), the gear seat (30) is connected to the center of the support frame (22) and arranged below the drive box (25); An adjusting gear (26), the adjusting gear (26) is rotatably connected to the gear seat (30), and the gear shaft of the adjusting gear (26) is connected to the output end of the driving box (25); An adjusting rack (27), wherein the adjusting rack (27) is slidably connected to a slide groove (28) on a side of the support frame (22) close to the connecting plate (21), and the adjusting rack (27) is meshedly connected to the adjusting gear (26); A first connecting rod (28), one end of which is hinged to the end of the adjusting rack (27); A second connecting rod (29), one end of the second connecting rod (29) is hinged to the other end of the first connecting rod (28), and the other end of the second connecting rod (29) is hinged to the air delivery pipe (24).
7. The device for polishing the outer wall of an angle steel tower according to claim 6, characterized in that: The bottom end of the gas delivery pipe (24) is connected to an air guide plate (31), the bottom end of the air guide plate (31) is connected to an air distributor (32), the outer wall of the air distributor (32) is evenly connected to a plurality of air distributor plates (33) along the circumferential direction, a plurality of side blowing holes (34) are arranged on the air distributor plate (33), the gas delivery pipe (24), the air guide plate (31), the air distributor (32), the air distributor plate (33) and the side blowing holes (34) are in communication; the grinding motor (13) is connected to the bottom end of the air distributor (32); the outer wall of the air distributor plate (33) is arranged to be an inclined surface, the size of the bottom end of the air distributor plate (33) is smaller than the size of the top end of the air distributor plate (33), and the outlet of the side blowing hole (34) is inclined downward.
8. The device for polishing the outer wall of an angle steel tower according to claim 6, characterized in that: The adjusting gears (26) of the two adjusting units are both provided with limiting posts (36), the limiting posts (36) are symmetrically distributed on the bottom surface of the adjusting gears (26), and a pull rope (37) is connected between the limiting posts (36) of the two adjusting units.
9. The angle steel tower outer wall grinding device according to claim 7, characterized in that: A cooling unit is disposed on the gas distribution cylinder (32), and the cooling unit includes: A cooling hood (41), the cooling hood (41) is connected to the bottom end of the air guide plate (31) and is arranged outside the air distributor cylinder (32); a through groove (42) is provided on the side wall of the cooling hood (41), and the through groove (42) corresponds to the position of the air distributor plate (33); A cold storage cylinder (43), wherein a plurality of cold storage cylinders (43) are obliquely arranged at the lower part of the cooling cover (41) and are located between adjacent air distribution plates (33), and the cold storage cylinders (43) are connected to a cooling device; An upper air intake pipe (44), the upper air intake pipe (44) is connected to the top end of the cooling cover (41), the top end of the upper air intake pipe (44) is communicated with the cavity of the air guide plate (31), and the first air outlet of the upper air intake pipe (44) is communicated with the inner cavity of the air distributor (32); A lower air inlet pipe (45), the top end of the lower air inlet pipe (45) is connected to the second air outlet of the upper air inlet pipe (44), the bottom end of the lower air inlet pipe (45) extends to the bottom end of the air distributor cylinder (32) and is connected to the lower blowing hole at the bottom end of the air distributor cylinder (32), the lower blowing hole is arranged on the outside of the grinding motor (13), and a spiral section (46) is arranged at a position of the lower air inlet pipe (45) close to the cold storage cylinder (43).
10. The angle steel tower outer wall grinding device according to claim 9, characterized in that: The cooling unit also includes: An adsorption plate (47), the adsorption plate (47) is connected between the bottom end of the upper air intake pipe (44) and the air distributor cylinder (32); The water collecting bin (48) is arranged at the bottom end of the gas distribution cylinder (32).
Citation Information
Patent Citations
Angle steel tower accessory production polishing device
CN218696903U