Copper-clad steel welding device
By adopting rotating and telescopic components in the copper-clad steel welding device, combined with the design of grinding and cooling air ducts, the problems of welding inhomogeneity and diameter adaptability are solved, the welding quality and efficiency are improved, and the mechanical strength and surface flatness are ensured.
Patent Information
- Application Number
- CN202411849577.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-12-16
AI Technical Summary
When the existing copper-clad steel welding devices deal with rod materials with larger diameters, the welding is uneven, which affects the stability, and it is difficult for the welding mechanism to adapt to rod materials with different diameters.
A copper-covered steel welding device including a frame, transportation component, and welding mechanism is designed, using accommodating ring seat, rotating component, telescopic component and welding torch. The welding torch is driven to weld in the circumferential direction by rotating the driving source, and the telescopic driving source adapts to the welding torch. Rod material of different diameters and use grinders and cooling ducts before and after welding to improve welding quality and efficiency.
It improves the uniformity and stability of welding, enhances the adaptability to rod materials of different diameters, reduces the risk of welding deformation, shortens cooling time, improves processing efficiency, and ensures the mechanical strength and surface flatness of the welding site.
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Figure CN119319449A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of welding devices, and in particular to a copper-clad steel welding device. Background Art
[0002] Copper-clad steel is a cost-effective grounding material, combining the high corrosion resistance and electrical conductivity of copper with the high strength and low cost of steel. Copper-clad steel is currently widely used in power system grounding projects. Production of copper-clad steel requires welding two sections of copper-clad steel bar stock. The bar stock consists of a copper layer and a steel base, with the copper layer applied to the steel base.
[0003] The copper-clad steel welding device in the related technology includes a transport component and a welding mechanism. The staff or robot places the two sections of bar material on the transport component respectively. The transport component makes the two sections of bar material close to each other until the ends of the two sections of bar material abut against each other. Then the welding mechanism welds the ends of the two sections of bar material. Finally, the transport component unloads and transports the welded bar material.
[0004] However, in related art, the welding mechanism is located on one side of the bar for spot welding, which is suitable for bars with smaller diameters. Larger diameter bars can easily lead to uneven welding, affecting the weld stability. Furthermore, the relatively fixed position of the welding mechanism makes it difficult to adapt to welding bars of varying diameters. Summary of the Invention
[0005] In order to improve the uneven welding of bars and facilitate welding of bars of different diameters, the present application provides a copper-clad steel welding device.
[0006] This application provides a copper-clad steel welding device, which adopts the following technical solutions: A copper-clad steel welding device, comprising: frame; A transport assembly, the transport assembly being arranged on the frame and used for transporting bar materials; The welding mechanism includes a accommodating ring seat, a rotating assembly, a telescopic assembly, a welding gun and an end clamping assembly; the accommodating ring seat is connected to the frame, and the ends of two sections of rod stock are located in the accommodating ring seat and abut against each other; the end clamping assembly is connected to the accommodating ring seat, and the end clamping assembly clamps the end of the rod stock; the rotating assembly includes a guide ring rail, a support base block and a rotating drive source, the guide ring rail is connected to the accommodating ring seat, and the support base block is slidably connected to the guide ring rail; the telescopic assembly is connected to the support base block, and the welding gun is connected to the telescopic assembly, and the telescopic assembly drives the welding gun to move toward or away from the rod stock; the rotating drive source drives the support base block to slide along the inner wall of the guide ring rail, so that the welding gun welds the end of the rod stock in the circumferential direction.
[0007] By employing this technical solution, the transport assembly loads and transports the bar stock. Once the ends of the two bar segments abut, the end clamping assembly clamps the bar stock, enhancing its stability during welding and reducing the risk of deformation. The telescopic assembly can move the welding gun closer to or further from the bar stock, adapting to welding bars of varying diameters and enhancing its applicability. A rotating drive source drives the welding gun circumferentially along the guide rail to weld the bar stock, improving weld uniformity and post-weld stability.
[0008] Optionally, the rotating assembly further includes: A supporting ring rail, the supporting ring rail being connected to the accommodating ring seat; A rotating gear ring, wherein the rotating gear ring is rotatably connected to the supporting ring rail and the rotating gear ring is connected to the supporting base block; A driving gear, the rotation driving source is connected to the accommodating ring seat, the rotating ring gear is connected to the output shaft of the rotation driving source, and the driving gear is meshed with the rotating ring gear.
[0009] By adopting the above technical solution, the rotating driving source drives the rotating ring gear to rotate through the driving gear, and the rotating ring gear drives the supporting base block to move, so that the supporting base block slides along the guide ring rail, thereby realizing the movement of the welding gun in the circumferential direction, improving the uniformity and stability of welding, improving the welding quality, and enhancing the mechanical strength of the welding part.
[0010] Optionally, the telescopic component includes: a telescopic drive source connected to the supporting base block; A support sliding seat is slidably connected to the support base block, and the telescopic driving source drives the support sliding seat to slide, so that the welding gun moves in a direction close to or away from the bar material.
[0011] By adopting the above technical solution, the support sliding seat is slidably connected to the support base block, and the telescopic driving source drives the support sliding seat to slide, so that the welding gun can accurately move toward or away from the rod, thereby enabling the welding gun to weld rods of different diameters.
[0012] Optionally, the supporting sliding seat is connected to two distance detection members, which are respectively located on both sides of the welding gun. The two distance detection members correspond to two sections of bar material one by one, and the distance detection members are used to detect the distance between themselves and the bar material.
[0013] By adopting this technical solution, the distance detector can detect its distance from the bar, thereby obtaining information about the bar's diameter. This facilitates adjusting the distance the welding gun moves closer to the bar, improving the accuracy of the welding gun's alignment with the bar, and thus ensuring stable and consistent welding quality. Precise distance control also reduces collisions between the welding gun and the bar, extending the service life of the equipment. Furthermore, the two distance detectors, each corresponding to the two sections of bar, can independently detect whether the diameters of the two sections are consistent, reducing the problem of diameter mismatches between the two sections due to incorrect loading.
[0014] Optionally, a grinding assembly is provided on the supporting base block, and the grinding assembly includes: a driving source connected to the supporting base block; A bearing slide, the bearing slide being slidably connected to the supporting base block; The grinder is arranged on the bearing slide, and the driving source pushes the bearing slide to slide, so that the grinder approaches or moves away from the rod, and the grinder grinds the end of the rod.
[0015] By adopting this technical solution, the grinder removes the copper layer on the bar surface before welding, which helps improve welding performance. After welding, the grinder can polish the welded area to remove slag and burrs, improving the flatness and aesthetics of the weld surface. The drive source controls the grinder's feed, ensuring precise control of the grinding process and reducing damage to the bar due to excessive grinding.
[0016] Optionally, the grinder includes a grinding drive source and a grinding head, the bearing slide is connected to a pressure sensor, the grinding drive source is connected to the pressure sensor, the grinding head is connected to the output shaft of the grinding drive source, and the pressure sensor is used to detect the pressing force between the grinding head and the rod.
[0017] By adopting the above technical solution, the grinding drive source is connected to the pressure sensor to ensure that the pressing force between the grinding head and the bar is effectively controlled, which not only improves the accuracy of the grinding process, but also reduces the problem of uneven grinding or damage to the bar caused by excessive or insufficient pressure. The pressure sensor monitors the contact pressure between the grinding head and the bar in real time, ensures the grinding quality of the weld, and improves the reliability of the final product. In addition, after welding is completed, the driving source pushes the grinder close to the bar so that the grinding head applies a pressing force to the bar. The pressure sensor detects whether the pressing force reaches a predetermined detection value, thereby judging whether the bar welding meets the standard. If the welding does not meet the standard, repair welding is required. In the related art, for the detection of bar welding strength, the bar is generally unloaded and transported after the bar welding is completed, and then the bar is transported and clamped to a specific detection mechanism for detection. However, transportation and clamping will result in additional processes, which takes a certain amount of time and easily reduces processing efficiency. However, the present application can detect immediately after the bar welding is completed, saving time for transportation and clamping and improving processing efficiency.
[0018] Optionally, a blowing assembly is provided on the containing ring seat, and the blowing assembly includes a fixed seat and a cooling air duct, the fixed seat is connected to the containing ring seat, the cooling air duct is connected to the fixed seat, the cooling air duct is connected to an external air source, the cooling air duct faces the end of the rod, and the cooling air duct is used to blow air toward the end of the rod.
[0019] By adopting the above technical solution, after the bar is welded, it is necessary to wait until the bar is cooled and shaped before grinding. The cooling air duct can quickly blow air to the end of the bar after welding is completed, accelerating the cooling process of the bar, reducing waiting time, facilitating subsequent grinding operations, and improving processing efficiency.
[0020] Optionally, a collection component is provided on the frame, and the collection component includes a collection hopper and an aggregate filter box. The collection hopper is connected to the containing ring seat, and the collection hopper is communicated with the aggregate filter box. The aggregate filter box is externally connected to a negative pressure exhaust source, and the cooling air duct blows the grinding debris toward the collection hopper.
[0021] By adopting the above technical solution, the cooling air duct blows the debris generated by grinding to the collection hopper, reducing the splashing of debris. At the same time, the aggregate filter box further improves the debris collection efficiency by connecting to an external negative pressure exhaust source, ensuring a clean working environment.
[0022] Optionally, the frame is provided with an abutment mechanism, the abutment mechanism is located between the transport assembly and the welding mechanism, and two groups of abutment mechanisms are provided, and the two groups of abutment mechanisms are respectively located on both sides of the welding mechanism; The abutment mechanism includes a movable slide, a clamping assembly and a point detection assembly; the movable slide is connected to the frame, the clamping assembly is connected to the movable slide, and the movable slide drives the clamping assembly to move toward the direction close to the accommodating ring seat; the point detection assembly is connected to the frame, and the point detection assembly detects the position of the bar; when the point detection assembly detects that the bar has reached a predetermined position, the clamping assembly clamps the bar, and the movable slide makes the ends of the two sections of the bar abut against each other.
[0023] By adopting this technical solution, two abutment mechanisms are located on either side of the welding mechanism. These abutment mechanisms precisely control the joining process of the two bar sections, ensuring accurate positioning of the bars before welding, thereby improving the precision and reliability of the joining process. The point detection assembly monitors the position of the bars in real time, ensuring that the clamping assembly can grasp the bars at the appropriate time, reducing weld defects caused by positional deviations. The movable slide drives the clamping assembly for precise movement, ensuring that the ends of the two bar sections abut tightly, enhancing the stability and consistency of the weld.
[0024] Optionally, the clamping assembly includes a clamping drive source, a tightening telescopic rod and a spring piece, the clamping drive source is connected to the movable slide, the tightening telescopic rod is connected to the clamping drive source, the spring piece is connected to the tightening telescopic rod, two spring pieces are provided opposite to each other, and the clamping drive source enables the two spring pieces to clamp the bar material; The point detection component includes a support plate, an infrared transmitter and an infrared receiver. The support plate is connected to the frame. The infrared transmitter and the infrared receiver are both connected to the support plate. The infrared transmitter and the infrared receiver are arranged opposite to each other. The infrared receiver is used to receive the signal emitted by the infrared transmitter. The bar passes between the infrared transmitter and the infrared receiver.
[0025] By adopting the above technical solution, when the rod passes between the infrared transmitter and the infrared receiver, the rod can block the infrared receiver from receiving the signal emitted by the infrared transmitter. This indicates that the rod has reached the predetermined point. The clamping drive source drives the spring clip to clamp the rod by pressing the telescopic rod, and then the sliding table drives the rod to move in the direction close to the accommodating ring seat, so that the ends of the two sections of the rod are pressed tightly, which is conducive to subsequent welding operations.
[0026] In summary, this application has at least one of the following beneficial effects: 1. The rotating drive source drives the rotating ring gear to rotate, and the rotating ring gear drives the supporting base to slide along the guide ring rail, so that the welding gun rotates around the bar, achieving uniform welding of the bar in the circumferential direction, improving welding quality and stability; the telescopic drive source can move the welding gun toward or away from the bar, so that bars of different diameters can be welded, improving adaptability; 2. Before welding, the grinder removes the copper layer on the surface of the bar, which can improve subsequent welding performance. After welding, the driving source pushes the grinder, causing the grinder to apply a clamping force to the bar. The pressure sensor detects the clamping force applied to the bar. The pressure sensor detects whether the clamping force reaches the predetermined detection value, thereby determining whether the bar welding meets the standards. If the welding does not meet the standards, repair welding is required. If the welding meets the standards, the grinder grinds the welding area of the bar to remove welding slag and burrs, making the welding area of the bar smoother. 3. The cooling air duct blows air into the bar, accelerating the cooling of the welding area of the bar, reducing the time waiting for the welding area to cool before grinding, and improving processing efficiency. The cooling air duct blows the debris generated by grinding into the collection hopper, reducing debris splashing, improving debris collection efficiency, and ensuring a clean working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the overall structure of the copper-clad steel welding device in Example 1 of the present application; Figure 2 This is a schematic diagram of the structure of the transport assembly in Example 1 of the present application; Figure 3 This is a schematic structural diagram of the welding mechanism and the collecting assembly of Example 1 of the present application; Figure 4 Schematic diagram of the cross-section structure of the welding mechanism of Example 1 of the present application; Figure 5 yes Figure 4 Schematic diagram of the enlarged structure of part A; Figure 6 This is a schematic structural diagram of the telescopic assembly, welding gun, and grinding assembly of Example 1 of the present application; Figure 7 This is a schematic diagram of the overall structure of the copper-clad steel welding device according to Example 2 of the present application; Figure 8 It is a structural diagram of the abutment mechanism and welding mechanism of Example 2 of the present application.
[0028] Explanation of reference numerals: 1. frame; 2. transport assembly; 21. carrying ring; 22. transport drive source; 23. pressing wheel; 24. telescopic rod; 3. abutting mechanism; 31. movable slide; 32. clamping assembly; 321. clamping drive source; 322. abutting telescopic rod; 323. spring; 33. point detection assembly; 331. support plate; 332. infrared transmitter; 333. infrared receiver; 4. welding mechanism; 41. accommodating ring seat; 42. rotating assembly; 421. guide ring rail; 422. supporting base block; 423. rotating drive source; 424. supporting ring rail; 425. rotating ring gear; 426. Driving gear; 43. Telescopic assembly; 431. Telescopic driving source; 432. Supporting sliding seat; 44. Welding gun; 45. End clamping assembly; 451. End clamping driving source; 452. Clamping telescopic rod; 453. Clamping spring; 46. Distance detection part; 47. Grinding assembly; 471. Push driving source; 472. Bearing sliding seat; 473. Grinding machine; 4731. Grinding driving source; 4732. Grinding head; 474. Pressure sensor; 48. Blowing assembly; 481. Fixed seat; 482. Cooling air duct; 5. Collection assembly; 51. Collection hopper; 52. Aggregate filter box. DETAILED DESCRIPTION
[0029] The following combination Figures 1 to 8 This application is described in further detail.
[0030] Example 1:
[0031] Example 1 of the present application provides a copper-clad steel welding device.
[0032] refer to Figure 1 The copper-clad steel welding device includes a frame 1, a transport component 2 and a welding mechanism 4. The transport component 2 and the welding mechanism 4 are both arranged on the frame 1. There are multiple transport components 2, and the multiple transport components 2 are respectively located on both sides of the welding mechanism 4. The transport components 2 transport two sections of bar material respectively, and make the ends of the two sections of bar material abut against each other, and then the welding mechanism 4 welds the ends of the two sections of bar material.
[0033] refer to Figure 1 and Figure 2The transport assembly 2 includes a carrying ring 21, a transport drive source 22, a pressure wheel 23 and a telescopic rod 24. The carrying ring 21 is fixedly connected to the frame 1, and the telescopic rod 24 is fixedly connected to the carrying ring 21. In this embodiment, the telescopic rod 24 specifically adopts a gas spring, and the transport drive source 22 specifically adopts a motor. The pressure wheel 23 is rotatably connected to the end of the telescopic rod 24, and the transport drive source 22 is fixedly connected to the end of the telescopic rod 24, and the transport drive source 22 can drive the pressure wheel 23 to rotate. There are multiple telescopic rods 24 and pressure wheels 23, and the rod is located between the multiple pressure wheels 23. The multiple pressure wheels 23 can press against the rod and can adapt to rods of different diameters. The transport drive source 22 drives the pressure wheel 23 to rotate, so that the rod moves along its own axial direction.
[0034] refer to Figure 3 and Figure 4 The welding mechanism 4 includes a receiving ring seat 41 and an end clamping assembly 45. The end clamping assembly 45 includes an end clamping drive source 451, a clamping telescopic rod 452, and a clamping spring 453. The end clamping drive source 451 is specifically an electric push rod, and the clamping telescopic rod 452 is specifically a gas spring. The end clamping drive source 451 is fixedly connected to the receiving ring seat 41, the clamping telescopic rod 452 is fixedly connected to the output end of the end clamping drive source 451, and the clamping spring 453 is fixedly connected to the clamping telescopic rod 452. Two end clamping assemblies 45 are arranged opposite each other. When the ends of the two sections of bar material abut against the receiving ring seat 41, the end clamping drive source 451 drives the two clamping springs 323 through the clamping telescopic rod 452 to clamp the ends of the bar material, thereby improving the stability of the bar material end and making the bar material coaxial with the receiving ring seat 41. The two end clamping assemblies 45 arranged opposite to each other form a group. There are two groups of end clamping assemblies 45 in total. The two groups of end clamping assemblies 45 correspond one-to-one to the two sections of bar material, thereby clamping the ends of the two sections of bar material respectively.
[0035] refer to Figure 3 and Figure 4 The welding mechanism 4 further includes a rotating assembly 42. The receiving ring seat 41 is provided with a receiving hole. The rotating assembly 42 is located in the receiving hole of the receiving ring seat 41. The rotating assembly 42 includes a rotating drive source 423, a supporting ring rail 424, a rotating ring gear 425, and a driving gear 426. The receiving ring seat 41 is fixedly connected to the frame 1, the supporting ring rail 424 is fixedly connected to the inner wall of the receiving ring seat 41, and the rotating ring gear 425 is rotatably connected to the supporting ring rail 424. The rotating drive source 423 is specifically a motor. The rotating drive source 423 is fixedly connected to the receiving ring seat 41. The output shaft of the rotating drive source 423 is fixedly connected to the driving gear 426. The driving gear 426 meshes with the rotating ring gear 425. The rotating drive source 423 can drive the rotating ring gear 425 to rotate via the driving gear 426.
[0036] refer to Figure 3 and Figure 4 The rotating assembly 42 further includes a guide rail 421 and a support block 422. The guide rail 421 is fixedly connected to the inner wall of the receiving ring seat 41 and is coaxial with the support rail 424. The support block 422 is slidably connected to the guide rail 421, and the support block 422 is fixedly connected to the rotating ring gear 425. When the rotating ring gear 425 rotates, it can drive the support block 422 to slide along the guide rail 421.
[0037] refer to Figure 5 and Figure 6 A telescopic assembly 43 and a welding gun 44 are provided on the support base block 422. The telescopic assembly 43 includes a telescopic drive source 431 and a support sliding seat 432. The telescopic drive source 431 is specifically an electric push rod, and the telescopic drive source 431 is fixedly connected to the support base block 422. The support sliding seat 432 is slidably connected to the support base block 422, the output shaft of the telescopic drive source 431 is fixedly connected to the support sliding seat 432, and the welding gun 44 is fixedly connected to the support sliding seat 432. The telescopic drive source 431 drives the support sliding seat 432 to move toward the direction of the bar material, so that the welding gun 44 can abut against the bar material. The support base block 422 drives the welding gun 44 to move along the guide ring rail 421, so that the welding gun 44 can weld the bar material in the circumferential direction, making the welding more uniform.
[0038] refer to Figure 5 and Figure 6 A distance detecting member 46 is fixedly connected to the supporting sliding seat 432. In this embodiment, the distance detecting member 46 is specifically a distance sensor. Two distance detecting members 46 are provided. The two distance detecting members 46 are respectively located on both sides of the welding gun 44. The two distance detecting members 46 correspond to the two sections of bar material one by one, and the distance detecting member 46 can detect the distance between itself and the bar material.
[0039] refer to Figure 5 and Figure 6 , so that the support base block 422 is at its farthest position from the axis of the receiving ring seat 41. This position is called the initial position. In the initial position, the distance from the axis of the receiving ring seat 41 is calibrated on the distance detection member 46. When the bar is located in the receiving ring seat 41, the distance detection member 46 detects its distance from the bar, thereby determining the diameter of the bar. The distance detection member 46 is electrically connected to the telescopic drive source 431, which facilitates the telescopic drive source 431 to control the movement distance of the welding gun 44, allowing the welding gun 44 to accurately contact bars of different diameters. In addition, the two distance detection members 46 can detect the two sections of bar respectively, thereby determining the diameters of the two sections of bar, reducing the problem of mismatched diameters of the two sections of bar due to incorrect loading.
[0040] refer to Figure 3 and Figure 6In this embodiment, two support blocks 422 are provided, the welding gun 44 is located on one of the support blocks 422, the grinding assembly 47 is located on the other support block 422, and the bar material is located between the two support blocks 422. In other implementations of this embodiment, one support block 422 may be provided, with the welding gun 44 and the grinding assembly 47 both located on the same support block 422.
[0041] refer to Figure 3 and Figure 6 The grinding assembly 47 includes a driving source 471, a bearing slide 472, a grinding machine 473, and a pressure sensor 474. The driving source 471 is specifically an electric push rod, which is fixedly connected to the support base 422. The bearing slide 472 is slidably connected to the support base 422. The output shaft of the driving source 471 is fixedly connected to the bearing slide 472. The grinding machine 473 includes a grinding driving source 4731 and a grinding head 4732. The grinding driving source 4731 is specifically a motor. The pressure sensor 474 is fixedly connected to the bearing slide 472. The grinding driving source 4731 is fixedly connected to the pressure sensor 474. The grinding head 4732 is fixedly connected to the output shaft of the grinding driving source 4731. The driving source 471 pushes the carriage 472 toward the bar stock, allowing the grinding head 4732 to abut against the end of the bar stock. The grinding driving source 4731 enables the grinding head 4732 to grind the end of the bar stock. The pressure sensor 474 ensures that the contact force between the grinding head 4732 and the bar stock is effectively controlled, reducing the problem of bar stock loss due to excessive contact pressure and the problem of insufficient grinding due to insufficient contact pressure.
[0042] Before welding, the rotating assembly 42 drives the grinder 473 to rotate around the axis of the bar through the support base 422. The grinder 473 grinds the end of the bar to remove the copper layer at the end of the bar, which is beneficial to improving the quality and strength of subsequent welding. After welding, the driving source 471 is pushed to make the grinding head 4732 apply a clamping force to the welding area of the bar. The pressure sensor 474 detects whether the clamping force reaches the predetermined detection value, thereby determining whether the bar welding meets the standards. If the welding does not meet the standards, repair welding is required. If the welding meets the standards, the grinder 473 grinds the welding area of the bar to remove the welding slag and burrs in the welding area of the bar and improve the flatness of the welding area of the bar.
[0043] refer to Figure 3A blowing assembly 48 is provided on the receiving ring seat 41. The blowing assembly 48 includes a fixed seat 481 and a cooling air duct 482. The fixed seat 481 is fixedly connected to the receiving ring seat 41, and the cooling air duct 482 is fixedly connected to the fixed seat 481. The cooling air duct 482 faces the end of the bar stock and is connected to an external air source so that the cooling air duct 482 can blow air toward the end of the bar stock. When grinding weld slag and burrs, the grinder 473 needs to wait for the weld area of the bar stock to cool and set before grinding can proceed. The cooling air duct 482 accelerates the cooling rate of the weld area of the bar stock, reducing the time waiting for the weld area to cool before grinding, thereby improving processing efficiency.
[0044] refer to Figure 1 and Figure 3 A collection assembly 5 is provided in the frame 1. The collection assembly 5 includes a collection hopper 51 and an aggregate filter box 52. The collection hopper 51 is fixedly connected to the receiving ring seat 41. The aggregate filter box 52 is in communication with the collection hopper 51. The aggregate filter box 52 is detachably connected to the collection hopper 51. The aggregate filter box 52 is externally connected to the collection hopper 51 through a hose with a negative pressure exhaust source, and the inlet of the hose is covered with a filter. Debris is generated during the grinding process. The air blown out of the cooling air duct 482 is directed toward the collection hopper 51, so that the debris generated by grinding is blown into the collection hopper 51. The negative pressure exhaust source generates negative pressure in the aggregate filter box 52, which is conducive to the collection of debris in the aggregate filter box 52. After the aggregate filter box 52 collects a certain amount of material, the aggregate filter box 52 is removed to clean the debris.
[0045] The implementation principle of a copper-clad steel welding device in Example 1 of the present application is as follows: the transport component 2 loads the bar material so that the two sections of the bar material abut against the containing ring seat 41, and the end clamping component 45 clamps the end of the bar material to improve the stability of the end of the bar material. The driving source 471 is pushed to make the grinder 473 abut against the bar material, and the grinder 473 grinds the bar material to remove the copper layer on the surface of the bar material. Then, the rotating component 42 causes the welding gun 44 to rotate around the axis of the bar material to weld the ends of the two sections of the bar material. After welding is completed, the driving source 471 is pushed to make the grinder 473 apply a clamping force to the bar material, and the pressure sensor 474 determines whether the welding meets the standards. If the welding meets the standards, the grinder 473 grinds the welding area of the bar material to remove the welding slag and burrs in the welding area of the bar material and improve the flatness of the welding area of the bar material.
[0046] Example 2:
[0047] Example 2 of the present application provides a copper-clad steel welding device. The difference between Example 2 of the present application and Example 1 is that: refer to Figure 7 and Figure 8Abutment mechanism 3 is provided within the frame 1, located between the transport assembly 2 and the welding mechanism 4. The abutment mechanism 3 includes a point detection assembly 33, which comprises a support plate 331, an infrared emitter 332, and an infrared receiver 333. The support plate 331 is fixedly connected to the frame 1, and the infrared emitter 332 and infrared receiver 333 are respectively fixedly connected to the support plate 331. The infrared emitter 332 and infrared receiver 333 are disposed opposite each other, and the infrared receiver 333 is capable of receiving the optical signal emitted by the infrared emitter 332. The bar stock can pass between the infrared emitter 332 and the infrared receiver 333, and the bar stock can block the optical signal emitted by the infrared emitter 332.
[0048] refer to Figure 7 and Figure 8 The abutment mechanism 3 also includes a movable slide 31 and a clamping assembly 32, and the clamping assembly 32 includes a clamping drive source 321, a clamping telescopic rod 322, and a spring 323. In this embodiment, the movable slide 31 specifically adopts a linear module, the clamping drive source 321 specifically adopts an electric push rod, and the clamping telescopic rod 322 specifically adopts a gas spring. The movable slide 31 is fixedly connected to the frame 1, and the clamping drive source 321 is fixedly connected to the movable slide 31. The movable slide 31 can drive the clamping drive source 321 to move in a direction close to the accommodating ring seat 41. The clamping telescopic rod 322 is fixedly connected to the output shaft of the clamping drive source 321, and the spring 323 is fixedly connected to the end of the clamping telescopic rod 322. The springs 323 are arranged opposite to each other, and the clamping drive source 321 drives the clamping telescopic rod 322 to move in a direction close to the rod material, so that the two springs 323 clamp the rod material. There are two groups of abutment mechanisms 3, which are respectively located on both sides of the welding mechanism 4. The two groups of abutment mechanisms 3 correspond one to one with the two sections of bar stock. The movable slide 31 can drive the two ends of the bar stock to abut against each other.
[0049] The implementation principle of a copper-clad steel welding device in Example 2 of the present application is as follows: the transport component 2 transports the bar material. When the infrared receiver 333 does not receive the light signal emitted by the infrared transmitter 332, it indicates that the end of the bar material is at a predetermined point, and the transport component 2 stops transporting. The clamping drive source 321 clamps the bar material by pressing the telescopic rod 322, and the movable slide 31 moves the bar material in the direction close to the accommodating ring seat 41 until the ends of the two sections of the bar material abut against each other. The abutment mechanism 3 can make the abutment and alignment of the ends of the two sections of the bar material more precise, and make the abutment of the ends of the two sections of the bar material tighter, thereby improving the accuracy of the bar ends when docking.
[0050] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A copper-clad steel welding device, characterized in that: include: Rack(1); A transport component (2), the transport component (2) being arranged on the frame (1), and the transport component (2) being used to transport bar materials; A welding mechanism (4), the welding mechanism (4) comprising a containing ring seat (41), a rotating assembly (42), a telescopic assembly (43), a welding gun (44) and an end clamping assembly (45); the containing ring seat (41) is connected to the frame (1), and the ends of two sections of bar material are located in the containing ring seat (41) and abut against each other; the end clamping assembly (45) is connected to the containing ring seat (41), and the end clamping assembly (45) clamps the end of the bar material; the rotating assembly (42) comprises a guide ring rail (421), a supporting base block (422) and a rotating drive source (423), The guide ring rail (421) is connected to the accommodating ring seat (41), and the supporting base block (422) is slidably connected to the guide ring rail (421); the telescopic assembly (43) is connected to the supporting base block (422), and the welding gun (44) is connected to the telescopic assembly (43); the telescopic assembly (43) drives the welding gun (44) to move in a direction close to or away from the bar material; the rotating drive source (423) drives the supporting base block (422) to slide along the guide ring rail (421), so that the welding gun (44) welds the end of the bar material in a circumferential direction.
2. A copper-clad steel welding device according to claim 1, characterized in that: The rotating assembly (42) further comprises: A supporting ring rail (424), wherein the supporting ring rail (424) is connected to the accommodating ring seat (41); A rotating gear ring (425), the rotating gear ring (425) being rotationally connected to the supporting ring rail (424), and the rotating gear ring (425) being connected to the supporting base block (422); The driving gear (426) is connected to the rotating driving source (423) and the accommodating ring seat (41), the rotating ring gear (425) is connected to the output shaft of the rotating driving source (423), and the driving gear (426) is meshed with the rotating ring gear (425).
3. A copper-clad steel welding device according to claim 1, characterized in that: The telescopic assembly (43) comprises: A telescopic driving source (431), the telescopic driving source (431) being connected to the supporting base block (422); A support sliding seat (432), the support sliding seat (432) is slidably connected to the support base block (422), and the telescopic driving source (431) drives the support sliding seat (432) to slide, so that the welding gun (44) moves in a direction close to or away from the bar material.
4. A copper-clad steel welding device according to claim 3, characterized in that: The support sliding seat (432) is connected to two distance detection members (46), the two distance detection members (46) are respectively located on two sides of the welding gun (44), the two distance detection members (46) respectively correspond to two sections of bar material one by one, and the distance detection member (46) is used to detect the distance between itself and the bar material.
5. The copper-clad steel welding device according to claim 1, characterized in that: The supporting base block (422) is provided with a grinding assembly (47), and the grinding assembly (47) comprises: A driving source (471), the driving source (471) being connected to the supporting base block (422); A bearing slide (472), the bearing slide (472) being slidably connected to the supporting base block (422); A grinder (473), wherein the grinder (473) is arranged on the bearing slide (472), and the driving source (471) drives the bearing slide (472) to slide, so that the grinder (473) approaches or moves away from the rod, and the grinder (473) grinds the end of the rod.
6. A copper-clad steel welding device according to claim 5, characterized in that: The grinding machine (473) comprises a grinding drive source (4731) and a grinding head (4732); the bearing slide (472) is connected to a pressure sensor (474); the grinding drive source (4731) is connected to the pressure sensor (474); the grinding head (4732) is connected to an output shaft of the grinding drive source (4731); and the pressure sensor (474) is used to detect the pressing force between the grinding head (4732) and the bar.
7. The copper-clad steel welding device according to claim 5, characterized in that: The containing ring seat (41) is provided with a blowing assembly (48), and the blowing assembly (48) comprises a fixed seat (481) and a cooling air duct (482), the fixed seat (481) is connected to the containing ring seat (41), the cooling air duct (482) is connected to the fixed seat (481), the cooling air duct (482) is connected to an external air source, the cooling air duct (482) faces the end of the rod, and the cooling air duct (482) is used to blow air toward the end of the rod.
8. The copper-clad steel welding device according to claim 7, characterized in that: A collecting assembly (5) is arranged on the frame (1), and the collecting assembly (5) comprises a collecting hopper (51) and an aggregate filter box (52); the collecting hopper (51) is connected to the containing ring seat (41), the collecting hopper (51) is in communication with the aggregate filter box (52), the aggregate filter box (52) is externally connected to a negative pressure exhaust source, and the cooling air duct (482) blows grinding debris toward the collecting hopper (51).
9. The copper-clad steel welding device according to claim 1, characterized in that: The frame (1) is provided with an abutment mechanism (3), the abutment mechanism (3) is located between the transport component (2) and the welding mechanism (4), and two groups of the abutment mechanism (3) are provided, and the two groups of the abutment mechanism (3) are respectively located on both sides of the welding mechanism (4); The abutment mechanism (3) comprises a movable slide (31), a clamping assembly (32) and a point position detection assembly (33); the movable slide (31) is connected to the frame (1), the clamping assembly (32) is connected to the movable slide (31), and the movable slide (31) drives the clamping assembly (32) to move in a direction close to the accommodating ring seat (41); the point position detection assembly (33) is connected to the frame (1), and the point position detection assembly (33) is used to detect the position of the bar; when the point position detection assembly (33) detects that the bar has reached a predetermined position, the clamping assembly (32) clamps the bar, and the movable slide (31) causes the ends of two sections of the bar to abut against each other.
10. A copper-clad steel welding device according to claim 9, characterized in that: The clamping assembly (32) comprises a clamping drive source (321), a clamping telescopic rod (322) and a spring sheet (323); the clamping drive source (321) is connected to the movable slide (31); the clamping telescopic rod (322) is connected to the clamping drive source (321); the spring sheet (323) is connected to the clamping telescopic rod (322); two spring sheets (323) are arranged opposite to each other; the clamping drive source (321) enables the two spring sheets (323) to clamp the bar material; The point detection component (33) comprises a support plate (331), an infrared transmitter (332) and an infrared receiver (333); the support plate (331) is connected to the frame (1); the infrared transmitter (332) and the infrared receiver (333) are both connected to the support plate (331); the infrared transmitter (332) and the infrared receiver (333) are arranged opposite to each other; the infrared receiver (333) is used to receive a signal emitted by the infrared transmitter (332); and the bar passes between the infrared transmitter (332) and the infrared receiver (333).
Citation Information
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