A device and method for extracting active substances from spirulina
By designing the pretreatment and grinding filter mechanism of the spirulina active substance extraction device, combined with the linkage of the cutting, air blowing and material pushing mechanism, the problem of unsatisfactory spirulina breaking effect is solved, and efficient extraction of spirulina active substances is achieved and the improvement of the Extraction efficiency and powder formation uniformity.
Patent Information
- Application Number
- CN202411865739.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-18
AI Technical Summary
When extracting the active substance of spirulina, the crushing effect is not ideal, the uniformity is poor, which affects the extraction efficiency and increases production cost and time.
A spirulina active substance extraction device is designed, including a pretreatment mechanism and a grinding filter mechanism, which can achieve powder formation through pre-crumbing and further grinding, and combines the linkage of the cutting mechanism, air blowing mechanism and the material pushing mechanism to improve the crushing effect and efficiency. .
The efficient pre-breaking and powdering of spirulina is achieved, which improves extraction efficiency, reduces production costs and time, and has high powdering uniformity.
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Figure CN119327589B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spirulina active substance extraction, and in particular to a spirulina active substance extraction device and method. Background Art
[0002] Spirulina is a microalgae rich in a variety of active substances, which have wide application value in the fields of food, health products, medicine, etc. In order to effectively extract the active substances in spirulina, it is usually necessary to dry the spirulina first to remove the moisture in it, then break it into small particles, and finally obtain the required pure active substances through solvent extraction, separation and purification.
[0003] However, in actual operation, due to the certain volume and hardness of spirulina, it is often difficult to obtain an ideal grinding effect when spirulina is directly placed in a crushing device for crushing. The crushing uniformity is poor and large particles are prone to exist. The active substances in these particles are difficult to be fully released, thus affecting the extraction efficiency. In addition, due to the unsatisfactory crushing effect, it often takes a long time to achieve the required powder fineness, which not only increases production costs, but also reduces production efficiency.
[0004] Therefore, it is necessary to propose a device and method for extracting active substances from Spirulina to solve the above problems. Summary of the invention
[0005] The main purpose of the present invention is to provide a device and method for extracting active substances from Spirulina, which can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A spirulina active substance extraction device comprises a shell, wherein a pretreatment mechanism is arranged at the inner upper end of the shell, wherein the pretreatment mechanism comprises a pretreatment shell arranged at the inner upper end of the shell, wherein a hollow second rotating shaft is rotatably arranged inside the pretreatment shell, a crushing knife is arranged on the side wall of the second rotating shaft, and a first driving source for driving the second rotating shaft to rotate is arranged on the top of the pretreatment shell;
[0008] The bottom of the pretreatment mechanism is provided with a grinding and filtering mechanism, and the grinding and filtering mechanism includes a filter plate fixedly arranged at the lower end of the inner side of the shell, a second grinding disc is arranged in the middle of the filter plate, a first grinding disc is arranged on the top of the second grinding disc, a first rotating shaft is vertically fixedly arranged in the middle of the first grinding disc, the bottom of the first rotating shaft extends to the bottom of the filter plate, and the first rotating shaft is movably connected to the second grinding disc, a polygonal anti-rotation column is vertically arranged on the top of the first rotating shaft, and the upper end of the anti-rotation column extends to the inner side of the lower end of the second rotating shaft, and the anti-rotation column can be axially displaced with the second rotating shaft, a second driving source for driving the first rotating shaft to rise and fall is arranged at the bottom of the shell, and the bottom of the first rotating shaft is rotatably connected to the output shaft of the second driving source;
[0009] It also includes a material discharge mechanism disposed at the lower end of the pre-processing shell, the material discharge mechanism includes a second through hole disposed on the side wall of the lower end of the pre-processing shell, a lifting cylinder is vertically and movably connected to the outer side of the lower end of the pre-processing shell, a first through hole corresponding to the second through hole is disposed on the side wall of the lifting cylinder, and the bottom of the lifting cylinder is rotatably connected to the top of the first grinding disc;
[0010] An air blowing mechanism is arranged on the lifting cylinder, and the air blowing mechanism includes a plug plate which is arranged at the bottom of the pretreatment shell and slidingly cooperates with the inner wall of the lifting cylinder, and the plug plate is initially located below the first through hole, a conical groove which is recessed upward is arranged in the middle of the bottom of the first grinding disk, an air outlet pipe which is connected with the conical groove is arranged on the top of the first grinding disk, and a one-way valve is arranged on the air outlet pipe, and an air inlet pipe which is connected with the lifting cylinder is arranged on the lower end side wall of the lifting cylinder, and a one-way valve is arranged on the air inlet pipe.
[0011] Preferably, the outlet pipe is evenly arranged around the inner periphery of the top of the first grinding disc, and the one-way valve on the outlet pipe is configured to only allow the gas inside the lifting cylinder to enter the conical groove;
[0012] The one-way valve on the air inlet pipe is configured to only allow external air to enter the inner side of the lifting cylinder.
[0013] Preferably, a guide cone corresponding to and matching the conical groove is provided at the middle of the top of the second grinding disc;
[0014] The first rotating shaft, the guide cone and the middle part of the second grinding disc can move axially.
[0015] Preferably, a guide seat is evenly arranged around the periphery of the filter plate, the lower end of the guide seat is fan-shaped, the upper end is cone-shaped, and the side of the guide seat away from the axis of the shell is tightly fitted with the inner wall of the shell;
[0016] The cam is an angular channel formed between a pair of camshafts and a pair of camshafts, each of which is connected to a pair of camshafts which are connected to the filter element of the filter element.
[0017] Preferably, the first driving source is a motor;
[0018] The second driving source is a cylinder, a hollow base is provided at the bottom of the shell, and the second driving source is installed inside the base.
[0019] Preferably, a knocking mechanism is provided at the bottom of the filter plate, and the knocking mechanism includes a driving component and a knocking component, and the driving component includes a rotating drum rotatably connected to the middle part of the bottom of the second grinding plate, and the inner diameter of the rotating drum is larger than the diameter of the first rotating shaft, and the inner wall of the rotating drum is provided with a first spiral guide groove, and the lower end side wall of the first rotating shaft is provided with a guide block that cooperates with the first guide groove for sliding guidance, and the upper end side wall of the rotating drum is evenly surrounded by a driving rod;
[0020] The knocking component includes a first rotating rod arranged on the periphery of the bottom of the filter plate and spaced apart from the guide seat, a flip plate is fixedly arranged on the first rotating rod, a knocking head is arranged on the top of one end of the flip plate, first fixing seats fixedly connected to the bottom wall of the filter plate are symmetrically arranged at both ends of the first rotating rod, and a blind hole corresponding to the first rotating rod is arranged on the side of the first fixing seat facing the first rotating rod, the end of the first rotating rod is movably connected to the inner side of the blind hole, and a first torsion spring is fixed between the end side wall of the first rotating rod and the inner wall of the end of the blind hole, a driving plate corresponding to the driving rod is obliquely arranged on the end of the bottom of the flip plate away from the knocking head, and the driving plate and the knocking head are respectively located on both sides of the flip plate.
[0021] Preferably, second fixing seats fixedly connected to the bottom wall of the flip plate are symmetrically arranged on both sides of the upper end of the driving plate, and a second rotating rod corresponding to the second fixing seat is passed through and fixed to the upper end of the driving plate, and a blind hole adapted to the second rotating rod is arranged on the side of the second fixing seat close to the second rotating rod, and the end of the second rotating rod is movably connected to the inner side of the blind hole, and a second torsion spring is fixed between the end side wall of the second rotating rod and the inner wall of the end of the blind hole, and when the second torsion spring is in an initial state, the driving plate is inclined, and a stop block for blocking one side of the driving plate is arranged at one end of the bottom of the flip plate close to the driving plate.
[0022] Preferably, the driving rod is cylindrical, and the driving rod is rotatably connected to the side wall of the drum.
[0023] Preferably, a feeding port communicating with the pretreatment shell is provided on the top of the pretreatment shell;
[0024] An opening is provided on one side of the lower end of the shell, and a material taking door for closing the opening is hinged on one side of the opening. An annular material receiving trough body corresponding to the periphery of the filter plate is provided on the inner bottom of the shell, and a notch is provided at one end of the material receiving trough body, and the notch is adapted to the rotating drum.
[0025] The present application also includes an embodiment, specifically a method for extracting active substances from Spirulina, which uses a Spirulina active substance extraction device for extraction, comprising the following steps:
[0026] S1: placing the dried spirulina in a pretreatment mechanism for pre-crushing, and further grinding it through a grinding and filtering mechanism below the pretreatment mechanism;
[0027] S2: When the feeding mechanism starts to rise, the air blowing mechanism blows the ground powder to the periphery of the grinding and filtering mechanism for filtering, and the qualified powder falls down, and then the pre-treatment mechanism discharges part of the pre-crushed spirulina;
[0028] S3: After the material is discharged, the falling spirulina and the unqualified powder after filtering can be pushed to the middle of the grinding and filtering mechanism to wait for grinding according to the continuous rise of the feeding mechanism;
[0029] S4: The unloading mechanism descends and resets, the pretreatment mechanism continues pre-crushing, and the grinding and filtering mechanism continues to further grind into powder.
[0030] Compared with the prior art, the present invention provides a device and method for extracting active substances from Spirulina, which have the following beneficial effects:
[0031] 1. The device and method for extracting active substances from spirulina can realize pre-crushing of spirulina into small particles and then further grinding into powder by means of the pre-treatment mechanism and the grinding and filtering mechanism. The pre-crushing and grinding are coaxially linked and integrated, thereby improving the crushing effect and efficiency. The linkage setting of the feeding mechanism, the air blowing mechanism and the pushing mechanism can replenish the pre-treated spirulina particles after grinding, and the ground powder can be blown away and filtered before replenishment. Moreover, when replenishing, the unqualified spirulina after grinding and the fallen spirulina particles can be pushed to the middle of the grinding and filtering mechanism for grinding again. The structure is compact, the powder uniformity is high, and the efficiency is improved.
[0032] 2. The device and method for extracting active substances from spirulina can continuously knock the filter plate when filtering spirulina powder through the knocking mechanism, thereby facilitating the rapid falling of qualified powder. The rising linkage setting of the feeding structure is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the structure of the present invention;
[0034] Figure 2 It is a schematic diagram of the structure of the present invention in a disassembled state;
[0035] Figure 3 The present invention Figure 2 Schematic diagram of the overall structure of the foundation shell and the pretreatment shell;
[0036] Figure 4 The present invention Figure 3 Schematic diagram of the structure from a top view on the foundation;
[0037] Figure 5 The present invention Figure 3 Schematic diagram of the cross-section structure on the foundation;
[0038] Figure 6 It is a schematic diagram of the structure of the lifting cylinder, the first grinding disc and the guide seat of the present invention in a disassembled state;
[0039] Figure 7 It is a schematic diagram of the structure of the first grinding disc and the second grinding disc of the present invention in a disassembled state;
[0040] Figure 8 is a schematic structural diagram of the filter plate of the present invention from the bottom perspective;
[0041] Fig. 9 It is a schematic diagram of the overall structure of the first grinding disc and the first rotating shaft of the present invention;
[0042] Fig.10 The present invention Fig. 9 A schematic diagram of the structure from the bottom perspective of the foundation;
[0043] Fig.11 It is a structural schematic diagram of the striking component of the present invention;
[0044] Fig.12 It is a schematic diagram of the structure of the striking component of the present invention in a disassembled state;
[0045] Fig.13 It is a schematic diagram of the structure of the present invention when the lifting cylinder and the pre-treatment shell are separated;
[0046] Fig.14 It is a schematic diagram of the cross-sectional structure of the pretreatment shell of the present invention;
[0047] Fig.15 It is a schematic diagram of the structure of the traction arm and the driving plate of the present invention in a separated state.
[0048] In the figure: 1, shell; 2, material taking door; 3, pre-treatment shell; 4, first driving source; 5, base; 6, protective shell; 7, feeding port; 8, scraper plate; 9, second driving source; 10, material receiving trough; 11, driving plate; 12, filter plate; 13, guide seat; 14, traction arm; 15, rotating drum; 16, lifting drum; 17, first rotating shaft; 18, driving rod; 19, first through hole; 20, anti-rotation column; 21, first grinding disc; 22, second grinding disc; 23, guide cone ; 24. first guide groove; 25. flip plate; 26. first rotating rod; 27. first fixed seat; 28. guide block; 29. outlet pipe; 30. conical groove; 31. knocking head; 32. stop block; 33. drive plate; 34. second fixed seat; 35. first torsion spring; 36. second rotating rod; 37. second torsion spring; 38. inlet pipe; 39. plug plate; 40. second through hole; 41. second rotating shaft; 42. crushing knife; 43. guide wheel; 44. second guide groove; 45. third guide groove. DETAILED DESCRIPTION
[0049] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0050] like Figure 1-Figure 6 , Figure 13-Figure 14 As shown, a spirulina active substance extraction device comprises a shell 1, a pretreatment mechanism is arranged at the inner upper end of the shell 1, the pretreatment mechanism comprises a pretreatment shell 3 arranged at the inner upper end of the shell 1, a hollow second rotating shaft 41 is rotatably arranged inside the pretreatment shell 3, the bottom of the second rotating shaft 41 protrudes from the bottom of the pretreatment shell 3, a crushing knife 42 is arranged on the side wall of the second rotating shaft 41, a first driving source 4 for driving the second rotating shaft 41 to rotate is arranged on the top of the pretreatment shell 3, the first driving source 4 is preferably a reduction motor, and a feeding port 7 connected to the pretreatment shell 3 is arranged on the top of the pretreatment shell 3;
[0051] Further, such as Figure 1-Figure 2 , Figure 4-Figure 10 As shown, a grinding and filtering mechanism is provided at the bottom of the pretreatment mechanism, and the grinding and filtering mechanism includes a filter plate 12 fixedly arranged at the lower end of the inner side of the shell 1, a second grinding disc 22 is provided in the middle of the filter plate 12, a first grinding disc 21 is provided on the top of the second grinding disc 22, a first rotating shaft 17 is vertically fixedly provided in the middle of the first grinding disc 21, the bottom of the first rotating shaft 17 extends to the bottom of the filter plate 12, and the first rotating shaft 17 is movably connected with the second grinding disc 22, an anti-rotation column 20 in the shape of a regular polygonal column is vertically provided on the top of the first rotating shaft 17, and the upper end of the anti-rotation column 20 extends to the inner side of the lower end of the second rotating shaft 41, and the anti-rotation column 20 can be axially displaced with the second rotating shaft 41, a second driving source 9 for driving the first rotating shaft 17 to rise and fall is provided at the bottom of the shell 1, and the second driving source 9 is preferably a cylinder, a hollow base 5 is provided at the bottom of the shell 1, and the second driving source 9 is installed on the inner side of the base 5, and the bottom of the first rotating shaft 17 is rotatably connected with the output shaft of the second driving source 9;
[0052] like Figure 5-Figure 6 , Figure 13-14 As shown, it also includes a material discharge mechanism arranged at the lower end of the pre-processing shell 3, the material discharge mechanism includes a second through hole 40 arranged on the side wall of the lower end of the pre-processing shell 3, the outer side of the lower end of the pre-processing shell 3 is vertically and movably connected with a lifting cylinder 16, the side wall of the lifting cylinder 16 is provided with a first through hole 19 corresponding to the second through hole 40, and the bottom of the lifting cylinder 16 is rotatably connected to the top of the first grinding disc 21;
[0053] Further, such as Figure 5-Figure 7 , Figure 9-10 , Figure 13-14 As shown, an air blowing mechanism is provided on the lifting cylinder 16, and the air blowing mechanism includes a plug plate 39 which is arranged at the bottom of the pretreatment shell 3 and slidably cooperates with the inner wall of the lifting cylinder 16, and the plug plate 39 is initially located below the first through hole 19, and an upwardly concave conical groove 30 is provided in the middle of the bottom of the first grinding disc 21, and an air outlet pipe 29 which is connected to the conical groove 30 is provided on the top of the first grinding disc 21, and a one-way valve is provided on the air outlet pipe 29, and the air outlet pipe 29 is uniformly surrounded by the inner periphery arranged on the top of the first grinding disc 21, and the air outlet pipe 29 is provided with a one-way valve. The one-way valve on 29 is configured to only allow the internal gas of the lifting cylinder 16 to enter the conical groove 30. The lower end side wall of the lifting cylinder 16 is provided with an air intake pipe 38 connected to the lifting cylinder 16, and a one-way valve is provided on the air intake pipe 38. The one-way valve on the air intake pipe 38 is configured to only allow external gas to enter the inside of the lifting cylinder 16. In order to facilitate the guidance of the airflow, a guide cone 23 corresponding to and adapted to the conical groove 30 is provided in the middle of the top of the second grinding disk 22, so that the powder on the second grinding disk 22 can be completely blown away during air blowing.
[0054] It should be noted that the middle parts of the first rotating shaft 17 and the guide cone 23 are both provided with holes adapted to the first rotating shaft 17 , and the first rotating shaft 17 extends downward through the hole, so that the first rotating shaft 17 can move axially with the guide cone 23 and the middle part of the second grinding disk 22 .
[0055] In addition, if Figure 1-Figure 6 , Fig.13 , Fig.15 As shown, a guide seat 13 is evenly arranged around the periphery of the filter plate 12. The lower end of the guide seat 13 is fan-shaped, and the upper end is conical. The side of the guide seat 13 away from the axis of the shell 1 is tightly fitted with the inner wall of the shell 1. A pushing mechanism is arranged at the lower end of the pretreatment shell 3. The pushing mechanism includes a scraper plate 8 evenly arranged on the top of the filter plate 12 and spaced from the guide seat 13. The scraper plate 8 is an arc-shaped plate, and initially the scraper plate 8 is located at the top periphery of the filter plate 12, and the two ends of the scraper plate 8 are slidably matched with the side walls of the two adjacent guide seats 13. The upper end side wall of the shell 1 is movably connected with a driving plate 11 corresponding to the scraper plate 8 in a one-to-one manner along the radial direction of the shell 1, and one end of the bottom of the driving plate 11 is connected to the top of the scraper plate 8. The shell 1 is fixedly connected, the side wall of the shell 1 is provided with a protective shell 6 for protecting the driving plate 11, the side wall of the lower end of the driving plate 11 is provided with a vertically arranged second guide groove 44, and the upper end of the second guide groove 44 is provided with an inclined third guide groove 45, the side wall of the lifting cylinder 16 is provided with a traction arm 14 corresponding to the driving plate 11 one by one, and the traction arm 14 is rotatably provided with a guide wheel 43 for movable guiding connection with the second guide groove 44 and the third guide groove 45 at one end away from the lifting cylinder 16, and the guide wheel 43 and the third guide groove 45 are configured so that when the guide wheel 43 moves upward relative to the third guide groove 45, the driving plate 11 moves toward the middle direction of the shell 1, and the guide seat 13 can ensure that the granular material exists only between adjacent guide seats 13.
[0056] like Figure 5-Figure 12 As shown, in order to improve the screening efficiency of the filter plate 12 for powder, a knocking mechanism is arranged at the bottom of the filter plate 12, and the knocking mechanism includes a driving component and a knocking component. The driving component includes a drum 15 rotatably connected to the middle of the bottom of the second grinding disc 22, and the inner diameter of the drum 15 is larger than the diameter of the first rotating shaft 17. The inner wall of the drum 15 is provided with a spiral first guide groove 24, and the lower end side wall of the first rotating shaft 17 is provided with a guide block 28 that cooperates with the first guide groove 24 for sliding guidance. The upper end side wall of the drum 15 is evenly surrounded by a driving rod 18, and the driving rod 18 is cylindrical, and the driving rod 18 is rotatably connected to the side wall of the drum 15. The cylindrical and rotatably connected mode can reduce friction loss.
[0057] Furthermore, the knocking component includes a first rotating rod 26 arranged on the outer periphery of the bottom of the filter plate 12 and spaced apart from the guide seat 13, a flip plate 25 is fixedly arranged on the first rotating rod 26, a knocking head 31 is arranged on the top of one end of the flip plate 25, and first fixing seats 27 fixedly connected to the bottom wall of the filter plate 12 are symmetrically arranged at both ends of the first rotating rod 26, and a blind hole corresponding to the first rotating rod 26 is arranged on the side of the first fixing seat 27 facing the first rotating rod 26, the end of the first rotating rod 26 is movably connected to the inner side of the blind hole, and a first torsion spring 35 is fixed between the end side wall of the first rotating rod 26 and the terminal inner wall of the blind hole, and a driving plate 33 corresponding to the driving rod 18 is obliquely arranged at one end of the bottom of the flip plate 25 away from the knocking head 31, and the driving plate 33 and the knocking head 31 are respectively located on both sides of the flip plate 25.
[0058] Furthermore, in order to avoid the driving plate 33 from blocking the driving rod 18 when the drum 15 is reversed, second fixing seats 34 fixedly connected to the bottom wall of the flip plate 25 are symmetrically arranged on both sides of the upper end of the driving plate 33, and a second rotating rod 36 corresponding to the second fixing seat 34 is fixed through the upper end of the driving plate 33, and a blind hole adapted to the second rotating rod 36 is arranged on the side of the second fixing seat 34 close to the second rotating rod 36, and the end of the second rotating rod 36 is movably connected to the inner side of the blind hole, and a second torsion spring 37 is fixed between the end side wall of the second rotating rod 36 and the inner wall of the end of the blind hole, and when the second torsion spring 37 is in the initial state, the driving plate 33 is inclined, and a stop block 32 for blocking one side of the driving plate 33 is arranged at one end of the bottom of the flip plate 25 close to the driving plate 33.
[0059] like Figure 1-Figure 2 As shown, in order to facilitate the collection of powder, an opening is provided on one side of the lower end of the shell 1, and a material taking door 2 for closing the opening is hinged on one side of the opening, and a ring-shaped material receiving trough body 10 corresponding to the outer periphery of the filter plate 12 is provided at the inner bottom of the shell 1, and a notch is provided at one end of the material receiving trough body 10, and the notch is adapted to the rotating drum 15.
[0060] The present application also includes an embodiment, specifically a method for extracting active substances from Spirulina, which uses the above-mentioned device for extracting active substances from Spirulina to perform extraction, comprising the following steps:
[0061] Step 1: placing the dried spirulina in a pretreatment mechanism for pre-crushing, and further grinding through a grinding and filtering mechanism below the pretreatment mechanism;
[0062] Step 2: When the feeding mechanism starts to rise, the air blowing mechanism blows the ground powder to the periphery of the grinding and filtering mechanism for filtering, and the qualified powder falls down, and then the pre-treatment mechanism discharges part of the pre-crushed spirulina;
[0063] Step 3: After the material is discharged, the falling spirulina and the unqualified powder after filtering can be pushed to the middle of the grinding and filtering mechanism to wait for grinding according to the continuous rise of the feeding mechanism;
[0064] Step 4: The unloading mechanism descends and resets, the pretreatment mechanism continues pre-crushing, and the grinding and filtering mechanism continues to further grind into powder;
[0065] Step 5: The ground spirulina powder can be used to extract active substances by solvent extraction. Commonly used solvents include water, ethanol, acetone, etc. The specific selection depends on the properties of the active substances to be extracted. Using existing technical means, solvent extraction can be carried out by leaching, reflux extraction, Soxhlet extraction, etc. to improve the extraction efficiency;
[0066] Step 6: The mixture after extraction contains the active substances of Spirulina and other impurities. The active substances need to be separated from the mixture by centrifugation, filtration, chromatography (such as gel chromatography, ion exchange chromatography, affinity chromatography, etc.) and purified. This step can also adopt existing technical means and will not be described in detail.
[0067] Step 7: The extracted and purified active substances usually need to be dried to remove moisture and improve their stability. The dried active substances can be stored under appropriate conditions such as low temperature, light protection, and sealing for subsequent use.
[0068] The working principle of a spirulina active substance extraction device is that the dried spirulina is pre-crushed in a pre-treatment housing 3 and further ground into powder between a first grinding disc 21 and a second grinding disc 22 during use;
[0069] Specifically, the first driving source 4 is controlled to drive the second rotating shaft 41, the anti-rotation column 20, the first rotating shaft 17, and the first grinding disc 21 to rotate as a whole, and the second rotating shaft 41 drives the crushing knife 42 to rotate for pre-crushing. At the beginning, the pre-treated material has not fallen yet. At this time, although the first grinding disc 21 rotates, it does not play a grinding role. After grinding, the second driving source 9 drives the first rotating shaft 17, the anti-rotation column 20, the first grinding disc 21, and the lifting cylinder 16 to move upward as a whole. Under the action of the plug plate 39, a positive pressure is generated inside the lower end of the lifting cylinder 16, and the gas enters the conical groove 30 through the outlet pipe 29. Through the guiding effect of the guide cone 23, the air flow blows to the top of the second grinding disc 22. Since there is no material on the top of the second grinding disc 22 at this time, the air blowing does not work. , and in the early stage of the lifting cylinder 16 rising, the guide wheel 43 moves up in the second guide groove 44, and the scraper plate 8 and the driving plate 11 remain stationary. As the lifting cylinder 16 moves up, the first through hole 19 gradually corresponds to the second through hole 40, and the pre-crushed spirulina in the pre-treatment shell 3 falls to the periphery of the filter plate 12, and due to the effect of the guide seat 13, the spirulina will exist in the area between adjacent guide seats 13, and then the first through hole 19 rises to above the second through hole 40, the second through hole 40 is closed, and the guide wheel 43 enters the third guide groove 45, and then the driving plate 11 drives the scraper plate 8 to move to the middle, and the scraper plate 8 pushes the spirulina particles that have just fallen from the periphery of the filter plate 12 to between the first grinding disk 21 and the second grinding disk 22, and the spirulina material enters the first grinding disk After the first grinding disc 21 and the second grinding disc 22 are moved between, the second driving source 9 is controlled to drive the first rotating shaft 17, the first grinding disc 21 and the lifting cylinder 16 to move downward and reset as a whole, and the driving plate 11 drives the scraper plate 8 to move outward and reset. After resetting, the second driving source 9 is turned off, and the first driving source 4 is started again. Then the second rotating shaft 41, the anti-rotation column 20, the first rotating shaft 17 and the first grinding disc 21 rotate as a whole again, and the pre-treatment shell 3 is pre-crushed. The first grinding disc 21 and the second grinding disc 22 are ground, and during the crushing and grinding, the rotating drum 15 will rotate with the first rotating shaft 17 under the action of the first guide groove 24 and the guide block 28, and when the rotating drum 15 drives the driving rod 18 to rotate, the driving rod 18 will push the driving sheet 33, and then the driving sheet 33 drives the flip plate 25 to flip The first torsion spring 35 is twisted, and the knocking head 31 is separated from the bottom of the filter plate 12. When the driving rod 18 is separated from the driving sheet 33, the first torsion spring 35 is reset, and then the flip plate 25 drives the knocking head 31 to knock on the bottom of the filter plate 12. The powder ground to the periphery of the filter plate 12 can be screened under the knocking. After grinding, the first driving source 4 stops, and the second driving source 9 drives the first rotating shaft 17, the anti-rotation column 20, the first grinding disk 21, and the lifting cylinder 16 to move upward as a whole. Under the action of the plug plate 39, a positive pressure is generated inside the lower end of the lifting cylinder 16, and the gas enters the conical groove 30 through the outlet pipe 29. Through the guiding effect of the guide cone 23, the airflow takes effect at this time, and the airflow blows the residual powder on the top of the second grinding disk 22 to the periphery of the filter plate 12 for filtration.Since the guide wheel 43 moves upward in the second guide groove 44 in the early stage of the lifting cylinder 16 rising, the scraper plate 8 and the driving plate 11 remain stationary. As the lifting cylinder 16 moves upward, the first through hole 19 gradually corresponds to the second through hole 40, and the pre-crushed spirulina in the pre-treatment shell 3 continues to fall to the periphery of the filter plate 12. Due to the effect of the guide seat 13, the spirulina will exist in the area between the adjacent guide seats 13. Then, the first through hole 19 rises to above the second through hole 40, the second through hole 40 is closed, and the guide wheel 43 enters the third guide groove 44. The driving plate 11 drives the scraper plate 8 to move toward the middle, and the scraper plate 8 pushes the spirulina particles just dropped from the periphery of the filter plate 12 and the unqualified spirulina after grinding and filtration to between the first grinding disc 21 and the second grinding disc 22. When the first rotating shaft 17 rises, the rotation of the drum 15 is also realized. Specifically, when the first rotating shaft 17 rises, the guide block 28 is driven to rise. The guide block 28 realizes the rotation of the drum 15 through the first guide groove 24. The drum 15 drives the driving rod 18 to rotate, and the driving rod 18 drives the flip plate 25 flips and knocks the bottom of the filter plate 12, so that the fallen spirulina and the spirulina blown to the periphery of the filter plate 12 are screened. After the spirulina material is replenished, the second driving source 9 drives the first rotating shaft 17, the first grinding disc 21, and the lifting cylinder 16 to move downward and reset as a whole, and the driving plate 11 drives the scraper plate 8 to move outward and reset, and the second driving source 9 can control the distance between the first grinding disc 21 and the second grinding disc 22, so as to adjust the grinding effect. After resetting, the second driving source 9 is turned off, and the first driving source 4 is started again. Then the second rotating shaft 41, the anti-rotation column 20, the first rotating shaft 17, and the first grinding disc 21 rotate as a whole again, and the pre-treatment shell 3 is pre-crushed, and the first grinding disc 21 and the second grinding disc 22 are further ground into powder. The knocking mechanism at the bottom of the filter plate 12 continues to knock and screen the spirulina particles on the periphery of the filter plate 12, and the qualified spirulina powder falls into the receiving tank body 10 for collection, and this cycle is repeated. Finally, the material taking door 2 can be opened to take out the receiving tank body 10 for subsequent solvent extraction and separation and purification steps;
[0070] It should be noted that when the first rotating shaft 17 drives the guide block 28 to move downward, the rotating drum 15 is reversed, during which the driving rod 18 will push the driving plate 33 in the opposite direction from the side close to the stop block 32, and then the driving plate 33 will flip, and the second torsion spring 37 will twist. During this period, the flip plate 25 will not flip and drive the knocking head 31 to knock on the bottom of the filter plate 12;
[0071] When the lifting cylinder 16 moves downward, negative pressure is generated at the bottom of the plug plate 39, and external gas enters the inner cavity at the lower end of the lifting cylinder 16 through the air inlet pipe 38.
[0072] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above.
[0073] Those skilled in the art should understand that the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and improvements, and these changes and improvements shall all fall within the scope of the present invention claimed for protection.
Claims
1. A device for extracting active substances from Spirulina, comprising a housing (1), characterized in that: A pre-treatment mechanism is arranged at the inner upper end of the shell (1), the pre-treatment mechanism comprising a pre-treatment shell (3) arranged at the inner upper end of the shell (1), a hollow second rotating shaft (41) being rotatably arranged inside the pre-treatment shell (3), a crushing knife (42) being arranged on the side wall of the second rotating shaft (41), and a first driving source (4) for driving the second rotating shaft (41) to rotate being arranged at the top of the pre-treatment shell (3); A grinding and filtering mechanism is arranged at the bottom of the pretreatment mechanism, and the grinding and filtering mechanism comprises a filter plate (12) fixedly arranged at the lower end of the inner side of the housing (1), a second grinding disc (22) is arranged in the middle of the filter plate (12), a first grinding disc (21) is arranged on the top of the second grinding disc (22), a first rotating shaft (17) is vertically fixedly arranged in the middle of the first grinding disc (21), the bottom of the first rotating shaft (17) extends to the bottom of the filter plate (12), and the first rotating shaft (17) The first rotating shaft (17) is movably connected to the second grinding disc (22); a polygonal anti-rotation column (20) is vertically arranged on the top of the first rotating shaft (17); the upper end of the anti-rotation column (20) extends to the inner side of the lower end of the second rotating shaft (41); the anti-rotation column (20) can be axially displaced with the second rotating shaft (41); a second driving source (9) for driving the first rotating shaft (17) to rise and fall is arranged at the bottom of the housing (1); and the bottom of the first rotating shaft (17) is rotatably connected to the output shaft of the second driving source (9); It also includes a material discharge mechanism arranged at the lower end of the pretreatment shell (3), the material discharge mechanism including a second through hole (40) arranged on the side wall of the lower end of the pretreatment shell (3), a lifting cylinder (16) is vertically and movably connected to the outer side of the lower end of the pretreatment shell (3), a first through hole (19) corresponding to the second through hole (40) is arranged on the side wall of the lifting cylinder (16), and the bottom of the lifting cylinder (16) is rotatably connected to the top of the first grinding disc (21); The lifting cylinder (16) is provided with an air blowing mechanism, the air blowing mechanism comprising a plug plate (39) arranged at the bottom of the pretreatment shell (3) and slidably matched with the inner wall of the lifting cylinder (16), and the plug plate (39) is initially located below the first through hole (19), a conical groove (30) recessed upward is provided at the middle of the bottom of the first grinding disc (21), an air outlet pipe (29) connected to the conical groove (30) is provided at the top of the first grinding disc (21), and a one-way valve is provided on the air outlet pipe (29), and an air inlet pipe (38) connected to the lifting cylinder (16) is provided on the lower end side wall of the lifting cylinder (16), and a one-way valve is provided on the air inlet pipe (38).
2. The device for extracting active substances from Spirulina according to claim 1, characterized in that: The air outlet pipe (29) is evenly arranged around the inner periphery of the top of the first grinding disc (21), and the one-way valve on the air outlet pipe (29) is configured to only allow the gas inside the lifting cylinder (16) to enter the conical groove (30); The one-way valve on the air inlet pipe (38) is configured to allow only external air to enter the inside of the lifting cylinder (16).
3. The device for extracting active substances from Spirulina according to claim 2, characterized in that: A guide cone (23) corresponding to and matching the conical groove (30) is provided at the middle of the top of the second grinding disc (22); The first rotating shaft (17), the guide cone (23) and the middle portion of the second grinding disc (22) can move axially.
4. The device for extracting active substances from Spirulina according to claim 1, characterized in that: A flow guide seat (13) is evenly arranged around the periphery of the filter plate (12); the lower end of the flow guide seat (13) is fan-shaped, the upper end is cone-shaped, and the side of the flow guide seat (13) away from the axis of the shell (1) is tightly fitted to the inner wall of the shell (1); A pushing mechanism is provided at the lower end of the pretreatment shell (3), the pushing mechanism comprising a scraper plate (8) evenly arranged on the top of the filter plate (12) and spaced apart from the guide seat (13), the scraper plate (8) being an arc-shaped plate, and initially the scraper plate (8) is located at the top periphery of the filter plate (12), and the two ends of the scraper plate (8) are slidably matched with the side walls of two adjacent guide seats (13), the upper end side wall of the shell (1) is movably connected to a driving plate (11) corresponding to the scraper plate (8) in a radial direction of the shell (1), and one end of the bottom of the driving plate (11) is fixedly connected to the top of the scraper plate (8), and the driving plate (11) is 1) A second guide groove (44) is vertically arranged on the side wall at the lower end, and a third guide groove (45) is inclined on the upper end of the second guide groove (44). A traction arm (14) corresponding to the drive plate (11) is arranged on the side wall of the lifting cylinder (16). A guide wheel (43) for movable guiding connection with the second guide groove (44) and the third guide groove (45) is rotatably arranged at one end of the traction arm (14) away from the lifting cylinder (16), and the guide wheel (43) and the third guide groove (45) are configured so that when the guide wheel (43) moves upward relative to the third guide groove (45), the drive plate (11) moves toward the middle direction of the housing (1).
5. The device for extracting active substances from Spirulina according to claim 1, characterized in that: The first driving source (4) is a motor; The second driving source (9) is a cylinder, a hollow base (5) is provided at the bottom of the housing (1), and the second driving source (9) is installed inside the base (5).
6. The device for extracting active substances from Spirulina according to claim 1, characterized in that: A knocking mechanism is provided at the bottom of the filter plate (12), the knocking mechanism comprising a driving component and a knocking component, the driving component comprising a rotating drum (15) rotatably connected to the middle of the bottom of the second grinding disc (22), the inner diameter of the rotating drum (15) being larger than the diameter of the first rotating shaft (17), the inner wall of the rotating drum (15) being provided with a first spiral guide groove (24), the lower end side wall of the first rotating shaft (17) being provided with a guide block (28) slidably matched with the first guide groove (24), and the upper end side wall of the rotating drum (15) being evenly surrounded by a driving rod (18); The knocking component comprises a first rotating rod (26) arranged at the periphery of the bottom of the filter plate (12) and spaced from the guide seat (13); a flip plate (25) is fixedly arranged on the first rotating rod (26); a knocking head (31) is arranged on the top of one end of the flip plate (25); first fixing seats (27) fixedly connected to the bottom wall of the filter plate (12) are symmetrically arranged at both ends of the first rotating rod (26); a blind hole corresponding to the first rotating rod (26) is arranged on one side of the first fixing seat (27) facing the first rotating rod (26); an end of the first rotating rod (26) is movably connected to the inner side of the blind hole; a first torsion spring (35) is fixed between the end side wall of the first rotating rod (26) and the inner wall of the end of the blind hole; a driving plate (33) corresponding to the driving rod (18) is obliquely arranged at one end of the bottom of the flip plate (25) away from the knocking head (31); and the driving plate (33) and the knocking head (31) are respectively located on both sides of the flip plate (25).
7. The device for extracting active substances from Spirulina according to claim 6, characterized in that: Second fixing seats (34) fixedly connected to the bottom wall of the flip plate (25) are symmetrically arranged on both sides of the upper end of the driving plate (33); a second rotating rod (36) corresponding to the second fixing seat (34) is fixedly passed through the upper end of the driving plate (33); a blind hole adapted to the second rotating rod (36) is arranged on a side of the second fixing seat (34) close to the second rotating rod (36); an end of the second rotating rod (36) is movably connected to the inner side of the blind hole; a second torsion spring (37) is fixed between the end side wall of the second rotating rod (36) and the inner wall of the end of the blind hole; and when the second torsion spring (37) is in an initial state, the driving plate (33) is inclined; and a stopper (32) for blocking one side of the driving plate (33) is arranged on the end of the bottom of the flip plate (25) close to the driving plate (33).
8. The device for extracting active substances from Spirulina according to claim 7, characterized in that: The driving rod (18) is cylindrical, and the driving rod (18) is rotatably connected to the side wall of the rotating drum (15).
9. The device for extracting active substances from Spirulina according to claim 1, characterized in that: A loading port (7) in communication with the pretreatment shell (3) is provided at the top of the pretreatment shell (3); An opening is provided on one side of the lower end of the shell (1), and a material taking door (2) is hingedly connected to one side of the opening for closing the opening. A ring-shaped material receiving trough body (10) corresponding to the periphery of the filter plate (12) is provided on the inner bottom of the shell (1), and a notch is provided on one end of the material receiving trough body (10), and the notch is adapted to fit the rotating drum (15).
10. A method for extracting active substances from Spirulina, using the Spirulina active substances extraction device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: placing the dried spirulina in a pretreatment mechanism for pre-crushing, and further grinding it through a grinding and filtering mechanism below the pretreatment mechanism; S2: When the feeding mechanism starts to rise, the air blowing mechanism blows the ground powder to the periphery of the grinding and filtering mechanism for filtering, and the qualified powder falls down, and then the pre-treatment mechanism discharges part of the pre-crushed spirulina; S3: After the material is discharged, the falling spirulina and the unqualified powder after filtering can be pushed to the middle of the grinding and filtering mechanism to wait for grinding according to the continuous rise of the feeding mechanism; S4: The unloading mechanism descends and resets, the pretreatment mechanism continues pre-crushing, and the grinding and filtering mechanism continues to further grind into powder.
Citation Information
Patent Citations
Organic waste crushing device used during agricultural sideline product processing
CN110180646A
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CN208131220U