Concrete prefabricated part processing device and processing method thereof

Abstract

The invention discloses a precast concrete component machining device and a machining method thereof, and belongs to the technical field of precast concrete component machining. The precast concrete component machining device comprises a storage box, a plurality of feeding funnels and a plurality of precast concrete component molds, the storage box is used for storing the precast concrete component molds, and a supporting frame is fixed to the storage box; a fixing piece used for fixing the feeding hopper is arranged on the supporting frame in a sliding mode, a feeding support is fixed to one side of the supporting frame, and the machining device further comprises a material conveying trolley. According to the machining device, the storage box is arranged, so that prefabricated part molds can be stacked in the storage box, and after the prefabricated part mold on the uppermost layer is fed and moved out, concrete dripping from the feeding hopper can fall into the prefabricated part mold located below the feeding hopper; the problem that due to the fact that the feeding hopper is not sealed tightly, concrete drips outside a prefabricated part mold, and cleaning is difficult is solved, meanwhile, waste of the concrete can be avoided, and the material conveying trolley can be controlled to run by arranging the clamping pieces on the material conveying trolley to be used in cooperation with the wheels.

Description

Technical Field

[0001] The invention belongs to the technical field of prefabricated component processing, and in particular relates to a concrete prefabricated component processing device and a processing method thereof. Background Art

[0002] Precast concrete components refer to components that are made of concrete in a factory or on site according to design specifications. During the processing of precast concrete components, it is usually necessary to pour concrete into the corresponding precast component molds, and then perform curing and demoulding.

[0003] A funnel is usually used in the process of pouring concrete. Even after the discharge port of the funnel for holding concrete is closed, concrete often drips. Therefore, after the pouring of the precast concrete component is completed and it is removed, the concrete in the funnel will drip onto the ground, which not only causes a waste of concrete, but also makes it difficult to clean the ground. In addition, traditional concrete usually needs a human wheelbarrow to transport it to the pouring site after mixing. The process of pushing the human wheelbarrow is extremely wasteful of manpower. In order to solve the above problems, a precast concrete component processing device and a processing method thereof are now provided.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention

[0005] In order to solve the above problems, the purpose of the present invention is to provide a concrete precast component processing device and a processing method thereof. By arranging a storage box, the precast component molds can be stacked therein. When the uppermost precast component mold is filled with materials and removed, the concrete dripping from the feeding funnel can fall into the precast component mold located below it, thereby avoiding the problem of concrete dripping onto the outside of the precast component mold due to the loose sealing of the feeding funnel, which is difficult to clean, and also avoiding the waste of concrete.

[0006] To achieve the above-mentioned purpose, the present invention proposes a concrete precast component processing device, which includes a storage box, a plurality of loading funnels and a plurality of precast component molds. The storage box is used to store the precast component molds. A support frame is fixed on the storage box, and a fixing part for fixing the loading funnel is slidably provided on the support frame. A loading bracket is fixed on one side of the support frame. The processing device also includes a material transport trolley.

[0007] A feed hole and a discharge hole are provided on one side of the storage box, the discharge hole is located near the box opening of the storage box, and the feed hole is located below the discharge hole. Vertical first slide rails are provided on the inner walls on both sides of the storage box, and a support bar is provided in the storage box, and both ends of the support bar are respectively located in the two first slide rails for sliding.

[0008] A spring is fixedly connected between the storage box and the support bar, a vertical first cylinder is fixed above the bottom plate of the storage box, the output shaft of the first cylinder faces the support bar, a distance sensor for detecting the length of the spring is fixed above the bottom plate of the storage box, and baffles are fixed on the inner walls on both sides of the storage box near the box opening.

[0009] Furthermore, a placement platform for placing the loading funnel is fixed on the support frame.

[0010] Furthermore, the support frame includes symmetrically distributed L-shaped brackets, two L-shaped brackets are respectively fixed on both sides of the storage box, and the support frame also includes a rectangular frame, both ends of the rectangular frame are respectively fixed on the two L-shaped brackets, and the placement table is fixed on one of the L-shaped brackets.

[0011] The inner walls on both sides of the rectangular frame are provided with first guide rails.

[0012] The fixing member includes two electric first sliders, which are respectively located in two first guide rails for sliding. A second cylinder is fixed on the first slider, and the two second cylinders are collinear. A vertical sixth cylinder is vertically fixed below the output shaft of the second cylinder, and a first plug is fixed on the output shaft of the sixth cylinder.

[0013] Furthermore, the loading funnel includes a funnel body, on which supporting feet distributed in an array are fixed, first plug holes are provided on both sides of the funnel body, and a switch component for controlling the discharge is provided at the discharge port of the funnel body.

[0014] Furthermore, the switch assembly includes a U-shaped bracket fixed on the funnel body, the U-shaped bracket is horizontally arranged, and the inner walls on both sides of the U-shaped bracket are provided with second slide rails. The switch assembly also includes a sealing plate for blocking the discharge port of the funnel body, and the two sides of the sealing plate are respectively located in the two second slide rails for sliding. A third cylinder parallel to the second slide rail is fixed on the U-shaped bracket, and the output shaft of the third cylinder is fixed on the sealing plate.

[0015] Furthermore, the loading bracket includes an inclined frame, the upper end of the inclined frame is located above the placement table, a T-shaped slide rail is provided on the inclined frame, a rack is fixed to one side of the T-shaped slide rail, and the rack is located on the inclined frame.

[0016] Furthermore, the material transport trolley includes a bucket, an array of casters are fixed under the bucket, slots are provided above both sides of the bucket, a material guide trough is provided above one end of the bucket, and a clamping member is fixed on the material transport trolley, the clamping member includes two clamping arms, and the two clamping arms are respectively fixed on both sides of the bucket.

[0017] A first connecting block is also fixed on the truck bucket, and the first connecting block is located below the material guide trough. A second connecting block is rotatably provided on the first connecting block, a horizontal second connecting strip is fixed on the second connecting block, a first connecting plate is rotatably provided on the second connecting strip, the rotating shaft of the first connecting plate is perpendicular to the rotating shaft of the second connecting block, a second connecting plate is slidably provided on the first connecting plate, a U-shaped connecting plate is fixed on one side of the second connecting plate, a third motor is fixed on a side plate of one side of the U-shaped connecting plate, an output shaft of the third motor passes through a corresponding side plate on the U-shaped connecting plate and a wheel is fixed, and a gear is fixed on the wheel.

[0018] The second connecting plate and the U-shaped connecting plate are both provided with waist-shaped grooves, the waist-shaped groove on the second connecting plate is located on the side away from the U-shaped connecting plate, the waist-shaped groove on the U-shaped connecting plate is located on the side away from the second connecting plate, a T-shaped slider is fixed on the second connecting plate, the T-shaped slider is located on the side of the second connecting plate away from the first connecting plate, an installation port is provided at the lower end of the T-shaped slide rail, and a limiting plate is fixed below one end of the first connecting plate close to the second connecting strip.

[0019] Furthermore, the clamping arm includes a first drive box fixed on the truck bed, a first motor is fixed in the first drive box, an output shaft of the first motor passes through the first drive box and is vertically fixed with a fourth cylinder on both side plates away from the truck bed, a motor bracket is fixed on the output shaft of the fourth cylinder, a second motor is fixed on the motor bracket, the output shaft of the second motor passes through the motor bracket and is fixed with a fifth cylinder, the two fifth cylinders correspond to each other, a second plug block is fixed on the output shaft of the fifth cylinder, and a mounting shaft is fixed on the side of the second plug block away from the fifth cylinder.

[0020] Furthermore, the prefabricated component mold includes a mold groove, in which a supporting frame is installed, and limiting strips are fixed at both ends of the mold groove. A second slot is opened at both ends of the mold groove, and the second slot is located below the limiting strip. When the upper surface of the limiting strip on the topmost prefabricated component mold contacts the lower surface of the baffle, the topmost prefabricated component mold corresponds to the discharge hole.

[0021] A method for processing a precast concrete component is applied to the above processing device, and the processing method comprises the following steps:

[0022] S1: loading;

[0023] It includes loading concrete and loading prefabricated component molds.

[0024] The concrete loading is as follows:

[0025] By controlling the two installation shafts to be inserted into the two waist-shaped grooves respectively, and then controlling the wheels to contact the ground, the material transport trolley is controlled to travel by starting the third motor, and the direction of travel of the material transport trolley is controlled by controlling one of the fifth cylinders to extend and the other fifth cylinder to shorten.

[0026] The material transport trolley is driven to the vicinity of the location of the prefabricated component mold, and the two second plug blocks are respectively located on both sides of the prefabricated component mold, and then the two second plug blocks are controlled to be inserted into the two second slots respectively, and then the prefabricated component mold is moved to the top of the material transport trolley, so that the two limit bars are respectively stuck in the two slots, and then the material transport trolley is controlled to move to the front of the feed port, and the prefabricated component molds in the storage box are lifted so that all the prefabricated component molds are lifted above the feed port, and the prefabricated component molds on the material transport trolley are moved to the feed port by the clamping member, and after one side of the prefabricated component mold enters the storage box, the support bar is controlled to descend to the bottom of the prefabricated component mold, and the prefabricated component mold is completely sent into the storage box by the clamping member again.

[0027] The concrete loading is as follows:

[0028] The concrete is loaded on the material transport trolley, which is then controlled to move to the front of the loading bracket. The T-shaped slider is then controlled to be inserted into the T-shaped slide rail through the installation port. The gear is controlled to rotate by starting the third motor. During the rotation, the material transport trolley moves upward along the tilting frame. When it moves to the upper end of the tilting frame, the material guide trough is controlled to correspond to the loading hopper to be loaded on the placement table. The concrete in the hopper is controlled to be poured into the corresponding loading hopper by starting the first motor.

[0029] S2: placing material on the top prefabricated component mold;

[0030] The first cylinder is retracted to separate its upper end from the support bar, and the data detected by the distance sensor is recorded for the first time.

[0031] By controlling the two first plug blocks to move to correspond to the two first plug holes on the feeding funnel to be used, and then controlling the first plug blocks to be inserted into the corresponding first plug holes, the discharge port on the funnel body is controlled to open, so that the concrete in the feeding funnel leaks into the uppermost prefabricated component mold, and the first slider and the second cylinder cooperate to control and adjust the distribution position, and the compression amount of the spring is obtained by subtracting the data detected by the current distance sensor from the data detected by the first recorded distance sensor, thereby obtaining the weight of the concrete in the prefabricated component mold. When the weight reaches the preset value, the discharge port on the funnel body is controlled to be closed.

[0032] S3: transporting the precast component mold filled with concrete to a curing room for curing;

[0033] The material transport trolley is controlled to move to the front of the discharge hole, the prefabricated component mold above is moved into the slot by starting the clamping part, and then the material transport trolley is controlled to move to the curing room for curing.

[0034] The precast concrete component processing device and processing method proposed by the present invention can bring the following beneficial effects:

[0035] 1. The processing device of the present invention is provided with a storage box so that the prefabricated component molds can be stacked therein. When the prefabricated component mold on the top layer is filled with materials and removed, the concrete dripping from the feeding funnel can fall into the prefabricated component mold located below it, thereby avoiding the problem of concrete dripping on the outside of the prefabricated component mold due to the loose sealing of the feeding funnel, which is difficult to clean up, and also avoiding the waste of concrete.

[0036] 2. The processing device of the present invention can be used in conjunction with wheels to control the travel of the material transport trolley by arranging a clamping piece on the material transport trolley. During travel, the processing device can also control the steering of the wheels by controlling one of the fifth cylinders to extend and the other fifth cylinder to shorten, thereby controlling the direction of travel of the material transport trolley.

[0037] 3. The processing device of the present invention can realize the transportation of the prefabricated component mold by arranging a clamping piece on the material transport trolley, with a high degree of automation and labor saving;

[0038] 4. The processing device of the present invention can also mesh the gear and the rack by arranging a clamping part on the material transport trolley, so as to control the material transport trolley to move on the loading bracket, and control the material guide trough to correspond to the loading hopper to be loaded on the placement table by controlling one of the fifth cylinders to extend and the other fifth cylinder to shorten, and start the first motor to control the rotation of the hopper, and pour the concrete in it into the corresponding loading hopper, so as to realize the automatic loading of concrete;

[0039] 5. Before laying materials, the processing device of the present invention contracts the first cylinder to separate its upper end from the support bar, and records the data detected by the distance sensor for the first time. When laying materials, the compression amount of the spring is obtained by subtracting the data detected by the current distance sensor from the data detected by the distance sensor for the first time, thereby being able to obtain the weight of concrete in the prefabricated component mold in real time and strictly control the amount of concrete added to the corresponding prefabricated component mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0041] Figure 1 This is a structural schematic diagram of a precast concrete component processing device according to the present invention from a first perspective.

[0042] Figure 2 It is a schematic cross-sectional structure diagram of the prefabricated component molds of the present invention stacked in a storage box.

[0043] Figure 3 This is a schematic structural diagram from a second perspective of a precast concrete component processing device according to the present invention.

[0044] Figure 4 for Figure 1 Enlarged structural diagram at A in the middle.

[0045] Figure 5 It is a structural schematic diagram of the feeding funnel of the present invention.

[0046] Figure 6 for Figure 3 Enlarged structural diagram at point C in the middle.

[0047] Figure 7 for Figure 1 Enlarged structural diagram at B in the middle.

[0048] Figure 8 It is a partial structural cross-sectional schematic diagram of the material transport trolley of the present invention.

[0049] Fig. 9 It is a structural schematic diagram of the prefabricated component mold of the present invention.

[0050] In the figure: 1. storage box; 2. support frame; 3. fixing piece; 4. feeding funnel; 5. placing table; 6. feeding bracket; 7. material transport trolley; 8. prefabricated component mold; 11. feeding hole; 12. discharging hole; 13. first slide rail; 14. support bar; 15. spring; 16. first cylinder; 17. distance sensor; 18. baffle; 21. L-shaped bracket; 22. rectangular frame; 23. first guide rail; 31. first slider; 32. second cylinder; 33. sixth cylinder; 34. first plug block; 41. funnel body; 42. supporting foot; 43. first plug hole; 44. U-shaped bracket; 45. second slide rail; 46. blocking plate; 47. third cylinder; 61. tilting frame; 62. T-shaped slide rail; 63. 3. Rack; 64. Mounting port; 71. Cargo box; 72. Slot; 73. Material guide trough; 74. Caster; 75. First drive box; 76. First motor; 77. Fourth cylinder; 78. Motor bracket; 79. Second motor; 710. Fifth cylinder; 711. Second plug block; 712. Mounting shaft; 713. First connecting block; 714. Second connecting block; 715. Second connecting strip; 716. First connecting plate; 717. Second connecting plate; 718. U-shaped connecting plate; 719. Third motor; 720. Wheel; 721. Gear; 722. Waist groove; 723. T-shaped slider; 724. Limit plate; 81. Mold groove; 82. Support frame; 83. Limit strip; 84. Second slot. DETAILED DESCRIPTION

[0051] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.

[0052] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0053] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0054] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more schemes or examples in a suitable manner.

[0056] The embodiment of the present invention provides a concrete prefabricated component processing device, the processing device includes a storage box 1, a plurality of feeding funnels 4 and a plurality of prefabricated component molds 8, such as Figure 1As shown, the storage box 1 is used to store prefabricated component molds 8, and the prefabricated component molds 8 are stacked in the storage box 1. A support frame 2 is fixed on the storage box 1, and a placement table 5 for placing a loading funnel 4 is fixed on the support frame 2. A fixing part 3 for fixing the loading funnel 4 is slidably provided on the support frame 2, and a loading bracket 6 is fixed on one side of the support frame 2. The processing device also includes a material transport trolley 7.

[0057] The loading bracket 6 includes an inclined frame 61 , the upper end of which is located above the placement table 5 , and a T-shaped slide rail 62 is provided on the inclined frame 61 , a rack 63 is fixed to one side of the T-shaped slide rail 62 , and the rack 63 is located on the inclined frame 61 .

[0058] A feeding hole 11 and a discharging hole 12 are provided on one side of the storage box 1. Figure 2 As shown, the discharge hole 12 is located near the box opening of the storage box 1, the box opening of the storage box 1 faces upward, the feed hole 11 is located below the discharge hole 12, and vertical first slide rails 13 are opened on the inner walls on both sides of the storage box 1. A support bar 14 is provided in the storage box 1, and both ends of the support bar 14 are respectively located in the two first slide rails 13 for sliding.

[0059] A spring 15 is fixedly connected between the storage box 1 and the support bar 14, a vertical first cylinder 16 is fixed above the bottom plate of the storage box 1, and the output shaft of the first cylinder 16 faces the support bar 14, a distance sensor 17 for detecting the length of the spring 15 is fixed above the bottom plate of the storage box 1, and the distance sensor 17 is electrically connected to a preset control system, and baffles 18 are fixed to the inner walls on both sides of the storage box 1 near the box opening.

[0060] The support frame 2 includes symmetrically distributed L-shaped brackets 21, such as Figure 3 , Figure 4 As shown, two L-shaped brackets 21 are respectively fixed on both sides of the storage box 1, and the support frame 2 also includes a rectangular frame 22, both ends of the rectangular frame 22 are respectively fixed on the two L-shaped brackets 21, and the inner walls on both sides of the rectangular frame 22 are provided with first guide rails 23, and the placement table 5 is fixed on one of the L-shaped brackets 21.

[0061] The fixing member 3 includes two electric first sliders 31, and the two first sliders 31 are respectively located in the two first guide rails 23 for sliding. A second cylinder 32 is fixed on the first slider 31, and the two second cylinders 32 are collinear. A vertical sixth cylinder 33 is vertically fixed below the output shaft of the second cylinder 32, and a first plug block 34 is fixed on the output shaft of the sixth cylinder 33.

[0062] The feeding funnel 4 includes a funnel body 41, such as Figure 5 As shown, supporting feet 42 distributed in an array are fixed on the funnel body 41, first plug holes 43 are provided on both sides of the funnel body 41, and a switch component for controlling the discharge is provided at the discharge port of the funnel body 41.

[0063] The switch assembly includes a U-shaped bracket 44 fixed on the funnel body 41, the U-shaped bracket 44 is horizontally arranged, and the inner walls on both sides of the U-shaped bracket 44 are provided with second slide rails 45. The switch assembly also includes a sealing plate 46 for blocking the discharge port of the funnel body 41, and the two sides of the sealing plate 46 are respectively located in the two second slide rails 45 for sliding. A third cylinder 47 parallel to the second slide rails 45 is fixed on the U-shaped bracket 44, and the output shaft of the third cylinder 47 is fixed on the sealing plate 46.

[0064] The material transport vehicle 7 includes a vehicle bucket 71, such as Figure 6 , Figure 7 As shown, casters 74 distributed in an array are fixed below the bucket 71, slots 72 are provided above both sides of the bucket 71, a material guide trough 73 is provided above one end of the bucket 71, and a clamping member is fixed on the material transport trolley 7, the clamping member includes two clamping arms, and the two clamping arms are respectively fixed on both sides of the bucket 71.

[0065] The clamping arm includes a first drive box 75 fixed on the truck bed 71, a first motor 76 is fixed in the first drive box 75, the output shaft of the first motor 76 passes through the first drive box 75 and is vertically fixed with the side plates on both sides away from the truck bed 71, a motor bracket 78 is fixed on the output shaft of the fourth cylinder 77, a second motor 79 is fixed on the motor bracket 78, the output shaft of the second motor 79 passes through the motor bracket 78 and is fixed with a fifth cylinder 710, the two fifth cylinders 710 correspond to each other, a second plug block 711 is fixed on the output shaft of the fifth cylinder 710, and a mounting shaft 712 is fixed on the side of the second plug block 711 away from the fifth cylinder 710.

[0066] A first connecting block 713 is also fixed on the truck bed 71, and the first connecting block 713 is located below the material guide trough 73. A second connecting block 714 is rotatably provided on the first connecting block 713, and a horizontal second connecting bar 715 is fixed on the second connecting block 714. A first connecting plate 716 is rotatably provided on the second connecting bar 715, and the rotating shaft of the first connecting plate 716 is perpendicular to the rotating shaft of the second connecting block 714. A second connecting plate 717 is slidably provided on the first connecting plate 716, and a U-shaped connecting plate 718 is fixed on one side of the second connecting plate 717, and a third motor 719 is fixed on one side plate of the U-shaped connecting plate 718, and the output shaft of the third motor 719 passes through the corresponding side plate on the U-shaped connecting plate 718 and is fixed with a wheel 720, and a gear 721 is fixed on the wheel 720.

[0067] The second connecting plate 717 and the U-shaped connecting plate 718 are both provided with waist-shaped grooves 722. The waist-shaped grooves 722 on the second connecting plate 717 are located on a side away from the U-shaped connecting plate 718. The waist-shaped grooves 722 on the U-shaped connecting plate 718 are located on a side away from the second connecting plate 717. A T-shaped slider 723 is fixed to the second connecting plate 717. The T-shaped slider 723 is located on a side of the second connecting plate 717 away from the first connecting plate 716. The lower end of the T-shaped slide rail 62 is provided with a mounting opening 64. A limiting plate 724 is fixed below one end of the first connecting plate 716 close to the second connecting strip 715. Figure 8 As shown, under the action of gravity alone, the limit plate 724 is against the bottom of the second connecting strip 715. At this time, when the material transport trolley 7 moves to the front of the loading bracket 6, the T-shaped slider 723 can be just inserted into the installation opening 64.

[0068] The prefabricated component mold 8 includes a mold groove 81, such as Fig. 9 As shown, a support frame 82 is installed in the mold groove 81, and limiting strips 83 are fixed at both ends of the mold groove 81. A second slot 84 is opened at both ends of the mold groove 81, and the second slot 84 is located below the limiting strip 83. When the upper surface of the limiting strip 83 on the uppermost prefabricated component mold 8 contacts the lower surface of the baffle 18, the uppermost prefabricated component mold 8 corresponds to the discharge hole 12.

[0069] A method for processing a prefabricated concrete component is applied to the above-mentioned processing device, and the processing method comprises the following steps:

[0070] S1: loading;

[0071] This step includes loading concrete and loading the prefabricated component mold 8. The concrete loading is specifically as follows:

[0072] The first motor 76, the fourth cylinder 77 and the fifth cylinder 710 cooperate to control the two installation shafts 712 to be inserted into the two waist-shaped grooves 722 respectively, and the first motor 76 and the fourth cylinder 77 cooperate to control the wheels 720 to contact the ground. The third motor 719 is started to control the wheels 720 to rotate, thereby driving the material transport cart 7 to travel. Since the installation shaft 712 can slide in the waist-shaped groove 722, one of the fifth cylinders 710 is controlled to extend and the other fifth cylinder 710 is controlled to shorten, so that the installation shaft 712 is located in the fifth cylinder 710 to push the second connecting block 714 to rotate around the first connecting block 713, and the wheel 720 is controlled to turn, thereby controlling the direction of travel of the material transport cart 7.

[0073] The material transport trolley 7 is driven to the vicinity of the location of the prefabricated component mold 8, and the two second plug-in blocks 711 are respectively located on both sides of the prefabricated component mold 8, and the first motor 76, the fourth cylinder 77, the fifth cylinder 710 and the second motor 79 cooperate to control the two second plug-in blocks 711 to be inserted into the two second slots 84 respectively, and the prefabricated component mold 8 is moved to the top of the material transport trolley 7 by the first motor 76, the fourth cylinder 77 and the second motor 79, so that the two limit bars 83 are respectively stuck in the two slots 72, and then the material transport trolley 7 is controlled again. The first cylinder 16 is started to lift the prefabricated component mold 8 in the storage box 1, so that all the prefabricated component molds 8 are lifted above the feeding hole 11, and the prefabricated component molds 8 on the material transport trolley 7 are moved to the feeding hole 11 through the clamping part. After one side of the prefabricated component mold 8 enters the storage box 1, the first cylinder 16 is retracted to control the support bar 14 to descend to the bottom of the prefabricated component mold 8, and the prefabricated component mold 8 is completely sent into the storage box 1 by the clamping part again to realize the loading of the prefabricated component mold 8.

[0074] The concrete loading is as follows:

[0075] The concrete is loaded on the material transport trolley 7, and then controlled to move to the front of the loading bracket 6. The first motor 76 and the fourth cylinder 77 cooperate to control the T-shaped slider 723 to be inserted into the T-shaped slide rail 62 through the installation port 64. At this time, the gear 721 is engaged with the rack 63. The gear 721 is controlled to rotate by starting the third motor 719. During the rotation, it moves upward along the tilting frame 61 under the engagement of the rack 63, thereby driving the material transport trolley 7 to move upward along the tilting frame 61. When it moves to the upper end of the tilting frame 61, the direction of the material guide groove 73 is controlled by controlling one of the fifth cylinders 710 to extend and the other fifth cylinder 710 to shorten, so that it corresponds to the loading funnel 4 to be loaded on the placement table 5. The first motor 76 is started to control the rotation of the bucket 71 to pour the concrete in it into the corresponding loading funnel 4.

[0076] S2: placing material on the uppermost prefabricated component mold 8;

[0077] The first cylinder 16 is retracted to separate its upper end from the support bar 14, and the data detected by the distance sensor 17 is recorded for the first time.

[0078] The first slider 31, the second cylinder 32 and the sixth cylinder 33 cooperate to control the two first plug blocks 34 to move to the corresponding two first plug holes 43 on the feeding funnel 4 to be used, and the first plug blocks 34 are controlled to be inserted into the corresponding first plug holes 43 by starting the second cylinder 32. The blocking plate 46 is controlled to move by starting the third cylinder 47 so that the discharge port on the funnel body 41 is opened, so that the concrete in the feeding funnel 4 leaks into the uppermost prefabricated component mold 8. The first slider 31 and the second cylinder 32 cooperate to control and adjust the distribution position so that the concrete is evenly distributed in the prefabricated component mold 8. The compression amount of the spring 15 is obtained by subtracting the data detected by the current distance sensor 17 from the data detected by the first recorded distance sensor 17, thereby obtaining the weight of the concrete in the prefabricated component mold 8. When the weight reaches the preset value, the discharge port on the funnel body 41 is controlled to be closed.

[0079] S3: transporting the precast component mold 8 filled with concrete to a curing room for curing;

[0080] The material transport trolley 7 is controlled to move to the front of the discharge hole 12, and the upper prefabricated component mold 8 is moved into the slot 72 by starting the clamping member, and then the material transport trolley 7 is controlled to move to the curing room for curing.

[0081] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.

[0082] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A concrete prefabricated component processing device, comprising a storage box (1), a plurality of feeding funnels (4) and a plurality of prefabricated component molds (8), characterized in that: The storage box (1) is used to store prefabricated component molds (8), a support frame (2) is fixed on the storage box (1), a fixing piece (3) for fixing a loading funnel (4) is slidably provided on the support frame (2), a loading bracket (6) is fixed on one side of the support frame (2), and the processing device also includes a material transport trolley (7); A feed hole (11) and a discharge hole (12) are provided on one side of the storage box (1), the discharge hole (12) is located near the box opening of the storage box (1), and the feed hole (11) is located below the discharge hole (12). Vertical first slide rails (13) are provided on the inner walls of both sides of the storage box (1), and a support bar (14) is provided inside the storage box (1), and the two ends of the support bar (14) are respectively located in the two first slide rails (13) for sliding; A spring (15) is fixedly connected between the storage box (1) and the support bar (14); a vertical first cylinder (16) is fixed above the bottom plate of the storage box (1); an output shaft of the first cylinder (16) faces the support bar (14); a distance sensor (17) for detecting the length of the spring (15) is fixed above the bottom plate of the storage box (1); and baffles (18) are fixed to the inner walls on both sides of the storage box (1) near the box opening.

2. A precast concrete component processing device according to claim 1, characterized in that: A placement platform (5) for placing a loading funnel (4) is fixed on the support frame (2).

3. A precast concrete component processing device according to claim 2, characterized in that: The support frame (2) comprises symmetrically distributed L-shaped brackets (21), wherein the two L-shaped brackets (21) are respectively fixed on two sides of the storage box (1), and the support frame (2) further comprises a rectangular frame (22), wherein the two ends of the rectangular frame (22) are respectively fixed on the two L-shaped brackets (21), and the placement table (5) is fixed on one of the L-shaped brackets (21); The inner walls on both sides of the rectangular frame (22) are provided with first guide rails (23); The fixing member (3) comprises two electric first sliders (31), the two first sliders (31) are respectively located in two first guide rails (23) for sliding, a second cylinder (32) is fixed on the first slider (31), the two second cylinders (32) are collinear, a vertical sixth cylinder (33) is vertically fixed below the output shaft of the second cylinder (32), and a first plug block (34) is fixed on the output shaft of the sixth cylinder (33).

4. A precast concrete component processing device according to claim 3, characterized in that: The loading funnel (4) comprises a funnel body (41), on which supporting legs (42) distributed in an array are fixed, first plug holes (43) are provided on both sides of the funnel body (41), and a switch assembly for controlling the discharge of materials is provided at the discharge port of the funnel body (41).

5. A precast concrete component processing device according to claim 4, characterized in that: The switch assembly comprises a U-shaped bracket (44) fixed on the funnel body (41), the U-shaped bracket (44) is arranged horizontally, and the inner walls on both sides of the U-shaped bracket (44) are provided with second slide rails (45). The switch assembly also comprises a blocking plate (46) for blocking the discharge port of the funnel body (41), and the two sides of the blocking plate (46) are respectively located in the two second slide rails (45) for sliding. A third cylinder (47) parallel to the second slide rails (45) is fixed on the U-shaped bracket (44), and the output shaft of the third cylinder (47) is fixed on the blocking plate (46).

6. A precast concrete component processing device according to claim 5, characterized in that: The loading bracket (6) comprises an inclined frame (61), the upper end of the inclined frame (61) is located above the placement platform (5), a T-shaped slide rail (62) is provided on the inclined frame (61), a rack (63) is fixed on one side of the T-shaped slide rail (62), and the rack (63) is located on the inclined frame (61).

7. A precast concrete component processing device according to claim 6, characterized in that: The material transport trolley (7) comprises a bucket (71), casters (74) arranged in an array are fixed below the bucket (71), slots (72) are provided above both sides of the bucket (71), a material guide groove (73) is provided above one end of the bucket (71), and a clamping member is fixed on the material transport trolley (7), the clamping member comprises two clamping arms, and the two clamping arms are respectively fixed on both sides of the bucket (71); The bucket (71) is also fixed with a first connection block (713), the first connection block (713) is located below the material guide trough (73), a second connection block (714) is rotatably provided on the first connection block (713), a horizontal second connection bar (715) is fixed on the second connection block (714), a first connection plate (716) is rotatably provided on the second connection bar (715), the rotation axis of the first connection plate (716) is perpendicular to the rotation axis of the second connection block (714), a second connection plate (717) is slidably provided on the first connection plate (716), a U-shaped connection plate (718) is fixed on one side of the second connection plate (717), a third motor (719) is fixed on one side plate of the U-shaped connection plate (718), an output shaft of the third motor (719) passes through the corresponding side plate on the U-shaped connection plate (718), a wheel (720) is fixed on the wheel (720), and a gear (721) is fixed on the wheel (720); The second connecting plate (717) and the U-shaped connecting plate (718) are both provided with a waist-shaped groove (722), the waist-shaped groove (722) on the second connecting plate (717) is located on a side away from the U-shaped connecting plate (718), and the waist-shaped groove (722) on the U-shaped connecting plate (718) is located on a side away from the second connecting plate (717), a T-shaped sliding block (723) is fixed on the second connecting plate (717), and the T-shaped sliding block (723) is located on a side of the second connecting plate (717) away from the first connecting plate (716), a mounting opening (64) is provided at the lower end of the T-shaped slide rail (62), and a limiting plate (724) is fixed below one end of the first connecting plate (716) close to the second connecting strip (715).

8. The precast concrete component processing device according to claim 7, characterized in that: The clamping arm comprises a first drive box (75) fixed on the bucket (71), a first motor (76) being fixed in the first drive box (75), an output shaft of the first motor (76) passing through the side plates of the first drive box (75) away from the bucket (71) and vertically fixed with a fourth cylinder (77), a motor bracket (78) being fixed on the output shaft of the fourth cylinder (77), a second motor (79) being fixed on the motor bracket (78), an output shaft of the second motor (79) passing through the motor bracket (78) and fixed with a fifth cylinder (710), the two fifth cylinders (710) corresponding to each other, a second plug block (711) being fixed on the output shaft of the fifth cylinder (710), and a mounting shaft (712) being fixed on a side of the second plug block (711) away from the fifth cylinder (710).

9. A precast concrete component processing device according to claim 8, characterized in that: The prefabricated component mold (8) comprises a mold groove (81), a support frame (82) is installed in the mold groove (81), limiting strips (83) are fixed at both ends of the mold groove (81), and second slots (84) are opened at both ends of the mold groove (81), and the second slots (84) are located below the limiting strips (83). When the upper surface of the limiting strip (83) on the uppermost prefabricated component mold (8) contacts the lower surface of the baffle (18), the uppermost prefabricated component mold (8) corresponds to the discharge hole (12).

10. A method for processing a precast concrete component, applied to the processing device according to claim 9, characterized in that: The processing method comprises the following steps: S1: loading; The method comprises feeding concrete and feeding a prefabricated component mold (8); The concrete loading is as follows: By controlling the two mounting shafts (712) to be inserted into the two waist-shaped grooves (722) respectively, and then controlling the wheels (720) to contact the ground, the material transport trolley (7) is controlled to travel by starting the third motor (719), and the direction of travel of the material transport trolley (7) is controlled by controlling one of the fifth cylinders (710) to extend and the other fifth cylinder (710) to shorten; The material transport trolley (7) is driven to the vicinity of the location of the prefabricated component mold (8), and the two second plug blocks (711) are respectively located on both sides of the prefabricated component mold (8), and then the two second plug blocks (711) are controlled to be respectively inserted into the two second slots (84), and then the prefabricated component mold (8) is moved to the top of the material transport trolley (7), so that the two limit bars (83) are respectively inserted into the two slots (72), and then the material transport trolley (7) is controlled to move again to move to the feeding hole (11 ), by lifting the prefabricated component molds (8) in the storage box (1), so that all the prefabricated component molds (8) are raised to the top of the feeding hole (11), and the prefabricated component molds (8) on the material transport trolley (7) are moved to the feeding hole (11) by the clamping member, and after one side of the prefabricated component mold (8) enters the storage box (1), the support bar (14) is controlled to descend to the bottom of the prefabricated component mold (8), and the prefabricated component mold (8) is completely sent into the storage box (1) again by the clamping member; The concrete loading is as follows: The material transport trolley (7) is loaded with concrete, and then controlled to move to the front of the loading bracket (6), and then the T-shaped slider (723) is controlled to be inserted into the T-shaped slide rail (62) through the installation opening (64), and the gear (721) is controlled to rotate by starting the third motor (719). During the rotation process, the material transport trolley (7) moves upward along the tilting frame (61). When it moves to the upper end of the tilting frame (61), the material guide groove (73) is controlled to correspond to the loading hopper (4) to be loaded on the placement table (5), and the concrete in the hopper (71) is controlled to be poured into the corresponding loading hopper (4) by starting the first motor (76); S2: placing material on the uppermost prefabricated component mold (8); Contracting the first cylinder (16) to separate the upper end of the first cylinder from the support bar (14), and recording the data detected by the distance sensor (17) for the first time; By controlling the two first plug blocks (34) to move to correspond to the two first plug holes (43) on the loading funnel (4) to be used, and then controlling the first plug blocks (34) to be inserted into the corresponding first plug holes (43), the discharge port on the funnel body (41) is controlled to open, so that the concrete in the loading funnel (4) leaks into the uppermost prefabricated component mold (8), and the first slider (31) and the second cylinder (32) are used to control and adjust the material distribution position, and the compression amount of the spring (15) is obtained by subtracting the data detected by the current distance sensor (17) from the data detected by the first recorded distance sensor (17), thereby obtaining the weight of the concrete in the prefabricated component mold (8), and when the weight reaches a preset value, the discharge port on the funnel body (41) is controlled to be closed; S3: transporting the precast component mold (8) filled with concrete to a curing room for curing; The material transport trolley (7) is controlled to move to the front of the material discharge hole (12), and the prefabricated component mold (8) above is moved into the slot (72) by starting the clamping member, and then the material transport trolley (7) is controlled to move to the curing room for curing.

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