Automatic cutting and splitting integrated device for glass products

Through the integrated device of automated cutting of the lobe, the combination of cutting of the installation roller and laser, combined with hydraulics and suction cups to fix the glass, efficient glass cutting and automatic collection and crushing of waste glass, solving the low working efficiency and equipment volume in the existing technology The big problem reduces the risk of manual operation and storage space requirements.

CN119306388APending Publication Date: 2025-01-14CHUANGXUAN (CHANGSHU) LASER TECH CO LTD
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Patent Information

Application Number
CN202411630281.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The existing glass cutting devices have problems such as low working efficiency, large equipment size, discarded glass blocks occupy space, inconvenient transportation and recycling, and cutting risks.

Method used

An integrated device for automatic cutting of lobes is designed, using a combination of infrared laser and CO2 laser on the mounting roller, combining hydraulic lifting columns and small suction cups to fix the glass raw material parts, and using an eccentric driver to realize laser cutting and lobe automation, waste collection and two Grade crushing reduces manual operation and equipment volume.

Benefits of technology

Automatic cutting and lobes without transporting glass is achieved, working efficiency is improved, equipment volume is reduced, discarded glass blocks are automatically collected and crushed, and manual operation risks and storage space requirements are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of glass cutting and splitting, and discloses an automatic cutting and splitting integrated device for glass products. The upper end face of a workbench is upwards connected with a device top seat through a connecting seat, a traction mechanism is upwards arranged in the device top seat, and the traction mechanism penetrates through the top seat to be downwards connected with a displacement arm; and a mounting roller is rotationally arranged in the displacement arm through a damping bearing. According to the automatic cutting and splitting integrated device for the glass products, a driving motor is started, an eccentric column is driven to move by a circle through a series of transmission, in the movement process of the eccentric column, the eccentric column enters one set of strip-shaped driving grooves, moves in the strip-shaped driving grooves and pushes a whole driving wheel to rotate by 90 degrees, and the whole driving wheel is driven to rotate by 90 degrees; the mounting roller is driven to rotate around the damping bearing, and the horizontal COlaser on the mounting roller is overturned to the lower end of the mounting roller, so that automatic switching of two working modes is realized, glass does not need to be transferred, time and labor are saved, and the size of the whole device is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of glass cutting and splitting, and in particular to an integrated automatic cutting and splitting device for glass products. Background Art

[0002] Tempered glass is a safety glass and is widely used in aerospace, vehicles, ships and other fields. Before tempering, tempered glass needs to be processed in advance, cut into the required shape, and then tempered. Glass is characterized by hardness and brittleness, which brings great difficulties to processing. Unlike traditional mechanical cutting tools, the energy of the laser beam cuts the glass in a non-contact manner. This energy heats the specified part of the glass to a pre-defined temperature. The rapid heating process is followed by rapid cooling, which creates a vertical stress band inside the glass, and a crack without debris or cracks appears in this direction.

[0003] Existing glass cutting devices have many technical defects when in use. First, laser cutting and splitting of glass are two processing processes. The glass is first laser cut, then transported, and then laser splitted on the rotated glass. This is time-consuming and labor-intensive, with low work efficiency, and the whole set of equipment is large in size. Second, after the glass is split, it will split into multiple small glass blocks, and the workbench needs to be cleaned manually, which is time-consuming and labor-intensive, and it is also easy to cut the staff. Third, the waste glass blocks are large in size, take up space, are not convenient for transportation and recycling, are easy to cut the staff, and are not convenient for subsequent recycling and melting or directly used as roadbed material filling.

[0004] In summary, considering that the existing facilities cannot meet the work requirements, we propose an integrated automatic cutting and cracking device for glass products. Summary of the invention

[0005] The main purpose of the present invention is to provide an integrated automatic cutting and splitting device for glass products, which can effectively solve the problems in the background technology.

[0006] To achieve the above object, the technical solution adopted by the present invention is: An integrated automatic cutting and cracking device for glass products comprises a workbench, wherein the upper end surface of the workbench is connected upwardly to a device top seat via a connecting seat, a traction mechanism is arranged upwardly inside the device top seat, the traction mechanism passes through the top seat and is connected downwardly to a displacement arm, an installation roller is rotatably arranged inside the displacement arm via a damping bearing, and a part of the installation roller extends out of the displacement arm.

[0007] As a preferred solution of the integrated automatic cutting and splitting device for glass products described in the present invention, an infrared laser and a CO2 laser are respectively fixedly mounted on the roller surface of the mounting roller, and the infrared laser and the CO2 laser are perpendicular to each other.

[0008] As a preferred solution of the integrated automated cutting and splitting device for glass products described in the present invention, a connecting shaft is welded at the middle position of the rear end surface of the mounting roller, a driving wheel is sleeved on the connecting shaft, an eccentric driver that acts in concert is arranged on the outer side of the driving wheel, and 4 groups of arc guide grooves and 4 groups of strip driving grooves are symmetrically arranged on the driving wheel, and the arc guide grooves and strip driving grooves are intermittently and alternately arranged.

[0009] As a preferred solution of the integrated automatic cutting and splitting device for glass products described in the present invention, a limiting groove is opened at the middle position of the upper end surface of the workbench and below the tempered glass raw material piece, a load seat is movably arranged in the limiting groove, a hydraulic lifting column is welded at the middle position of the lower end surface of the load seat, the hydraulic lifting column drives the load seat to move linearly in the limiting groove, the hydraulic lifting column extends upward from the inside of the hydraulic cylinder, and the hydraulic cylinder is located inside the workbench.

[0010] As a preferred solution of the integrated automatic cutting and splitting device for glass products described in the present invention, the eccentric driver includes a turntable, an external bearing, a guide block and an eccentric column. The turntable is connected to the inside of the displacement arm through the external bearing. A guide block that interacts with four groups of arc-shaped guide grooves is installed in the middle position of the turntable. An eccentric column that interacts with four groups of strip-shaped drive grooves is welded at the edge position of the turntable.

[0011] As a preferred solution of the integrated automated cutting and cracking device for glass products described in the present invention, the eccentric drive also includes a gear shaft, a large gear, a small gear and a driving motor, a gear shaft is horizontally welded at the middle position of the end face of the turntable away from the guide block, a large gear is sleeved on the gear shaft, a small gear is meshed on one side of the large gear, the small gear is sleeved on the output shaft of the driving motor, and the driving motor passes through the rear end face of the displacement arm.

[0012] As a preferred solution of the integrated automatic cutting and splitting device for glass products described in the present invention, an air flow channel is opened inside the load seat, and a plurality of groups of sealing connection ports are evenly distributed on the end surface of the air flow channel, and each group of the sealing connection ports is movably connected with a small suction cup, and the small suction cups are evenly distributed on the upper end surface of the load seat, and the small suction cups act on the middle position of the lower end surface of the tempered glass raw material piece, and the number of the small suction cups is preferably 10-20 groups.

[0013] As a preferred solution of the integrated automated cutting and cracking device for glass products described in the present invention, the lower end surface of the load seat is provided with a corrugated expansion tube extending upward into the air flow channel, the lower end flange of the corrugated expansion tube is connected to an air suction pipe, the air suction pipe extends vertically downward, an isolation groove is opened at a lower position inside the workbench, a vacuum pump is installed in the middle position of the isolation groove, and the vacuum pump is connected to the lower end of the air suction pipe.

[0014] As a preferred solution of the integrated automatic cutting and cracking device for glass products described in the present invention, the inner side surface of the connecting seat is provided with a storage groove at a position flush with the upper end surface of the workbench, and a pushing rack is movably arranged in the storage groove, and a sprocket driving structure is arranged at the upper end of the pushing rack, and the sprocket driving structure comprises a long shaft, a first bearing seat, a sprocket, a chain, a servo motor and a connecting plate, and the long shaft is horizontally distributed in two groups, and both ends of each group of the long shaft are fixed by the first bearing seat and the inner wall of the connecting seat, the number of the first bearing seat is 4 groups, and two groups of sprockets are symmetrically sleeved on each group of the long shaft, and the sprockets on the same side are connected and transmitted by chains, and the two groups of chains are welded through the connecting plate at the lower end and the end of the pushing rack, and a waste collecting bucket is provided at the front position of the upper end surface of the workbench corresponding to the storage groove, and the pushing rack extends out of the storage groove to push the glass waste block into the waste collecting bucket.

[0015] As a preferred solution of the integrated automatic cutting and splitting device for glass products described in the present invention, the lower end of the waste collection bucket is connected to a discharge pipe, the oblique lower end of the discharge pipe is provided with a glass secondary crushing cylinder, the glass secondary crushing cylinder is located at the inner edge of the workbench, the upper end surface of the glass secondary crushing cylinder is provided with a sealing cover, and a crushing chamber is opened inside the glass secondary crushing cylinder.

[0016] As a preferred solution of the integrated automated cutting and splitting device for glass products described in the present invention, a rotating roller is vertically arranged inside the crushing chamber, the upper end of the rotating roller is fixed by the second bearing seat and the lower end face of the sealing cover, and the lower end of the rotating roller is fixed by the third bearing seat and the middle position of the bottom of the secondary glass crushing cylinder.

[0017] As a preferred solution of the integrated automated cutting and splitting device for glass products described in the present invention, the rotating roller extends downward from the secondary glass crushing cylinder and is sleeved with a first gear, a second gear is meshed with one side of the first gear, the second gear is sleeved on the output shaft of the uniform speed motor, the first gear and the second gear are both located in the isolation groove, and the uniform speed motor is arranged through the bottom of the workbench.

[0018] As a preferred solution of the integrated automatic cutting and cracking device for glass products described in the present invention, wherein: crushing hammers are symmetrically welded on the rotating roller and located below the discharge pipe, and the number of the crushing hammers is 2 groups, and multiple layers of grinding roller groups are sequentially installed on the rotating roller and located below the crushing hammers, and the number of the grinding roller groups is preferably 3-5 groups, and each layer of the grinding roller group includes 3 groups of grinding roller blocks, and the outer surface of the grinding roller block is provided with a hard grinding surface, and a crushing gap for the grinding roller block to extend into is opened around the inner wall of the crushing chamber.

[0019] As a preferred solution of the integrated automatic cutting and splitting device for glass products described in the present invention, one set of long axes extends outwardly and is connected to a servo motor through a coupling, and the servo motor passes through the outer side surface of the connecting seat.

[0020] As a preferred solution of the integrated automatic cutting and splitting device for glass products of the present invention, a material taking window is arranged on the outer surface of the secondary glass crushing cylinder and is movably connected with the inside of the crushing chamber.

[0021] As a preferred solution of the integrated automatic cutting and splitting device for glass products of the present invention, the width of the pushing rack and the waste collecting hopper is much greater than the width of the tempered glass raw material piece.

[0022] As a preferred solution of the integrated automatic cutting and splitting device for glass products of the present invention, a baffle plate is arranged on the outer side of the edge of the waste collection hopper, and the baffle plate is riveted on the workbench.

[0023] As a preferred solution of the integrated automatic cutting and splitting device for glass products of the present invention, a limiting track for movement of the displacement arm is installed at the bottom of the top seat.

[0024] As a preferred solution of the integrated automatic cutting and splitting device for glass products of the present invention, the small suction cup is flush with the upper end surface of the workbench in an initial state.

[0025] As a preferred solution of the integrated automatic cutting and splitting device for glass products of the present invention, the bottom of the crushing chamber is a material storage space.

[0026] As a preferred solution of the integrated automatic cutting and splitting device for glass products of the present invention, a plurality of groups of legs are provided at the lower end of the workbench, and the number of the legs is preferably 6-12 groups.

[0027] The present invention provides an integrated automatic cutting and splitting device for glass products through improvement, which has the following significant improvements and advantages compared with the prior art: Start the drive motor, and after a series of transmissions, the eccentric column will move one circle. During the movement of the eccentric column, the eccentric column will enter one set of strip drive grooves, move in the strip drive grooves, and push the entire drive wheel to rotate 90°, causing the installation roller to rotate around the damping bearing, so that the horizontal CO2 laser on the installation roller flips to the lower end of the installation roller, thereby realizing automatic switching between the two working modes, with a high degree of integration, no need to transport glass, saving time and effort, and reducing the volume of the entire device.

[0028] Start the servo motor to drive one of the long shafts to rotate, so that the sprocket and the chain interact with each other. The two chains jointly drive the push rack to slowly extend out of the storage slot, pushing several groups of waste glass blocks on the upper end of the workbench to move, so that all the waste glass blocks enter the waste collection bucket, achieving the effect of automatic collection, saving time and effort.

[0029] Several groups of small suction cups are attached to the tempered glass raw material to fix the tempered glass raw material to prevent the glass from being displaced during cutting. The hydraulic cylinder is operated to make the hydraulic lifting column drive the load seat to extend out of the limit slot, so that the tempered glass raw material rises and leaves the upper end surface of the workbench. During laser splitting, the finished part of the glass is firmly fixed, while the waste part is more likely to fall down, without interfering with or damaging the finished part, thereby facilitating the effective separation of the finished part and the waste part of the auxiliary glass.

[0030] Start the uniform speed motor, and after a series of transmissions, the rotating roller is caused to move at high speed. On the one hand, the two groups of crushing hammers on the rotating roller make circular motion, hammering the discarded glass blocks falling from the discharge pipe in turn to break them into smaller glass blocks. On the other hand, the grinding roller also makes centrifugal motion with the rotating roller. When the broken glass blocks fall, they touch the inclined surface of the grinding roller and are thrown into the crushing gap of the crushing chamber. The grinding roller grinds the glass blocks in the crushing gap with its hard grinding surface. During the downward movement of the glass blocks, they pass through multiple layers of grinding roller groups in sequence, so that they are finally turned into powder, reducing the space for storage and transportation, so that the rotating roller has the function of directly processing glass blocks at the secondary level, which is more efficient and streamlines the equipment structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the overall structure of an integrated automatic cutting and splitting device for glass products of the present invention; Figure 2 Schematic diagram of the external structure of the displacement arm of the present invention; Figure 3 It is a schematic diagram of the external structure of the mounting roller of the present invention; Figure 4 It is a schematic diagram of the specific structure of the eccentric driver of the present invention; Figure 5 This is a schematic diagram of the installation position of the small suction cup of the present invention; Figure 6 It is a schematic diagram of the external connection of the load base of the present invention; Figure 7 is a cross-sectional view of the load seat of the present invention; Figure 8 A schematic diagram of a sprocket drive structure of the present invention in one direction; Fig. 9 A schematic diagram of the sprocket drive structure of the present invention from another direction; Fig.10 Schematic diagram of the internal structure of the isolation groove in the second embodiment of the present invention; Fig.11 This is a schematic diagram of the external connection of the glass secondary crushing cylinder of the present invention; Fig.12 It is a cross-sectional view of the glass secondary crushing cylinder of the present invention; Fig.13 It is a schematic diagram of the external structure of the rotating roller of the present invention.

[0032] In the figure: 1, workbench; 2, connecting seat; 3, top seat; 4, traction mechanism; 5, displacement arm; 9, eccentric driver; 91, turntable; 92, outer bearing; 93, guide block; 94, eccentric column; 95, gear shaft; 96, large gear; 97, small gear; 98, drive motor; 10, installation roller; 11, damping bearing; 12, infrared laser; 13, CO2 laser; 14, connecting shaft; 15, driving wheel; 16, arc guide groove; 17, strip driving groove; 20, limit groove; 21, load seat; 22, hydraulic lifting column; 23, hydraulic cylinder; 24, air flow channel; 25, sealing connection port; 26, small suction cup; 30, corrugated extension Shrink tube; 31. Suction pipe; 32. Vacuum pump; 33. Isolation slot; 40. Storage slot; 41. Push rack; 42. Long shaft; 43. First bearing seat; 44. Sprocket; 45. Chain; 46. Servo motor; 47. Connecting plate; 50. Waste collection bucket; 51. Baffle plate; 52. Tempered glass raw material parts; 60. Secondary glass crushing cylinder; 61. Sealing cover; 62. Crushing chamber; 63. Rotating roller; 64. Second bearing seat; 65. Third bearing seat; 66. First gear; 67. Second gear; 68. Constant speed motor; 69. Discharge pipe; 70. Breaker; 71. Grinding roller block; 72. Hard grinding surface; 73. Crushing gap; 74. Material taking window. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1

[0034] like Figure 1-9 As shown, the present embodiment provides an integrated automated cutting and splitting device for glass products, comprising a workbench 1. A plurality of groups of legs are provided at the lower end of the workbench 1 for supporting purposes. The upper end surface of the workbench 1 is connected upwardly to a device top seat 3 through a connecting seat 2. A traction mechanism 4 is provided upwardly inside the device top seat 3. The traction mechanism 4 passes through the top seat 3 and is downwardly connected to a displacement arm 5. A limiting track for the movement of the displacement arm 5 is installed at the bottom of the top seat 3 for guiding and limiting purposes.

[0035] Specifically, the displacement arm 5 is provided with a mounting roller 10 through a damping bearing 11 for rotation. The damping bearing 11 has a rotation resistance to prevent self-rotation. A portion of the mounting roller 10 extends out of the displacement arm 5. An infrared laser 12 and a CO2 laser 13 are fixedly mounted on the roller surface of the mounting roller 10. The infrared laser 12 and the CO2 laser 13 are perpendicular to each other and can be interchanged with each other. Figure 2 and 3 shown.

[0036] Furthermore, a connecting shaft 14 is welded at the middle position of the rear end surface of the installation roller 10, and a driving wheel 15 is sleeved on the connecting shaft 14. Figure 3 described.

[0037] The driving wheel 15 is symmetrically provided with four groups of arc-shaped guide grooves 16 and four groups of strip-shaped driving grooves 17, and the arc-shaped guide grooves 16 and the strip-shaped driving grooves 17 are alternately arranged intermittently (in actual use, only one group of strip-shaped driving grooves 17 and one group of arc-shaped guide grooves 16 may be designed). Figure 3 shown.

[0038] Among them, the outer side of the driving wheel 15 is provided with an eccentric drive 9 that acts in parallel. Figure 3 shown.

[0039] Specifically, the eccentric drive 9 includes a rotating disk 91, an outer bearing 92, a guide block 93 and an eccentric column 94. Figure 4 shown.

[0040] In this embodiment, the turntable 91 is connected to the inside of the displacement arm 5 through an outer bearing 92. The turntable 91 rotates around the outer bearing 92. A guide block 93 that interacts with the four groups of arc-shaped guide grooves 16 is installed in the middle position of the turntable 91. During the movement, the two are fully fitted together to play a guiding and limiting role. An eccentric column 94 that interacts with the four groups of strip drive grooves 17 is welded at the edge of the turntable 91. The size of the eccentric column 94 is adapted to the strip drive grooves 17.

[0041] Furthermore, the eccentric drive 9 also includes a gear shaft 95, a large gear 96, a small gear 97 and a drive motor 98. Figure 4 shown.

[0042] In this embodiment, a gear shaft 95 is horizontally welded at the middle position of one end face of the turntable 91 away from the guide block 93, a large gear 96 is sleeved on the gear shaft 95, a small gear 97 is meshed on one side of the large gear 96, and the small gear 97 is sleeved on the output shaft of the drive motor 98. The drive motor 98 passes through the rear end face of the displacement arm 5, and the drive motor 98 can work in forward and reverse directions.

[0043] Furthermore, a limiting slot 20 is provided at the middle position of the upper end surface of the workbench 1 and below the tempered glass raw material piece 52, and a load seat 21 is movably provided in the limiting slot 20, and the sizes of the two are adapted, such as Figure 5 shown.

[0044] A hydraulic lifting column 22 is welded at the middle position of the lower end surface of the load seat 21. The hydraulic lifting column 22 drives the load seat 21 to move linearly in the limiting groove 20. The hydraulic lifting column 22 extends upward from the inside of the hydraulic cylinder 23. The hydraulic cylinder 23 is located inside the workbench 1. Figure 6 shown.

[0045] Among them, the inside of the load base 21 is provided with an air flow channel 24, and the air flow channel 24 is a one-way circuitous structure. The end surface of the air flow channel 24 is evenly distributed with a plurality of groups of sealing connection ports 25, and each group of sealing connection ports 25 is movably connected with a small suction cup 26, and the small suction cup 26 is evenly distributed on the upper end surface of the load base 21. The small suction cup 26 acts on the middle position of the lower end surface of the tempered glass raw material piece 52. In the initial state, the small suction cup 26 is flush with the upper end surface of the workbench 1. Figure 6 and 7 shown.

[0046] Among them, a bellows expansion tube 30 is arranged on the lower end surface of the load seat 21 and extends upward into the air flow channel 24. When the load seat 21 moves up and down, the bellows expansion tube 30 expands and contracts accordingly. The lower end flange of the bellows expansion tube 30 is connected to a suction pipe 31. The suction pipe 31 extends vertically downward. The suction pipe 31 is fixedly arranged. An isolation groove 33 is opened at a lower position inside the workbench 1. A vacuum pump 32 is installed in the middle position of the isolation groove 33. The vacuum pump 32 is connected to the lower end of the suction pipe 31. Figure 1 , 2 , as shown in Figure 6.

[0047] Furthermore, a receiving groove 40 is provided on the inner side of the connecting seat 2 and flush with the upper end surface of the workbench 1. A material pusher 41 is movably provided in the receiving groove 40. The two are of the same size. A sprocket drive structure is provided on the upper end of the material pusher 41. Figure 2 and 5 shown.

[0048] Specifically, the sprocket drive structure includes a long shaft 42, a first bearing seat 43, a sprocket 44, a chain 45, a servo motor 46 and a connecting plate 47, as shown in FIG. Figure 8 and 9 shown.

[0049] In this embodiment, there are two groups of long shafts 42 distributed horizontally, and both ends of each group of long shafts 42 are fixed by the first bearing seat 43 and the inner wall of the connecting seat 2 to play a connecting and fixing role. Two groups of sprockets 44 are symmetrically sleeved on each group of long shafts 42, and the sprockets 44 on the same side are connected and driven by chains 45.

[0050] In this embodiment, the two groups of chains 45 are welded through the connecting plate 47 at the lower end and the end of the pushing rack 41. A waste collecting bucket 50 is provided at the front position of the upper end surface of the workbench 1 corresponding to the storage slot 40. The pushing rack 41 extends out of the storage slot 40 to push the glass waste blocks into the waste collecting bucket 50 (the small suction cups 26 are arranged concentratedly and densely, and no glass waste blocks will be stuck when the pushing rack 41 passes through the position of the limiting through slot 20). The width of the pushing rack 41 and the waste collecting bucket 50 is much larger than the width of the tempered glass raw material pieces 52, ensuring that the scattered glass waste blocks can be completely collected at one time.

[0051] Among them, one set of long shafts 42 extends outwardly and is connected to a servo motor 46 through a coupling. The servo motor 46 passes through the outer side of the connecting seat 2. Figure 1 and 8 shown.

[0052] Furthermore, a material blocking plate 51 is provided on the outer side of the edge of the waste collecting hopper 50, and the material blocking plate 51 plays a material blocking role. The material blocking plate 51 is riveted on the workbench 1, as shown in FIG. Figure 2 shown.

[0053] When the present embodiment is used, the tempered glass raw material 52 is firstly placed in the middle position of the upper end surface of the workbench 1, and the non-cutting area in the middle of the lower end surface of the tempered glass raw material 52 is in contact with the plurality of groups of small suction cups 26. By starting the vacuum pump 32 and using the suction pipe 31 to suck the internal air of the load seat 21 and the small suction cups 26, the plurality of groups of small suction cups 26 are adsorbed on the tempered glass raw material 52, and the tempered glass raw material 52 is fixed.

[0054] During operation, the movement of the displacement arm 5 is first used to drive the infrared laser 12 at the lower end of the installation roller 10 to move along a preset path, and the edge of the tempered glass raw material 52 is cut by using the infrared laser beam to generate high temperature, so that the finished product part becomes the required shape and size. However, since the gap generated by the cutting is very small, the finished product part and the waste part in the glass will not fall off actively. At this time, the drive motor 98 is started to drive the small gear 97 to rotate, and the large gear 96 is rotated one circle through meshing deceleration, causing the eccentric column 94 on the turntable 91 to move one circle. During the movement of the eccentric column 94, the eccentric column 94 will enter one group of strip drive grooves 17, move in the strip drive grooves 17, and push the entire drive wheel 15 to rotate 90°, causing the installation roller 10 to rotate around the damping bearing 11, so that the CO2 laser 13 in a horizontal state on the installation roller 10 is flipped to the lower end of the installation roller 10.

[0055] At this time, the hydraulic cylinder 23 is operated to make the hydraulic lifting column 22 drive the load seat 21 to extend out of the limiting groove 20, so that the tempered glass raw material piece 52 rises and leaves the upper end surface of the workbench 1, and then the movement of the displacement arm 5 is used to make the CO2 laser 13 emit a laser beam to irradiate the fragments along the cutting path of the tempered glass raw material piece 52, so that the discarded part of the glass is cracked by heat and falls off to the surrounding of the upper end surface of the workbench 1. At this time, the remaining finished product part is taken away, and the hydraulic lifting column 22 drives the load seat 21 back to its original position.

[0056] The servo motor 46 is started again to drive one of the long shafts 42 to rotate, so that the sprocket 44 and the chain 45 interact with each other, causing the chain 45 to make a circular motion. The two chains 45 together drive the pusher rack 41 to slowly extend out of the storage slot 40, pushing the several groups of waste glass blocks on the upper end surface of the workbench 1 to move, so that all the waste glass blocks enter the waste collection bucket 50 and are collected. Embodiment 2

[0057] On the basis of the first embodiment, the waste glass blocks in the waste collection bucket 50 are large in size, occupy space, are inconvenient for transportation and recycling, are easy to cut the staff, and are not convenient for subsequent regeneration and melting or filling as roadbed materials. In order to solve the above technical problems, we have the following design, such as Figure 10-13 shown.

[0058] Specifically, the lower end of the waste collection hopper 50 is connected to a discharge pipe 69, a control discharge valve is provided in the discharge pipe 69, and a glass secondary crushing cylinder 60 is provided at the oblique lower end of the discharge pipe 69. The glass secondary crushing cylinder 60 is located at the inner side of the workbench 1, such as Fig.11 shown.

[0059] The upper end surface of the glass secondary crushing cylinder 60 is provided with a sealing cover 61 to seal and prevent dust. The interior of the glass secondary crushing cylinder 60 is provided with a crushing chamber 62, and the bottom of the crushing chamber 62 is a material storage space. Fig.12 shown.

[0060] A rotating roller 63 is vertically rotated inside the crushing chamber 62. The upper end of the rotating roller 63 is fixed by the second bearing seat 64 and the lower end surface of the sealing cover 61, and the lower end of the rotating roller 63 is fixed by the third bearing seat 65 and the bottom middle position of the glass secondary crushing cylinder 60. Figure 11-13 shown.

[0061] Further, the rotating roller 63 extends downward from the glass secondary crushing cylinder 60 and is sleeved with a first gear 66. A second gear 67 is meshedly arranged on one side of the first gear 66. The second gear 67 is sleeved on the output shaft of the uniform speed motor 68. The first gear 66 and the second gear 67 are both located in the isolation groove 33. The uniform speed motor 68 is arranged to penetrate the bottom of the workbench 1. Fig.10 and 11 shown.

[0062] In this embodiment, two groups of crushing hammers 70 are symmetrically welded on the rotating roller 63 and below the discharge pipe 69. The crushing hammers 70 perform high-speed circular motion. Fig.12 and 13 shown.

[0063] In this embodiment, a plurality of grinding roller groups are sequentially installed on the rotating roller 63 and below the crushing hammer 70. Each grinding roller group includes three groups of grinding roller blocks 71. The outer surface of the grinding roller block 71 is provided with a hard grinding surface 72. The upper end of the grinding roller block 71 is an inclined surface. A crushing gap 73 is provided around the inner wall of the crushing chamber 62 for the grinding roller block 71 to extend into. The grinding roller block 71 performs a circular motion in the crushing gap 73 and cooperates with the inner wall of the crushing gap 73 to crush the glass. Fig.12 and 13 shown.

[0064] Furthermore, a material taking window 74 is provided on the outer surface of the glass secondary crushing cylinder 60 and is in communication with the interior of the crushing chamber 62, so as to take out the powder collected in the material storage space. Fig.11 shown.

[0065] When the present embodiment is in use, the waste glass blocks falling from the waste collection bucket 50 slide along the discharge pipe 69 and enter the crushing chamber 62 from the bottom of the discharge pipe 69. At this time, the uniform speed motor 68 is started to drive the second gear 67 to rotate, and the first gear 66 is rotated synchronously through meshing, causing the rotating roller 63 to move at a high speed. The two groups of crushing hammers 70 on the rotating roller 63 make a circular motion, hammering the waste glass blocks falling from the discharge pipe 69 in turn, so that they are broken into smaller glass blocks. The grinding roller block 71 also makes a centrifugal motion with the rotating roller 63. When the broken glass blocks fall, they touch the inclined surface of the grinding roller block 71 and are thrown into the crushing gap 73 of the crushing chamber 62. They randomly encounter the moving grinding roller block 71, and the hard grinding surface 72 is used to grind the glass blocks in the crushing gap 73. During the downward movement of the glass blocks, they pass through multiple layers of grinding roller groups in sequence, so that they are finally changed into powder, and finally fall into the storage space for temporary storage.

[0066] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0067] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated automatic cutting and splitting device for glass products, comprising a workbench (1), characterized in that: The upper end surface of the workbench (1) is connected to a device top seat (3) via a connecting seat (2), a traction mechanism (4) is arranged upward inside the device top seat (3), the traction mechanism (4) passes through the top seat (3) and is connected downward to a displacement arm (5), a mounting roller (10) is rotatably arranged inside the displacement arm (5) via a damping bearing (11), a portion of the mounting roller (10) extends outside the displacement arm (5), an infrared laser (12) and a CO2 laser (13) are fixedly mounted on the roller surface of the mounting roller (10), and the infrared laser (12) and the CO2 laser (13) are perpendicular to each other; A connecting shaft (14) is welded at the middle position of the rear end surface of the mounting roller (10), a driving wheel (15) is sleeved on the connecting shaft (14), an eccentric driver (9) acting in concert is arranged on the outer side of the driving wheel (15), four groups of arc-shaped guide grooves (16) and four groups of strip-shaped driving grooves (17) are symmetrically arranged on the driving wheel (15), and the arc-shaped guide grooves (16) and the strip-shaped driving grooves (17) are arranged alternately and intermittently; A limiting slot (20) is provided at a middle position of the upper end surface of the workbench (1) and below the tempered glass raw material piece (52); a load seat (21) is movably arranged in the limiting slot (20); a hydraulic lifting column (22) is welded at a middle position of the lower end surface of the load seat (21); the hydraulic lifting column (22) drives the load seat (21) to move linearly in the limiting slot (20); the hydraulic lifting column (22) extends upward from the inside of a hydraulic cylinder (23); and the hydraulic cylinder (23) is located inside the workbench (1).

2. The automatic cutting and splitting integrated device for glass products according to claim 1, characterized in that: The eccentric driver (9) comprises a rotating disk (91), an outer bearing (92), a guide block (93) and an eccentric column (94); the rotating disk (91) is connected to the inside of the displacement arm (5) via the outer bearing (92); a guide block (93) interacting with four groups of arc-shaped guide grooves (16) is installed in the middle of the rotating disk (91); and an eccentric column (94) interacting with four groups of strip-shaped drive grooves (17) is welded to the edge of the rotating disk (91).

3. The automatic cutting and splitting integrated device for glass products according to claim 2, characterized in that: The eccentric driver (9) further comprises a gear shaft (95), a large gear (96), a small gear (97) and a driving motor (98); a gear shaft (95) is horizontally welded at a middle position of an end face of the rotating disk (91) away from the guide block (93); a large gear (96) is sleeved on the gear shaft (95); a small gear (97) is meshedly provided on one side of the large gear (96); the small gear (97) is sleeved on an output shaft of the driving motor (98); and the driving motor (98) passes through the rear end face of the displacement arm (5).

4. The automatic cutting and splitting integrated device for glass products according to claim 1, characterized in that: An air flow channel (24) is provided inside the load seat (21), and a plurality of groups of sealing connection ports (25) are evenly distributed on the end surface of the air flow channel (24). Each group of the sealing connection ports (25) is movably connected to a small suction cup (26). The small suction cups (26) are evenly distributed on the upper end surface of the load seat (21), and the small suction cups (26) act on the middle position of the lower end surface of the tempered glass raw material piece (52).

5. The automatic cutting and splitting integrated device for glass products according to claim 4, characterized in that: A bellows expansion tube (30) is provided on the lower end surface of the load seat (21) and extends upward into the air flow channel (24). The lower end flange of the bellows expansion tube (30) is connected to an air suction pipe (31). The air suction pipe (31) extends vertically downward. An isolation groove (33) is provided at a lower position inside the workbench (1). A vacuum pump (32) is installed in the middle position of the isolation groove (33). The vacuum pump (32) is connected to the lower end of the air suction pipe (31).

6. The automatic cutting and splitting integrated device for glass products according to claim 1, characterized in that: A storage groove (40) is provided on the inner side surface of the connecting seat (2) and flush with the upper end surface of the workbench (1). A material pusher (41) is movably provided in the storage groove (40). A sprocket drive structure is provided at the upper end of the material pusher (41). The sprocket drive structure comprises a long shaft (42), a first bearing seat (43), a sprocket (44), a chain (45), a servo motor (46) and a connecting plate (47). The long shaft (42) is horizontally distributed in two groups, and both ends of each group of the long shaft (42) are connected through the first bearing seat. (43) and the inner wall of the connecting seat (2), each group of the long shafts (42) is symmetrically sleeved with two groups of sprockets (44), the sprockets (44) on the same side are connected and driven by chains (45), the two groups of chains (45) are welded through the connecting plate (47) at the lower end and the end of the pushing rack (41), the upper end surface of the workbench (1) is provided with a waste collection bucket (50) at a front position corresponding to the receiving groove (40), and the pushing rack (41) extends out of the receiving groove (40) to push the glass waste block into the waste collection bucket (50).

7. The automatic cutting and splitting integrated device for glass products according to claim 6, characterized in that: The lower end of the waste collection hopper (50) is connected to a discharge pipe (69), and a glass secondary crushing cylinder (60) is provided at the oblique lower end of the discharge pipe (69). The glass secondary crushing cylinder (60) is located at an inner side of the workbench (1), and a sealing cover (61) is provided on the upper end surface of the glass secondary crushing cylinder (60). A crushing chamber (62) is provided inside the glass secondary crushing cylinder (60).

8. The automatic cutting and splitting integrated device for glass products according to claim 7, characterized in that: A rotating roller (63) is arranged inside the crushing chamber (62) for vertical rotation; the upper end of the rotating roller (63) is fixed by means of a second bearing seat (64) and the lower end surface of the sealing cover (61); the lower end of the rotating roller (63) is fixed by means of a third bearing seat (65) and the middle position of the bottom of the secondary glass crushing cylinder (60).

9. The automatic cutting and splitting integrated device for glass products according to claim 8, characterized in that: The rotating roller (63) extends downward from the glass secondary crushing cylinder (60) and is sleeved with a first gear (66); a second gear (67) is meshedly provided on one side of the first gear (66); the second gear (67) is sleeved on an output shaft of a uniform speed motor (68); the first gear (66) and the second gear (67) are both located in the isolation groove (33); and the uniform speed motor (68) is arranged to pass through the bottom of the workbench (1).

10. The automatic cutting and splitting integrated device for glass products according to claim 9, characterized in that: Two groups of crushing hammers (70) are symmetrically welded on the rotating roller (63) and located below the discharge pipe (69). Multiple layers of grinding roller groups are sequentially installed on the rotating roller (63) and located below the crushing hammers (70). Each layer of the grinding roller group includes three groups of grinding roller blocks (71). The outer surfaces of the grinding roller blocks (71) are provided with hard grinding surfaces (72). A crushing gap (73) is opened around the inner wall of the crushing chamber (62) for the grinding roller blocks (71) to extend into.

Citation Information

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