Rolling device for production of cross-linked polyethylene insulated double-sheath power cable
By designing a rolling device suitable for cross-linked polyethylene insulated double-sheathed power cables, the problem of rolling compatibility with cables of different diameters was solved, achieving stable rolling and smooth movement of the cables, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202411463036.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-20
- Publication Date
- 2025-01-14
AI Technical Summary
Existing technologies are difficult to adapt to the rolling operation of cables of different diameters, which may cause problems such as cable curling or poor movement during the rolling process.
A roller pressing device for producing cross-linked polyethylene insulated double-sheathed power cables was designed, comprising a threading device and a pressing mechanism. It achieves effective roller pressing of cables of different diameters through adaptive adjustment and manual adjustment, ensuring that the cables do not curl or move smoothly during the roller pressing process.
It achieves stable rolling of cables of different diameters, avoiding cable curling and poor movement during the rolling process, and improving the efficiency and quality of cable production.
Smart Images
Figure CN119314749A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable production, in particular to a rolling device for producing cross-linked polyethylene insulated double-sheathed power cables. Background Art
[0002] Cable production is a complex and sophisticated industrial process. In cable production, high-quality conductor materials such as copper or aluminum must be selected first to ensure good conductivity. Then, the conductor is drawn into the required diameter through a wire drawing process. The selection of insulating materials is also crucial, which can ensure the safe operation of the cable and prevent leakage. The insulating material is evenly coated on the conductor to form an insulating layer, which requires precise process control. Depending on the purpose and requirements of the cable, it may also be necessary to add a shielding layer, sheath, etc. to enhance the cable's anti-interference ability and mechanical strength; During the cable production process, the cables need to be rolled so that the outer sheath and inner core of the cables can be tightly connected together; however, when rolling the cables on the market, they are not suitable for rolling cables of different diameters. Summary of the invention
[0003] To achieve the above purpose, the present invention is implemented through the following technical solutions: a rolling device for producing cross-linked polyethylene insulated double-sheathed power cable, comprising a bottom plate, a support frame is fixedly connected to the corners of the upper surface of the bottom plate, a threading device is fixedly connected to the top of the support frame, and the threading device can be arranged to thread the cross-linked polyethylene insulated double-sheathed power cable, so that when the cross-linked polyethylene insulated double-sheathed power cable contacts with an extrusion mechanism, the cross-linked polyethylene insulated double-sheathed power cable will not curl or move smoothly, the threading device comprises a wire frame, the wire frame is fixedly connected to the upper surface of the support frame, and the end of the wire frame is fixedly connected to a track tube; The inner cavity of the track tube is slidably connected with an extrusion mechanism, and the extrusion mechanism includes a sliding plate. By setting the sliding plate, it can slide in the inner cavity of the track tube, so that the extrusion plate produces an effect of vertical up and down movement directly above the wire frame. The sliding plate is slidably connected to the inner cavity of the track tube, and the upper surface of the sliding plate is fixedly connected with the extrusion plate. By setting the extrusion mechanism, the cross-linked polyethylene insulated double-sheathed power cable placed in the inner cavity of the threading device can be extruded, and the rolling effect of cables of different diameters can be achieved through adaptive adjustment and manual adjustment.
[0004] Preferably, the number of the wire frames is two, and the two wire frames are symmetrically arranged. The upper surface of the wire frame is fixedly connected with a first extrusion strip. The arrangement of the two wire frames can respectively realize the guiding work of the inlet and outlet ends of the cross-linked polyethylene insulated double-sheathed power cable. The arrangement of the first extrusion strip can make the lower surface of the cable squeezed with the first extrusion strip when the upper surface of the cable is squeezed, so that the lower skin of the cable will also be squeezed tightly.
[0005] Preferably, the outer side surface of the track tube is fixedly connected to a first connecting rod, and the end of the first connecting rod away from the track tube is fixedly connected to a limiting tube. The inner cavity of the limiting tube is rotatably connected to a first rotating rod. The setting of the limiting tube can limit the first rotating rod, so that the first rotating rod can produce stable rotation in its inner cavity.
[0006] Preferably, the first rotating rod is located on one end of the outer surface of the limiting tube and is fixedly connected to a first roller, and the first roller is located between the opposite surfaces of the two ends of the wire frame. The arrangement of the first roller can cause the first roller to rotate when the first rotating rod rotates, so that when the cross-linked polyethylene insulated double-sheathed power cable moves, the first roller rotates, thereby making the cable move more smoothly and preventing the cable from moving smoothly due to squeezing force.
[0007] Preferably, a second extrusion strip is fixedly connected to the outer surface of the first roller, and the number of the second extrusion strips is several and the several second extrusion strips are evenly distributed. The arrangement of the second extrusion strip can be extruded with the lower skin of the cross-linked polyethylene insulated double-sheathed power cable and can increase the friction with the lower skin of the cable, thereby causing the first roller to rotate.
[0008] Preferably, the extrusion mechanism also includes a second connecting rod, the second connecting rod is fixedly connected to the lower surface of the wire frame, the end of the second connecting rod is fixedly connected to a hydraulic press, the output end of the hydraulic press is fixedly connected to a moving rod, the setting of the hydraulic press can make the end of the moving rod move after the power is connected, the bottom end of the moving rod is fixedly connected to a moving plate, the side of the upper surface of the moving plate is fixedly connected to a third connecting rod, the end of the third connecting rod is fixedly connected to the outer side surface of the sliding plate, the setting of the moving plate and the third connecting rod can drive the extrusion plate to move vertically up and down when the end of the moving rod moves.
[0009] Preferably, a third extrusion strip is fixedly connected to the top surface of the inner cavity of the extrusion plate, and an adjustment mechanism is fixedly connected to the upper surface of the extrusion plate. The adjustment mechanism includes a track frame, and the track frame is fixedly connected to the upper surface of the extrusion plate. By setting the adjustment mechanism, the upper skin of the cross-linked polyethylene insulated double-sheathed power cable can be extruded and can cooperate with the first roller, so that the cross-linked polyethylene insulated double-sheathed power cable can move more stably.
[0010] Preferably, a sliding rod is slidably connected to the inner cavity of the track frame, and a spring is fixedly connected to the upper surface of the sliding rod. The setting of the sliding rod can stably slide in the inner cavity of the track frame and produce an effect of vertical up and down movement. The top of the spring is fixedly connected to the top surface of the inner cavity of the track frame. The setting of the spring can squeeze the sliding rod to make the sliding rod move downward. The end of the sliding rod is fixedly connected to a fourth connecting rod, and the bottom end of the fourth connecting rod is fixedly connected to a ring. A second rotating rod is rotatably connected to the inner cavity of the ring, and a second roller is fixedly connected to the end of the second rotating rod. The setting of the ring can limit the second rotating rod, so that the second rotating rod drives the second roller to produce stable rotation.
[0011] The present invention provides a rolling device for producing cross-linked polyethylene insulated double-sheathed power cables. It has the following beneficial effects: 1. The rolling device for producing cross-linked polyethylene insulated double-sheathed power cable can thread the cross-linked polyethylene insulated double-sheathed power cable by arranging a threading device, so that when the cross-linked polyethylene insulated double-sheathed power cable contacts with the extrusion mechanism, the cross-linked polyethylene insulated double-sheathed power cable will not curl or move smoothly.
[0012] 2. The rolling device for the production of cross-linked polyethylene insulated double-sheathed power cables can extrude the cross-linked polyethylene insulated double-sheathed power cables placed in the inner cavity of the threading device by setting an extrusion mechanism, and achieve the rolling effect on cables of different diameters through adaptive adjustment and manual adjustment.
[0013] 3. The rolling device for producing cross-linked polyethylene insulated double-sheathed power cable can rotate when the first rotating rod rotates through the setting of the first roller. Therefore, when the cross-linked polyethylene insulated double-sheathed power cable moves, the first roller rotates, thereby making the cable move more smoothly and preventing the cable from moving smoothly due to squeezing force. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the external structure of a rolling device for producing a cross-linked polyethylene insulated double-sheathed power cable according to the present invention; Figure 2 This is a schematic diagram of the structure of the threading device of the present invention; Figure 3 It is a schematic diagram of the partial structure of the threading device of the present invention; Figure 4 It is a schematic diagram of the structure of the extrusion mechanism of the present invention; Figure 5 It is a schematic diagram of the local structure of the extrusion mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the regulating mechanism of the present invention.
[0015] In the figure: 1, bottom plate; 2, support frame; 3, threading device; 4, extrusion mechanism; 31, wire frame; 32, first extrusion strip; 33, track tube; 34, first connecting rod; 35, limit tube; 36, first rotating rod; 37, first roller; 38, second extrusion strip; 41, second connecting rod; 42, hydraulic press; 43, moving rod; 44, moving plate; 45, third connecting rod; 46, sliding plate; 47, extrusion plate; 48, third extrusion strip; 49, adjustment mechanism; 491, track frame; 492, sliding rod; 493, spring; 494, fourth connecting rod; 495, ring; 496, second rotating rod; 497, second roller. DETAILED DESCRIPTION
[0016] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0017] The first embodiment, as Figure 1-Figure 3 As shown, the present invention provides a technical solution: a rolling device for producing cross-linked polyethylene insulated double-sheathed power cable, comprising a bottom plate 1, a support frame 2 is fixedly connected to the corners of the upper surface of the bottom plate 1, and a threading device 3 is fixedly connected to the top of the support frame 2. By setting the threading device 3, the cross-linked polyethylene insulated double-sheathed power cable can be threaded, so that when it contacts the extrusion mechanism 4, the cross-linked polyethylene insulated double-sheathed power cable will not curl or move smoothly, and the threading device 3 includes a wire frame 31, and the wire frame 31 is fixedly connected to the upper surface of the support frame 2, and the end of the wire frame 31 is fixedly connected to a track tube 33; The inner cavity of the track tube 33 is slidably connected with an extrusion mechanism 4, and the extrusion mechanism 4 includes a sliding plate 46. By setting the sliding plate 46, it can slide in the inner cavity of the track tube 33, so that the extrusion plate 47 produces an effect of vertical up and down movement just above the wire frame 31. The sliding plate 46 is slidably connected to the inner cavity of the track tube 33, and the upper surface of the sliding plate 46 is fixedly connected with the extrusion plate 47. By setting the extrusion mechanism 4, the cross-linked polyethylene insulated double-sheathed power cable placed in the inner cavity of the threading device 3 can be extruded, and the rolling effect of cables of different diameters can be achieved through adaptive adjustment and manual adjustment.
[0018] The number of the wire frames 31 is two, and the two wire frames 31 are symmetrically arranged. The upper surface of the wire frame 31 is fixedly connected with a first extrusion strip 32. The arrangement of the two wire frames 31 can respectively realize the guiding work of the inlet and outlet ends of the cross-linked polyethylene insulated double-sheathed power cable. The arrangement of the first extrusion strip 32 can make the lower surface of the cable squeezed with the first extrusion strip 32 when the upper surface of the cable is squeezed, so that the lower surface of the cable will also be squeezed and tightened. The outer side surface of the track tube 33 is fixedly connected with a first connecting rod 34, and the end of the first connecting rod 34 away from the track tube 33 is fixedly connected to a limiting tube 35, and the inner cavity of the limiting tube 35 is rotatably connected with a first rotating rod 36. The arrangement of the limiting tube 35 can limit the first rotating rod 36, so that the first rotating rod 36 generates stable rotation in its inner cavity. The first rotating rod 36 is located on the outer surface of the limiting tube 35. One end is fixedly connected with a first roller 37, and the first roller 37 is located between the opposite surfaces of the ends of the two wire frames 31. The first roller 3 7, when the first rotating rod 36 rotates, the first roller 37 also rotates, so that when the cross-linked polyethylene insulated double-sheathed power cable moves, the first roller 37 rotates, thereby making the cable move more smoothly, and the cable will not move smoothly due to the extrusion force. The outer surface of the first roller 37 is fixedly connected with a second extrusion strip 38, and the number of the second extrusion strips 38 is several, and the several second extrusion strips 38 are evenly distributed. The second extrusion strip 38 is set to squeeze with the lower skin of the cross-linked polyethylene insulated double-sheathed power cable and increase the friction with the lower skin of the cable, so that the first roller 37 rotates. When in use, the operator places the end of the cross-linked polyethylene insulated double-sheathed power cable to be rolled into the inner cavity of the wire frame 31 at one end, and passes through the first roller 37, and finally passes through the wire frame 31 at the other end. When the cross-linked polyethylene insulated double-sheathed power cable is rolled, the lower skin of the cable contacts the first extrusion strip 32, and when the cable moves, the lower skin is squeezed and compacted.
[0019] The second embodiment, as Figure 4-Figure 6As shown, the extrusion mechanism 4 also includes a second connecting rod 41, the second connecting rod 41 is fixedly connected to the lower surface of the wire frame 31, the end of the second connecting rod 41 is fixedly connected to a hydraulic press 42, the output end of the hydraulic press 42 is fixedly connected to a moving rod 43, the setting of the hydraulic press 42 can make the end of the moving rod 43 move after the power is connected, the bottom end of the moving rod 43 is fixedly connected to a moving plate 44, the side of the upper surface of the moving plate 44 is fixedly connected to a third connecting rod 45, the end of the third connecting rod 45 is fixedly connected to the outer side of the sliding plate 46, the setting of the moving plate 44 and the third connecting rod 45 can be When the end 43 moves, it drives the extrusion plate 47 to move vertically up and down. The top surface of the inner cavity of the extrusion plate 47 is fixedly connected with a third extrusion strip 48. The upper surface of the extrusion plate 47 is fixedly connected with an adjustment mechanism 49. The adjustment mechanism 49 includes a track frame 491. The track frame 491 is fixedly connected to the upper surface of the extrusion plate 47. By setting the adjustment mechanism 49, the upper surface of the cross-linked polyethylene insulated double-sheathed power cable can be squeezed and can cooperate with the first roller 37, so that the cross-linked polyethylene insulated double-sheathed power cable can move more stably. The inner cavity of the track frame 491 is slidably connected with a sliding rod 492. A spring 493 is fixedly connected to the upper surface of the sliding rod 492. The setting of the sliding rod 492 can stably slide in the inner cavity of the track frame 491 and produce the effect of vertical up and down movement. The top of the spring 493 is fixedly connected to the top surface of the inner cavity of the track frame 491. The setting of the spring 493 can squeeze the sliding rod 492 to move the sliding rod 492 downward. The end of the sliding rod 492 is fixedly connected to the fourth connecting rod 494. The bottom end of the fourth connecting rod 494 is fixedly connected to the ring 495. The inner cavity of the ring 495 is rotatably connected to the second rotating rod 496. The end of the second rotating rod 496 is fixedly connected to the second roller 497, the setting of the ring 495 can limit the second rotating rod 496, so that the second rotating rod 496 drives the second roller 497 to produce stable rotation. When in use, after the cross-linked polyethylene insulated double-sheathed power cable is placed, the operator connects the hydraulic press 42 to the power supply and turns on the hydraulic press 42, so that the bottom end of the moving rod 43 drives the moving plate 44 to move downward, and then the sliding plate 46 slides downward in the inner cavity of the track tube 33, and finally the extrusion plate 47 and the third extrusion strip 48 extrude the upper surface of the cross-linked polyethylene insulated double-sheathed power cable, so that the cross-linked polyethylene insulated double-sheathed power cable completes the rolling work.
[0020] When in use, the operator places the end of the cross-linked polyethylene insulated double-sheathed power cable to be rolled into the inner cavity of the wire frame 31 at one end, passes through the first roller 37, and finally passes through the wire frame 31 at the other end. When the cross-linked polyethylene insulated double-sheathed power cable is rolled, the lower skin of the cable contacts the first extrusion strip 32, and when the cable moves, the lower skin is squeezed and compacted; After the cross-linked polyethylene insulated double-sheathed power cable is placed, the operator connects the hydraulic press 42 to the power supply and turns on the switch of the hydraulic press 42, so that the bottom end of the moving rod 43 drives the moving plate 44 to move downward, and then the sliding plate 46 slides downward in the inner cavity of the track tube 33, and finally the extrusion plate 47 and the third extrusion strip 48 extrude the upper surface of the cross-linked polyethylene insulated double-sheathed power cable, so that the cross-linked polyethylene insulated double-sheathed power cable completes the rolling work.
[0021] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cables, characterized in that: include: A bottom plate (1), a support frame (2) being fixedly connected at the corner of the upper surface of the bottom plate (1), a threading device (3) being fixedly connected to the top of the support frame (2), the threading device (3) comprising a wire frame (31), the wire frame (31) being fixedly connected to the upper surface of the support frame (2), and a track tube (33) being fixedly connected to the end of the wire frame (31); An extrusion mechanism (4) is slidably connected to the inner cavity of the track tube (33), and the extrusion mechanism (4) comprises a sliding plate (46). The sliding plate (46) is slidably connected to the inner cavity of the track tube (33), and an extrusion plate (47) is fixedly connected to the upper surface of the sliding plate (46).
2. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cable according to claim 1, characterized in that: The number of the lead frames (31) is two, and the two lead frames (31) are symmetrically arranged. The upper surface of the lead frame (31) is fixedly connected to a first extrusion strip (32).
3. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cable according to claim 1, characterized in that: The outer side surface of the track tube (33) is fixedly connected to a first connecting rod (34), one end of the first connecting rod (34) away from the track tube (33) is fixedly connected to a limiting tube (35), and the inner cavity of the limiting tube (35) is rotatably connected to a first rotating rod (36).
4. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cable according to claim 3, characterized in that: One end of the first rotating rod (36) located on the outer surface of the limiting tube (35) is fixedly connected to a first roller (37), and the first roller (37) is located between opposite surfaces of the ends of the two lead frames (31).
5. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cable according to claim 4, characterized in that: A second extrusion strip (38) is fixedly connected to the outer surface of the first roller (37), and the number of the second extrusion strips (38) is a plurality, and the plurality of the second extrusion strips (38) are evenly distributed.
6. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cable according to claim 1, characterized in that: The extrusion mechanism (4) further comprises a second connecting rod (41), the second connecting rod (41) being fixedly connected to the lower surface of the wire frame (31), the end of the second connecting rod (41) being fixedly connected to a hydraulic press (42), the output end of the hydraulic press (42) being fixedly connected to a moving rod (43), the bottom end of the moving rod (43) being fixedly connected to a moving plate (44), the side of the upper surface of the moving plate (44) being fixedly connected to a third connecting rod (45), the end of the third connecting rod (45) being fixedly connected to the outer side surface of the sliding plate (46).
7. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cable according to claim 1, characterized in that: A third extrusion strip (48) is fixedly connected to the top surface of the inner cavity of the extrusion plate (47), and an adjustment mechanism (49) is fixedly connected to the upper surface of the extrusion plate (47). The adjustment mechanism (49) comprises a track frame (491), and the track frame (491) is fixedly connected to the upper surface of the extrusion plate (47).
8. A rolling device for producing cross-linked polyethylene insulated double-sheathed power cable according to claim 7, characterized in that: A sliding rod (492) is slidably connected to the inner cavity of the track frame (491); a spring (493) is fixedly connected to the upper surface of the sliding rod (492); the top end of the spring (493) is fixedly connected to the top surface of the inner cavity of the track frame (491); the end of the sliding rod (492) is fixedly connected to a fourth connecting rod (494); the bottom end of the fourth connecting rod (494) is fixedly connected to a ring (495); a second rotating rod (496) is rotatably connected to the inner cavity of the ring (495); and the end of the second rotating rod (496) is fixedly connected to a second roller (497).