Electric wire cutting device for electric power construction

By introducing visual sensors and automatic control systems into the wire cutting device, automatic collection and cutting of the head end of the wire and the last section of wire that does not meet the length is solved, and the problem of non-automation of wire cutting in the prior art is improved. Work efficiency and wire quality.

CN119387451AInactive Publication Date: 2025-02-07ZHANGZHOU POWER SUPPLY COMPANY STATE GRID FUJIANELECTRIC POWER +1
View PDF 12 Cites 0 Cited by

Patent Information

Application Number
CN202411976421.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the cutting process, existing wire cutting devices cannot automatically remove the wire head end and the last section of wire that does not meet the length, resulting in damage and chaos in the wire, affecting working efficiency.

Method used

A wire cutting device including vision sensor, electric screw, collection frame and clamp is designed. The wire length is monitored through vision sensors and the electric screw and clamp are automatically controlled to realize automatic wire head end and the last section of wire that does not meet the length. Collect and cut.

Benefits of technology

The wire cutting process is automated, avoiding damage to the head end of the wire and confusion of the last section of the wire, improving work efficiency, and ensuring the neatness and applicable length of the wire.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119387451A_ABST
    Figure CN119387451A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of electric wire cutting, in particular to an electric wire cutting device for power construction, which comprises a base and a mounting plate fixedly connected to the base, a placement roller for placing a roll of electric wires is rotatably connected to the mounting plate in a penetrating manner, a fixing frame is fixedly connected to the top of the base, and an electric cutter is fixedly connected to the inner side of the fixing frame. The electric cutter is started to move downwards to cut the head end of the electric wire, then the clamping plate drives the electric wire to move backwards to the cutting position, the electric cutter cuts the electric wire again, the visual sensor monitors the electric wire, and when the last section of the electric wire breaks away from the monitoring range, the visual sensor controls the electric screw to rotate reversely through the control module. And the cavity on the front side of the collecting frame is moved to the rear side to collect the last section of the electric wire which does not conform to the length, so that the head end of the electric wire and the last section of the electric wire which does not conform to the length can be removed, the whole process automation is more convenient, and the overall working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of wire cutting, and in particular to a wire cutting device for electric power construction. Background Art

[0002] In power construction, electric wires are usually needed, but the initial electric wires are basically very long. Electric wires that are too long do not meet the usage requirements, so the electric wires need to be cut into the required length and then used.

[0003] The Chinese patent with publication number CN111229991B discloses a cutting device for electric wires and cables, including a machine base, on which a first bracket, a guide rack and a second bracket are fixed in sequence, the guide rack has a guide trough 1, a guide trough 2 and a guide trough 3 for introducing electric wires and cables, the guide rack is also provided with a pressing structure, a discharging shaft is detachably provided on the first bracket, and the discharging shaft is arranged to rotate horizontally, the discharging shaft has a wire storage disk 1, a wire storage disk 2 and a wire storage disk 3, a column is fixed on the second bracket, a cylinder is fixed on the column, and the cylinder is movable The plug rod is vertically downward, and the piston rod end of the cylinder is connected to the knife seat, a cutter is fixed on the knife seat, a support platform is fixed on the second bracket, a knife groove is provided on the support platform, and the knife groove is located directly below the cutter. Although the above patent can cut the wires, the wire heads are easily damaged due to long-term exposure, and the wire heads cannot be cut off first. When cutting to the last section, the last section of wires that do not meet the length are easily mixed with the wires that meet the length, resulting in the need for manual removal later. The whole process is more cumbersome, affecting the overall work efficiency.

[0004] The present invention aims to solve the problems existing in the above patents. To this end, a wire cutting device for power construction is proposed, which can remove the head end and the last section of the wire, making the entire process more automated and improving the overall work efficiency. Summary of the invention

[0005] In order to overcome the problem that the wire heads are easily damaged due to long-term exposure, the wire heads cannot be cut off first, and when cutting to the last section, the last section of the wires that do not meet the length are easily mixed with the wires that meet the length, resulting in the need for manual removal later, and the whole process is cumbersome, affecting the overall work efficiency. The present invention provides a wire cutting device for power construction that can remove the wire heads and the last section of the wires, makes the whole process more automated and convenient, and improves the overall work efficiency.

[0006] The present invention is achieved through the following technical solutions: A wire cutting device for power construction includes a base and a mounting plate fixed to the base, a placement roller for placing a roll of wire is rotatably connected on the mounting plate, a fixing frame is fixed to the top of the base, an electric cutter is fixed to the inner side of the fixing frame, and also includes a guide tube, a visual sensor, a movable plate, a collection frame, an electric screw, an inclined plate, an auxiliary component and a straightening component, a movable plate is slidably connected to the inner side of the base, a collection frame is placed on the movable plate, and the collection frame is divided into two collection cavities on the front and rear sides, an electric screw is installed on the base, the electric screw is threadedly connected to the movable plate, and a screw connected to the movable plate is installed on the top of the base through the frame The guide tube corresponding to the electric cutter has an inclined plate fixed laterally on the fixed frame, the inclined plate is facing the cavity direction of the front side of the collection frame, and a visual sensor is installed on the top of the guide tube, the visual sensor is electrically connected to the electric screw, when the visual sensor does not detect the wire, the visual sensor controls the rotation of the electric screw through the control module, and the electric screw drives the collection frame to move backward through the movable plate, so that the cavity on the front side of the collection frame collects the last section of the wire, the auxiliary component is installed on the fixed frame, and is used to clamp and fix the wire after pulling, and the straightening component is installed on the guide tube, and is used to straighten the wire.

[0007] Further explanation, the auxiliary component includes a rodless cylinder installed on the inner side of the fixed frame, a guide plate is fixedly connected to the moving part of the rodless cylinder, and a clamping plate is symmetrically slidably connected to the inner side of the guide plate to drive the wire to move for traction, an electric screw is installed on the guide plate, and the upper and lower sides of the electric screw have opposite threads. The electric screw is threadedly connected to the clamping plate, and a clamping assembly is arranged between the fixed frame and the electric cutter for clamping the wire.

[0008] Further explanation, the clamping assembly includes guide rods symmetrically fixed on the fixed frame, a fixed plate fixed between the lower parts of the guide rods to support the wires, a pressure plate slidably mounted between the upper parts of the guide rods for clamping the wires, a tension spring connected between the pressure plate and the guide rods, and an elastic pressure rod symmetrically fixed to the electric cutter above the pressure plate to push the pressure plate to move downward.

[0009] To further explain, the straightening assembly includes a slide plate that is evenly spaced and slidably connected to the circumference of the guide tube, and straightening rollers are rotatably connected to the slide plate at even intervals to straighten the wires. A contact rod is fixedly connected to the front side of the slide plate, and a driving disk is rotatably connected to the front side of the guide tube along the circumferential direction. The driving disk has inclined holes evenly spaced along the circumference, and the inner side of the inclined holes is slidably connected to the end of the contact rod to drive the contact rod to move. An outer side surface of the driving disk is circumferentially fixed with an outer gear ring, and a servo motor is installed on the outer side surface of the guide tube, and a spur gear meshing with the outer gear ring is fixedly mounted on the end of the output shaft of the servo motor, and a conveyor is installed on the guide tube to drive the wire to move backward for transportation.

[0010] Further explanation, the wire cutting device for power construction also includes a heating component, which includes mounting frames fixedly connected to both sides of the fixed frame, and a rotating shaft is symmetrically rotatably connected between the mounting frames. The rotating shaft is located on the front and rear sides of the electric cutter, and the front and rear rotating shafts are connected by gear transmission. A heating frame is fixedly mounted on the rotating shaft, and the front and rear heating frames are in contact with each other. The electric cutter is located inside the heating frame, and a stepper motor is installed on one of the mounting frames, and the output shaft end of the stepper motor is fixedly connected to one of the rotating shaft ends.

[0011] Further explanation, the wire cutting device for power construction also includes a cleaning assembly, which includes a fixed seat fixedly connected to the rodless cylinder, a rotating rod rotatably connected to the fixed seat, a coil spring connected between the rotating rod and the fixed seat, a bevel gear fixedly mounted on the end of the rotating rod, an annular brush rotatably connected to the rear end of the guide tube for removing impurities attached to the wire, a bevel gear ring meshing with the bevel gear fixedly mounted on the outer side of the annular brush along the circumferential direction, and a rotating assembly is arranged between the rodless cylinder and the rotating rod for driving the rotating rod to rotate.

[0012] To further explain, the rotating assembly includes a winding wheel fixedly mounted on the end of the rotating rod, a pull wire is wound around the winding wheel, and the tail end of the pull wire is fixedly connected to the moving part of the rodless cylinder.

[0013] Further explanation, the wire cutting device for power construction also includes a connecting spring symmetrically connected to the placement roller, the tail end of the connecting spring is fixedly connected to a limiting ball, the limiting ball is slidably connected to the placement roller, and is used to limit the winding drum of the wound wire.

[0014] The beneficial effects of the present invention are: 1. Put a roll of wire on the placement roller so that the head end of the wire contacts the conveyor, start the conveyor to drive the wire to move backward between the upper and lower clamps, the clamps clamp the wire, start the electric cutter to move downward to cut the head end of the wire, then the clamp drives the wire to move backward to the cutting position, the electric cutter cuts the wire again, the visual sensor monitors the wire, when the last section of the wire leaves the monitoring range, the visual sensor controls the electric screw to reverse through the control module, so that the cavity on the front side of the collection frame moves to the back side to collect the last section of the wire that does not meet the length, in this way, the head end of the wire and the last section of the wire that does not meet the length can be removed, the entire process automation is more convenient, thereby improving the overall work efficiency.

[0015] 2. Under the action of the straightening roller, whenever the wire moves backward for transportation, the straightening roller can straighten the wire, and the straightened wire is then cut to prevent the wire from bending and affecting subsequent use, thereby facilitating the use of the wire.

[0016] 3. Under the action of the heating frame, whenever the electric cutter is used, the heating frame can heat the electric cutter to a suitable degree, and then the heated electric cutter cuts the wire, which can reduce the resistance during the cutting process, thereby making it easier for the electric cutter to cut the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the visual sensor, collection frame and electric screw of the present invention.

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the traction assembly of the present invention.

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping assembly of the present invention.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the elastic pressure rod of the present invention.

[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the straightening assembly of the present invention.

[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the slide plate, the straightening roller and the contact rod of the present invention.

[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the heating component of the present invention.

[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the cleaning component of the present invention.

[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the winding wheel and the pulling wire of the present invention.

[0027] Fig.11 It is a schematic diagram of the three-dimensional structure of the limiting ball and the connecting spring of the present invention.

[0028] Figure numbers: 1-base, 2-mounting plate, 3-placing roller, 4-fixed frame, 5-electric cutter, 6-guide tube, 7-visual sensor, 8-movable plate, 9-collection frame, 10-electric screw, 11-inclined plate, 12-rodless cylinder, 121-guide plate, 122-clamping plate, 123-electric screw, 13-guide rod, 131-fixed plate, 132-pressing plate, 133-tension spring, 134-elastic pressure rod, 14-conveyor, 141-driving disk, 142-slide plate, 143-straightening roller, 144-contact rod, 145-oblique hole, 146-outer gear ring, 147-servo motor, 148-spur gear, 15-mounting frame, 151-rotating shaft, 152-heating frame, 153-stepping motor, 16-annular brush, 161-fixed seat, 162-rotating rod, 163-winding spring, 164-winding wheel, 165-pull wire, 166-bevel gear, 167-bevel gear ring, 18-limiting ball, 19-connecting spring. DETAILED DESCRIPTION

[0029] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.

[0030] Embodiment: A wire cutting device for electric power construction, see Figure 1-Figure 7As shown, it includes a base 1 and a mounting plate 2 fixedly connected to the top front side of the base 1, a placing roller 3 is rotatably connected to the upper part of the mounting plate 2, and the placing roller 3 can place a roll of wire, a fixing frame 4 is fixedly connected to the top rear side of the base 1, and an electric cutter 5 is fixedly connected to the top middle of the fixing frame 4, and also includes a guide tube 6, a visual sensor 7, a movable plate 8, a collection frame 9, an electric screw 10, an inclined plate 11, an auxiliary component and a straightening component, a movable plate 8 is slidably connected to the inner side of the base 1, a collecting frame 9 is placed on the top of the movable plate 8, and the collecting frame 9 is divided into two collecting cavities on the front and rear sides, an electric screw 10 is installed on the right side of the base 1, and the electric screw 10 is threadedly connected to the right side of the movable plate 8, a guide tube 6 is installed on the top front side of the base 1 through a shelf, and the guide tube 6 is connected to the electric Corresponding to the cutter 5, an inclined plate 11 is laterally fixed to the lower part of the fixed frame 4, and the inclined plate 11 is facing the cavity direction of the front side of the collecting frame 9. A visual sensor 7 is installed on the front side of the top of the guide tube 6, and the visual sensor 7 is electrically connected to the electric screw 10. When the visual sensor 7 does not detect the wire, the visual sensor 7 controls the rotation of the electric screw 10 through the control module, and the electric screw 10 drives the collecting frame 9 to move backward through the movable plate 8, so that the cavity on the front side of the collecting frame 9 collects the last section of the wire. The auxiliary component is installed on the fixed frame 4. When the auxiliary component is in operation, the auxiliary component can realize the clamping and fixing of the wire after pulling. The straightening component is installed on the guide tube 6. When the straightening component is in operation, the straightening component can realize the straightening of the wire.

[0031] See also Figure 2-Figure 5As shown, the auxiliary component includes a rodless cylinder 12, a guide plate 121, a clamping plate 122, an electric screw 123 and a clamping component. The rodless cylinder 12 is fixedly connected to the lower left side of the fixed frame 4, and the guide plate 121 is fixedly connected to the moving part of the rodless cylinder 12. The clamping plate 122 is symmetrically slidably connected to the inner side of the guide plate 121. When the clamping plate 122 moves and clamps the head end of the wire, the clamping plate 122 can drive the wire to move for traction. An electric screw 123 is installed on the guide plate 121. The threads on the upper and lower sides of the electric screw 123 are opposite. The electric screw 123 is threadedly connected to the left sides of the upper and lower clamping plates 122. A clamping component is arranged between the fixed frame 4 and the electric cutter 5. When the clamping component is in operation, the clamping component can clamp and fix the wire; the clamping component includes a guide rod 13, a fixed Plate 131, pressure plate 132, tension spring 133 and elastic pressure rod 134, the guide rod 13 is fixedly connected symmetrically with the middle of the lower part of the fixed frame 4, and a fixed plate 131 is fixedly connected between the lower parts of the left and right guide rods 13, and the fixed plate 131 can support the electric wires, and a pressure plate 132 is slidably mounted between the upper parts of the left and right guide rods 13, and when the pressure plate 132 moves downward and contacts the electric wires, the pressure plate 132 can clamp and fix the electric wires, and a tension spring 133 is connected between the top of the pressure plate 132 and the upper parts of the left and right guide rods 13, and the elastic pressure rod 134 is fixedly connected symmetrically with the lower part of the electric cutter 5, and the elastic pressure rods 134 on the left and right sides are located above the pressure plate 132, and when the elastic pressure rod 134 moves downward and contacts the pressure plate 132, the elastic pressure rod 134 can push the pressure plate 132 to move downward.

[0032] See also Figure 6 and Figure 7 As shown, the straightening assembly includes a conveyor 14, a driving disk 141, a slide plate 142, a straightening roller 143, a contact rod 144, an outer gear ring 146, a servo motor 147 and a spur gear 148. Three slide plates 142 are evenly spaced and slidably connected to the guide tube 6 along the circumferential direction. The three slide plates 142 are evenly spaced and rotatably connected to the straightening roller 143 on one side close to each other. When the wire moves, the straightening roller 143 can straighten the wire. The front side of the three slide plates 142 is fixedly connected to the contact rod 144. The front side of the guide tube 6 is rotatably connected to the driving disk 141 along the circumferential direction. The upper side of the driving disk 141 is evenly spaced and rotatably connected to the straightening roller 143. Three inclined holes 145 are opened in intervals, and the inner sides of the three inclined holes 145 are slidingly connected to the ends of the three contact rods 144 respectively. When the inclined holes 145 rotate, the inclined holes 145 can drive the contact rods 144 to move. The outer side surface of the driving disk 141 is fixedly connected with an outer gear ring 146 along the circumferential direction. A servo motor 147 is installed on the front side of the outer right side of the guide tube 6. The output shaft end of the servo motor 147 is fixedly sleeved with a spur gear 148, and the spur gear 148 is meshed with the outer gear ring 146. A conveyor 14 is installed on the front side of the outer bottom of the guide tube 6. When the conveyor 14 is in operation, the conveyor 14 can drive the wires to move backward for transportation.

[0033] First, put the winding drum with a roll of wire on the placing roller 3, then pull the head end of the wire to move onto the conveyor 14, then start the conveyor 14 to drive the wire to move backward, and the wire moves backward into the guide tube 6. As the wire continues to move backward, the wire passes between the fixed plate 131 and the pressure plate 132 and moves between the upper and lower clamping plates 122. Close the conveyor 14, and the head end of the wire is under the electric cutter 5. Start the electric lead screw 123 to rotate and drive the upper and lower clamping plates 122 to move towards each other. The upper and lower clamping plates 122 clamp the head end of the wire, and then start the servo motor 147 to drive the spur gear 148 to reverse, and the spur gear 148 reverses to drive the outer gear ring 146 to rotate forward, and the outer gear ring 146 rotates forward to drive the drive disk 14 1 is rotated forward, the driving disk 141 drives the inclined hole 145 to rotate forward, the inclined hole 145 drives the three contact rods 144 to move in the direction of approaching each other, the contact rod 144 drives the three slide plates 142 to move in the direction of approaching each other, the three slide plates 142 drive the straightening roller 143 to move toward the direction of the wire, the straightening roller 143 contacts the wire, the servo motor 147 is turned off, the straightening roller 143 stops moving, and the electric cutter 5 is started to move downward, the electric cutter 5 moves downward and drives the elastic pressure rod 134 to move downward, the elastic pressure rod 134 moves downward and contacts the pressure plate 132, the elastic pressure rod 134 drives the pressure plate 132 to move downward and contact the wire, the tension spring 133 is stretched, the pressure plate 132 cooperates with the fixing plate 131 to press and fix the wire, and the pressure plate 1 32 stops moving downward, the pressure plate 132 stops the elastic pressure rod 134 from moving downward, the electric cutter 5 continues to move downward to compress the elastic pressure rod 134, the electric cutter 5 continues to move downward to cut the wire head end, the cut wire head end falls onto the inclined plate 11, the wire head end falls into the cavity on the front side of the collection frame 9 through the inclined plate 11, and then the electric cutter 5 is started to move upward and reset to drive the elastic pressure rod 134 to move upward and reset, the elastic pressure rod 134 resets and disengages from the pressure plate 132, due to the action of the tension spring 133, the pressure plate 132 moves upward and resets and disengages from the wire, the wire stops being compressed, at this time the rodless cylinder 12 is started to drive the guide plate 121 to move backward, the guide plate 121 drives the wire to move backward through the clamping plate 122 The electric wire is pulled to move to the required cutting length, the visual sensor 7 is started to monitor the wire, and the straightening roller 143 straightens the wire moving backward to prevent the wire from bending and affecting subsequent use, thereby facilitating the use of the wire, and the rodless cylinder 12 is closed, and then the electric cutter 5 is started again to move downward, the pressing plate 132 cooperates with the fixing plate 131 to press and fix the wire, and the electric cutter 5 cuts the pressed and fixed wire. After the wire is cut, the electric cutter 5 moves upward to reset, and the pressing plate 132 releases the wire, and the electric screw rod 123 is started to rotate in the opposite direction to drive the upper and lower side clamps 122 to move away from each other and reset, and the clamps 122 are reset to loosen the cut wires, and the cut wires fall into the cavity on the rear side of the collection frame 9.The rodless cylinder 12 is started to drive the clamping plate 122 to move forward and reset through the guide plate 121, and the wire is clamped and fixed again according to the above operation for subsequent cutting. When all the wires are cut, the last section of the wire moves backward and leaves the monitoring area of ​​the visual sensor 7. The visual sensor 7 controls the electric screw 10 to reverse through the control module. The electric screw 10 reverses and drives the movable plate 8 to move backward. The movable plate 8 drives the collection frame 9 to move backward, so that the cavity on the front side of the collection frame 9 moves to the rear side. When the last section of the wire is released by the clamping plate 122, the last section of the wire that does not meet the length falls into the cavity on the front side of the collection frame 9. Then the electric screw 10 is started to rotate forward and drives the collection frame 9 to move forward and reset through the movable plate 8. This process is repeated. The wires are continuously cut, and the wire heads and the last section of wires that do not meet the length can be removed. The entire process is more automated and convenient, thereby improving the overall work efficiency. The servo motor 147 is then started to drive the spur gear 148 to rotate forward, the spur gear 148 drives the outer gear ring 146 to reverse, and the outer gear ring 146 drives the driving disk 141 to reverse, so that the slide plate 142 drives the straightening roller 143 to move away from each other and reset. The servo motor 147 is turned off, and then the conveyor 14 is turned off, the winding drum is removed from the placement roller 3, and the collection frame 9 is pulled backward to disengage from the movable plate 8. The wires that do not meet the length and the wires that meet the length in the collection frame 9 are taken out for subsequent use, and then the collection frame 9 is put back on the movable plate 8.

[0034] See also Figure 8 As shown, the wire cutting device for power construction also includes a heating component installed on the fixed frame 4, the heating component includes a mounting frame 15, a rotating shaft 151, a heating frame 152 and a stepper motor 153, the mounting frame 15 is fixedly connected to the middle of the left and right side surfaces in the fixed frame 4, and the rotating shaft 151 is symmetrically rotatably connected between the lower parts of the left and right mounting frames 15, the rotating shaft 151 is located at the front and rear sides of the electric cutter 5, and the right sides of the front and rear rotating shafts 151 are connected by gear transmission. The heating frames 152 are fixedly mounted on the front and rear rotating shafts 151, and the front and rear heating frames 152 are in contact with each other. The electric cutter 5 is located on the inner side of the heating frame 152, and a stepper motor 153 is installed at the bottom of the left mounting frame 15, and the output shaft end of the stepper motor 153 is fixedly connected to the left end of the front rotating shaft 151.

[0035] See also Fig. 9 and Fig.10As shown, the wire cutting device for power construction also includes a cleaning component installed between the rodless cylinder 12 and the rear side of the guide tube 6, the cleaning component includes an annular brush 16, a fixed seat 161, a rotating rod 162, a coil spring 163, a rotating component, a bevel gear 166 and a bevel gear ring 167, the lower part of the front side of the rodless cylinder 12 is fixedly connected to the fixed seat 161, the upper part of the fixed seat 161 is rotatably connected with the rotating rod 162, the right side of the rotating rod 162 is connected to the right side of the fixed seat 161 with a coil spring 163, the right end of the rotating rod 162 is fixedly sleeved with a bevel gear 166, and the rear end of the guide tube 6 is rotatably connected to the annular brush 16. When the annular brush 16 rotates, the annular brush 16 can remove impurities attached to the wire. A bevel gear ring 167 is fixedly mounted on the outer side of the annular brush 16 along the circumferential direction. The bevel gear ring 167 is meshed with the bevel gear 166. A rotating assembly is arranged between the rodless cylinder 12 and the rotating rod 162. When the rotating assembly is in operation, the rotating assembly can drive the rotating rod 162 to rotate. The rotating assembly includes a winding wheel 164 and a pull wire 165. The left end of the rotating rod 162 is fixedly mounted with the winding wheel 164, and the pull wire 165 is wound around the winding wheel 164. The tail end of the pull wire 165 is fixedly connected to the moving part of the rodless cylinder 12.

[0036] When the wire moves to the cutting position, the heating frame 152 is started, and the heating frame 152 heats the electric cutter 5. When the electric cutter 5 is heated to the appropriate time, the heating frame 152 is turned off. When the electric cutter 5 needs to move downward to cut the wire, the stepper motor 153 is started to drive the front shaft 151 to rotate forward. The forward rotation of the front shaft 151 drives the rear shaft 151 to reverse through gear transmission. The reverse rotation of the rear shaft 151 and the forward rotation of the front shaft 151 drive the front and rear heating frames 152 to swing upward by ninety degrees. The stepper motor 153 is turned off, and the heating frame 152 stops covering the electric cutter 5, and the heated electric cutter 5 can be started to cut the wire. When the electric cutter 5 moves upward to reset, the stepper motor 153 is started to drive the front shaft 151 to reverse, so that the front and rear heating frames 152 swing downward to reset and cover the electric cutter 5. The heating frame 152 is started to continue to heat the electric cutter 5. When the wire cutting is completed, the heating frame 152 is turned off. In this way, the resistance during the cutting process can be reduced, so that the electric cutter 5 can cut the wire more easily.

[0037] When the rodless cylinder 12 drives the guide plate 121 to move backward, the clamping plate 122 drives the wire to move backward for traction, and the rodless cylinder 12 drives the pull wire 165 to move backward, the pull wire 165 drives the winding wheel 164 to reverse, the winding wheel 164 drives the rotating rod 162 to reverse, the coil spring 163 is compressed, the rotating rod 162 reverses and drives the bevel gear 166 to reverse, the bevel gear 166 reverses and drives the bevel gear ring 167 to rotate forward, the bevel gear ring 167 rotates forward and drives the annular brush 16 to rotate forward, and the annular brush 16 rotates forward to remove impurities attached to the wire. When the rodless cylinder 12 drives the guide plate 121 to move forward and reset, the rodless cylinder 12 causes the pull wire 165 to be loosened, and due to the action of the coil spring 163, the rotating rod 162 rotates forward and drives the winding wheel 164 to rotate forward, and the winding wheel 164 rotates forward to rewind the pull wire 165 and reset it. In this way, impurities attached to the wire can be prevented from affecting subsequent use, thereby ensuring the subsequent normal use of the wire.

[0038] See also Fig.11 As shown, the wire cutting device for power construction also includes a limiting ball 18 and a connecting spring 19. The connecting spring 19 is symmetrically connected to the upper and lower sides of the right side of the placement roller 3. The tail ends of the connecting springs 19 on the upper and lower sides are fixedly connected to the limiting ball 18. The limiting ball 18 is slidably connected to the placement roller 3. When a roll of wire is put on the placement roller 3, the limiting ball 18 can limit the winding drum of the wound wire.

[0039] When the winding drum with the wire wound is placed on the placement roller 3, the limiting ball 18 contacts the winding drum, and then when the wire is pulled backward for transportation, the limiting ball 18 can limit the winding drum due to the action of the connecting spring 19. After the wire cutting is completed, the winding drum is pulled forward to contact the limiting ball 18, and the winding drum drives the limiting balls 18 on the upper and lower sides to move towards each other, and the connecting spring 19 is compressed. When the winding drum is removed, the winding drum is disengaged from the limiting ball 18, and the limiting ball 18 moves and resets due to the action of the connecting spring 19. In this way, the winding drum can be prevented from falling off the placement roller 3 to affect the transportation and cutting of the wire, thereby ensuring smooth electric cutting.

[0040] Finally, it is necessary to point out that the above content is only used to help understand the technical solution of the present invention and cannot be understood as limiting the scope of protection of the present invention; non-essential improvements and adjustments made by technical personnel in the field of technology based on the above content of the present invention are all within the scope of protection required by the present invention.

Claims

1. A wire cutting device for power construction, comprising a base (1) and a mounting plate (2) fixedly connected to the base (1), a placement roller (3) for placing a roll of wire being rotatably connected to the mounting plate (2), a fixing frame (4) fixedly connected to the top of the base (1), an electric cutter (5) fixedly connected to the inner side of the fixing frame (4), characterized in that: The invention also comprises a guide tube (6), a visual sensor (7), a movable plate (8), a collection frame (9), an electric screw (10), an inclined plate (11), an auxiliary component and a straightening component. The inner side of the base (1) is slidably connected with the movable plate (8), the collection frame (9) is placed on the movable plate (8), and the collection frame (9) is divided into two collection cavities on the front and rear sides. The base (1) is installed with an electric screw (10), and the electric screw (10) is threadedly connected with the movable plate (8). The top of the base (1) is installed with a guide tube (6) corresponding to the electric cutter (5) through a frame. The fixed frame (4) is laterally fixed with an inclined plate (11), and the inclined plate (11) faces the collection chamber. In the direction of the cavity on the front side of the collecting frame (9), a visual sensor (7) is installed on the top of the guide tube (6), and the visual sensor (7) is electrically connected to the electric screw (10). When the visual sensor (7) fails to detect the electric wire, the visual sensor (7) controls the electric screw (10) to rotate through the control module, and the electric screw (10) drives the collecting frame (9) to move backward through the movable plate (8), so that the cavity on the front side of the collecting frame (9) collects the last section of the electric wire. The auxiliary component is installed on the fixing frame (4) and is used to clamp and fix the electric wire after pulling it. The straightening component is installed on the guide tube (6) and is used to straighten the electric wire. The straightening assembly comprises a slide plate (142) which is evenly spaced and slidably connected to the circumference of the guide tube (6); a straightening roller (143) is evenly spaced and rotatably connected to the slide plate (142) to straighten the electric wire; a contact rod (144) is fixedly connected to the front side of the slide plate (142); a driving disk (141) is rotatably connected to the front side of the guide tube (6) along the circumferential direction; oblique holes (145) are evenly spaced along the circumferential direction on the driving disk (141); the inner side of the oblique holes (145) is slidably connected to the end of the contact rod (144) to drive the contact rod (144) to move; an outer gear ring (146) is fixedly connected to the outer side of the driving disk (141) along the circumferential direction; a servo motor (147) is mounted on the outer side of the guide tube (6); a spur gear (148) meshing with the outer gear ring (146) is fixedly sleeved on the end of the output shaft of the servo motor (147); and a conveyor (14) is mounted on the guide tube (6) to drive the electric wire to move backward for conveyance.

2. The electric wire cutting device for electric power construction according to claim 1, characterized in that: The auxiliary component comprises a rodless cylinder (12) mounted on the inner side of a fixed frame (4); a guide plate (121) is fixedly connected to the moving part of the rodless cylinder (12); a clamping plate (122) is symmetrically slidably connected to the inner side of the guide plate (121) to drive the electric wire to move for traction; an electric screw (123) is mounted on the guide plate (121); the electric screw (123) has opposite threads on the upper and lower sides; the electric screw (123) is threadedly connected to the clamping plate (122); and a clamping component is provided between the fixed frame (4) and the electric cutter (5) for clamping and fixing the electric wire.

3. The electric wire cutting device for electric power construction according to claim 2, characterized in that: The clamping assembly comprises a guide rod (13) symmetrically fixed to a fixing frame (4); a fixing plate (131) is fixed between the lower parts of the guide rod (13) to support the electric wire; a pressing plate (132) is slidably mounted between the upper parts of the guide rod (13) to clamp and fix the electric wire; a tension spring (133) is connected between the pressing plate (132) and the guide rod (13); and an elastic pressing rod (134) located above the pressing plate (132) is symmetrically fixed to the electric cutter (5) to push the pressing plate (132) to move downward.

4. The electric wire cutting device for electric power construction according to claim 3, characterized in that: The electric wire cutting device for power construction further comprises a heating assembly, the heating assembly comprising mounting frames (15) fixedly connected to two sides of a fixing frame (4), a rotating shaft (151) symmetrically rotatably passing through the mounting frames (15), the rotating shaft (151) being located at the front and rear sides of the electric cutter (5), the front and rear rotating shafts (151) being connected via a gear transmission, a heating frame (152) being fixedly sleeved on the rotating shaft (151), the front and rear heating frames (152) being in contact with each other, the electric cutter (5) being located inside the heating frame (152), a stepping motor (153) being mounted on one of the mounting frames (15), the output shaft end of the stepping motor (153) being fixedly connected to the end of one of the rotating shafts (151).

5. The electric wire cutting device for electric power construction according to claim 4, characterized in that: The electric wire cutting device for electric power construction also includes a cleaning component, which includes a fixed seat (161) fixedly connected to the rodless cylinder (12), a rotating rod (162) rotatably connected to the fixed seat (161), a coil spring (163) connected between the rotating rod (162) and the fixed seat (161), a bevel gear (166) fixedly sleeved on the end of the rotating rod (162), an annular brush (16) rotatably connected to the rear end of the guide tube (6) in the circumferential direction for removing impurities attached to the electric wire, a bevel gear ring (167) meshing with the bevel gear (166) fixedly sleeved on the outer side surface of the annular brush (16) in the circumferential direction, and a rotating component is provided between the rodless cylinder (12) and the rotating rod (162) for driving the rotating rod (162) to rotate.

6. The electric wire cutting device for electric power construction according to claim 5, characterized in that: The rotating assembly comprises a winding wheel (164) fixedly mounted on the end of a rotating rod (162), a pulling wire (165) is wound around the winding wheel (164), and the tail end of the pulling wire (165) is fixedly connected to the moving part of the rodless cylinder (12).

7. The electric wire cutting device for electric power construction according to claim 6, characterized in that: The electric wire cutting device for electric power construction further comprises a connecting spring (19) symmetrically connected to the placement roller (3), the tail end of the connecting spring (19) being fixedly connected to a limiting ball (18), the limiting ball (18) being slidably connected to the placement roller (3) and being used to limit the winding drum for winding up the electric wire.

Citation Information

Patent Citations

  • A cutting device for wires and cables

    CN111229991B

  • Heating device for glass-reinforced plastic profile extruder cutter and cutter preparation process

    CN102172921A

  • Automatic coil cutting device for electric wire production

    CN113928934A

  • Steel wire straightening and cutting mechanism

    CN114042831A

  • Bar punching mechanism

    CN115255212A