Quartz sand acid leaching processing equipment for glass preparation

By designing an equipment for quartz sand acid leaching processing, using an intermittent drive mechanism and a mixer, the efficient neutralization and purification of quartz sand is achieved, which solves the problem of low neutralization efficiency of existing equipment and improves the efficiency of neutralization. Quality and efficiency.

CN119327796APending Publication Date: 2025-01-21ANHUI YUANSHI GLASS PROD CO LTD

Patent Information

Application Number
CN202411780851.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

The existing quartz sand neutralization and acid removal equipment has low efficiency and uneven neutralization, resulting in the inability to effectively improve the purification quality and output of quartz sand.

Method used

A quartz sand acid leaching processing equipment for glass preparation is designed. An intermittent drive mechanism is used to control the rotation of the rotating shaft. The three chambers in the frame alternately pass through the discharge port, alkali liquid barrel and discharge port, and the material valve is controlled by a cam. Open or close to realize uninterrupted discharging, neutralizing and discharging of quartz sand. At the same time, the mixer mixes materials in each chamber to promote the uniformity and efficiency of the neutralization reaction.

Benefits of technology

The efficiency and quality of quartz sand neutralization are improved, the neutralization time is reduced, the processing cost is reduced, and efficient production of quartz sand purification is achieved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119327796A_ABST
    Figure CN119327796A_ABST
Patent Text Reader

Abstract

The invention discloses quartz sand acid leaching processing equipment for glass preparation in the technical field of glass preparation, which comprises a tank body, a bracket fixed at the bottom of the tank body and a first discharge port positioned in the lower surface of the tank body, and further comprises an alkali liquor barrel arranged below the tank body, and a second discharge port is formed in the lower surface of the alkali liquor barrel; the movable neutralizing frame comprises a frame body sleeving the rotating shaft, a discharge port is formed in the lower surface of the frame body, and the input side of the rotating shaft is connected with an intermittent driving mechanism; the material stirring mechanism comprises a material stirring device located in the frame body, and the input side of the material stirring device is connected with the rotating shaft through a transmission structure; a discharging control mechanism; comprising material valves located at a first discharging opening, a second discharging opening and a discharging opening. The rotating shaft is sleeved with a cam used for sequentially controlling the material valves to be opened. And quartz sand in the tank body can be quickly put into the lower square frame for neutralization, so that the neutralization quality can be improved, and the neutralization efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of glass preparation, in particular to quartz sand acid leaching processing equipment for glass preparation. Background Art

[0002] High-purity quartz sand is a very stable neutral mineral filler that does not contain crystalline water and will not react chemically with the filled material. Therefore, it is widely used in the field of glass preparation.

[0003] In the selection of refined quartz sand and high-purity quartz sand, in order to better improve the quality and output of quartz sand purification, combined with the characteristics of quartz sand being insoluble in acid and slightly soluble in KOH solution, it is necessary to use acid leaching to treat quartz sand. After acid leaching, sodium hydroxide is needed to neutralize the quartz sand until all the quartz sand is neutralized and the alkali solution is released.

[0004] Most of the existing quartz sand neutralization and deacidification are carried out in the same tank body as the acid leaching. Since the quartz sands are piled together and the quartz sands are in the form of fine particles, it is difficult to ensure that the quartz sands at the bottom are fully neutralized during neutralization. It takes a long time to ensure that the neutralization is in place, and the alkali solution slowly penetrates to the bottom to neutralize the quartz sands, so the efficiency is relatively low. For example, a high-purity quartz sand acid leaching processing equipment with a Chinese authorization publication number of CN115991477B can completely neutralize the quartz sand through the material washing mechanism to ensure the quality of the quartz sand acid leaching, but there are the following defects: the quartz sand to be neutralized in the tank body is transported to the top of the material receiving box by the lifting unit to transport the quartz sand in the material grabbing box to the top of the material receiving box, which has a complex structure, and it is also necessary to complete the sealing between the washing chamber and the tank body to prevent the quartz sand from flowing into the tank body again, and the quartz sand is taken out of the tank body in turn for neutralization and cleaning in batches. Compared with the traditional quartz sand neutralization, although the neutralization quality can be improved, the neutralization efficiency is still not high. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of the present invention to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] Therefore, the object of the present invention is to provide a quartz sand acid leaching processing equipment for glass preparation, which can quickly lower the quartz sand in the tank body into the lower frame for neutralization, which can not only improve the neutralization quality, but also greatly improve the neutralization efficiency.

[0007] In order to solve the above technical problems, the present invention provides a quartz sand acid leaching processing equipment for glass preparation, which adopts the following technical scheme: comprising a tank body, a bracket fixed to the bottom of the tank body and a first discharge port located on the lower surface of the tank body, and also comprising an alkali liquid barrel arranged below the tank body, and a second discharge port is arranged on the lower surface of the alkali liquid barrel;

[0008] The movable neutralization frame comprises a frame body sleeved on the rotating shaft, a discharge port is arranged on the lower surface of the frame body, and the input side of the rotating shaft is connected to the intermittent driving mechanism;

[0009] The material mixing mechanism comprises a material mixer located in the frame, wherein the input side of the material mixer is connected to the rotating shaft through a transmission structure;

[0010] The material discharge control mechanism comprises material valves located at the first discharge port, the second discharge port and the discharge port; a cam for sequentially controlling the opening of each material valve is sleeved on the rotating shaft.

[0011] Optionally, the frame is divided into three equal chambers by a partition, namely a collection chamber, a neutralization chamber and a discharge chamber, and the discharge port is arranged on the lower surface of the discharge chamber, and the three chambers are not interconnected.

[0012] By adopting the above technical solution, when the frame rotates intermittently around the rotating shaft, the collecting chamber, the neutralizing chamber and the discharging chamber are switched in sequence, so as to realize the uninterrupted discharging, neutralization and discharging of the quartz sand in the tank.

[0013] Optionally, one end of the rotating shaft is plugged into the center of the lower surface of the tank, and the other end is plugged into the center of the bracket. The intermittent drive mechanism is composed of an incomplete gear, a rotating gear and a motor. The output end of the motor is plugged into the center of the incomplete gear. The incomplete gear cooperates with the rotating gear, and the rotating gear is sleeved on the rotating shaft. The gear ratio of the gear teeth on the surface of the incomplete gear to the rotating gear is 1:3.

[0014] By adopting the above technical solution, when the incomplete gear rotates one circle, the rotating gear rotates one third of a circle, thereby realizing intermittent conversion of the three chambers.

[0015] Optionally, the mixer includes mixing shafts respectively inserted into the three chambers, the outer wall of the mixing shaft is evenly distributed with a plurality of mixing plates, and a plurality of mixing rods are provided on the side of the mixing plate facing the bottom of the inner cavity of the chamber.

[0016] By adopting the above technical scheme, during aggregation, the mixer can break up the fallen quartz sand, which is not easy to accumulate and is convenient for subsequent mixing with sodium hydroxide alkali solution. During neutralization, the mixer can promote the contact between the sodium hydroxide alkali solution and the quartz sand after acid leaching to ensure the quality of neutralization. During discharge, the mixer can effectively discharge the neutralized quartz sand from the discharge port.

[0017] Optionally, the transmission structure includes a gear ring fixed on a bracket, a support plate is laterally fixed to the side wall of the rotating shaft, a driven gear is connected to the end of the support plate away from the rotating shaft, the driven gear is meshed with the inner wall of the gear ring, and the mixing shaft is fixedly inserted at the center of the driven gear.

[0018] By adopting the above technical solution, when the rotating shaft rotates, it will drive the driven gear at one end of the support plate to rotate, and under the action of the teeth on the inner wall of the gear ring, the driven gear will rotate, and it is stationary relative to each chamber to achieve mixing in each chamber.

[0019] Optionally, the material valve includes a fixed plate, a guide rod penetrating the fixed plate, a valve plate is provided at one end of the guide rod, and a spring is provided between the valve plate and the fixed plate.

[0020] By adopting the above technical solution, the valve plate is controlled to move to open the first discharge port, the second discharge port and the discharge port in sequence. The recessed portion gives way to close the material valve under the action of the spring to avoid mixing of the three chambers.

[0021] Optionally, the first discharge port, the second discharge port and the discharge port are arranged at equal angles with the rotation axis as the axis center, the fixing plates located at the first discharge port and the second discharge port are fixed on the tank body, and the fixing plate located at the discharge port is fixed on the frame body.

[0022] By adopting the above technical solution, when the cam rotates, it can synchronously drive the valve plates below the first discharge port, the second discharge port and the discharge port to move.

[0023] Optionally, the cam includes a raised portion that controls the movement of the valve plate to sequentially open the first discharge port, the second discharge port and the discharge port, and there is a recessed portion in the arc transition between adjacent raised portions. After the rotating gear rotates one-third of a circle, one side of the valve plate is located at the edge of the raised portion.

[0024] By adopting the above technical solution, the position of the raised part is to open the material valve to the maximum. When the three chambers are converted again, the material valve will give way to the recessed part and the position of the cam and the valve plate, so that the material can be discharged after the rotation is completed.

[0025] In summary, the present invention includes at least one of the following beneficial effects:

[0026] The present invention intermittently controls the rotation of the rotating shaft through an intermittent driving mechanism, so that the three chambers in the frame alternately pass through the first discharge port, the second discharge port and the discharge port in turn, and the material valve is opened or closed by the cam to achieve uninterrupted discharge, neutralization and discharge of quartz sand in the tank; at the same time, the mixer can mix the material in each chamber to promote the neutralization quality and neutralization efficiency. The present invention does not require lifting, thereby reducing processing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0028] Figure 1 It is a schematic diagram of the structure of the present invention;

[0029] Figure 2 This is a schematic diagram of the frame structure of the present invention;

[0030] Figure 3 This is a schematic diagram of the position structure of the material valve and the valve plate of the present invention;

[0031] Figure 4 It is a schematic diagram of the cam structure of the present invention.

[0032] Explanation of the accompanying drawings: 1. tank body; 2. bracket; 3. first discharge port; 4. alkali liquid barrel; 5. second discharge port; 6. rotating shaft; 7. frame; 701. collecting chamber; 702. neutralizing chamber; 703. discharge chamber; 8. discharge port; 9. intermittent drive mechanism; 901. incomplete gear; 902. rotating gear; 10. mixer; 1001. mixing shaft; 1002. mixing plate; 11. material valve; 1101. fixing plate; 1102. guide rod; 1103. valve plate; 1104. spring; 12. cam; 1201. protrusion; 1202. recess; 13. gear ring; 14. support plate; 15. driven gear. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-4 The present invention is described in further detail.

[0034] Embodiment 1

[0035] Reference Figure 1 The present invention discloses a quartz sand acid leaching processing equipment for glass preparation, comprising a tank body 1, a bracket 2 fixed to the bottom of the tank body 1 and a first discharge port 3 located on the lower surface of the tank body 1, the tank body 1 is a container for quartz sand acid leaching, the first discharge port 3 is a discharge port for the quartz sand after acid leaching in the tank body 1, an alkali liquid barrel 4 is arranged below the tank body 1, and a second discharge port 5 is arranged on the lower surface of the alkali liquid barrel 4; the alkali liquid barrel 4 stores sodium hydroxide neutralizing alkali liquid, and the second discharge port 5 is a discharge port for the sodium hydroxide neutralizing alkali liquid in the alkali liquid barrel 4; and further comprising

[0036] The movable neutralization frame includes a frame body 7 sleeved on a rotating shaft 6, a discharge port 8 is provided on the lower surface of the frame body 7, and an intermittent drive mechanism 9 is connected to the input side of the rotating shaft 6; specifically, Figure 2The frame 7 is divided into three chambers by a partition, namely, a collection chamber 701, a neutralization chamber 702 and a discharge chamber 703. The discharge port 8 is arranged on the lower surface of the discharge chamber 703, and the three chambers are not connected to each other. When the frame 7 rotates intermittently with the rotating shaft 6 as the center, the collection chamber 701, the neutralization chamber 702 and the discharge chamber 703 are switched in sequence, so as to realize the uninterrupted discharge, neutralization and discharge of the quartz sand in the tank body 1. One end of the rotating shaft 6 is plugged into the center of the lower surface of the tank body 1, and the other end is plugged into the center of the bracket 2. The intermittent drive mechanism 9 is composed of an incomplete gear 901, a rotating gear 902 and a motor. The output end of the motor is plugged into the center of the incomplete gear 901. The incomplete gear 901 cooperates with the rotating gear 902, and the rotating gear 902 is sleeved on the rotating shaft 6; the gear ratio of the gear teeth on the surface of the incomplete gear 901 to the rotating gear 902 is 1:3. When the incomplete gear 901 rotates one circle, the rotating gear 902 rotates one third of a circle, thereby realizing the intermittent conversion of the three chambers.

[0037] The mixing mechanism includes a mixer 10 located in the frame 7. Specifically, the mixer 10 includes a mixing shaft 1001 respectively inserted into the three chambers. The outer wall of the mixing shaft 1001 is evenly distributed with multiple mixing plates 1002. The mixing plates 1002 are provided with multiple mixing rods on the side facing the bottom of the inner cavity of the chamber. When the mixing shaft 1001 rotates, the multiple mixing plates 1002 will rotate with the mixing shaft 1001 as the center, thereby driving the lower mixing rod to stir the quartz sand located in the frame 7. By arranging the mixer 10 in each chamber, when collecting materials, the mixer 10 can break up the fallen quartz sand, which is not easy to accumulate, and is convenient for mixing with sodium hydroxide alkali solution later. When neutralizing, the mixer 10 can promote the contact between the sodium hydroxide alkali solution and the quartz sand after acid leaching to ensure the quality of neutralization. When discharging, the mixer 10 can effectively discharge the neutralized quartz sand from the discharge port 8. The input side of the mixer 10 is connected to the rotating shaft 6 through a transmission structure; specifically, the transmission structure includes a ring gear 13 fixed on the bracket 2, a support plate 14 is laterally fixed to the side wall of the rotating shaft 6, and a driven gear 15 is connected to the end of the support plate 14 away from the rotating shaft 6, and the driven gear 15 is meshed with the inner wall of the ring gear 13, and a mixing shaft 1001 is fixedly inserted at the center of the driven gear 15, that is, when the rotating shaft 6 rotates, it will drive the driven gear 15 at one end of the support plate 14 to rotate, and under the action of the teeth on the inner wall of the ring gear 13, the driven gear 15 will rotate, and it is stationary relative to each chamber to achieve mixing in each chamber.

[0038] The material discharge control mechanism includes valves 11 located at the first discharge port 3, the second discharge port 5 and the discharge port 8; the first discharge port 3, the second discharge port 5 and the discharge port 8 are arranged at equal angles with the rotating shaft 6 as the axis, that is, the first discharge port 3, the second discharge port 5 and the discharge port 8 in this embodiment control the discharge of the processed quartz sand above through the corresponding valves 11, and the corresponding rotating shaft 6 is provided with a cam 12 for sequentially controlling the opening of each valve 11; the cam 12 includes a raised portion 1201 for controlling the movement of the valve plate 1103 to sequentially open the first discharge port 3, the second discharge port 5 and the discharge port 8, and there is a recessed portion 1202 in the arc transition between adjacent raised portions 1201. After the rotating gear 902 rotates one-third of a circle, one side of the valve plate 1103 is located at the edge of the raised portion 1201. Specifically, in combination with Figure 3 The material valve 11 includes a fixed plate 1101, a guide rod 1102 passing through the fixed plate 1101, a valve plate 1103 is provided at one end of the guide rod 1102, and a spring 1104 is provided between the valve plate 1103 and the fixed plate 1101. Since the first discharge port 3, the second discharge port 5 and the discharge port 8 correspond to the discharge of the tank body 1, the discharge of the alkali liquid barrel 4 and the discharge of the discharge cavity 703 respectively, by setting the first discharge port 3, the second discharge port 5 and the discharge port 8 at corresponding positions respectively, when the rotating shaft 6 rotates intermittently, the raised portion 1201 of the cam 12 will pass through the material valve 11 at the first discharge port 3, the second discharge port 5 and the discharge port 8 in sequence. It should be noted that the projection area of ​​the raised portion 1201 in the vertical direction is smaller than the area of ​​each chamber, so When the material collecting chamber 701, the neutralization chamber 702 and the discharge chamber 703 are converted in sequence, when the protrusion 1201 gradually opens the material valve 11, the material valve is already located above the chamber, so there will be no material spillage. When the material collecting chamber 701, the neutralization chamber 702 and the discharge chamber 703 are converted, the position of the protrusion 1201 is to open the material valve 11 to the maximum. When the three chambers are converted again, the material valve 11 will be closed under the action of the spring 1104 because the recessed portion 1201 gives way to avoid mixing of the three chambers.

[0039] As a preferred method of this embodiment, refer to Figure 1 The fixed plate 1101 at the first discharge port 3 and the second discharge port 5 is fixed on the tank body 1, and the fixed plate 1101 at the discharge port 8 is fixed on the side wall of the frame body 7. The valve plate 1103 at the discharge port 8 is different from the valve plates 1103 at the first discharge port 3 and the second discharge port 5. It adopts an L-shaped valve plate. The valve plates corresponding to the first discharge port, the second discharge port 5 and the discharge port 8 are all provided with matching discharge openings. The bottom of the L-shaped valve plate is located at the lower discharge port 8, and the top bypasses the side wall of the frame body 7 to cooperate with the cam 12. When the cam 12 rotates, it can synchronously drive the valve plates 1103 below the first discharge port 3, the second discharge port 5 and the discharge port 8 to move. Figure 4After the rotating gear 902 rotates one third of a circle, one side of the valve plate 1103 is located at the edge of the raised portion 1201, and the material can be unloaded after the rotation is completed.

[0040] Working principle: Start the motor of the intermittent drive mechanism 9. Driven by the output end of the motor, the three chambers in the frame 7 pass through the first discharge port 3, the second discharge port 5 and the discharge port 8 alternately in turn. During the process of passing through the first discharge port 3, the second discharge port 5 and the discharge port 8, the cam 12 will control the material valve 11 to open, that is, the acid-leached quartz sand in the tank body 1 is placed into the collection chamber 701. During the intermittent rotation process, when the collection chamber 701 rotates to the bottom of the alkali liquid barrel 4, it becomes a neutralization chamber. 702, the sodium hydroxide in the alkali liquid barrel 4 neutralizes the alkali liquid and acid-leaches the quartz sand to cause neutralization, and then rotates intermittently, and the neutralization chamber 702 becomes the discharge chamber 703, and the quartz sand in the discharge chamber 703 that has been neutralized is discharged, and this cycle is repeated to achieve uninterrupted discharge, neutralization, and discharge of the quartz sand in the tank body 1. At the same time, in this process, the mixer 10 located in the frame 7 can mix the material in each chamber, which promotes the neutralization quality and efficiency, does not need to be lifted, and reduces the processing cost.

[0041] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A quartz sand acid leaching processing equipment for glass preparation, comprising a tank body (1), a bracket (2) fixed to the bottom of the tank body (1) and a first discharge port (3) located on the lower surface of the tank body (1), characterized in that: It also includes an alkali liquid barrel (4) arranged below the tank body (1), and a second discharge port (5) is provided on the lower surface of the alkali liquid barrel (4); A movable neutralization frame comprises a frame body (7) sleeved on a rotating shaft (6), a discharge port (8) being provided on the lower surface of the frame body (7), and an input side of the rotating shaft (6) being connected to an intermittent driving mechanism (9); The material mixing mechanism comprises a material mixer (10) located in a frame (7), wherein the input side of the material mixer (10) is connected to a rotating shaft (6) via a transmission structure; The material discharge control mechanism comprises material valves (11) located at the first material discharge port (3), the second material discharge port (5) and the discharge port (8); the rotating shaft (6) is sleeved with a cam (12) for sequentially controlling the opening of each material valve (11).

2. The quartz sand acid leaching processing equipment for glass preparation according to claim 1, characterized in that: The frame (7) is divided into three chambers by a partition, namely a collecting chamber (701), a neutralizing chamber (702) and a discharge chamber (703). The discharge port (8) is arranged on the lower surface of the discharge chamber (703). The three chambers are not interconnected.

3. The quartz sand acid leaching processing equipment for glass preparation according to claim 2, characterized in that: One end of the rotating shaft (6) is inserted into the center of the lower surface of the tank body (1), and the other end is inserted into the center of the bracket (2). The intermittent driving mechanism (9) is composed of an incomplete gear (901), a rotating gear (902) and a motor. The output end of the motor is inserted into the center of the incomplete gear (901). The incomplete gear (901) cooperates with the rotating gear (902), and the rotating gear (902) is sleeved on the rotating shaft (6).

4. The quartz sand acid leaching processing equipment for glass preparation according to claim 3, characterized in that: The mixer (10) comprises a mixing shaft (1001) respectively inserted into three chambers, a plurality of mixing plates (1002) are evenly distributed on the outer wall of the mixing shaft (1001), and a plurality of mixing rods are arranged on one side of the mixing plate (1002) facing the bottom of the inner cavity of the chamber.

5. The quartz sand acid leaching processing equipment for glass preparation according to claim 4, characterized in that: The transmission structure comprises a gear ring (13) fixed on a bracket (2); a support plate (14) is transversely fixed to the side wall of the rotating shaft (6); an end of the support plate (14) away from the rotating shaft (6) is connected to a driven gear (15); the driven gear (15) is meshed with the inner wall of the gear ring (13); and the mixing shaft (1001) is fixedly inserted at the center of the driven gear (15).

6. The quartz sand acid leaching processing equipment for glass preparation according to claim 1, characterized in that: The material valve (11) comprises a fixed plate (1101), a guide rod (1102) penetrating the fixed plate (1101), a valve plate (1103) being provided at one end of the guide rod (1102), and a spring (1104) being provided between the valve plate (1103) and the fixed plate (1101).

7. The quartz sand acid leaching processing equipment for glass preparation according to claim 6, characterized in that: The first discharge port (3), the second discharge port (5) and the discharge port (8) are arranged at equal angles with the rotation axis (6) as the axis; the fixing plates (1101) located at the first discharge port (3) and the second discharge port (5) are fixed on the tank body (1), and the fixing plate (1101) located at the discharge port (8) is fixed on the frame body (7).

8. The quartz sand acid leaching processing equipment for glass preparation according to claim 3, characterized in that: The cam (12) includes a raised portion (1201) for controlling the movement of the valve plate (1103) to sequentially open the first discharge port (3), the second discharge port (5) and the discharge port (8); there is a recessed portion (1202) in the arc transition between adjacent raised portions (1201); after the rotating gear (902) rotates one-third of a circle, one side of the valve plate (1103) is located at the edge of the raised portion (1201).

9. The quartz sand acid leaching processing equipment for glass preparation according to claim 8, characterized in that: The gear ratio between the gear teeth on the surface of the incomplete gear (901) and the rotating gear (902) is 1:3.

Citation Information

Patent Citations

  • A high-purity quartz sand acid leaching processing equipment

    CN115991477B

Cited By

  • Prescription information-based continuous variable-ratio fertilizer spreader and operation method

    CN120240101A

  • A continuous variable ratio fertilizer distributor based on prescription information and a working method thereof

    CN120240101B