Frame adding device and method based on single-glass and double-glass photovoltaic module

Abstract

The invention relates to the technical field of photovoltaic module production, in particular to a frame adding device and method based on a single-glass and double-glass photovoltaic module. Comprising an adding machine body used for adding a frame of the single-glass and double-glass photovoltaic module, four adding plates installed on the adding machine body, two adding air cylinders installed on the upper surfaces of the adding plates, supporting plates installed at the output ends of the adding air cylinders, and two conveying belts installed on the adding machine body and located among the four adding plates. The two conveying belts are used for supporting and moving a photovoltaic module; according to the frame adding device and method based on the single-glass and double-glass photovoltaic module, the glue removing mechanism is arranged on the outer side of the pressing wheel and located at the moving block, so that when the pressing wheel moves along the outer side of the frame, the glue removing mechanism can fully remove glue overflowing between the single-glass and double-glass photovoltaic module and the frame; the subsequent cleaning step is effectively saved, and meanwhile the production appearance quality of the single-glass and double-glass photovoltaic module is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic module production, and in particular to a frame installation device and method based on single-glass and double-glass photovoltaic modules. Background Art

[0002] The frame installation of single-glass and double-glass photovoltaic modules is mainly to fix and protect the photovoltaic modules, improve the mechanical strength and durability of the modules, and facilitate the installation and transportation of the modules.

[0003] In the process of adding frames to the existing single-glass and double-glass photovoltaic modules, firstly, glue is applied evenly along the four sides of the frame using a glue gun or other glue application tools. After applying the glue, the four frames are clamped and sent to the photovoltaic module installation machine by a robot. The four frames are installed on the outside of the photovoltaic module through the four installation plates on the installation machine and the cylinders thereon. For example, the existing patent application number: CN202221865868.4 discloses: a frame installation mechanism for a photovoltaic module;

[0004] However, when the frame and photovoltaic modules are installed, due to excessive and uneven application of glue, the glue overflows on the upper and lower surfaces of the frame. The overflowed glue not only requires additional cleaning later, but also affects the appearance of the product.

[0005] Although the existing patent application number: CN202210774250.5, discloses: a frame installation device for single- and double-glass photovoltaic modules, the glue cleaning mechanism provided in the device can only remove the glue overflowing from the back of the photovoltaic module. In the actual frame installation process of the photovoltaic module, the glue will overflow from the upper and lower surfaces close to the photovoltaic module along the gap of the frame, and this device cannot synchronously remove the glue on the upper and lower surfaces between the photovoltaic module and the frame. Summary of the invention

[0006] The purpose of the present invention is to provide a frame installation device and method based on a single-glass and double-glass photovoltaic module to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a frame installation device based on a single-glass and double-glass photovoltaic module, comprising an installation machine body for installing the frame of the single-glass and double-glass photovoltaic module, four installation plates installed on the installation machine body, two installation cylinders installed on the upper surfaces of the installation plates, a support plate installed at the output end of the installation cylinder, and two conveyor belts installed on the installation machine body and located between the four installation plates, wherein the two conveyor belts are used to support and move the photovoltaic module, and further comprising:

[0008] A support shell, wherein four support shells are provided, and the four support shells are respectively installed on the sides of the four mounting plates close to each other, and the sides of the four support shells close to each other are respectively provided with a moving opening;

[0009] A moving block, the moving block slides through one side of the supporting shell, and the starting ends of four moving blocks are respectively located at the four corners of the photovoltaic module;

[0010] A moving mechanism, wherein the moving mechanism is installed at the supporting shell and is used to drive the moving block;

[0011] A clamping wheel, wherein a receiving groove is provided on one side of the movable block corresponding to the clamping wheel, and the clamping wheel is rotatably connected to the receiving groove via a rotating shaft provided thereon, and the clamping wheel is used to further clamp the frame and the photovoltaic module during installation;

[0012] The glue removal mechanism is installed at the moving block and is used to remove the overflowed glue after the photovoltaic module and the frame are installed.

[0013] The moving mechanism comprises a moving screw rod rotatably connected to the inside of the supporting shell, and a driving motor for driving the moving screw rod is installed at one end of the outer side of the supporting shell.

[0014] The rotating shaft passes through the moving block, and a rotating gear is fixedly connected to the rotating shaft at a position below the moving block. A guide rack is meshedly connected to the outer side of the rotating gear, and the guide rack is fixedly installed at the bottom of the supporting shell and located outside the moving port.

[0015] The glue removal mechanism comprises fixed plates respectively arranged at the top and bottom of the moving block, the fixed plate at the bottom of the moving block is fixedly connected to the moving block, a telescopic member is installed between the fixed plate at the top of the moving block and the moving block, two connecting rods are slidably penetrated on the fixed plate, and the ends of the two connecting rods close to the photovoltaic module are fixedly connected to each other with a shell;

[0016] A removal piece is provided inside the shell, and an opening is provided at the bottom of the shell, the bottom of the removal piece is located below the opening, and the removal piece is used to remove glue overflowed when the frame and the photovoltaic module are installed;

[0017] A rotating member for driving the removal member is installed on one side of the shell, and the rotating member is connected to the rotating shaft. Through the provided glue removal mechanism, the overflowed glue can be removed.

[0018] The removal member includes a support shaft penetrating one end of the housing, the support shaft is connected to the rotating member, a large gear plate is fixedly installed on one end of the support shaft located inside the housing, a reeling shaft is fixedly installed on one side of the large gear plate, and a removal tape is wound around the outer side of the reeling shaft;

[0019] The shell is provided with a first guide shaft, a second guide shaft, a third guide shaft and a fourth guide shaft in sequence, and a guide plate is provided at the opening, and the first guide shaft, the second guide shaft, the third guide shaft and the fourth guide shaft guide the adhesive removal tape in sequence, and the adhesive removal tape is guided by the guide plate so that the adhesive removal tape removes the glue overflowed when the frame and the photovoltaic module are installed;

[0020] The outer side of the large gear plate is meshedly connected with a small gear plate, and the small gear plate is rotatably connected to the inside of the housing through a rotating shaft;

[0021] A reel is installed on one side of the pinion disc, and one end of the adhesive tape is fixedly connected to the reel, so that the overflowed glue can be removed by a removal piece.

[0022] The top of the guide plate is located above the opening, and connecting blocks are installed on both sides of the top of the guide plate, and the guide plate is fixedly connected to the shell through the two connecting blocks;

[0023] The bottom of the guide plate is arranged in an arc shape, and the guide plate is provided so as to achieve the function of limiting and guiding the adhesive tape removal.

[0024] The rotating member comprises a sliding rod fixedly connected to one end of the support shaft located outside the housing, a sliding sleeve is arranged outside the sliding rod, and the sliding sleeve passes through the fixed plate, the sliding sleeve is rotatably connected to the fixed plate, and a synchronizing member is arranged between the sliding rod and the sliding sleeve;

[0025] A first spur bevel gear is fixedly connected to the outer side of the sleeve, and a second spur bevel gear is meshedly connected to the outer side of the first spur bevel gear. The second spur bevel gear is fixedly connected to one end of the rotating shaft, and the supporting shaft is driven by a rotating member.

[0026] The synchronous part includes two limit blocks fixedly installed inside the sliding sleeve, the sliding rod is provided with sliding grooves at positions corresponding to the two limit blocks, and the limit blocks are slidably connected to the sliding grooves, and the sliding sleeve is threaded with a locking bolt for locking the sliding rod. Through the synchronous part, the sliding sleeve can be rotated and the sliding rod can be driven to rotate synchronously, and the length between the sliding rod and the sliding sleeve can be adjusted at the same time.

[0027] Two connecting plates are fixedly installed between the two conveyor belts, and four lifting cylinders for supporting the two connecting plates are installed on the installation machine body. Through the connecting plates and lifting cylinders, the height of the conveyor belt can be adjusted, thereby realizing the function of adjusting the position of the photovoltaic module.

[0028] The frame installation and method based on single and double glass photovoltaic modules include the following steps:

[0029] Step 1: Use automatic glue coating equipment to apply glue to the frame installation cavity of the photovoltaic module in sequence;

[0030] Step 2: The photovoltaic module is clamped by the manipulator and placed between two conveyor belts. The photovoltaic module is moved to the installation position of the installation machine body through the movement of the conveyor belt and the detection of multiple sensors on the installation machine.

[0031] Step 3: By moving the robot, the four frames are placed one by one on the two support plates on the four mounting plates;

[0032] Step 4: The four mounting plates move toward each other, and then the mounting cylinders on the four mounting plates operate to push the four frames to the outside of the photovoltaic module, and the four frames are stably mounted to the outside of the photovoltaic module by glue;

[0033] Step 5: After the installation is completed, the support plate is detached from the outside of the frame, and the lifting cylinder is operated to move the photovoltaic components on the two conveyor belts down along the installation plate until they move down to the glue removal mechanism of the installed frame located on the moving block. Then, while the four clamping wheels move along the outside of the frame, the adhesive tape is moved to remove the glue overflowed from the photovoltaic components and the frame after installation.

[0034] The present invention has at least the following beneficial effects:

[0035] 1. When the present invention is in use, by providing a glue removal mechanism on the outside of the pressure wheel and located at the moving block, the glue removal mechanism can fully remove the glue overflowed between the single-glass and double-glass photovoltaic modules and the frame while the pressure wheel moves along the outside of the frame, which not only effectively saves subsequent cleaning steps, but also ensures the production appearance quality of the single-glass and double-glass photovoltaic modules.

[0036] 2. When the present invention is in use, by providing a support shell on one side of the four installation plates close to each other, and providing a moving mechanism, a moving block and a clamping wheel on the support shell, it is possible to evenly press the frame and the single- or double-glass photovoltaic assembly after the frame of the single- or double-glass photovoltaic assembly is installed, which not only makes the contact position between the glue at the frame and the single- or double-glass photovoltaic assembly evenly distributed, but also ensures that the frame and the photovoltaic assembly are closely fitted, thereby ensuring the stability of the installation of the frame of the single- or double-glass photovoltaic assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0038] Figure 2 It is a top view of the overall structure of the present invention;

[0039] Figure 3It is a schematic diagram of the conveyor belt structure of the present invention;

[0040] Figure 4 This is a schematic diagram of the side structure of the mounting plate of the present invention;

[0041] Figure 5 This is a schematic diagram of the supporting shell structure of the present invention;

[0042] Figure 6 This is a schematic diagram of the structure of the mobile block of the present invention;

[0043] Figure 7 It is a schematic diagram of the side view structure of the moving block of the present invention;

[0044] Figure 8 It is a schematic diagram of the structure of the rotating part of the present invention;

[0045] Fig. 9 This is a schematic diagram of the internal structure of the housing of the present invention;

[0046] Fig.10 It is a schematic diagram of the structure of the unwinding shaft of the present invention;

[0047] Fig.11 This is a schematic diagram of the support shaft structure of the present invention;

[0048] Fig.12 It is a schematic diagram of the guide plate structure of the present invention;

[0049] Fig.13 This is a structural diagram of Embodiment 2 of the present invention;

[0050] Fig.14 This is a schematic diagram of the structure of the intermediate plate of the present invention;

[0051] Fig.15 This is a structural diagram of embodiment 3 of the present invention.

[0052] In the figure: 1. Add-on machine body; 11. Add-on plate; 12. Add-on cylinder; 13. Support plate; 14. Conveyor belt; 141. Connecting plate; 142. Lifting cylinder; 2. Support shell; 3. Moving block; 31. Accommodating slot; 4. Moving mechanism; 41. Moving screw rod; 42. Driving motor; 5. Pressing wheel; 51. Rotating gear; 52. Rotating shaft; 53. Guide rack; 54. Heating rod; 6. Glue removal mechanism; 61. Fixing plate; 62. Telescopic member; 621. Telescopic cylinder; 622. Fixing block; 63. Connecting rod; 64. Shell; 641. Opening; 65. Rotating member; 6 51. Slide bar; 6511. Slide groove; 652. Slide sleeve; 653. Synchronous member; 6531. Limit block; 6532. Locking bolt; 654. First spur bevel gear; 655. Second spur bevel gear; 7. Removal member; 71. Support shaft; 72. Large gear plate; 73. Unwinding shaft; 74. Tape removal; 75. First guide shaft; 76. Second guide shaft; 77. Third guide shaft; 78. Fourth guide shaft; 79. Small gear plate; 791. Rewinding shaft; 792. Guide plate; 7921. Connecting block; 8. Middle plate; 81. Electric push rod; 82. Synchronous plate; 83. Suction cup. DETAILED DESCRIPTION

[0053] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0054] Embodiment 1

[0055] See also Figures 1 to 12 , a frame installation device based on a single- or double-glass photovoltaic module, comprising an installation machine body 1 for installing the frame of the single- or double-glass photovoltaic module, four installation plates 11 installed on the installation machine body 1, two installation cylinders 12 installed on the upper surface of the installation plate 11, a support plate 13 installed at the output end of the installation cylinder 12, and two conveyor belts 14 installed on the installation machine body 1 and located between the four installation plates 11, that is, when installing the frame of the single- or double-glass photovoltaic module, the four frames coated with glue are clamped to the four support plates 13 by a manipulator, and moved toward each other through the four installation plates 11, and then, the four frames are installed relative to each other at the photovoltaic module located on the conveyor belt 14 through the operation of the installation cylinder 12, so as to realize the function of quickly installing the frame of the photovoltaic module;

[0056] The two conveyor belts 14 are used to support and move the photovoltaic components, that is, the conveyor belts 14 are existing mechanisms that can support and position the photovoltaic components, and also include:

[0057] Support shell 2, four support shells 2 are provided, and the four support shells 2 are respectively installed on the sides of the four mounting plates 11 close to each other, and the sides of the four support shells 2 close to each other are respectively provided with moving openings;

[0058] A moving block 3, the moving block 3 slides through one side of the supporting shell 2, and the starting ends of the four moving blocks 3 are respectively located at the four corners of the photovoltaic module;

[0059] See also Figure 5 , a moving mechanism 4, the moving mechanism 4 is installed at the support shell 2, and the moving mechanism 4 is used to drive the moving block 3, the moving mechanism 4 includes a moving screw 41 rotatably connected to the inside of the support shell 2, and a driving motor 42 for driving the moving screw 41 is installed at one end of the outer side of the support shell 2, and the moving screw 41 is rotated by the operation of the driving motor 42, and when the moving screw 41 rotates, a driving force is provided to the moving block 3, and because the moving block 3 is limited by the moving opening of the support shell 2, the moving block 3 is further moved along the support shell 2;

[0060] See also Figure 6 to Figure 7 , a clamping wheel 5, a receiving groove 31 is provided on one side of the moving block 3 corresponding to the clamping wheel 5, and the clamping wheel 5 is rotatably connected to the receiving groove 31 through a rotating shaft 52 provided thereon, and the clamping wheel 5 is used to further clamp the frame and the photovoltaic module during installation;

[0061] The glue removal mechanism 6 is installed at the moving block 3 and is used to remove the overflowed glue after the photovoltaic module and the frame are installed. The rotating shaft 52 passes through the moving block 3. The rotating shaft 52 is fixedly connected to the rotating gear 51 at a position below the moving block 3. The outer side of the rotating gear 51 is meshed with a guide rack 53. The guide rack 53 is fixedly installed at the bottom of the support shell 2 and is located outside the moving port.

[0062] The glue removal mechanism 6 includes fixed plates 61 respectively arranged at the top and bottom of the moving block 3, the fixed plate 61 located at the bottom of the moving block 3 is fixedly connected to the moving block 3, a telescopic member 62 is installed between the fixed plate 61 located at the top of the moving block 3 and the moving block 3, the telescopic member 62 includes a telescopic cylinder 621 installed at the top of the moving block 3, a fixed block 622 is fixedly installed at the output end of the telescopic cylinder 621, and the fixed block 622 is fixedly connected to the fixed plate 61, two connecting rods 63 are slidably penetrated on the fixed plate 61, and a shell 64 is fixedly connected to each other at one end of the two connecting rods 63 close to the photovoltaic module;

[0063] Two connecting plates 141 are fixedly installed between the two conveyor belts 14, and four lifting cylinders 142 for supporting the two connecting plates 141 are installed on the installation machine body 1;

[0064] Specific implementation process: In this embodiment, the fixed plate 61 at the bottom of the moving block 3 is set to be height-adjustable through the action of the telescopic member 62, so as to further adjust the outer shell 64 located at the top, that is, because in the actual process of installing the frame of the photovoltaic component, the frame is set with an edge protrusion relative to the photovoltaic component. Therefore, when the photovoltaic component with the frame installed on the conveyor belt 14 moves down to between the multiple support shells 2, as the multiple installation plates 11 move toward each other, at this time, the photovoltaic component and its frame are located above the bottom outer shell 64 of the moving block 3 under the action of the height fine-tuning of the conveyor belt 14, and the removal member 7 at the bottom outer shell 64 of the moving block 3 can contact the photovoltaic component and the edge of the frame. Subsequently, the telescopic cylinder 621 located at the top of the moving block 3 is operated, so that the top fixed plate 61 moves down until the removal member 7 at the top outer shell 64 contacts the photovoltaic component and the edge of the frame, and then the telescopic cylinder 621 stops running;

[0065] See also Figures 9 to 11 , a removal piece 7 is provided inside the housing 64, and an opening 641 is provided at the bottom of the housing 64, the bottom of the removal piece 7 is located below the opening 641, and the removal piece 7 is used to remove the glue overflowed when the frame and the photovoltaic module are installed;

[0066] The removal member 7 includes a support shaft 71 that passes through one end of the housing 64, the support shaft 71 is connected to the rotating member 65, and a large gear plate 72 is fixedly installed at one end of the support shaft 71 located inside the housing 64, and a reeling shaft 73 is fixedly installed on one side of the large gear plate 72, and a removal tape 74 is wound around the outer side of the reeling shaft 73, and the removal tape 74 is preferably made of cloth, and a solvent for removing glue is coated on it, so that the glue overflowed between the frame and the photovoltaic module can be removed by moving the removal tape 74;

[0067] A first guide shaft 75, a second guide shaft 76, a third guide shaft 77 and a fourth guide shaft 78 are sequentially arranged inside the shell 64. The first guide shaft 75, the second guide shaft 76, the third guide shaft 77 and the fourth guide shaft 78 are all fixedly installed inside the shell 64. At the same time, one side of the shell 64 is arranged to be detachable, so that the adhesive tape 74 can be replaced regularly. At the same time, baffles are arranged on the first guide shaft 75, the second guide shaft 76, the third guide shaft 77 and the fourth guide shaft 78, so as to prevent the adhesive tape 74 from deviating. A guide plate 792 is arranged at the opening 641. The top of the guide plate 792 is located above the opening 641, and connecting blocks 7921 are installed on both sides of the top of the guide plate 792. The guide plate 792 is fixedly connected to the shell 64 through two connecting blocks 7921.

[0068] See also Fig.12The bottom of the guide plate 792 is set in an arc shape; the first guide shaft 75, the second guide shaft 76, the third guide shaft 77 and the fourth guide shaft 78 guide the adhesive removal tape 74 in sequence, and the adhesive removal tape 74 is guided by the guide plate 792 to remove the glue overflowed when the frame and the photovoltaic module are installed;

[0069] See also Figure 10 to Figure 11 A small gear plate 79 is meshedly connected to the outer side of the large gear plate 72, and the small gear plate 79 is rotatably connected to the inside of the shell 64 through the rotating shaft 52. A reel 791 is installed on one side of the small gear plate 79, and one end of the adhesive removal tape 74 is fixedly connected to the reel 791. In this embodiment, the diameter of the large gear plate 72 is twice the diameter of the small gear plate 79, so that the small gear plate 79 and the large gear plate 72 can rotate synchronously and in the opposite direction. At the same time, the reel 791 at the small gear plate 79 can stably reel the adhesive removal tape 74 released by the unwinding shaft 73 at the large gear plate 72, and at the same time, the adhesive removal tape 74 at the reel 791 contains overflowed glue.

[0070] See also Figure 8 A rotating member 65 for driving the removal member 7 is installed on one side of the shell 64, and the rotating member 65 is connected to the rotating shaft 52. The rotating member 65 includes a sliding rod 651 fixedly connected to one end of the support shaft 71 located on the outer side of the shell 64, a sliding sleeve 652 is provided on the outer side of the sliding rod 651, and the sliding sleeve 652 passes through the fixed plate 61, and the sliding sleeve 652 is rotatably connected to the fixed plate 61. A synchronous member 653 is provided between the sliding rod 651 and the sliding sleeve 652. The synchronous member 653 includes two limit blocks 6531 fixedly installed inside the sliding sleeve 652. The sliding rod 651 is provided with a sliding groove 6511 at the position corresponding to the two limit blocks 6531, and the limit block 6531 is slidably connected to the sliding groove 6511. A locking bolt 6532 for locking the sliding rod 651 is threadedly connected on the sliding sleeve 652;

[0071] See also Figure 6 to Figure 7 A first spur gear 654 is fixedly connected to the outer side of the sleeve 652, and a second spur gear 655 is meshedly connected to the outer side of the first spur gear 654. The second spur gear 655 is fixedly connected to one end of the rotating shaft 52. Through the arrangement of the slide rod 651 and the sleeve 652, the position of the outer shell 64 can be adjusted according to the position of the glue overflowing from the frame and the photovoltaic module, so that the adhesive removal tape 74 can fully remove the overflowed glue.

[0072] Specific implementation process: After the photovoltaic component and its four frames are installed, the position of the photovoltaic component on the conveyor belt 14 is adjusted by the lifting cylinder 142, and then the four installation plates 11 move toward each other, and at the same time cooperate with the telescopic parts 62 located above the four moving blocks 3 to operate, so that the four moving blocks 3 are respectively located at the four corners of the installed photovoltaic component, and at the same time, the adhesive removal tape 74 at the top and bottom shells 64 of the moving block 3 are extended, and under the limiting action of the guide plate 792, the adhesive removal tape 74 is in contact with the photovoltaic component and the edge position of the frame, and then, the moving mechanism 4 located at the four supporting shells 2 is synchronously operated, so as to further make the four moving blocks 3 move synchronously along the four edges of the photovoltaic component, and when the moving block 3 moves, the clamping wheel 5 contacts the outside of the frame, and under the meshing action of the rotating gear 51 and the guide rack 53, the rotating gear 51 drives the clamping wheel 5 to move relative to the frame through the rotating shaft 52 and rotate at the same time, thereby realizing the effect of re-pressing the frame and the photovoltaic component;

[0073] When the rotating shaft 52 rotates, the first spur gear 654 is synchronously driven to rotate through the two second spur gears 655 on the rotating shaft 52. When the second spur gear 655 rotates, the sliding sleeve 652 further drives the sliding rod 651 to rotate. When the sliding rod 651 rotates, the large gear plate 72 is driven to rotate through the support shaft 71. When the large gear plate 72 rotates, the unwinding shaft 73 is rotated, and the winding shaft 791 at the small gear plate 79 rotates in the opposite direction, so that the adhesive tape 74 passes through the first guide shaft 75, the second guide shaft 76, the third guide shaft 77 and the fourth guide shaft 78 and the guide plate 792 in sequence. At the same time, under the guidance of the guide plate 792, the adhesive tape 74 contacts the glue overflowing from the edge of the photovoltaic module and the frame through the bottom of the guide plate 792, and the overflowed glue is wiped off synchronously.

[0074] The frame installation and method based on single and double glass photovoltaic modules include the following steps:

[0075] Step 1: Use automatic glue coating equipment to apply glue to the frame installation cavity of the photovoltaic module in sequence;

[0076] Step 2: The photovoltaic component is clamped by the manipulator and placed between the two conveyor belts 14, and the photovoltaic component is moved to the installation position of the installation machine body 1 through the movement of the conveyor belt 14 and the detection of multiple sensors on the installation machine;

[0077] Step 3: by moving the robot, the four frames are placed one by one on the two support plates 13 on the four mounting plates 11;

[0078] Step 4: The four mounting plates 11 move toward each other, and then the mounting cylinders 12 on the four mounting plates 11 operate to push the four frames to the outside of the photovoltaic module, and the four frames are stably mounted to the outside of the photovoltaic module by glue;

[0079] Step 5: After the installation is completed, the support plate 13 is separated from the outside of the frame, and the lifting cylinder 142 is operated to make the photovoltaic components on the two conveyor belts 14 move down along the installation plate 11 until they move down to the glue removal mechanism 6 of the moving block 3 where the installed frame is located. Then, while the four clamping wheels 5 move along the outside of the frame, the adhesive removal tape 74 moves and removes the glue overflowed from the photovoltaic components and the frame after installation.

[0080] Embodiment 2

[0081] See also Fig.13 Embodiment 2 is a further supplement to Embodiment 1, specifically: the interior of the pressing wheel 5 is hollow, and a heating rod 54 is installed inside the pressing wheel 5, so that when the pressing wheel 5 moves and rolls along the outer side of the frame, the heating rod 54 is in a heated state, thereby achieving the effect of heating and exhausting the glue between the frame and the photovoltaic module, and then fully exhausting the bubbles generated in the glue, thereby further achieving the effect of tightly connecting the photovoltaic module and the frame.

[0082] Embodiment 3

[0083] See also Figure 14 to Figure 15 , Embodiment 3 is a further supplementary explanation of Embodiment 2, specifically, an intermediate plate 8 is fixedly installed between the two conveyor belts 14, the intermediate plate 8 is located at the central axis of the installation machine, an electric push rod 81 is installed at the bottom of the intermediate plate 8, the output end of the electric push rod 81 is located above the intermediate plate 8 and a synchronous plate 82 is fixedly installed, the output end of the electric push rod 81 is slidably connected to the intermediate plate 8, and a plurality of suction cups 83 are installed on the synchronous plate 82;

[0084] Therefore, when removing glue overflowing from the photovoltaic components and frames, the electric push rod 81 is operated to cause the multiple suction cups 83 on the synchronization plate 82 to adsorb the photovoltaic components, thereby ensuring the stability of the photovoltaic components on the conveyor belt 14 when removing glue.

[0085] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0086] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A frame installation device based on a single-glass or double-glass photovoltaic module, comprising an installation machine body (1) for installing the frame of the single-glass or double-glass photovoltaic module, four installation plates (11) installed on the installation machine body (1), two installation cylinders (12) installed on the upper surface of the installation plate (11), a support plate (13) installed at the output end of the installation cylinder (12), and two conveyor belts (14) installed on the installation machine body (1) and located between the four installation plates (11), wherein the two conveyor belts (14) are used to support and move the photovoltaic module, and are characterized in that: Also included are: A support shell (2), wherein four support shells (2) are provided, and the four support shells (2) are respectively installed on the sides of the four mounting plates (11) close to each other, and the sides of the four support shells (2) close to each other are respectively provided with a moving opening; A moving block (3), the moving block (3) slidingly passes through one side of the supporting shell (2), and the starting ends of four moving blocks (3) are respectively located at the four corners of the photovoltaic module; A moving mechanism (4), wherein the moving mechanism (4) is installed on the supporting shell (2), and the moving mechanism (4) is used to drive the moving block (3); A clamping wheel (5), wherein a receiving groove (31) is provided on one side of the movable block (3) corresponding to the clamping wheel (5), and the clamping wheel (5) is rotatably connected to the receiving groove (31) via a rotating shaft (52) provided thereon, and the clamping wheel (5) is used to further clamp the frame and the photovoltaic module during installation; A glue removal mechanism (6) is installed at the moving block (3) and is used to remove overflowing glue after the photovoltaic module and the frame are installed.

2. The frame installation device based on single and double glass photovoltaic modules according to claim 1 is characterized in that: The moving mechanism (4) comprises a moving screw rod (41) rotatably connected to the inside of the support shell (2), and a driving motor (42) for driving the moving screw rod (41) is installed at one end of the outer side of the support shell (2).

3. The frame installation device based on single-glass and double-glass photovoltaic modules according to claim 1 is characterized in that: The rotating shaft (52) passes through the moving block (3); the rotating shaft (52) is fixedly connected to a rotating gear (51) at a position below the moving block (3); a guide rack (53) is meshedly connected to the outer side of the rotating gear (51); and the guide rack (53) is fixedly installed at the bottom of the supporting shell (2) and is located outside the moving opening.

4. The frame installation device based on single-glass and double-glass photovoltaic modules according to claim 1 is characterized in that: The glue removal mechanism (6) comprises fixed plates (61) respectively arranged at the top and bottom of the moving block (3); the fixed plate (61) located at the bottom of the moving block (3) is fixedly connected to the moving block (3); a telescopic member (62) is installed between the fixed plate (61) located at the top of the moving block (3) and the moving block (3); two connecting rods (63) are slidably penetrated on the fixed plate (61); and a shell (64) is fixedly connected to each other at one end of the two connecting rods (63) close to the photovoltaic module; A removal piece (7) is provided inside the shell (64), and an opening (641) is provided at the bottom of the shell (64), the bottom of the removal piece (7) is located below the opening (641), and the removal piece (7) is used to remove glue overflowed when the frame and the photovoltaic module are installed; A rotating member (65) for driving the removal member (7) is installed on one side of the housing (64), and the rotating member (65) is connected to the rotating shaft (52).

5. The frame installation device based on single-glass and double-glass photovoltaic modules according to claim 4 is characterized in that: The removing member (7) comprises a supporting shaft (71) penetrating one end of the outer shell (64), the supporting shaft (71) being connected to the rotating member (65), a large gear plate (72) being fixedly mounted on one end of the supporting shaft (71) located inside the outer shell (64), a reeling shaft (73) being fixedly mounted on one side of the large gear plate (72), and a removing tape (74) being wound around the outer side of the reeling shaft (73); A first guide shaft (75), a second guide shaft (76), a third guide shaft (77) and a fourth guide shaft (78) are sequentially arranged inside the shell (64); a guide plate (792) is arranged at the opening (641); the first guide shaft (75), the second guide shaft (76), the third guide shaft (77) and the fourth guide shaft (78) sequentially guide the adhesive removal tape (74); and the adhesive removal tape (74) is guided by the guide plate (792) so that the adhesive removal tape (74) removes the glue overflowed when the frame and the photovoltaic module are installed; The outer side of the large gear plate (72) is meshedly connected with a small gear plate (79), and the small gear plate (79) is rotatably connected to the inside of the housing (64) via a rotating shaft (52); A reel (791) is installed on one side of the pinion disc (79), and one end of the adhesive tape (74) is fixedly connected to the reel (791).

6. The frame installation device based on single-glass and double-glass photovoltaic modules according to claim 5 is characterized in that: The top of the guide plate (792) is located above the opening (641), and connecting blocks (7921) are installed on both sides of the top of the guide plate (792), and the guide plate (792) is fixedly connected to the housing (64) via the two connecting blocks (7921); The bottom of the guide plate (792) is arranged in an arc shape.

7. The frame installation device based on single-glass and double-glass photovoltaic modules according to claim 5 is characterized in that: The rotating member (65) comprises a sliding rod (651) fixedly connected to one end of the support shaft (71) located outside the housing (64); a sliding sleeve (652) is provided on the outside of the sliding rod (651), and the sliding sleeve (652) passes through the fixed plate (61); the sliding sleeve (652) is rotatably connected to the fixed plate (61); and a synchronizing member (653) is provided between the sliding rod (651) and the sliding sleeve (652); A first spur bevel gear (654) is fixedly connected to the outer side of the sliding sleeve (652), and a second spur bevel gear (655) is meshingly connected to the outer side of the first spur bevel gear (654), and the second spur bevel gear (655) is fixedly connected to one end of the rotating shaft (52).

8. The frame installation device based on single-glass and double-glass photovoltaic modules according to claim 7 is characterized in that: The synchronizer (653) includes two limit blocks (6531) fixedly mounted inside the sliding sleeve (652); the sliding rod (651) is provided with a sliding groove (6511) at positions corresponding to the two limit blocks (6531); the limit blocks (6531) are slidably connected to the sliding groove (6511); and a locking bolt (6532) for locking the sliding rod (651) is threadedly connected to the sliding sleeve (652).

9. The frame installation device and method based on single-glass and double-glass photovoltaic modules according to claim 1 is characterized in that: Two connecting plates (141) are fixedly installed between the two conveyor belts (14), and four lifting cylinders (142) for supporting the two connecting plates (141) are installed on the installation machine body (1).

10. The frame installation and method based on single and double glass photovoltaic modules according to claim 9, characterized in that: The following steps are involved: Step 1: Use automatic glue coating equipment to apply glue to the frame installation cavity of the photovoltaic module in sequence; Step 2: The photovoltaic component is clamped by a robot and placed between two conveyor belts (14), and the photovoltaic component is moved to the installation position of the installation machine body (1) through the movement of the conveyor belt (14) and the detection of multiple sensors on the installation machine; Step 3: by moving the robot, the four frames are placed one by one on the two support plates (13) on the four mounting plates (11); Step 4: The four mounting plates (11) move toward each other, and then the mounting cylinders (12) on the four mounting plates (11) operate to push the four frames to move to the outside of the photovoltaic module, and the four frames are stably mounted to the outside of the photovoltaic module by glue; Step 5: After the installation is completed, the support plate (13) is separated from the outer side of the frame, and the photovoltaic components on the two conveyor belts (14) are moved down along the installation plate (11) by the operation of the lifting cylinder (142) until they move down to the glue removal mechanism (6) of the moving block (3) where the installed frame is located. Then, while the four clamping wheels (5) move along the outer side of the frame, the adhesive removal tape (74) moves and removes the glue that overflows from the photovoltaic components and the frame after installation.

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