Waste heat regeneration dryer
By introducing a regeneration adsorption mechanism with agitation function and a gas circulation regeneration mechanism into the waste heat regeneration dryer, the problems of increased resistance and low utilization caused by expansion of adsorbent material are solved, and efficient regeneration and purification of the exhaust gas of the air compressor is achieved.
Patent Information
- Application Number
- CN202411565714.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the drying process of existing waste heat regeneration dryers, the expansion of the adsorbent material leads to an increase in resistance, increase in power, and low utilization rate of the adsorbent material.
A waste heat regeneration dryer is designed, including a regeneration adsorption mechanism with agitation function and a gas circulation regeneration mechanism. The adsorption cylinder is driven by a power motor, and combined with the rotation direction of the spiral mixture leaf, the adsorption material and the contact surface of the high-temperature gas are replaced by The gas circulation and regeneration mechanism cools and purifies high-temperature gas.
The impact of the expansion of the adsorbent material on resistance is reduced, the utilization rate of the adsorbent material is improved, and efficient regeneration and purification of the exhaust gas of the air compressor is achieved.
Smart Images

Figure CN119318951A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste heat regeneration drying, and in particular to a waste heat regeneration dryer. Background Art
[0002] Waste heat regeneration dryer is a new type of adsorption dryer. It is neither a heat regeneration type nor a heatless regeneration type, but a temperature swing adsorption type. It uses the heat from the high-temperature exhaust gas of the air compressor to directly heat the regeneration desiccant, so that the adsorbent is completely regenerated.
[0003] The existing waste heat regeneration dryer is mainly composed of an air inlet pipe, a drying tower, a cooler, a separator, an air outlet pipe, a cold blow pipe, an exhaust pipe and a valve, etc. These components are interconnected through a complex pipe and valve system to form a closed-loop regeneration cycle system. However, the waste heat regenerator in the prior art is a process of drying and regenerating the adsorption material filled in the drying tower during the drying and regeneration process. Among them, the adsorption material generally uses a molecular sieve as a filler. However, the molecular sieve will produce a slight expansion after being saturated with water. When the molecular sieve expands, it will greatly reduce the gap in the drying tower. This will not only increase the resistance of the high-temperature gas discharged from the air compressor to pass through the drying tower and increase the power of the air compressor, but most of the adsorption materials in the drying tower are in a fixed state, which greatly affects the contact area between the high-temperature gas and the adsorption material, and the utilization rate of the adsorption material is low. Summary of the invention
[0004] The present invention provides a waste heat regeneration dryer to solve the problem mentioned in the background art that the waste heat regenerator in the prior art not only easily increases the power of the air compressor during operation, but also has a poor utilization rate of the adsorption material.
[0005] The technical solution of the present invention is as follows: a waste heat regeneration dryer, comprising a regeneration bottom plate, a regeneration adsorption mechanism with a stirring function, and a gas circulation regeneration mechanism; Two regeneration cylinders are arranged on the regeneration bottom plate, and each regeneration cylinder is sealed and detachably provided with a conical material replacement cover; The regeneration adsorption mechanism is provided with two groups, the two groups of the regeneration adsorption mechanism correspond to the regeneration cylinder one by one, the regeneration adsorption mechanism is connected and arranged on the conical material replacement cover, and the regeneration adsorption mechanism is in sealing contact with the inner wall of the regeneration cylinder; The gas circulation regeneration mechanism is arranged on the regeneration bottom plate, and is connected with the regeneration cylinder and the conical material replacement cover, and is used for circulating the high-temperature gas discharged from the air compressor in the two groups of regeneration adsorption mechanisms.
[0006] As a preferred technical solution of the present application, the regeneration adsorption mechanism includes a positioning plate, a regeneration adsorption component, a material turning component and a sealing plate; The positioning plate is sealingly arranged on the conical material changing cover; The regeneration adsorption components are provided in plurality, and the regeneration adsorption components are arranged through and in communication on the positioning plate, and the plurality of regeneration adsorption components are arranged in a cross shape for carrying the adsorption material; The material turning assembly is detachably arranged on one side of the regeneration cylinder, and the material turning assembly is connected to the regeneration adsorption assembly to drive the regeneration adsorption assembly to rotate; There are two sealing plates, each of the regeneration adsorption components is penetrated and sealed and rotatably arranged on the sealing plate, the sealing plate is in sealing contact with the inner wall of the regeneration cylinder, a hot gas cavity is formed between the two sealing plates, and the hot gas cavity is located below the turning component.
[0007] Further on the basis of the above scheme, the regeneration adsorption assembly includes an air intake positioning pipe, an adsorption cylinder and a spiral mixing blade; One end of the air intake positioning pipe penetrates and is connected to the positioning plate; The adsorption cylinder is sealed and rotatably arranged on the air inlet positioning tube, an exhaust net is detachably arranged on one side of the adsorption cylinder away from the positioning plate, the other end of the air inlet positioning tube is sealed and rotatably contacted with the exhaust net, and the adsorption cylinder is filled with adsorption material; The spiral mixing blade is arranged on the air intake positioning tube, the spiral mixing blade is located in the adsorption cylinder, one end of the spiral mixing blade is in contact with the exhaust net, a plurality of air intake holes are opened between the air intake positioning tube and the adsorption cylinder, and the air intake holes are located above the spiral mixing blade.
[0008] Further on the basis of the above scheme, the material turning assembly includes a material turning gear, a power frame, a power cover, a power motor and a bevel gear 2; There are multiple material turning gears, each of which corresponds to the adsorption cylinder one by one. The material turning gear is arranged on the adsorption cylinder, and the material turning gear located in the middle position is meshed with the other multiple material turning gears; The power frame is connected and arranged on one side of the regeneration cylinder; The power cover seal is detachably arranged on one side of the power frame; The power motor is installed on one side of the power cover, and the output end of the power motor penetrates into the adsorption cylinder and is provided with a bevel gear 1; The second bevel gear is arranged on one of the adsorption cylinders, and the second bevel gear is meshed with the first bevel gear.
[0009] As a preferred technical solution of the present application, the gas circulation regeneration mechanism includes a preheating air intake component, an air supply and exhaust component, an air circulation pipe, a hot air pipe, a cold air pipe, a cooler, a hot air valve, a condenser and a cold air valve; The preheating air intake assembly is connected between the two regeneration cylinders; The gas supply and exhaust assembly is communicatively arranged between the two regeneration cylinders and the two conical material replacement covers; There are two air circulation pipes, each of which corresponds to the regeneration cylinder one by one, and the air circulation pipe is connected to the bottom of the regeneration cylinder; The hot air pipe is connected between the two circulating air pipes; The cold air pipe is connected between the two circulating air pipes; The cooler is installed on the regeneration bottom plate, the air inlet end of the cooler is connected with a three-way pipe, one end of the three-way pipe is connected with the hot air pipe, and the other end of the three-way pipe is connected with the air supply and exhaust assembly; There are two hot gas valves, which are installed on the hot gas pipe, and the three-way pipe is located between the two hot gas valves; The condenser is installed on the regeneration bottom plate, the air inlet end of the condenser is connected to the air outlet end of the cooling machine, and the air outlet end of the condenser is connected to the cold air pipe; There are two cold air valves, and the air outlet end of the condenser is located between the two cold air valves.
[0010] Further on the basis of the above scheme, the preheating air intake assembly includes a preheating pipe, an air intake pipe and an air intake valve; The preheating pipe is connected between the two hot gas cavities; The air intake pipe is connected to the preheating pipe; There are two intake valves, each of which is mounted on the preheating pipe, and the intake pipe is located between the two intake valves.
[0011] Further on the basis of the above scheme, the exhaust assembly includes an air supply pipe, an air supply elbow, an exhaust pipe, an exhaust hood, an exhaust valve, an emergency air guide pipe and an emergency valve; There are two gas delivery pipes, each of which corresponds to the conical refueling cover one by one, and the gas delivery pipes are connected to the conical refueling cover; The gas delivery elbow is provided with two, and the gas delivery elbow corresponds to the gas delivery pipe one by one, one end of the gas delivery elbow is connected to the gas delivery pipe, and the other end of the gas delivery elbow is connected to the corresponding hot gas cavity, and the gas delivery elbow is located on the side of the regeneration cylinder away from the preheating pipe; The exhaust pipe is connected between the two gas delivery pipes; The exhaust hood is connected to the exhaust pipe; There are two exhaust valves, each of which is installed on the exhaust pipe, and the exhaust cover is located between the two exhaust valves; The emergency air duct is connected between the two gas delivery elbows, and the other end of the three-way pipe is connected to the emergency air duct; There are two emergency valves, which are installed on the emergency airway, and the emergency airway is located between the two emergency valves.
[0012] On the basis of the above-mentioned scheme, one side of the regeneration cylinder is also sealed and detachably connected to a debris discharge cover, and an arc-shaped slag collecting plate is sealed inside the regeneration cylinder, and a plurality of air dispersion holes are opened on the arc-shaped slag collecting plate. The arc-shaped slag collecting plate is located below the exhaust net, and the arc-shaped slag collecting plate is located on one side of the debris discharge cover.
[0013] The working principle and beneficial effects of the present invention are: 1. In the present invention, when in use, the high-temperature exhaust end of the air compressor is connected with the air intake pipe. When the adsorption materials in the two regeneration cylinders are in a regenerated state, the hot gas valve, the cold gas valve, the air intake valve, the exhaust valve and the emergency valve at the corresponding positions are opened and closed, so that the high-temperature gas discharged from the air compressor directly enters the cooling machine and the condenser along the air intake pipe, the preheating pipe, the hot gas cavity in one of the regeneration cylinders, the gas transmission elbow, the emergency air guide pipe and the three-way pipe, and the high-temperature gas is cooled and dehumidified by the cooling machine and the condenser, so that the cooled gas enters the other regeneration cylinder along the cold gas pipe, and the cooled cold air passes through the air dispersion holes on the arc-shaped slag collecting plate along the bottom of the regeneration cylinder, enters the adsorption cylinder from the exhaust net, contacts with the adsorption material, and the moisture in the gas is adsorbed again by the adsorption material, and the gas is finally purified. The purified gas is discharged through the air intake hole, the air intake positioning pipe, the air transmission pipe, the exhaust pipe and the exhaust hood, and the discharged gas can be recycled. 2. In the present invention, after the adsorption material in one of the regeneration cylinders reaches saturation, when the saturated adsorption material is regenerated, the hot gas valve, cold gas valve, air intake valve, exhaust valve and emergency valve at the corresponding positions are opened and closed, so that the high-temperature gas discharged from the air compressor enters the regeneration cylinder where the saturated adsorption material is located along the air intake pipe and the preheating pipe, and the adsorption cylinder carrying the saturated material is preheated through heat exchange, and the gas entering the regeneration cylinder enters the conical material change cover through the gas delivery elbow and the gas delivery pipe. The high-temperature gas entering the conical material change cover flows from top to bottom in the adsorption cylinder toward the exhaust network through the air intake positioning pipe and the air intake through hole, so as to heat the adsorption material in the adsorption cylinder. High-temperature heating is performed to regenerate the adsorbent material. The water in the adsorbent material is evaporated by heating the adsorbent material internally and externally, and is discharged through the exhaust net along with the high-temperature gas. The discharged high-temperature and high-humidity gas then enters the air circulation pipe through the air dispersion hole, and then enters the cooler and condenser along the air circulation pipe, the hot air pipe, and the three-way pipe. The high-temperature gas is cooled and dehumidified by the cooler and condenser, and the cooled gas enters another regeneration cylinder along the cold air pipe. The gas is purified by the adsorbent material in the other regeneration cylinder, and the cycle is repeated. By alternately regenerating the adsorbent materials in the two regeneration cylinders, the exhaust gas from the air compressor has been treated. 3. In the present invention, when the gas discharged from the air compressor is regenerated and purified, the adsorption material itself will swell slightly during the process of gradual saturation of the adsorption material. When all the adsorption materials have expanded, the resistance of the high-temperature gas through the adsorption cylinder will increase. At this time, the power motor can be started, and the output end of the power motor drives the bevel gear 1 to rotate, the bevel gear 1 drives the bevel gear 2 to rotate, and the bevel gear 2 drives the adsorption cylinder connected thereto to rotate. Under the mutual engagement of multiple turning gears, the multiple adsorption cylinders in the regeneration cylinder rotate synchronously. When the adsorption cylinder rotates, the rotation direction of the spiral mixing blade is set to make the adsorption material in the adsorption cylinder move toward the top of the adsorption cylinder. While loosening the adsorption material, the contact surface between the adsorption material and the high-temperature gas can be replaced, thereby improving the utilization rate of the adsorption material. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0015] Figure 1 It is a schematic diagram of the structure of a partial cross-section of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle; Figure 3 For the present invention Figure 1 A schematic diagram of the local enlarged structure at B in the middle; Figure 4 For the present invention Figure 1 A schematic diagram of the local enlarged structure at C in the middle; Figure 5 It is a structural schematic diagram of the regeneration adsorption component in the present invention; Figure 6 It is a schematic diagram of the structure of the material turning component and the adsorption cylinder in the present invention; Figure 7 It is a schematic diagram of the overall structure of the present invention; Figure 8 It is a structural schematic diagram of another angle of the present invention as a whole.
[0016] In the figure: 001, regeneration adsorption mechanism; 002, gas circulation regeneration mechanism; 1. Regeneration bottom plate; 2. Regeneration cylinder; 3. Conical material change cover; 4. Positioning plate; 5. Sealing plate; 6. Inlet positioning pipe; 7. Adsorption cylinder; 8. Exhaust net; 9. Spiral mixing blade; 10. Turning gear; 11. Power frame; 12. Power cover; 13. Power motor; 14. Bevel gear one; 15. Bevel gear two; 16. Air circulation pipe; 17. Hot air pipe; 18. Cold air pipe; 19. Cooler; 20. Three-way pipe; 21. Hot air valve; 22. Condenser; 23. Cold air valve; 24. Preheating pipe; 25. Inlet pipe; 26. Inlet valve; 27. Gas pipe; 28. Gas elbow; 29. Exhaust pipe; 30. Exhaust hood; 31. Exhaust valve; 32. Emergency air guide pipe; 33. Emergency valve; 34. Discharge cover; 35. Arc slag collecting plate. DETAILED DESCRIPTION
[0017] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] like Figures 1 to 8 As shown, this embodiment proposes a waste heat regeneration dryer, including a regeneration bottom plate 1, a regeneration adsorption mechanism 001 with a stirring function, and an air circulation regeneration mechanism 002.
[0019] As mentioned above, two regeneration cylinders 2 are arranged on the regeneration bottom plate 1, and each regeneration cylinder 2 is sealed and detachably provided with a conical material change cover 3, and two groups of regeneration adsorption mechanisms 001 are provided, and the two groups of regeneration adsorption mechanisms 001 correspond to the regeneration cylinders 2 one by one, and the regeneration adsorption mechanisms 001 are connected and arranged on the conical material change cover 3, and the regeneration adsorption mechanisms 001 are in sealing contact with the inner wall of the regeneration cylinder 2, and the regeneration adsorption mechanism 001 comprises a positioning plate 4, a regeneration adsorption component, a turning component and a sealing plate 5, and the positioning plate 4 is sealed and arranged on the conical material change cover 3, and a plurality of regeneration adsorption components are provided, and the regeneration adsorption components are penetrated and connected and arranged on the positioning plate 4, and the plurality of regeneration adsorption components are arranged in a cross shape for carrying adsorption materials, and the turning component is detachably arranged on one side of the regeneration cylinder 2, and the turning component is connected to the regeneration adsorption component for driving the regeneration adsorption component to rotate, and two sealing plates 5 are provided, and each regeneration adsorption component is penetrated and sealed and rotatably arranged on the sealing plate 5, and the sealing plate 5 is in sealing contact with the inner wall of the regeneration cylinder 2, and a hot gas cavity is formed between the two sealing plates 5, and the hot gas cavity is located below the turning component.
[0020] Among them, the regeneration adsorption component includes an air intake positioning pipe 6, an adsorption cylinder 7 and a spiral mixing leaf 9. One end of the air intake positioning pipe 6 passes through and is connected to the positioning plate 4. The adsorption cylinder 7 is sealed and rotatably arranged on the air intake positioning pipe 6. The side of the adsorption cylinder 7 away from the positioning plate 4 is detachably provided with an exhaust net 8. The other end of the air intake positioning pipe 6 is sealed and rotatably contacted with the exhaust net 8. The adsorption cylinder 7 is filled with adsorption material. The spiral mixing leaf 9 is arranged on the air intake positioning pipe 6. The spiral mixing leaf 9 is located in the adsorption cylinder 7. One end of the spiral mixing leaf 9 is in contact with the exhaust net 8. A plurality of air intake holes are opened between the air intake positioning pipe 6 and the adsorption cylinder 7. The air intake holes are located above the spiral mixing leaf 9.
[0021] Among them, the material turning assembly includes a material turning gear 10, a power frame 11, a power cover 12, a power motor 13 and a bevel gear 2 15. There are multiple material turning gears 10, and the material turning gears 10 correspond to the adsorption cylinder 7 one by one. The material turning gear 10 is arranged on the adsorption cylinder 7, and the material turning gear 10 located in the middle position is meshed with the remaining multiple material turning gears 10. The power frame 11 is connected and arranged on one side of the regeneration cylinder 2. The power cover 12 is sealed and detachably arranged on one side of the power frame 11. The power motor 13 is installed on one side of the power cover 12. The output end of the power motor 13 passes through the adsorption cylinder 7 and is provided with a bevel gear 14. The bevel gear 2 15 is arranged on one of the adsorption cylinders 7, and the bevel gear 2 15 is meshed with the bevel gear 14.
[0022] Specifically, in the process of the adsorption material gradually becoming saturated, the adsorption material itself will swell slightly, and when all the adsorption materials have expanded, the resistance of the high-temperature gas to pass through the adsorption tube 7 will increase. At this time, the power motor 13 can be started, and the output end of the power motor 13 drives the bevel gear 14 to rotate, and the bevel gear 14 drives the bevel gear 2 15 to rotate, and the bevel gear 2 15 drives the adsorption tube 7 connected thereto to rotate. Under the mutual engagement of multiple turning gears 10, the multiple adsorption tubes 7 in the regeneration tube 2 rotate synchronously. When the adsorption tube 7 rotates, by setting the rotation direction of the spiral mixing blade 9, the adsorption material in the adsorption tube 7 moves toward the top of the adsorption tube 7. While loosening the adsorption material, the contact surface between the adsorption material and the high-temperature gas can be replaced, thereby improving the utilization rate of the adsorption material.
[0023] As mentioned above, the air circulation regeneration mechanism 002 is arranged on the regeneration bottom plate 1, and the air circulation regeneration mechanism 002 is connected with the regeneration cylinder 2 and the conical refueling cover 3, and is used to circulate the high-temperature gas discharged from the air compressor in the two groups of regeneration adsorption mechanisms 001. The air circulation regeneration mechanism 002 includes a preheating air intake component, an exhaust gas component, an air circulation pipe 16, a hot air pipe 17, a cold air pipe 18, a cooler 19, a hot air valve 21, a condenser 22 and a cold air valve 23. The preheating air intake component is connected between the two regeneration cylinders 2, and the exhaust gas component is connected and arranged between the two regeneration cylinders 2 and the two conical refueling covers 3. There are two air circulation pipes 16, and the air circulation pipes 16 correspond to the regeneration cylinders 2 one by one. The air circulation pipe 16 is connected to the bottom of the regeneration cylinder 2, and the hot air pipe 17 is connected between the two air circulation pipes 16, the cold air pipe 18 is connected between the two air circulation pipes 16, the cooler 19 is installed on the regeneration base plate 1, the air inlet end of the cooler 19 is connected with a three-way pipe 20, one end of the three-way pipe 20 is connected to the hot air pipe 17, and the other end of the three-way pipe 20 is connected to the exhaust gas component, two hot air valves 21 are provided, the hot air valve 21 is installed on the hot air pipe 17, the three-way pipe 20 is located between the two hot air valves 21, the condenser 22 is installed on the regeneration base plate 1, the air inlet end of the condenser 22 is connected to the air outlet end of the cooler 19, the air outlet end of the condenser 22 is connected to the cold air pipe 18, two cold air valves 23 are provided, and the air outlet end of the condenser 22 is located between the two cold air valves 23.
[0024] Among them, the preheating intake assembly includes a preheating pipe 24, an intake pipe 25 and an intake valve 26. The preheating pipe 24 is connected between the two hot air cavities, the intake pipe 25 is connected to the preheating pipe 24, two intake valves 26 are provided, the intake valves 26 are installed on the preheating pipe 24, and the intake pipe 25 is located between the two intake valves 26.
[0025] The gas supply and exhaust assembly includes a gas supply pipe 27, a gas supply elbow 28, an exhaust pipe 29, an exhaust hood 30, an exhaust valve 31, an emergency air guide pipe 32 and an emergency valve 33. Two gas supply pipes 27 are provided, and the gas supply pipes 27 correspond to the conical refueling cover 3 one by one. The gas supply pipes 27 are connected to the conical refueling cover 3. Two gas supply elbows 28 are provided, and the gas supply elbows 28 correspond to the gas supply pipes 27 one by one. One end of the gas supply elbow 28 is connected to the gas supply pipe 27, and the other end of the gas supply elbow 28 is connected to the corresponding hot gas cavity. The gas supply elbow 28 is located in the regeneration cylinder. On the side away from the preheating pipe 24, the exhaust pipe 29 is connected between the two gas pipes 27, the exhaust hood 30 is connected to the exhaust pipe 29, two exhaust valves 31 are provided, the exhaust valves 31 are installed on the exhaust pipe 29, the exhaust hood 30 is located between the two exhaust valves 31, the emergency air pipe 32 is connected between the two gas elbows 28, the other end of the three-way pipe 20 is connected to the emergency air pipe 32, two emergency valves 33 are provided, the emergency valves 33 are installed on the emergency air pipe 32, and the emergency air pipe 32 is located between the two emergency valves 33.
[0026] Specifically, when in use, the high-temperature exhaust end of the air compressor is connected to the air intake pipe 25. When the adsorbent materials in the two regeneration cylinders 2 are in a regenerated state, by opening and closing the hot air valve 21, the cold air valve 23, the air intake valve 26, the exhaust valve 31 and the emergency valve 33 at the corresponding positions, the high-temperature gas discharged from the air compressor is directly discharged along the air intake pipe 25, the preheating pipe 24, the hot air cavity in one of the regeneration cylinders 2, the gas delivery elbow 28, the emergency air guide pipe 32 and the three-way pipe 20 into the cooler 19 and the condenser 22, and then passes through the cooler 19 and The condenser 22 cools and dehumidifies the high-temperature gas, so that the cooled gas enters another regeneration tube 2 along the cold air pipe 18, and the cooled cold air passes through the air dispersion holes on the arc-shaped slag collecting plate 35 along the bottom of the regeneration tube 2, enters the adsorption tube 7 from the exhaust net 8, and contacts with the adsorption material. The moisture in the gas is adsorbed again by the adsorption material, and the gas is finally purified. The purified gas is then discharged through the air intake hole, the air intake positioning pipe 6, the air supply pipe 27, the exhaust pipe 29 and the exhaust hood 30, and the exhausted gas can be recycled.
[0027] When the adsorption material in one of the regeneration cylinders 2 reaches saturation, the saturated adsorption material is regenerated, by opening and closing the hot gas valve 21, the cold gas valve 23, the air intake valve 26, the exhaust valve 31 and the emergency valve 33 at the corresponding positions, the high-temperature gas discharged from the air compressor enters the regeneration cylinder 2 where the saturated adsorption material is located along the air intake pipe 25 and the preheating pipe 24, and the adsorption cylinder 7 carrying the saturated material is preheated by heat exchange, and the gas entering the regeneration cylinder 2 enters the conical refueling cover 3 through the gas delivery elbow 28 and the gas delivery pipe 27, and the high-temperature gas entering the conical refueling cover 3 passes through the air intake positioning pipe 6 and the air intake through hole, and flows from top to bottom in the adsorption cylinder 7 toward the exhaust net 8, so as to heat the adsorption material in the adsorption cylinder 7. High-temperature heating is performed to regenerate the adsorbent material. The moisture in the adsorbent material is evaporated by heating the adsorbent material internally and externally, and is discharged through the exhaust net 8 along with the high-temperature gas. The discharged high-temperature and high-humidity gas enters the air circulation pipe 16 through the air dispersion hole, and then enters the cooler 19 and the condenser 22 along the air circulation pipe 16, the hot air pipe 17, and the three-way pipe 20. The high-temperature gas is cooled and dehumidified by the cooler 19 and the condenser 22, and the cooled gas is then passed through the cold air pipe 18 into another regeneration cylinder 2, and the gas is purified by the adsorbent material in the other regeneration cylinder 2. The cycle is repeated in sequence, and the adsorbent materials in the two regeneration cylinders 2 are regenerated alternately to achieve the treatment of the exhaust gas from the air compressor.
[0028] As mentioned above, one side of the regeneration cylinder 2 is also sealed and detachably connected to a debris discharge cover 34, and an arc-shaped slag collecting plate 35 is sealed inside the regeneration cylinder 2. A plurality of air dispersion holes are opened on the arc-shaped slag collecting plate 35, and the arc-shaped slag collecting plate 35 is located below the exhaust net 8, and the arc-shaped slag collecting plate 35 is located on one side of the debris discharge cover 34.
[0029] Specifically, when the adsorption material in the adsorption cylinder 7 is in a long-term regeneration process, when part of the adsorption material produces impurities due to aging or filtering of impurities in the high-temperature gas, during the stirring process of the adsorption material, it will fall onto the arc-shaped slag collecting plate 35 through the exhaust net 8 due to its small volume. After the equipment is shut down, the impurities on the arc-shaped slag collecting plate 35 can be cleaned by opening the impurity discharge cover 34.
[0030] It should be noted that when replacing the adsorption material in the adsorption cylinder 7, the power cover 12 is disassembled, the power motor 13 and bevel gear 14 are removed, and the bevel gear 14 is separated from the bevel gear 2 15. Then the conical replacement cover 3 is removed, and the adsorption cylinder 7, sealing plate 5, etc. are taken out from the regeneration cylinder 2. Then, the adsorption material can be replaced by disassembling the exhaust net 8.
[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A waste heat regeneration dryer, characterized in that: include: A regeneration bottom plate (1), wherein two regeneration cylinders (2) are arranged on the regeneration bottom plate (1), and each of the regeneration cylinders (2) is provided with a sealed and detachable conical material replacement cover (3); A regeneration adsorption mechanism (001) having a stirring function, wherein the regeneration adsorption mechanism (001) is provided with two groups, the two groups of the regeneration adsorption mechanism (001) correspond to the regeneration cylinder (2) one by one, the regeneration adsorption mechanism (001) is arranged on the conical material replacement cover (3) in communication, and the regeneration adsorption mechanism (001) is in sealing contact with the inner wall of the regeneration cylinder (2); An air circulation regeneration mechanism (002), wherein the air circulation regeneration mechanism (002) is arranged on the regeneration bottom plate (1), and the air circulation regeneration mechanism (002) is connected to the regeneration cylinder (2) and the conical material replacement cover (3), and is used to circulate the high-temperature gas discharged from the air compressor in the two sets of regeneration adsorption mechanisms (001).
2. A waste heat regeneration dryer according to claim 1, characterized in that: The regeneration adsorption mechanism (001) comprises: A positioning plate (4), the positioning plate (4) being sealingly arranged on the conical material changing cover (3); A regeneration adsorption component, wherein a plurality of the regeneration adsorption components are provided, the regeneration adsorption components are arranged through and in communication on the positioning plate (4), and the plurality of the regeneration adsorption components are arranged in a cross shape and are used to carry adsorption materials; A material turning assembly, the material turning assembly being detachably arranged on one side of the regeneration cylinder (2), and the material turning assembly being connected to the regeneration adsorption assembly and being used to drive the regeneration adsorption assembly to rotate; A sealing plate (5), wherein two sealing plates (5) are provided, each of the regeneration adsorption components penetrates and is sealingly rotatably arranged on the sealing plate (5), the sealing plate (5) is in sealing contact with the inner wall of the regeneration cylinder (2), and a hot gas cavity is formed between the two sealing plates (5), and the hot gas cavity is located below the turning component.
3. A waste heat regeneration dryer according to claim 2, characterized in that: The regeneration adsorption component comprises: An air intake positioning pipe (6), one end of the air intake positioning pipe (6) passing through and being connected to the positioning plate (4); an adsorption cylinder (7), the adsorption cylinder (7) being sealed and rotatably arranged on the air inlet positioning tube (6), an exhaust net (8) being detachably arranged on a side of the adsorption cylinder (7) away from the positioning plate (4), the other end of the air inlet positioning tube (6) being sealed and rotatably contacting with the exhaust net (8), and the adsorption cylinder (7) being filled with adsorption material; A spiral mixing blade (9), wherein the spiral mixing blade (9) is arranged on the air intake positioning tube (6), the spiral mixing blade (9) is located in the adsorption cylinder (7), one end of the spiral mixing blade (9) is in contact with the exhaust net (8), and a plurality of air intake holes are provided between the air intake positioning tube (6) and the adsorption cylinder (7), and the air intake holes are located above the spiral mixing blade (9).
4. A waste heat regeneration dryer according to claim 3, characterized in that: The turning component comprises: a material turning gear (10), wherein a plurality of the material turning gears (10) are provided, and the material turning gears (10) correspond one to one with the adsorption cylinder (7); the material turning gears (10) are arranged on the adsorption cylinder (7), and the material turning gear (10) located in the middle position meshes with the other plurality of material turning gears (10); A power frame (11), the power frame (11) being arranged in communication with one side of the regeneration cylinder (2); A power cover (12), the power cover (12) being sealed and detachably arranged on one side of the power frame (11); A power motor (13), the power motor (13) being mounted on one side of the power cover (12), the output end of the power motor (13) passing through the adsorption cylinder (7) and being provided with a bevel gear 1 (14); Bevel gear 2 (15), the bevel gear 2 (15) is arranged on one of the adsorption cylinders (7), and the bevel gear 2 (15) is meshed with the bevel gear 1 (14).
5. A waste heat regeneration dryer according to claim 4, characterized in that: The gas circulation regeneration mechanism (002) comprises: A preheating air intake component, the preheating air intake component being connected between the two regeneration cylinders (2); An air supply and exhaust assembly, the air supply and exhaust assembly being arranged in communication between the two regeneration cylinders (2) and the two conical material replacement covers (3); An air circulation pipe (16), wherein two air circulation pipes (16) are provided, and the air circulation pipes (16) correspond one to one with the regeneration cylinder (2), and the air circulation pipes (16) are connected to the bottom of the regeneration cylinder (2); a hot air pipe (17), the hot air pipe (17) being connected between the two circulating air pipes (16); A cold air pipe (18), the cold air pipe (18) being connected between the two circulating air pipes (16); a cooler (19), the cooler (19) being mounted on the regeneration base plate (1), the air inlet end of the cooler (19) being connected to a three-way pipe (20), one end of the three-way pipe (20) being connected to the hot air pipe (17), and the other end of the three-way pipe (20) being connected to the air supply and exhaust assembly; Hot air valves (21), two of the hot air valves (21) are provided, the hot air valves (21) are installed on the hot air pipe (17), and the three-way pipe (20) is located between the two hot air valves (21); a condenser (22), the condenser (22) being mounted on the regeneration base plate (1), the air inlet end of the condenser (22) being connected to the air outlet end of the cooling machine (19), and the air outlet end of the condenser (22) being connected to the cold air pipe (18); Cold air valves (23), two of the cold air valves (23) are provided, and the air outlet end of the condenser (22) is located between the two cold air valves (23).
6. A waste heat regeneration dryer according to claim 5, characterized in that: The preheating air intake assembly comprises: A preheating pipe (24), the preheating pipe (24) being connected between the two hot gas cavities; an air intake pipe (25), the air intake pipe (25) being connected to the preheating pipe (24); An air intake valve (26), wherein two air intake valves (26) are provided, the air intake valves (26) are mounted on the preheating tube (24), and the air intake pipe (25) is located between the two air intake valves (26).
7. A waste heat regeneration dryer according to claim 6, characterized in that: The exhaust gas supply assembly comprises: An air delivery pipe (27), two of which are provided, and the air delivery pipes (27) correspond one to one with the conical refueling cover (3), and the air delivery pipes (27) are connected to the conical refueling cover (3); a gas delivery bend (28), wherein two gas delivery bends (28) are provided, the gas delivery bends (28) corresponding one to one with the gas delivery pipes (27), one end of the gas delivery bend (28) being connected to the gas delivery pipe (27), and the other end of the gas delivery bend (28) being connected to the corresponding hot gas cavity, and the gas delivery bend (28) being located on a side of the regeneration cylinder (2) away from the preheating pipe (24); An exhaust pipe (29), the exhaust pipe (29) being connected between the two gas delivery pipes (27); An exhaust hood (30), the exhaust hood (30) being connected to the exhaust pipe (29); An exhaust valve (31), wherein two exhaust valves (31) are provided, the exhaust valves (31) are installed on the exhaust pipe (29), and the exhaust cover (30) is located between the two exhaust valves (31); An emergency airway (32), the emergency airway (32) being connected between the two gas delivery elbows (28), and the other end of the three-way pipe (20) being connected to the emergency airway (32); An emergency valve (33), wherein two emergency valves (33) are provided, and the emergency valve (33) is installed on the emergency airway (32), and the emergency airway (32) is located between the two emergency valves (33).
8. The waste heat regeneration dryer according to claim 7, characterized in that: One side of the regeneration cylinder (2) is also sealed and detachably connected to a debris discharge cover (34), and an arc-shaped slag collecting plate (35) is sealed inside the regeneration cylinder (2), and a plurality of air dispersion holes are provided on the arc-shaped slag collecting plate (35). The arc-shaped slag collecting plate (35) is located below the exhaust net (8), and the arc-shaped slag collecting plate (35) is located on one side of the debris discharge cover (34).
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Dehumidification device for switch cabinet
CN120389314A