Narrow-gap high-speed self-fluxing welding device and welding method
By designing a narrow gap high-speed autogenous welding device, using laser autogenous welding equipment and a rotatable welding mechanism, the problem of welding deformation that easily occurs in the narrow gap high-speed welding of stainless steel plates with traditional welding methods has been solved, and high-quality, high-speed welding has been achieved. Welding effect.
Patent Information
- Application Number
- CN202411715062.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-11-27
AI Technical Summary
Traditional welding methods can easily lead to welding deformation during the narrow gap high-speed welding of stainless steel plates, especially when the angle is large, and the problem of uneven welding may occur when welding multiple stainless steel plates.
A narrow gap high -speed self -feline welding device is designed, including the base, laser self -felting welding equipment and symmetrical welding mechanism. The welding mechanism consists of support components, bending components, and clamps. It can adjust the angle of welding parts through the rotation of the bend component and the holding of clamps, and achieve high -speed welding through the laser self -felting welding equipment.
This device can effectively avoid welding deformation and ensure the strength and quality of welding parts, especially when the angle is large, it can achieve high -speed and high -quality narrow space welding.
Smart Images

Figure CN119328512A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of welding technology, and in particular to a narrow gap high-speed self-melting welding device and a welding method. Background Art
[0002] In the existing stainless steel plate welding technology, high-speed welding often needs to consider the problem of narrow gap welding. Narrow gap welding is a technology with a relatively small weld gap during welding, which is usually used in applications requiring high welding quality and excellent weld strength. However, there are certain challenges and difficulties in narrow gap high-speed welding of stainless steel plates.
[0003] In conventional laser welding or arc welding, the welding speed is limited by the weld gap. If the angle between the stainless steel plates is large, high-speed welding of narrow gaps becomes more difficult. In addition, conventional welding methods may cause welding deformation when there are a large number of stainless steel plates and the thickness is large. Summary of the invention
[0004] In view of this, the purpose of the present application is to provide a narrow gap high-speed self-fluxing welding device and a welding method to solve the problem of welding deformation caused by traditional welding methods.
[0005] Based on the above purpose, the present application provides a narrow gap high-speed self-melting welding device, comprising:
[0006] A base, a laser self-melting welding device located on the base, and two symmetrically arranged welding mechanisms;
[0007] Each of the welding mechanisms comprises: a support assembly, slidably disposed on the base; a bending assembly, rotatably disposed on the support assembly; a clamp, the clamp being fixed on the bending assembly, and a welding piece being clamped on the clamp;
[0008] The laser self-melting welding equipment comprises a welding head, which faces the welding parts and is used for welding the gap between the two welding parts.
[0009] Optionally, a driving assembly for driving the welding mechanism to move is provided on the base, and the driving assembly includes a driving motor and a bidirectional screw. The bidirectional screw is rotatably arranged on the base, and one end of the bidirectional screw is connected to the driving motor.
[0010] Optionally, the support assembly includes a movable plate and at least one support seat, a slider is provided at the bottom of the movable plate, the slider is sleeved on the bidirectional screw, and the support seat is arranged on the top of the movable plate; a mounting groove is provided on the support seat, and the bending assembly is rotatably arranged in the mounting groove.
[0011] Optionally, the bending assembly includes a support plate, a rotating shaft and a lifting cylinder, the support plate is rotatably arranged in the mounting groove, the rotating shaft is rotatably arranged at one end of the support plate, the lifting cylinder is rotatably arranged on the movable plate, and the rotating shaft is connected to the lever end of the lifting cylinder.
[0012] Optionally, the clamp includes a chuck and a clamping assembly arranged on the chuck, the clamping assembly includes a rotating rod and a clamping plate, the rotating rod rotates and passes through the side wall of the chuck and is connected to the clamping plate located inside the chuck, and the welding part is clamped on the clamping plate and the inner wall of the chuck.
[0013] Optionally, two slots are provided on the side wall of the support seat, the slots are communicated with the mounting slot, and a plug is provided in one of the slots.
[0014] Optionally, the rotation angle range of the support plate in the mounting groove is: 70° to -70°.
[0015] Based on the same inventive concept, the present application also provides a narrow gap self-melting welding method, which is applicable to any of the above-mentioned narrow gap high-speed self-melting welding devices, including:
[0016] Clamp two welded parts to be welded on symmetrically arranged clamps respectively, and control the rotation angle of the bending assembly to drive the clamps to rotate so that the angle of the two welded parts is within a preset angle range;
[0017] Controlling the laser self-melting welding equipment to weld the two welded parts according to preset welding parameters;
[0018] During the welding process, the bending assembly is controlled to bend at 1° per second until the two welded parts are parallel and have no gap.
[0019] Optionally, the preset angle range is 50° to 70°.
[0020] Optionally, the preset welding parameters include: welding power of 2500W-3000W, welding speed of 80mm / S-100mm / S, defocusing amount of 0mm-1mm, and gas flow rate of 25L / min-30L / min.
[0021] From the above description, it can be seen that the present application provides a narrow gap high-speed self-melting welding device and a welding method, the device includes a base and a laser self-melting welding device located on the base and two symmetrically arranged welding mechanisms, each welding mechanism includes a support assembly, a bending assembly and a clamp, the support assembly is slidably arranged on the base, and the bending assembly is rotatably arranged on the support assembly; the clamp is fixed on the bending assembly, so that the clamp can realize different angles of rotation when the bending assembly rotates relative to the support assembly. The clamp clamps the weldment, and the laser self-melting welding device includes a welding head, which faces the weldment and is used to weld the gap between the two weldments. Driven by the clamp, the welding of the weldment at different angles can be controlled to ensure that the welding is more firm and not easy to deform. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the present application or related technologies, the drawings required for use in the embodiments or related technical descriptions are briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 A schematic diagram of a narrow gap high-speed self-melting welding device framework according to an embodiment of the present application;
[0024] Figure 2 This is a schematic structural diagram of a narrow gap high-speed self-melting welding device according to an embodiment of the present application;
[0025] Figure 3 For this application Figure 2 A magnified schematic diagram of the middle part;
[0026] Figure 4 This is a schematic structural diagram of a narrow gap high-speed self-fluxing welding device clamping a weldment according to an embodiment of the present application;
[0027] Figure 5 This is a schematic structural diagram of a narrow gap high-speed self-melting welding device clamping a weldment according to another embodiment of the present application;
[0028] Figure 6 This is a schematic diagram of the structure of the driving component of an embodiment of the present application;
[0029] Figure 7 This is a schematic diagram of the structure of a driving component according to another embodiment of the present application;
[0030] Figure 8 This is a schematic diagram of a framework of a narrow gap high-speed self-melting welding device according to another embodiment of the present application;
[0031] Fig. 9A schematic diagram of a narrow gap high-speed self-fluxing welding method according to an embodiment of the present application;
[0032] Fig.10 A schematic diagram of the hardware structure of an electronic device according to an embodiment of the present application.
[0033] In the attached figure:
[0034] 1. Base; 2. Support assembly; 3. Bending assembly; 4. Clamp; 5. Welding piece; 6. Laser self-melting welding equipment; 11. Slide; 12. Drive assembly; 13. Bidirectional screw; 14. Mounting seat; 21. Moving plate; 22. Support seat; 221. Mounting groove; 222. Slot; 223. Plug; 31. Support plate; 32. Rotating shaft; 33. Lifting cylinder; 41. Chuck; 42. Clamping assembly; 421. Rotating rod; 422. Clamp; 211. Slider. DETAILED DESCRIPTION
[0035] In order to make the objectives, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
[0036] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should be the usual meanings understood by people with ordinary skills in the field to which the present application belongs. The "first", "second" and similar words used in the embodiments of the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Including" or "comprising" and similar words mean that the elements or objects appearing in front of the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0037] The following embodiments are described in conjunction with the accompanying drawings in this application.
[0038] like Figure 1 As shown, the present application provides a narrow gap high-speed self-melting welding device, comprising:
[0039] A base 1, a laser self-melting welding device 6 located on the base 1, and two symmetrically arranged welding mechanisms;
[0040] Each of the welding mechanisms comprises: a support assembly 2, which is slidably arranged on the base 1; a bending assembly 3, which is rotatably arranged on the support assembly 2; a clamp 4, which is fixed on the bending assembly 3, and a welding piece 5 is clamped on the clamp 4;
[0041] The laser self-melting welding device 6 includes a welding head, which faces the welding parts 5 and is used to weld the gap between the two welding parts 5 .
[0042] Specifically, exemplarily, the laser self-melting welding equipment 6 adopts an existing laser self-melting welding robot, and the specific model is not specifically limited in this application. The laser self-melting welding robot can achieve high-speed reciprocating movement. The exemplary laser self-melting welding robot includes a laser head, a cooling device and a laser control device. The laser head can achieve rapid reciprocating movement. The cooling device is located at the upper part of the laser head, and the laser generates laser transmission to the laser head. Exemplarily, the laser can be a solid laser, a gas laser, a liquid laser and a free electron laser type. Two welding mechanisms are used to control the welding angles of the two welded parts 5. And the two symmetrically arranged welding mechanisms can be slidably arranged on the base 1, which can adapt to welded parts 5 of different sizes. Each welding structure includes: a support assembly 2, a bending assembly 3 and a clamp 4, the support assembly 2 is slidably arranged on the base 1, and the bending assembly 3 is rotatably arranged on the support assembly 2; the clamp 4 is fixed on the bending assembly 3, so that the clamp 4 can achieve different angles of rotation when the bending assembly 3 rotates relative to the support assembly 2. The clamp 4 holds a weldment 5, and the laser self-melting welding device 6 includes a welding head, which faces the weldment 5 and is used to weld the gap between the two weldments 5. Driven by the clamp 4, the welding of the weldment 5 at different angles can be controlled, which can ensure that the welding is more firm and not easy to deform.
[0043] For example, the laser self-melting welding device 6 may include a laser source (welding head), a laser lens, a laser galvanometer (see Figure 8The reference numeral 7 shown is a laser lens, a laser galvanometer) and a scanning device. The laser source is used to generate a high-energy laser beam, and its wavelength and power can be selected according to specific requirements. The laser lens is further used to adjust and focus the laser beam so as to achieve the required power density during the welding process. The scanning device is further used to control the motion trajectory of the laser beam, such as realizing a reciprocating or scanning movement mode. Exemplarily, the optimal focus spot diameter of the laser beam is 1.2 mm, or the focus spot diameter will change with the folding speed of the welded part during the welding process and the sheet material properties of the welded part. Exemplarily, the control system will first identify the sheet material of the welded part, and determine the diameter of the focus spot according to the preset sheet material and the mapping relationship between the focus spot diameter. The laser self-melting welding device 6 corresponds to a control system, and the control system may include a controller and a group of sensors. The controller is used to control the movement and parameter settings of the laser device and the bending device. It can receive and process feedback signals from the sensor and make real-time adjustments as needed. The sensor is further used to monitor key parameters in the welding process, such as laser power, welding speed, temperature, etc. By monitoring and feedback control of these parameters, high-quality welding results can be achieved.
[0044] In some embodiments, Figure 2 , Figure 6 and Figure 7 As shown, the base 1 is provided with a driving assembly 12 for driving the welding mechanism to move, and the driving assembly 12 includes a driving motor and a bidirectional screw 13. The bidirectional screw 13 is rotatably arranged on the base 1, and one end of the bidirectional screw 13 is connected to the driving motor.
[0045] Specifically, exemplary, such as Figure 2 and Figure 6 As shown, a slide groove 11 is provided on the base 1, and the two support assemblies 2 move relatively along the length direction of the slide groove 11; a driving assembly 12 is provided in the slide groove 11, and the driving assembly 12 includes a driving motor and a bidirectional screw 13, and the bidirectional screw 13 is rotatably arranged in the slide groove 11, and one end of the bidirectional screw 13 passes through the base 1 and is connected to the driving motor. The driving motor drives the bidirectional screw 13 to rotate, and the rotation of the bidirectional screw 13 drives the two support assemblies 2 to move in opposite directions, so that the distance between the two support assemblies 2 can be adjusted, so that the distance between the welding structures can be adjusted to accommodate weldments 5 of different sizes. Exemplarily, the weldment 5 is a stainless steel plate. The weldment 5 can also be other metal weldments 5, and the stainless steel plate is taken as an example in this application.
[0046] For example, Figure 7As shown, two symmetrical and vertically arranged mounting seats 14 are provided on the base 1, and the bidirectional screw 13 is rotatably arranged on the mounting seats 14. The bidirectional screw 13 penetrates the mounting seats 14 and is connected to the driving motor. The driving motor drives the bidirectional screw 13 to rotate, and the rotation of the bidirectional screw 13 drives the two support assemblies 2 to move in opposite directions, so that the distance between the two support assemblies 2 can be adjusted, so that the distance between the welding structures can be adjusted to adapt to different sizes of welded parts 5. Exemplarily, the welded part 5 is a stainless steel plate. The welded part 5 can also be other metal welded parts 5, and the stainless steel plate is taken as an example in this application.
[0047] In some embodiments, Figure 2 As shown, the support assembly 2 includes a movable plate 21 and at least one support seat 22, a slider 211 is provided at the bottom of the movable plate 21, the slider 211 is sleeved on the bidirectional screw 13, and the support seat 22 is arranged on the top of the movable plate 21; a mounting groove 221 is provided on the support seat 22, and the bending assembly 3 is rotatably arranged in the mounting groove 221.
[0048] Specifically, Figure 2 As shown, illustratively, the support assembly 2 includes a support plate 31 and two support seats 22, and the two support seats 22 are arranged in an array on the support plate 31, so that the two support seats 22 can be installed with two bending assemblies 3, and larger welded parts 5 can be welded. A slider 211 is provided at the bottom of the movable plate 21, and the sliders 211 at the bottom of the two movable plates 21 are respectively sleeved on the threads of the bidirectional screw 13 in different directions, so that when the bidirectional screw 13 rotates, the two movable plates 21 can drive the support seats 22 to move in opposite directions, so that the distance between the two bending assemblies 3 can be controlled to adapt to welding of welded parts 5 of different sizes.
[0049] In some embodiments, Figure 2 As shown, the bending assembly 3 includes a support plate 31, a rotating shaft 32 and a lifting cylinder 33. The support plate 31 is rotatably set in the mounting groove 221, the rotating shaft 32 is rotatably set at one end of the support plate 31, the lifting cylinder 33 is rotatably set on the movable plate 21, and the rotating shaft 32 is connected to the lever end of the lifting cylinder 33.
[0050] Specifically, Figure 2As shown, exemplarily, the bending assembly 3 includes two, each bending assembly 3 is respectively arranged on the corresponding support seat 22, and the two bending assemblies 3 share a rotating shaft 32 and a cylinder, that is, two adjacent supporting plates 31 are respectively rotatably connected to the two ends of a rotating shaft 32, and the cylinder is arranged in the middle of the rotating shaft 32, which can drive the two supporting plates 31 to rotate. When the cylinder rises, the supporting plate 31 can be controlled to rotate 0° to 70° in the mounting groove 221, so that the welding piece 5 clamped by the clamp 4 can be controlled to rotate 0° to 70°, so that when the laser self-melting welding device 6 performs reciprocating motion during welding, the cylinder gradually rises, and the two welding pieces 5 are gradually rotated until the two welding pieces 5 are parallel, and the laser self-melting welding device 6 welds the gap between the two welding pieces 5. When the cylinder rises, the support plate 31 can be controlled to rotate 0° to -70° in the installation groove 221. At this time, the welding head of the laser self-melting welding equipment 6 can be extended under the two welding parts 5. The laser self-melting welding equipment 6 makes reciprocating motion during welding, and the cylinder gradually descends to gradually rotate the two welding parts 5 until the two welding parts 5 are parallel. The laser self-melting welding equipment 6 welds the gap between the two welding parts 5.
[0051] Exemplarily, the bending assembly 3 includes a support plate 31 and a motor. The support plate 31 is rotatably disposed in the mounting groove 221 . The motor is disposed on the side wall of the support seat 22 . The motor penetrates the support seat 22 and is connected to the support plate 31 .
[0052] Specifically, the motor can drive the support plate 31 to rotate, thereby changing the rotation angle of the support plate 31. Specifically, the motor can drive the support plate 31 to rotate 70° to 70° in the mounting groove 221. The specific welding method is consistent with the welding method in the above embodiment, and will not be described in detail in this embodiment, except that the cylinder control method is changed to the motor drive method.
[0053] In some embodiments, Figure 3 As shown, the clamp 4 includes a chuck 41 and a clamping assembly 42 arranged on the chuck 41, and the clamping assembly 42 includes a rotating rod 421 and a clamping plate 422. The rotating rod 421 rotates and passes through the side wall of the chuck 41 and is connected to the clamping plate 422 located in the chuck 41, and the welding part 5 is clamped on the clamping plate 422 and the inner wall of the chuck 41.
[0054] Specifically, the chuck 41 is in a U-shaped shape, and the rotating rod 421 is rotatably arranged on the top of the chuck 41. The rotating rod 421 is a screw, with a rotating head at one end and the other end passing through the side wall of the chuck 41 and connected to the clamping plate 422. The bottom of the clamping plate 422 may be provided with an anti-skid pad, so that when clamping the weldment 5, the anti-skid pad can fit closely with the weldment 5 and can stably clamp. By adjusting the rotating rod 421, the clamping plate 422 can clamp the weldment 5.
[0055] In some embodiments, Figure 3 As shown, two slots 222 are provided on the side wall of the support base 22 , and the slots 222 are communicated with the mounting slot 221 , and a plug 223 is provided in one of the slots 222 .
[0056] Specifically, two slots 222 are provided on the side wall of the support seat 22, which can control the rotation angle limit of the support plate 31 provided in the mounting slot 221. For example, when the plug 223 is inserted into the slot 222 adjacent to another set of welding mechanisms, the support plate 31 can only rotate 0° to 70°. When the plug 223 is inserted into the slot 222 away from another set of welding mechanisms, the support plate 31 can only rotate 0° to -70°. In this way, stable welding of the weldment 5 can be ensured.
[0057] In some embodiments, Figure 4 and Figure 5 As shown, the rotation angle range of the support plate 31 in the mounting groove 221 is: 70° to -70°.
[0058] Specifically, Figure 4 It is shown in FIG. 2 that the support plate 31 can rotate within the mounting groove 221 within an angle range of 0° to 70°. At this time, the laser source of the laser self-melting welding device 6 is located above the weldment 5 for welding. Figure 5 It is shown that the support plate 31 can rotate within the installation groove 221 within an angle range of 0° to -70°. At this time, the laser source of the laser self-melting welding device 6 is located below the weldment 5 for welding.
[0059] In some embodiments, Figure 8 As shown, based on the above embodiment, two groups of support plates 8 are symmetrically arranged on the base 1, and a guide shaft 10 and a roller 9 are provided between each group of support plates 8. The roller 9 makes an arc motion on the support plate, and the welding part is arranged between the roller 9 and the guide shaft 10.
[0060] Specifically, the rollers 9 can be controlled by the cylinder to make an arc motion on the support plate (as shown in the running directions of the two arrows in the figure), and the two rollers 9 gradually move closer to each other, so that the angle between the two welded parts can be gradually reduced to make the two welded parts parallel. That is, the two rollers gradually press the two welded parts to gradually reduce the angle between the two welded parts.
[0061] In some embodiments, a preheater is provided on the base, and a preheating end of the preheater faces the welding end of the welded part.
[0062] Exemplarily, the preheater can be a heating wire plus a fan to preheat the welded parts to be welded, which is more helpful to improve the welding effect of the welded parts.
[0063] In some embodiments, during the welding process of the welded parts, filler wire and filler powder can be used to assist in narrow gap laser self-melting welding. The welding material is suitable for materials that are easy to oxidize and form pores.
[0064] The specific welding process in this application is as follows:
[0065] First, clamp the two stainless steel plates on the corresponding clamps 4 to ensure accurate positioning, and then rotate the rotating rod 421 to clamp the stainless steel plates with the clamp plate 422. After the fixing is completed, adjust the angle between the two stainless steel plates by controlling the lifting range of the cylinder to keep the angle at 50°-70°. For example, taking the lifting of the lifting cylinder 33 as an example, the lifting cylinder 33 pushes the support plate 31 to gradually flatten when it rises, and its driving speed is controlled at a speed of 1° per second. Before welding, adjust the parameters of the laser self-melting welding equipment 6, and control the laser self-melting welding equipment 6 to reciprocate for welding. During the welding process, the laser beam of the laser self-melting welding equipment 6 moves back and forth on the stainless steel plate along the welding area. Ensure that the motion trajectory of the laser beam matches the desired weld shape and maintain a constant moving speed.
[0066] The parameters of the laser self-melting welding equipment 6 include: controlling the welding power to be between 2500 and 3000 W, the welding speed to be 80-100 mm / s, the defocusing amount to be 0-1 mm, the gas flow rate to be 25-30 L / min, and turning on the laser galvanometer system to achieve high-speed reciprocating oscillation of the laser.
[0067] Furthermore, the lifting cylinder 33 can be automatically controlled according to the welding angle of the stainless steel plate, which is not specifically limited in the present application, and 0° (ie, two welded parts are parallel) is taken as an example.
[0068] Based on the same inventive concept, Fig. 9 As shown, the present application also provides a narrow gap self-fluxing welding method, comprising:
[0069] Clamp two welded parts 5 to be welded on symmetrically arranged clamps 4 respectively, and control the rotation angle of the bending assembly 3 to drive the clamps 4 to rotate, so that the angle of the two welded parts 5 is within a preset angle range;
[0070] Controlling the laser self-melting welding equipment to weld the two welding parts 5 according to preset welding parameters;
[0071] During the welding process, the bending assembly 3 is controlled to bend at 1° per second until the two welded parts 5 are parallel and have no gap.
[0072] Specifically, first clamp the two stainless steel plates on the corresponding clamps 4 to ensure accurate positioning, and then rotate the rotating rod 421 to clamp the stainless steel plates with the clamp 422. After the fixing is completed, adjust the angle between the two stainless steel plates by controlling the lifting range of the cylinder to keep the angle at 50°-70°. For example, taking the lifting of the lifting cylinder 33 as an example, the lifting cylinder 33 pushes the support plate 31 to gradually flatten when it rises, and its driving speed is controlled at a speed of 1° per second. Before welding, adjust the parameters of the laser self-melting welding equipment 6, and control the laser self-melting welding equipment 6 to reciprocate for welding during welding. During the welding process, the laser beam of the laser self-melting welding equipment 6 moves back and forth on the stainless steel plate along the welding area. Ensure that the motion trajectory of the laser beam matches the desired weld shape and maintain a constant moving speed.
[0073] The parameters of the laser self-melting welding equipment 6 include: controlling the welding power to be between 2500 and 3000 W, the welding speed to be 80-100 mm / s, the defocusing amount to be 0-1 mm, the gas flow rate to be 25-30 L / min, and turning on the laser galvanometer system to achieve high-speed reciprocating swing of the laser. The above welding method can achieve high-speed and high-quality welding results.
[0074] In some embodiments, the preset angle range is 50° to 70°. The rotation angle of the bending component 3 can be controlled according to the actual welding requirements, which is not specifically limited in this embodiment. The rotation angle range of the welded part in this application can be 70° to -70°; it is optimal to keep the angle at 50°-70° during welding.
[0075] In some embodiments, the preset welding parameters include: welding power of 2500W-3000W, welding speed of 80mm / S-100mm / S, defocus of 0mm-1mm, and gas flow of 25L / min-30L / min. By controlling the welding power of the laser self-melting welding device to 2500W-3000W, the welding speed to 80mm / S-100mm / S, the defocus of 0mm-1mm, and the gas flow of 25L / min-30L / min, the welding cost and welding time can be saved, and the quality of the welded stainless steel plate is better.
[0076] It should be noted that the method of the embodiment of the present application can be performed by a single device, such as a computer or server. The method of this embodiment can also be applied to a distributed scenario and completed by multiple devices cooperating with each other. In the case of such a distributed scenario, one of the multiple devices can only perform one or more steps in the method of the embodiment of the present application, and the multiple devices will interact with each other to complete the described method.
[0077] It should be noted that the above describes some embodiments of the present application. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recorded in the claims can be performed in an order different from that in the above embodiments and still achieve the desired results. In addition, the processes depicted in the accompanying drawings do not necessarily require the specific order or continuous order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
[0078] For the convenience of description, the above device is described in terms of functions divided into various modules. Of course, when implementing the present application, the functions of each module can be implemented in the same or multiple software and / or hardware.
[0079] The device of the above embodiment is used to implement a corresponding narrow gap self-melting welding method in any of the above embodiments, and has the beneficial effects of the corresponding method embodiment, which will not be repeated here.
[0080] Based on the same inventive concept, corresponding to any of the above-mentioned embodiments and methods, the present application also provides an electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, a narrow gap self-melting welding method as described in any of the above embodiments is implemented.
[0081] Fig.10A more specific schematic diagram of the hardware structure of an electronic device provided in this embodiment is shown, and the device may include: a processor 1010, a memory 1020, an input / output interface 1030, a communication interface 1040, and a bus 1050. The processor 1010, the memory 1020, the input / output interface 1030, and the communication interface 1040 are connected to each other through the bus 1050 in the device.
[0082] The processor 1010 can be implemented by a general-purpose CPU (Central Processing Unit), a microprocessor, an application-specific integrated circuit (ASIC), or one or more integrated circuits, and is used to execute relevant programs to implement the technical solutions provided in the embodiments of this specification.
[0083] The memory 1020 may be implemented in the form of ROM (Read Only Memory), RAM (Random Access Memory), static storage device, dynamic storage device, etc. The memory 1020 may store an operating system and other application programs. When the technical solutions provided in the embodiments of this specification are implemented by software or firmware, the relevant program codes are stored in the memory 1020 and are called and executed by the processor 1010.
[0084] The input / output interface 1030 is used to connect the input / output module to realize information input and output. The input / output module can be configured in the device as a component (not shown in the figure), or it can be externally connected to the device to provide corresponding functions. The input device may include a keyboard, a mouse, a touch screen, a microphone, various sensors, etc., and the output device may include a display, a speaker, a vibrator, an indicator light, etc.
[0085] The communication interface 1040 is used to connect a communication module (not shown) to realize communication interaction between the device and other devices. The communication module can realize communication through a wired mode (such as USB, network cable, etc.) or a wireless mode (such as mobile network, WIFI, Bluetooth, etc.).
[0086] The bus 1050 includes a path that transmits information between the various components of the device (eg, the processor 1010, the memory 1020, the input / output interface 1030, and the communication interface 1040).
[0087] It should be noted that, although the above device only shows the processor 1010, the memory 1020, the input / output interface 1030, the communication interface 1040 and the bus 1050, in the specific implementation process, the device may also include other components necessary for normal operation. In addition, it can be understood by those skilled in the art that the above device may also only include the components necessary for implementing the embodiments of the present specification, and does not necessarily include all the components shown in the figure.
[0088] The electronic device of the above embodiment is used to implement a corresponding narrow gap self-melting welding method in any of the above embodiments, and has the beneficial effects of the corresponding method embodiment, which will not be described in detail here.
[0089] Based on the same inventive concept, corresponding to any of the above-mentioned embodiment methods, the present application also provides a non-transitory computer-readable storage medium, wherein the non-transitory computer-readable storage medium stores computer instructions, and the computer instructions are used to enable the computer to execute a narrow gap self-melting welding method as described in any of the above embodiments.
[0090] The computer-readable medium of this embodiment includes permanent and non-permanent, removable and non-removable media, and information storage can be implemented by any method or technology. Information can be computer-readable instructions, data structures, modules of programs, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, read-only compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, tape disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device.
[0091] The computer instructions stored in the storage medium of the above embodiment are used to enable the computer to execute a narrow gap self-fusion welding method as described in any of the above embodiments, and have the beneficial effects of the corresponding method embodiments, which will not be repeated here.
[0092] Based on the same inventive concept, corresponding to any of the electronic devices in the above embodiments, the present application also provides a vehicle, which includes the above electronic device.
[0093] Specifically, the vehicle obtains door status information, seat belt status information and vehicle information in real time, and determines whether the vehicle meets the automatic braking condition, that is, determines whether the vehicle can automatically engage in the parking gear, according to the door status information and the seat belt status information. In response to determining that the vehicle does not meet the automatic braking condition, that is, when the vehicle cannot engage in the parking gear, it is determined according to the vehicle information whether the vehicle meets the abnormal braking condition, that is, it is determined according to the vehicle information whether the vehicle can switch to the parking gear. If the vehicle can switch to the parking gear, the vehicle is controlled to switch to the parking gear. In this way, when the vehicle does not meet the condition for automatically engaging in the parking gear, it can automatically switch to the parking gear when it is determined that the vehicle information meets other conditions for engaging in the parking gear, thereby ensuring that the vehicle is stably parked and avoiding the risk of the vehicle slipping.
[0094] It is understandable that before using the technical solutions of each embodiment of the present application, the type, scope of use, usage scenarios, etc. of the personal information involved will be informed to the user in an appropriate manner, and the user's authorization will be obtained.
[0095] For example, in response to receiving an active request from a user, a prompt message is sent to the user to clearly remind the user that the operation requested to be performed will require obtaining and using the user's personal information. Thus, the user can independently choose whether to provide personal information to the electronic device, application, server, storage medium or other software or hardware that performs the operation of the technical solution of the present application according to the prompt message.
[0096] As an optional but non-limiting implementation, in response to receiving the user's active request, the prompt information may be sent to the user in the form of a pop-up window, in which the prompt information may be presented in text form. In addition, the pop-up window may also carry a selection control for the user to choose "agree" or "disagree" to provide personal information to the electronic device.
[0097] It is understandable that the above notification and the process of obtaining user authorization are merely illustrative and do not constitute a limitation on the implementation method of this application. Other methods that meet relevant laws and regulations may also be applied to the implementation method of this application.
[0098] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present application (including the claims) is limited to these examples. In line with the concept of the present application, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the embodiments of the present application as described above, which are not provided in detail for the sake of simplicity.
[0099] In addition, to simplify the description and discussion, and in order not to make the embodiments of the present application difficult to understand, the known power supply / ground connection with the integrated circuit (IC) chip and other components may or may not be shown in the provided drawings. In addition, the device can be shown in the form of a block diagram to avoid making the embodiments of the present application difficult to understand, and this also takes into account the fact that the details of the implementation of these block diagram devices are highly dependent on the platform to be implemented in the embodiments of the present application (that is, these details should be fully within the scope of understanding of those skilled in the art). In the case of elaborating specific details (e.g., circuits) to describe exemplary embodiments of the present application, it is obvious to those skilled in the art that the embodiments of the present application can be implemented without these specific details or when these specific details are changed. Therefore, these descriptions should be considered to be illustrative rather than restrictive.
[0100] Although the present application has been described in conjunction with specific embodiments of the present application, many replacements, modifications and variations of these embodiments will be apparent to those skilled in the art from the foregoing description. For example, other memory architectures (e.g., dynamic RAM (DRAM)) may use the embodiments discussed.
[0101] The embodiments of the present application are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present application should be included in the scope of protection of the present application.
Claims
1. A narrow gap high-speed self-melting welding device, characterized in that: include: A base (1), a laser self-melting welding device located on the base (1), and two symmetrically arranged welding mechanisms; Each welding mechanism comprises: a support assembly (2) slidably arranged on the base (1); a bending assembly (3), the bending assembly (3) being rotatably arranged on the support assembly (2); a clamp (4), the clamp (4) being fixed on the bending assembly (3), and a welding piece (5) being clamped on the clamp (4); The laser self-melting welding device (6) comprises a welding head, which faces the welding parts (5) and is used to weld the gap between the two welding parts (5).
2. A narrow gap high speed self-melting welding device according to claim 1, characterized in that: The base (1) is provided with a driving assembly (12) for driving the welding mechanism to move. The driving assembly (12) comprises a driving motor and a bidirectional screw (13). The bidirectional screw (13) is rotatably arranged on the base (1), and one end of the bidirectional screw (13) is connected to the driving motor.
3. A narrow gap high speed self-melting welding device according to claim 2, characterized in that: The support assembly (2) comprises a movable plate (21) and at least one support seat (22); a slider (211) is provided at the bottom of the movable plate (21); the slider (211) is sleeved on the bidirectional screw (13); the support seat (22) is arranged on the top of the movable plate (21); a mounting groove (221) is provided on the support seat (22); the bending assembly (3) is rotatably arranged in the mounting groove (221).
4. A narrow gap high speed self-melting welding device according to claim 3, characterized in that: The bending assembly (3) comprises a support plate (31), a rotating shaft (32) and a lifting cylinder (33); the support plate (31) is rotatably arranged in the mounting groove (221); the rotating shaft (32) is rotatably arranged at one end of the support plate (31); the lifting cylinder (33) is rotatably arranged on the movable plate (21); and the rotating shaft (32) is connected to a lever end of the lifting cylinder (33).
5. A narrow gap high speed self-melting welding device according to claim 4, characterized in that: The clamp (4) comprises a chuck (41) and a clamping assembly (42) arranged on the chuck (41); the clamping assembly (42) comprises a rotating rod (421) and a clamping plate (422); the rotating rod (421) rotates and passes through the side wall of the chuck (41) and is connected to the clamping plate (422) located in the chuck (41); the welding part (5) is clamped on the clamping plate (422) and the inner wall of the chuck (41).
6. A narrow gap high speed self-melting welding device according to claim 5, characterized in that: Two slots (222) are provided on the side wall of the support seat (22), and the slots (222) are communicated with the mounting slot (221), and a plug (223) is provided in one of the slots (222).
7. The narrow gap high speed self-melting welding device according to claim 1, characterized in that: The rotation angle range of the support plate (31) in the installation groove (221) is 70° to -70°.
8. A narrow gap high speed self-melting welding method, applicable to a narrow gap high speed self-melting welding device according to any one of claims 1 to 7, characterized in that: include: Clamp two welded parts to be welded on symmetrically arranged clamps respectively, and control the rotation angle of the bending assembly to drive the clamps to rotate so that the angle of the two welded parts is within a preset angle range; Controlling the laser self-melting welding equipment to weld the two welded parts according to preset welding parameters; During the welding process, the bending assembly is controlled to bend at 1° per second until the two welded parts are parallel and have no gap.
9. The method according to claim 8, characterized in that The preset angle range is 50° to 70°.
10. The method according to claim 8, characterized in that The preset welding parameters include: welding power of 2500W-3000W, welding speed of 80mm / S-100mm / S, defocusing amount of 0mm-1mm, and gas flow rate of 25L / min-30L / min.
Citation Information
Patent Citations
Auxiliary structure of narrow-gap tungsten inert-gas arc welding equipment for thick stainless steel plate
CN113579436A
Efficient submerged-arc welding process for steel structure
CN116748646A
Building board welding machine
CN116851984A
Mechanical structure for preventing metal plate welding deformation
CN215432143U
Steel plate welding device for steel structure building
CN220372525U