Full-automatic air cushion foundation make-up filling equipment

Abstract

The invention relates to full-automatic air cushion foundation make-up filling equipment which is provided with a plurality of areas including a feeding area, a positioning area, a box opening area, a sponge supply area, a filling area, a ring supply area, a ring pressing area and a cover closing area. The air cushion box can be rotated to a set position through the visual positioning mechanism and the positioning carrying table in the positioning area, the follow-up box opening action of the box opening area is facilitated, automatic box opening of the air cushion box can be achieved through the box opening mechanism in the box opening area, sponge can be automatically conveyed into the air cushion box in the open state through the sponge supply mechanism in the sponge supply area, and the automatic box opening operation is achieved. The air cushion box containing sponge can be automatically filled through the filling mechanism in the filling area, plastic packaging rings can be conveyed to a target position through the plastic packaging ring feeding assembly in the ring supply area, automatic ring pressing can be achieved through the ring pressing mechanism in the ring pressing area, and automatic cover closing of the air cushion box can be achieved through the cover closing mechanism in the cover closing area. The equipment integrates a feeding area, a positioning area and other areas, and all the areas can achieve automatic operation.

Description

Technical Field

[0001] The invention relates to the technical field of filling equipment, and in particular to a full-automatic air cushion foundation filling equipment. Background Art

[0002] Air cushion foundation is a portable makeup product, usually with a sponge air cushion as the carrier. After dipping a proper amount of liquid foundation, pat it lightly on the face. It has the advantages of being light, breathable, and easy to use, and is becoming more and more popular among consumers.

[0003] The traditional way of filling air cushion is to open the air cushion box manually and place it in the mold, then manually place the sponge in the opened air cushion box, then fill and pat the sponge by machine, and finally manually place the plastic sealing ring on the air cushion box, press the ring and close the lid to make it. This filling method is not only inefficient, but also has high labor costs, often requiring 8 to 10 workers. Therefore, there is an urgent need for a highly automated air cushion foundation filling equipment. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a fully automatic air cushion foundation filling device.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is:

[0006] A fully automatic air cushion foundation filling device, comprising a plurality of areas and a material taking mechanism, wherein the material taking mechanism is configured to move the air cushion box to each of the areas, wherein the plurality of areas include:

[0007] A loading area, wherein the loading area has an air cushion box loading mechanism for conveying the air cushion box;

[0008] A positioning area, wherein the positioning area has a positioning stage assembly and a visual positioning mechanism, wherein the positioning stage assembly includes a rotatable positioning stage and a positioning stage driving member for driving the positioning stage to rotate, and the visual positioning mechanism is configured to control the rotation angle of the positioning stage to rotate the air cushion box on the positioning stage to a set position;

[0009] A box opening area, wherein the box opening area has a box opening platform and a box opening mechanism, wherein the box opening mechanism is configured to drive the air cushion box on the box opening platform to switch from a closed state to an open state;

[0010] A sponge supply area, wherein the sponge supply area has a sponge feeding mechanism, wherein the sponge feeding mechanism includes a sponge container for accommodating sponges, a sponge container driving component connected to the sponge container, and a sponge conveying component located at one side of the sponge container, wherein the sponge container driving component is configured to drive the sponge container to move so as to convey the sponge in the sponge container from the sponge container to the sponge conveying component according to a preset route, and the sponge conveying component is configured to convey the sponge located thereon to the air cushion box in an opened state;

[0011] A filling area, wherein the filling area has a filling mechanism, and the filling mechanism is configured to fill materials into the air cushion box containing the sponge;

[0012] A ring supply area, wherein the ring supply area has a plastic sealing ring feeding assembly, and the plastic sealing ring feeding assembly is configured to deliver the plastic sealing ring to a target position;

[0013] A pressing ring area, wherein the pressing ring area has a pressing ring mechanism, and the pressing ring mechanism is configured to press the plastic sealing ring at the target position onto the air cushion box filled with the material;

[0014] The cover-closing area has a cover-closing mechanism, and the cover-closing mechanism is configured to drive the air cushion box to switch from an open state to a closed state.

[0015] The present invention can automatically adjust the rotation angle of the positioning platform by visually positioning the air cushion box, rotate the air cushion box on the positioning platform to the set position, facilitate the subsequent opening action of the box opening mechanism, and do not need to open the cover manually, which is convenient and quick; the sponge is orderly fed from the sponge container to the sponge conveying component by the sponge feeding mechanism, and then sent to the air cushion box in the open state by the sponge conveying component, without the need to manually place the sponge; the air cushion box with the sponge placed can be automatically filled by the filling mechanism, and after the filling is completed, the plastic sealing ring feeding component can send the plastic sealing ring to the target position, and the ring pressing mechanism can automatically press the ring, and finally the air cushion box is closed by the cover closing mechanism. The device does not require manual operation, has a high degree of automation, and integrates various processes of air cushion filling, which is more efficient.

[0016] Preferably, the sponge conveying assembly includes a sponge conveyor belt, a sponge carrier, a movable sponge suction cup with a accommodating cavity, a first sponge pushing member, a second sponge pushing member, a first sponge driving member and a second sponge driving member, and the end of the sponge conveyor belt is connected to the sponge carrier; controlled by the first sponge driving member, the first sponge pushing member can push part or all of the sponge on the sponge carrier into the accommodating cavity of the sponge suction cup; controlled by the second sponge driving member, the second sponge pushing member can drive the sponge in the accommodating cavity of the sponge suction cup to separate from the sponge suction cup.

[0017] In some embodiments, the sponge carrier has a through hole, and the first sponge pusher is located directly below the through hole of the sponge carrier and can move in an up-and-down direction.

[0018] In some embodiments, the accommodating cavity of the sponge suction cup is a through cavity, and the second sponge pushing member is located directly above the accommodating cavity of the sponge suction cup and can move in an up-and-down direction.

[0019] Since the sponge is a porous structure, it is difficult to absorb it by negative pressure suction, so how to automatically deliver the sponge to the air cushion box becomes a difficult problem. The present invention pushes the sponge from bottom to top to the accommodating cavity of the sponge suction cup through the first sponge pushing member. Under the action of the first sponge pushing member, the sponge is deformed and partially or completely enters the accommodating cavity of the sponge suction cup and abuts against the inner wall of the accommodating cavity of the sponge suction cup. The sponge can be moved with the sponge suction cup. When it reaches the designated position, the sponge is pushed downward by the second sponge pushing member, so that the sponge overcomes the abutment force between the sponge suction cup and the sponge, and the sponge can be separated from the sponge suction cup and enter the air cushion box.

[0020] Preferably, the minimum inner diameter of the accommodating cavity of the sponge suction cup is smaller than the maximum outer diameter of the sponge. The sponge suction cup and the sponge are interference fit.

[0021] Further preferably, the inner diameter of the accommodating cavity gradually decreases from bottom to top. The lower end of the accommodating cavity is large, which is convenient for the sponge to enter, and the lower end is small, which can clamp the sponge and prevent the sponge from falling.

[0022] In some implementations, the accommodating cavity is in a frustum shape.

[0023] In some embodiments, the sponge conveying assembly further includes a sponge holder and a third sponge driving member connected to the sponge holder and driving the sponge holder to move, and the sponge suction cup, the second sponge pushing member and the second sponge driving member are disposed on the sponge holder.

[0024] Preferably, the sponge feeding mechanism also includes a telescopic part that can be extended and retracted in the up and down directions, a sponge feeding conveyor belt rotatably arranged on the telescopic part, and a blocking box arranged above the sponge feeding conveyor belt and blocking the sponge feeding conveyor belt around, the blocking box has a sponge feeding port on the upper side and a groove for allowing the sponge to pass out on the side adjacent to the sponge container, and the end of the sponge feeding conveyor belt extends to the top of the sponge container.

[0025] Preferably, the inner wall of the sponge container has a spiral track extending spirally upward, a notch is provided on the spiral circle of the spiral track located at the top, and the sponge conveying assembly is located below the notch.

[0026] Preferably, the sponge container driving component is a vibration motor. The sponge container cooperates with the sponge container driving component to make the sponge move along a preset route. The specific principle can refer to the vibration plate in the prior art.

[0027] Preferably, the box opening mechanism includes a clamping assembly arranged on the box opening carrier and used to clamp the air cushion box, a first box opening push rod slidably arranged under the box opening carrier, a first box opening push rod driving member used to drive the first box opening push rod to move, a second box opening push rod slidably arranged in front of the first box opening push rod and a second box opening push rod driving member used to drive the second box opening push rod to move.

[0028] In some embodiments, the first box opening push rod extends obliquely upward and is controllably movable along its extending direction.

[0029] In some embodiments, the second box opening push rod can slide in the front-rear direction under the control of the second box opening push rod driving member.

[0030] Preferably, the closing mechanism includes a first closing push rod, a second closing push rod, a first closing drive and a second closing drive. The first closing push rod is controlled by the first closing drive and can move in the front-to-back direction; the second closing push rod is controlled by the second closing drive and can move in the up-and-down direction.

[0031] Preferably, the fully automatic air cushion foundation filling equipment also includes a circular track that can move around its own circumference, a plurality of air cushion box carriers arranged on the circular track, and a circular track driving member for driving the circular track to move, and the circular track passes through the sponge supply area, the filling area, the ring supply area, the pressure ring area and the covering area.

[0032] In some implementations, the annular track is disposed vertically.

[0033] Preferably, the area further comprises a purge zone provided between the box opening area and the sponge supplying area, and the purge zone comprises a purge mechanism for purging the air cushion box.

[0034] Preferably, the area further comprises a beating area arranged between the filling area and the ring supply area, and the beating area has a beating mechanism for beating the sponge in the air cushion box.

[0035] Preferably, the area further comprises a labeling area arranged at the rear end of the covering area, and the labeling area has a labeling mechanism for attaching a label to the filling box.

[0036] Preferably, the area further includes a material unloading area, and the material unloading area has an air cushion box unloading mechanism for conveying the air cushion box.

[0037] Preferably, the material picking mechanism includes one or more groups of material picking suction cup assemblies.

[0038] Preferably, the fully automatic air cushion foundation filling equipment also includes a frame, and the plurality of areas are arranged on the frame.

[0039] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0040] The present invention uses a visual positioning mechanism to visually position the air cushion box and adjust the rotation angle of the positioning platform, and can rotate the air cushion box on the positioning platform to a set position, which is convenient for the subsequent opening action of the box opening mechanism. The air cushion box can be automatically opened by the box opening mechanism, and the sponge can be automatically sent from the sponge container to the air cushion box in the open state by the sponge feeding mechanism. The air cushion box with the sponge placed can be automatically filled by the filling mechanism, and the plastic sealing ring can be sent to the target position by the plastic sealing ring feeding assembly. The automatic ring pressing can be achieved by the pressing ring mechanism, and the automatic closing of the air cushion box can be achieved by the lid closing mechanism. The fully automatic air cushion foundation filling equipment of the present invention not only integrates multiple areas such as the feeding area, the positioning area, and the box opening area into one, but also has a compact structure, and each area can realize automatic operation, saving labor costs and being more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 A schematic structural diagram of a fully automatic air cushion foundation filling device provided in Example 1 of the present invention;

[0042] Figure 2 A schematic diagram of the structure of a positioning area provided in Example 1 of the present invention;

[0043] Figure 3 A schematic diagram of the structure of a box opening mechanism provided in Example 1 of the present invention;

[0044] Figure 4 A side view of a box opening mechanism provided in Example 1 of the present invention;

[0045] Figure 5 A top view of a box opening mechanism provided in Example 1 of the present invention;

[0046] Figure 6 A schematic structural diagram of a sponge feeding mechanism (not showing all sponge conveying components) provided in Example 1 of the present invention;

[0047] Figure 7 A side view of a sponge feeding mechanism (not showing all sponge conveying components) provided in Example 1 of the present invention;

[0048] Figure 8 A top view of a sponge feeding mechanism (not showing all sponge conveying components) provided in Example 1 of the present invention;

[0049] Fig. 9 A schematic structural diagram of a sponge suction cup and a sponge pusher provided in Example 1 of the present invention;

[0050] Fig.10 A schematic diagram of the structure of a filling area and a beating area provided in Example 1 of the present invention;

[0051] Fig.11 A schematic diagram of the structure of a ring supply area and a ring pressure area provided in Example 1 of the present invention;

[0052] Fig.12 A schematic diagram of a partial structure of a cover area provided in Example 1 of the present invention;

[0053] Fig.13 A schematic diagram of the structure of a circular track provided in Example 1 of the present invention;

[0054] Fig.14 for Fig.13 An enlarged schematic diagram of the middle part;

[0055] Among them, 11, positioning platform; 21, box opening platform; 22, clamping arm 22; 23, first box opening push rod; 24, second box opening push rod; 31, sponge container; 311, spiral track; 312, notch; 32, sponge conveyor belt; 33, sponge platform; 34, sponge suction cup; 35, first sponge pusher; 36, second sponge pusher; 37, sponge bracket; 38, telescopic member; 39, sponge feeding conveyor belt; 310, blocking Box; 3101, sponge feeding port; 3102, slot; 41, filling head; 51, patting head; 61, plastic sealing ring suction cup; 62, pressure head; 71, first cover push rod; 72, second cover push rod; 8, frame; 9, material taking suction cup; 101, circular track; 1011, mounting part; 1012, matching slot; 1013, telescopic part; 1014, locking part; 1015, rotating shaft; 1016, shaft sleeve; 102, air cushion box carrier;

[0056] A. Loading area; B. Positioning area; C. Box opening area; D. Blowing and washing area; E. Sponge supply area; F. Filling area; G. Beating area; H. Ring supply area; I. Ring pressing area; J. Cover closing area; K. Labeling area; L. Unloading area. DETAILED DESCRIPTION

[0057] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0058] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower" and the like indicate positions or location relationships based on Figure 1 It is only for the convenience of describing the embodiments of the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0059] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0060] In the embodiments of the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0061] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.

[0062] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0063] Example 1

[0064] A fully automatic air cushion foundation filling device has multiple areas, including a loading area A for conveying an empty air cushion box, a positioning area B for positioning the air cushion box, an opening area C for opening the lid of the air cushion box, a sponge supply area E for placing sponges in the opened air cushion box, a filling area F for filling materials (such as liquid foundation) into the air cushion box with sponges, a ring supply area H for conveying a plastic sealing ring, a ring pressing area I for pressing the plastic sealing ring and the filled air cushion box together, and a lid closing area J for closing the lid of the pressed air cushion box. The multiple areas also selectively include a purging area D for purging the opened air cushion box, a patting area G for patting the air cushion box after being filled with materials, a labeling area K for labeling the closed air cushion box, and a unloading area L for conveying the labeled air cushion box. Figure 1 As shown, in this embodiment, the fully automatic air cushion foundation filling equipment includes a loading area A, a positioning area B, a box opening area C, a blowing and washing area D, a sponge supply area E, a filling area F, a beating area G, a ring supply area H, a ring pressing area I, a capping area J, a labeling area K and a unloading area L. Each area is discussed in detail below.

[0065] The loading area A has a loading mechanism, which includes but is not limited to one or more of a conveyor belt and a manipulator. For details, the prior art can be referred to. The empty air cushion box is sent to the waiting station through the loading mechanism, and then sent to the next area through the picking mechanism. In this embodiment, the picking mechanism is a picking suction cup 9 that can move in the up-down, left-right, and front-back directions. The air cushion box is sucked by negative pressure, and then brought into the next area by the picking suction cup 9, such as sending the air cushion box located at the waiting station of the loading area A to the positioning area B.

[0066] Furthermore, if Figure 2 As shown, there are multiple, preferably 2 to 6, material-taking suckers 9, which can be connected by a connector to move synchronously. In this embodiment, there are 4 material-taking suckers 9, and each area is correspondingly provided with 4 workstations, that is, the device can synchronously realize the steps of positioning and opening 4 air cushion boxes.

[0067] like Figure 2As shown, the positioning area B has a positioning stage assembly and a visual positioning mechanism. The positioning stage assembly includes a rotatable positioning stage 11 and a positioning stage driving member for driving the positioning stage 11 to rotate. The visual positioning mechanism is configured to control the rotation angle of the positioning stage 11 to rotate the air cushion box on the positioning stage 11 to a set position. Specifically, the visual positioning mechanism includes a camera module and a PLC control module (not shown in the figure). The camera module takes photos and feeds the photos taken to the PLC control module. The PLC control module identifies the angle of the air cushion box on the positioning stage 11 based on the photos, and then controls the stage driving member to rotate the positioning stage 11 in the up and down directions, so that the air cushion box rotates to the set position, so as to facilitate the subsequent box opening mechanism to perform the box opening action. When the air cushion box rotates to the set position, the material picking suction cup 9 sucks the air cushion box and sends it to the box opening area C.

[0068] like Figures 3 to 5 As shown, the box opening area C has a box opening platform 21 and a box opening mechanism, and the box opening mechanism is configured to drive the air cushion box on the box opening platform 21 to switch from a closed state to an open state. Specifically, the box opening mechanism includes a clamping assembly arranged on the box opening platform 21 and used to clamp the air cushion box (in this embodiment, the clamping assembly is a clamping arm 22 arranged on the left and right sides of the station of the box opening platform 21, and the two clamping arms 22 can move away from or close to each other to clamp or release the air cushion box located therebetween), a first box opening push rod 23 arranged below the box opening platform 21 and movable in the up and down directions, a first box opening push rod driving member for driving the first box opening push rod 23 to move, a second box opening push rod 24 arranged in front of the box opening platform 21 and movable in a direction close to or away from the box opening platform 21, and a second box opening push rod driving member for driving the second box opening push rod 24 to move. Among them, the first box opening push rod 23 extends obliquely upward and can be controlled to move along its extension direction. The material picking suction cup 9 delivers the air cushion box to the box opening platform 21. Since the air cushion box has been pre-positioned, the center line of the opening part of the air cushion box intersects with the extension line of the first box opening push rod 23. Therefore, when the first box opening push rod 23 moves, the box cover of the air cushion box can be pushed open to open the air cushion box. At this time, the air cushion box is in a semi-open state. The air cushion box can be fully opened by pushing the box cover backwards by the second box opening push rod 24. After the air cushion box is fully opened, it is sucked by the material picking suction cup 9 and brought to the next area. It should be noted that the material picking suction cup 9 here can be the same group as the material picking suction cup 9 in the positioning area B, or it can be another additional group.

[0069] The purge zone D has a purge mechanism for purging the air cushion box. In this embodiment, the purge mechanism includes an air source, a precision filter and a nozzle. After the gas is filtered through one or more passes through the precision filter, the gas is passed into the opened air cushion box through the nozzle to blow away foreign matter such as dust attached to the air cushion box to avoid pollution. Preferably, the nozzle can be an anti-static ion nozzle.

[0070] The sponge supply area E has a sponge supply mechanism. Figures 6 to 9 As shown, the sponge feeding mechanism includes a sponge container 31 for accommodating sponges, a sponge container driving assembly connected to the sponge container 31, and a sponge conveying assembly located on one side of the sponge container 31. The sponge container driving assembly is configured to drive the sponge container 31 to move so as to feed the sponge in the sponge container 31 from the sponge container 31 to the sponge conveying assembly according to a preset route. The sponge conveying assembly is configured to deliver the sponge thereon to the air cushion box in an open state.

[0071] Specifically, the inner wall of the sponge container 31 has a spiral track 311 extending upward in a spiral manner, and a notch 312 is provided on the spiral circle of the spiral track 311 located at the top. The sponge container driving component is a vibration motor, and the vibration of the vibration motor causes the sponges in the sponge container 31 to be arranged in order on the spiral track 311 and move along the spiral track 311 to the notch 312, and enter the sponge conveying component through the notch 312.

[0072] The sponge conveying assembly includes a sponge conveyor belt 32, a sponge carrier 33, a movable sponge suction cup 34 having a receiving cavity (not shown in the figure), a first sponge pusher 35, a second sponge pusher 36, a first sponge driving member and a second sponge driving member. The end of the sponge conveyor belt 32 is connected to the sponge carrier 33, the sponge carrier 33 has a through hole, the first sponge pusher 35 is located below the sponge carrier 33, specifically located directly below the through hole of the sponge carrier 33, the first sponge pusher 35 can move in the up and down direction under the drive of the first sponge driving member, the receiving cavity of the sponge suction cup 34 is a through cavity, the second sponge pusher 36 is located directly above the receiving cavity of the sponge suction cup 34 and can move in the up and down direction under the drive of the second sponge driving member. The sponge passes through the sponge conveyor belt 32 and enters the through hole of the sponge carrier 33. The sponge is pushed upward by the first sponge pusher 35 to enter the accommodation cavity of the sponge suction cup 34. Under the action of the first sponge pusher 35, the sponge is deformed and partially or completely enters the sponge suction cup 34 and abuts against the inner wall of the accommodation cavity of the sponge suction cup 34, so that it can move with the sponge suction cup 34. The sponge suction cup 34 moves the sponge to the specified position (i.e., directly above the air cushion box), and the second sponge pusher 36 pushes the sponge downward so that the sponge overcomes the abutment force with the sponge suction cup 34, and the sponge can be separated from the sponge suction cup 34 and enter the air cushion box. Preferably, the minimum inner diameter of the accommodation cavity is smaller than the maximum outer diameter of the sponge, so that the sponge suction cup 34 and the sponge are interference fit. Furthermore, the inner diameter of the accommodation cavity gradually decreases from bottom to top. In this embodiment, the sponge conveying assembly also includes a sponge bracket 37 and a third sponge driving member connected to the sponge bracket 37 and driving the sponge bracket 37 to move. The sponge suction cup 34, the second sponge pushing member 36 and the second sponge driving member are arranged on the sponge bracket 37 and are driven by the sponge bracket 37 to move synchronously.

[0073] In this embodiment, the sponge feeding mechanism further includes a telescopic member 38 that can be extended and retracted in the up-down direction, a sponge feeding conveyor belt 39 rotatably arranged on the telescopic member 38, and a blocking box 310 arranged above the sponge feeding conveyor belt 39 and blocking the sponge feeding conveyor belt 39. The upper side of the blocking box 310 has a sponge feeding port 3101 and the side adjacent to the sponge container 31 has a groove 3102 for allowing the sponge to pass out. The end of the sponge feeding conveyor belt 39 extends to the top of the sponge container 31. Through the telescopic movement of the telescopic member 38 and the rotation of the sponge feeding conveyor belt 39, the sponge feeding conveyor belt 39 can be adjusted to a suitable position, so that the operator can add sponge into the blocking box 310 through the sponge feeding port 3101. The sponge can enter the sponge container 31 along the conveying path of the sponge feeding conveyor belt 39, which is very convenient.

[0074] The filling area F has a filling mechanism, which is configured to fill materials into the air cushion box containing the sponge. The filling mechanism can refer to the prior art for details. In this embodiment, the filling mechanism includes a hopper for accommodating the foundation liquid, a stirring device arranged in the hopper, a connecting pipe, a delivery pump and a filling head 41.

[0075] The flapping area G has a flapping mechanism, such as Fig.10 As shown, the patting mechanism includes a patting head 51 that can move up and down. The patting head 51 moves up and down to pat the sponge filled with foundation liquid, so that the foundation liquid is evenly dispersed in the sponge.

[0076] The ring supply area H has a plastic sealing ring feeding assembly, and the plastic sealing ring feeding assembly is configured to deliver the plastic sealing ring to the target position. Specifically, the plastic sealing ring feeding assembly includes a plastic sealing ring conveyor belt, a plastic sealing ring suction cup 61, a plastic sealing ring carrier assembly and a plastic sealing ring visual positioning mechanism. The plastic sealing ring visual positioning mechanism of the plastic sealing ring carrier machine is similar to the positioning carrier 11 and the visual positioning mechanism of the positioning area B, and will not be repeated here. The plastic sealing ring is adjusted to the set position by the plastic sealing ring carrier assembly and the plastic sealing ring visual positioning mechanism to meet customer needs. The plastic sealing ring can be transported to the target station by the plastic sealing ring conveyor belt and the plastic sealing ring suction cup 61.

[0077] The ring pressing area I has a ring pressing mechanism, which is configured to press the plastic sealing ring at the target position onto the air cushion box filled with materials, such as Fig.11 As shown, it comprises a pressing head 62 and a pressing head driving member capable of driving the pressing head 62 to move.

[0078] The cover closing area J has a cover closing mechanism, which is configured to drive the air cushion box to switch from an open state to a closed state. Specifically, Fig.12 As shown, the cover closing mechanism includes a first cover closing push rod 71, a second cover closing push rod 72, a first cover closing driving member connected to the first cover closing push rod 71, and a second cover closing driving member connected to the second cover closing push rod 72. The first cover closing push rod 71 drives the first cover closing push rod 71 to move forward, thereby pushing the box cover to move in the closing direction, and then the second cover closing push rod 72 moves downward to press the box cover, thereby completely closing the air cushion box.

[0079] The labeling area K has a labeling mechanism for attaching labels to the filling box, and the details may refer to the prior art, and the present invention is not limited thereto.

[0080] The unloading area L has an air cushion box unloading mechanism for conveying the air cushion box, and the details may also refer to the prior art.

[0081] The fully automatic air cushion foundation filling device of the present invention further comprises a frame 8, a circular track 101 that can move around itself, a plurality of air cushion box carriers 102 arranged on the circular track 101, and a circular track driving member for driving the circular track 101 to move. Among them, each area is arranged on the frame 8. Fig.13 As shown, the circular track 101 is vertically arranged and has multiple mounting parts 1011 thereon, and the air cushion box carrier 102 can be installed on the mounting parts 1011. The circular track 101 passes through the blowing area D, the sponge supply area E, the filling area F, the beating area G, the ring supply area H, the ring pressing area I, the covering area J and the labeling area K. That is, when the air cushion box is sent to the air cushion box carrier 102 on the circular track 101 by the material picking suction cup 9, it can gradually enter the next area with the movement of the circular track 101.

[0082] In order to prevent the air cushion box carrier 102 on the circular track 101 from sliding uncontrollably, locking mechanisms are also provided on both sides of the circular track 101. Fig.14 As shown, the locking mechanism includes a locking portion 1014 corresponding to the mounting portion 1011, a rotating shaft 1015 connected to the locking portion 1014 and rotatable around its own axis, a sleeve 1016 sleeved on the rotating shaft 1015, a telescopic portion 1013 rotatably connected to the sleeve 1016, and a matching groove 1012 provided on the side of the mounting portion 1011 and capable of matching and locking with the locking portion 1014. When the air cushion box carrier 102 enters the target area, the telescopic portion 1013 is controlled to extend in a direction away from the circular track 101, thereby driving the sleeve 1016 to rotate with the rotating shaft 1015, so that the locking portion 1014 moves in a direction close to the matching groove 1012 into the matching groove 1012, and the mounting portion 1011 can be locked, thereby preventing the air cushion box carrier 102 thereon from moving uncontrollably. When the air cushion box carrier 102 needs to move, the telescopic portion 1013 can be controlled to retract.

[0083] The above detailed description of the present invention is intended to enable persons familiar with the art to understand the contents of the present invention and implement them. It does not limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic air cushion foundation filling device, characterized in that: There are multiple areas and a material taking mechanism, and the material taking mechanism is configured to move the air cushion box to each area, and the multiple areas include: A loading area (A), wherein the loading area (A) has an air cushion box loading mechanism for conveying the air cushion box; A positioning area (B), wherein the positioning area (B) comprises a positioning platform assembly and a visual positioning mechanism, wherein the positioning platform assembly comprises a rotatable positioning platform (11) and a positioning platform driving member for driving the positioning platform (11) to rotate, and the visual positioning mechanism is configured to control the rotation angle of the positioning platform (11) so as to rotate the air cushion box on the positioning platform (11) to a set position; A box opening area (C), the box opening area (C) having a box opening platform (21) and a box opening mechanism, the box opening mechanism being configured to drive the air cushion box on the box opening platform (21) to switch from a closed state to an open state; a sponge supply area (E), the sponge supply area (E) having a sponge feeding mechanism, the sponge feeding mechanism comprising a sponge container (31) capable of accommodating sponges, a sponge container driving component connected to the sponge container (31), and a sponge conveying component located on one side of the sponge container (31), the sponge container driving component being configured to drive the sponge container (31) to move so as to convey the sponge in the sponge container (31) from the sponge container (31) to the sponge conveying component according to a preset route, and the sponge conveying component being configured to convey the sponge located thereon to an air cushion box in an open state; A filling area (F), the filling area (F) having a filling mechanism, the filling mechanism being configured to fill materials into the air cushion box containing the sponge; A ring supply area (H), wherein the ring supply area (H) has a plastic sealing ring feeding assembly, and the plastic sealing ring feeding assembly is configured to deliver the plastic sealing ring to a target position; A pressing ring area (I), wherein the pressing ring area (I) has a pressing ring mechanism, and the pressing ring mechanism is configured to press the plastic sealing ring at the target position onto the air cushion box filled with the material; The cover-closing area (J) has a cover-closing mechanism, and the cover-closing mechanism is configured to drive the air cushion box to switch from an open state to a closed state.

2. The fully automatic air cushion foundation filling equipment according to claim 1, characterized in that: The sponge conveying component comprises a sponge conveyor belt (32), a sponge carrier (33), a movable sponge suction cup (34) having a receiving cavity, a first sponge pushing member (35), a second sponge pushing member (36), a first sponge driving member and a second sponge driving member, wherein the end of the sponge conveyor belt (32) is connected to the sponge carrier (33); controlled by the first sponge driving member, the first sponge pushing member (35) can push part or all of the sponge on the sponge carrier (33) into the receiving cavity of the sponge suction cup (34); controlled by the second sponge driving member, the second sponge pushing member (36) can drive the sponge in the receiving cavity of the sponge suction cup (34) to separate from the sponge suction cup (34).

3. The fully automatic air cushion foundation filling equipment according to claim 2, characterized in that: The minimum inner diameter of the accommodating cavity of the sponge suction cup (34) is smaller than the maximum outer diameter of the sponge; and / or, The sponge carrier (33) has a through hole, and the first sponge pusher (35) is located directly below the through hole of the sponge carrier (33) and can move in the up and down direction; and / or, The accommodating cavity of the sponge suction cup (34) is a through cavity, and the second sponge pushing member (36) is located directly above the accommodating cavity of the sponge suction cup (34) and can move in an up-and-down direction.

4. The fully automatic air cushion foundation filling equipment according to claim 2, characterized in that: The sponge conveying assembly also includes a sponge support (37) and a third sponge driving member connected to the sponge support (37) and driving the sponge support (37) to move. The sponge suction cup (34), the second sponge pushing member (36) and the second sponge driving member are arranged on the sponge support (37).

5. The fully automatic air cushion foundation filling equipment according to claim 1, characterized in that: The sponge feeding mechanism also includes a telescopic member (38) that can be extended and retracted in the up-and-down direction, a sponge feeding conveyor belt (39) rotatably arranged on the telescopic member (38), and a blocking box (310) arranged above the sponge feeding conveyor belt (39) and blocking the sponge feeding conveyor belt (39) around, the blocking box (310) having a sponge feeding port (3101) on the upper side, and a groove (3102) allowing the sponge to pass out on one side of the blocking box (310) adjacent to the sponge container (31), and the end of the sponge feeding conveyor belt (39) extends to the top of the sponge container (31).

6. The fully automatic air cushion foundation filling equipment according to claim 1, characterized in that: The inner wall of the sponge container (31) has a spiral track (311) extending spirally upward, a notch (312) is provided on the spiral circle of the spiral track (311) located above, and the sponge conveying component is located below the notch (312).

7. The fully automatic air cushion foundation filling device according to claim 1, characterized in that: The box opening mechanism comprises a clamping assembly arranged on the box opening platform (21) and used for clamping the air cushion box, a first box opening push rod (23) slidably arranged below the box opening platform (21), a first box opening push rod driving member used for driving the first box opening push rod (23) to move, a second box opening push rod (24) slidably arranged in front of the first box opening push rod (23), and a second box opening push rod driving member used for driving the second box opening push rod (24) to move.

8. The fully automatic air cushion foundation filling device according to claim 7, characterized in that: The first box opening push rod (23) extends obliquely upward and is controllably movable along its extension direction; and / or, Controlled by the second box-opening push rod driving member, the second box-opening push rod (24) can slide in the front-rear direction.

9. The fully automatic air cushion foundation filling device according to claim 1, characterized in that: The cover closing mechanism comprises a first cover closing push rod (71), a second cover closing push rod (72), a first cover closing driving member and a second cover closing driving member. The first cover closing push rod (71) is controlled by the first cover closing driving member and can move in the front-to-back direction; the second cover closing push rod (72) is controlled by the second cover closing driving member and can move in the up-down direction.

10. The fully automatic air cushion foundation filling device according to claim 1, characterized in that: The fully automatic air cushion foundation filling device also includes a circular track (101) that can move around its own circumference, a plurality of air cushion box carriers (102) arranged on the circular track (101), and a circular track driving member for driving the circular track (101) to move, and the circular track (101) passes through the sponge supply area (E), the filling area (F), the ring supply area (H), the pressure ring area (I) and the cover closing area (J).

11. The fully automatic air cushion foundation filling device according to claim 10, characterized in that: The annular track (101) is arranged vertically.

12. The fully automatic air cushion foundation filling device according to claim 1, characterized in that: The area further comprises a purge zone (D) disposed between the box opening zone (C) and the sponge supply zone (E), wherein the purge zone (D) comprises a purge mechanism for purging the air cushion box; and / or, The area further comprises a beating area (G) disposed between the filling area (F) and the ring supply area (H), wherein the beating area (G) has a beating mechanism for beating the sponge in the air cushion box; and / or, The area further comprises a labeling area (K) arranged at the rear end of the covering area (J), wherein the labeling area (K) has a labeling mechanism for attaching a label to the filling box; and / or, The area further comprises a material unloading zone (L), wherein the material unloading zone (L) comprises an air cushion box unloading mechanism for conveying the air cushion box.

13. The fully automatic air cushion foundation filling device according to claim 1, characterized in that: The material taking mechanism comprises one or more groups of material taking suction cup assemblies; and / or, The fully automatic air cushion foundation filling device also includes a frame (8), and the plurality of areas are arranged on the frame (8).

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