Multi-degree-of-freedom adjusting integrated cooling active chip breaking device

By integrating cooling connectors and chip breaking components on the drive shaft of the turning device, combined with the design of the azimuth adjustment component, the problem of difficult to take into account in the prior art chip breaking and cooling is solved, and the balance between efficient chip breaking and cooling is achieved, and simplified. The device structure.

CN119388221AActive Publication Date: 2025-02-07EAST CHINA JIAOTONG UNIVERSITY
View PDF 11 Cites 0 Cited by

Patent Information

Application Number
CN202510000249.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-02-07
Estimated Expiration
2045-01-02

AI Technical Summary

Technical Problem

The existing turning devices are difficult to take into account both chip breaking and cooling, and the integration of auxiliary components is low, resulting in complex structure, large volume, and inconvenient disassembly and assembly-keeping.

Method used

A multi-degree-of-freedom adjustment integrated cooling active chip breaker device is designed. By integrating cooling connectors and chip breakers on the drive shaft, the uniform input of coolant and efficient operation of chip breakers are achieved through the azimuth adjustment assembly. Six degrees of freedom adjustment.

Benefits of technology

It achieves the balance of efficient chip breaking and efficient cooling, improves the cooling effect of the turning tool head, simplifies the device structure, and reduces maintenance difficulty.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119388221A_ABST
    Figure CN119388221A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of machining devices for turning, and particularly discloses a multi-degree-of-freedom adjusting integrated cooling active chip breaking device which comprises a direction adjusting assembly connected to the surface of a mounting base table, a power assembly arranged at the end, away from the mounting base table, of the direction adjusting assembly, and a cooling integrated assembly coaxially connected to the output end of the power assembly. The cooling integrated assembly comprises a transmission shaft and a cooling connecting piece, the cooling integrated assembly is used for conveying cooling liquid to the chip breaking assembly, the chip breaking assembly is coaxially connected to one end of the transmission shaft, the chip breaking assembly is provided with a third flow channel communicating with the first flow channel, and the third flow channel is used for conveying the cooling liquid to a cutting edge of the chip breaking assembly; according to the device, cooling liquid can be conveyed to the cutting edge from the outside to be sprayed out in the chip breaking process, the cooling effect on the turning tool bit is improved while efficient chip breaking is achieved, meanwhile, the cooling liquid is conveyed from the interior of the chip breaking assembly and sprayed out from the cutting edge, and cooling of the chip breaking assembly is further achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of machining devices for turning, and in particular to a multi-degree-of-freedom adjustment integrated cooling active chip breaking device. Background Art

[0002] In the process of turning materials with good plasticity, long chips that are difficult to break will be produced. They may entangle the workpiece, tool and machine tool parts, thereby reducing the surface quality of the machined surface and damaging the tool and machine tool parts. At the same time, the chips tend to accumulate in the cutting area, and the heat generated during the cutting process is difficult to dissipate, thus generating high temperature at the tool tip and accelerating tool wear.

[0003] In the related art, chips are currently mainly broken by setting chip grooves, chip breaking blocks or chip breaking devices on the blade, but these chip breaking methods either have a narrow applicable range of cutting parameters or have a single function. At the same time, there is a mutually restrictive relationship between the positions of the chip breaking actuator and the cooling nozzle on the turning tool. In this way, in order to improve the chip breaking efficiency, it is easy to have a negative impact on the cooling effect. In another chip breaking method, there is a method of using high-pressure cooling cutting fluid alone for chip breaking and cooling, but this method requires a large amount of cutting fluid, and the cost of cutting fluid is high. At the same time, it increases the treatment of cutting waste fluid and generates more waste fluid that is easy to evaporate and harm the health of workers. At the same time, the integration of related auxiliary components in the above method is low, resulting in a complex structure and large volume of the entire device, which is not convenient for disassembly and maintenance. Based on this, there is an urgent need for a chip breaking device with high chip breaking efficiency and high cooling effect, and an integrated and adjustable chip breaking and cooling structure. Summary of the invention

[0004] The present application aims to propose a multi-degree-of-freedom adjustable integrated cooling active chip breaking device to solve the problem that the turning device in the prior art cannot give better consideration to both chip breaking and cooling of the turning tool. At the same time, the integration of related auxiliary components is low, resulting in a complex structure and large size of the entire device, which is not convenient for disassembly and maintenance.

[0005] In order to achieve the above-mentioned purpose, the first aspect of the embodiment of the present application provides a multi-degree-of-freedom adjustment integrated cooling active chip breaking device, comprising: Install the abutment; An orientation adjustment component, fixedly connected to the surface of the mounting base; A power assembly is arranged at one end of the azimuth adjustment assembly away from the mounting base; A cooling integrated component is coaxially connected to the output shaft end of the power component, and the cooling integrated component includes: A transmission shaft, wherein the transmission shaft has a first flow channel along the central axis, and an annular groove is formed on the outer wall of the transmission shaft, wherein a plurality of flow holes communicating with the first flow channel are spaced apart in the annular groove, A cooling connector, comprising a connecting sleeve coaxially sleeved on the transmission shaft and a buffer cavity integrally formed with the connecting sleeve, a boss is circumferentially arranged on the inner wall of the connecting sleeve, the inner side wall of the boss completely covers the annular groove, and the buffer cavity is provided with a second flow channel extending to the inner side wall of the boss, wherein when the transmission shaft rotates, the cooling connector remains relatively stationary relative to the transmission shaft; A chip breaking assembly is coaxially connected to one end of the transmission shaft away from the cooling connection piece, and the chip breaking assembly is provided with a third flow channel connected to the first flow channel, wherein the third flow channel is used to transmit coolant to the cutting edge of the chip breaking assembly.

[0006] In some possible embodiments, it further includes: A first locking nut, sleeved on one end of the transmission shaft close to the chip breaking assembly; A first shaft seal, sleeved on the surface of the transmission shaft and in contact with the bottom surface of the boss; The first bearing is sleeved on the surface of the transmission shaft between the first locking nut and the first shaft seal.

[0007] In some possible embodiments, it further includes: A second shaft seal is sleeved on the surface of the transmission shaft and is in contact with the top surface of the boss; A second locking nut is sleeved on the transmission shaft near the second shaft seal surface. The first shaft seal and the second shaft seal are located in the connecting sleeve, and the first locking nut and the second locking nut are used to limit and fix the cooling connector, the first bearing, the first shaft seal and the second shaft seal in the axial direction.

[0008] In some possible embodiments, the chip breaking assembly includes a transition sleeve, an adjusting end cover, a chip breaker and a conical elastic sleeve, one end of the transition sleeve is fixedly connected to an end of the transmission shaft close to the first locking nut; the conical elastic sleeve and the adjusting end cover are coaxially sleeved on the outer surface of the chip breaker, and the adjusting end cover is fixedly connected to an end of the transition sleeve away from the transmission shaft.

[0009] In some possible embodiments, the diameter of the inner hole of the transition sleeve is larger than the rod diameter of the chip breaker, one end of the chip breaker passes through the transition sleeve and is sealed and connected to the transmission shaft, and the conical end of the conical elastic sleeve is embedded in the transition sleeve, and the conical elastic sleeve is used to clamp and fix the chip breaker.

[0010] In some possible embodiments, the chip breaker includes: A connecting rod, passing through one end of the transition sleeve and being sealed and connected to the transmission shaft, wherein the connecting rod has the third flow channel along the axial direction; A cutting edge is arranged at an end of the connecting rod away from the transmission shaft, and a first surface is arranged at the bottom of the cutting edge; A liquid spray hole is arranged in the cutting edge, and one end of the liquid spray hole is communicated with the third flow channel, and the other end of the liquid spray hole extends to penetrate the first surface.

[0011] In some possible embodiments, an elastic member is disposed in the buffer cavity, and a rubber pad is connected to one end of the elastic member, wherein the rubber pad is located at the bottom of the connection between the second flow channel and the buffer cavity.

[0012] In some possible embodiments, the orientation adjustment component includes: A first direction adjusting member, comprising a guide rail base arranged on the surface of the mounting base, a lead screw slide rail arranged on the surface of the guide rail base, and a support plate arranged on the surface of the lead screw slide rail; The second direction adjusting member comprises a screw shaft optical axis guide rail arranged on the surface of the support plate, and an adjusting slider slidably connected to the screw shaft optical axis guide rail; The third direction adjusting member comprises a vertical guide rail with one end connected to the top surface of the adjusting slider and a vertical slider slidably connected to the vertical guide rail, wherein the vertical slider is used for installing and fixing the power assembly.

[0013] In some possible embodiments, the orientation adjustment component is disposed on an edge of a top surface of the mounting base, and the guide rail base portion protrudes outside a projection contour line of the mounting base along an axial direction.

[0014] In some possible embodiments, it further includes: Turning tool assembly, An accommodating portion is provided on the outer side wall of the mounting base, the turning tool assembly is arranged in the accommodating portion, and the tool head of the turning tool assembly protrudes outside the projection contour line of the mounting base along the axial direction.

[0015] Compared with the prior art, the technical solution provided by the embodiment of the present application includes at least the following beneficial effects: 1) The device of the present application integrates a cooling integrated component with a chip breaking component. Specifically, a first flow channel is started along the central axis of the transmission shaft, and an annular groove is opened on the outer wall. A plurality of flow holes connected to the first flow channel are spaced apart in the annular groove. The cooling connector is coaxially sleeved on the transmission shaft, and a boss is circumferentially arranged on the inner wall of the connecting sleeve of the cooling connector. The inner wall of the boss completely covers the annular groove, and a second flow channel is arranged from the buffer cavity to the inner wall of the boss. The chip breaking component is connected to the bottom end of the transmission shaft. The chip breaking component includes a transition sleeve, an adjusting end cover, a chip breaker and a conical elastic sleeve, wherein a third flow channel sealed and connected to the first flow channel is arranged in the chip breaker, and a plurality of spray holes diverge from one end of the third flow channel, and the spray holes extend to the first surface of the cutting edge. In this way, during the cutting process, the coolant is transmitted from the outside to the cutting edge and sprayed out. The device improves the cooling effect on the tool head while achieving efficient chip breaking. In addition, the coolant is transmitted from the inside of the chip breaking component and sprayed out from the cutting edge, thereby further achieving cooling and cooling of the chip breaking component.

[0016] 2) A boss is circumferentially arranged on the inner wall of the connecting sleeve of the cooling connector, the inner wall of the boss completely covers the annular groove, and the buffer cavity is provided with a second flow channel extending to the inner wall of the boss, a first locking nut, a first shaft seal and a first bearing are arranged below the boss, and a second shaft seal, a second locking nut and a second bearing are arranged above the boss. In this way, the flow channel of the cooling connector is sealed and connected with the annular groove of the transmission shaft, and at the same time, the cooling connector and the transmission shaft are relatively stationary when the transmission shaft rotates, and the arrangement of the external coolant pipeline is facilitated to achieve a compact device structure.

[0017] 3) By setting up a buffer cavity and arranging an elastic member in the buffer cavity, one end of the elastic member is connected to a rubber pad, wherein the rubber pad is located at the bottom of the connection between the second flow channel and the buffer cavity. When the hydraulic pressure of the input coolant is unstable, the buffer cavity and the internal structure can effectively absorb part of the hydraulic pressure, and a plurality of flow holes connected to the first flow channel are arranged at intervals in the annular groove. During the rotation of the transmission shaft, the coolant can be effectively input evenly.

[0018] 4) Through the setting of the azimuth adjustment component, the azimuth adjustment component can adjust the chip breaking component in six degrees of freedom, front, back, left, right, up and down. When the device is installed with turning tool assemblies of different specifications and sizes or processes different shapes of workpieces of different specifications and sizes, the relative position of the chip breaker of the chip breaking assembly and the turning tool head is adjusted by the azimuth adjustment component, thereby further improving the chip breaking effect and improving the cooling effect of the turning tool head.

[0019] 5) Through the setting of the chip breaking assembly, wherein the chip breaking assembly includes a transition sleeve, an adjusting end cover, a chip breaker and a conical elastic sleeve, one end of the transition sleeve is fixedly connected to one end of the transmission shaft; the conical elastic sleeve and the adjusting end cover are coaxially sleeved on the outer surface of the chip breaker, and the tightness of the conical elastic sleeve is controlled by adjusting the tightness of the end cover, thereby achieving the clamping and fixing of the chip breaker, improving the sealing of the connection between the chip breaker and the transmission shaft, and facilitating the disassembly and replacement of the chip breaker. Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a schematic structural diagram of an integrated cooling active chip breaking device from a first perspective according to an embodiment of the present application; Figure 2 is a schematic structural diagram of an integrated cooling active chip breaking device from a second perspective according to an embodiment of the present application; Figure 3 It is a partial structural schematic diagram of an integrated cooling active chip breaking device according to an embodiment of the present application; Figure 4 is a schematic structural diagram of a first direction adjusting member according to an embodiment of the present application; Figure 5 is a schematic structural diagram of a second direction adjusting member and a third direction adjusting member according to an embodiment of the present application; Figure 6 is a schematic structural diagram of a power assembly and a cooling integrated assembly according to an embodiment of the present application; Figure 7 It is a schematic structural diagram of a cooling integrated assembly and a chip breaking assembly according to an embodiment of the present application; Figure 8 It is a schematic structural diagram of a cooling integrated assembly without a cooling connector according to an embodiment of the present application; Fig. 9 is a cross-sectional view of the assembled power assembly, cooling integrated assembly and chip breaking assembly according to an embodiment of the present application; Fig.10 is another cross-sectional view of the power assembly, cooling integrated assembly and chip breaking assembly after being assembled according to an embodiment of the present application; Fig.11is a schematic structural diagram of a chip breaking assembly according to an embodiment of the present application; Fig.12 It is a schematic structural diagram of some parts of the chip breaking assembly according to an embodiment of the present application.

[0022] Reference numerals: 100, mounting base; 110, receiving portion; 120, screw; 200, turning tool assembly; 210, tool bar; 220, blade; 300, azimuth adjustment assembly; 310, first direction adjustment member; 311, guide rail base; 312, lead screw rail; 313, nut seat; 314, lead screw slider; 315, support plate; 320, second direction adjustment member; 321, lead screw optical axis guide rail; 322, adjustment slider; 330, third direction adjustment member; 331, vertical guide rail; 332, vertical slider; 333, locking bolt; 334, adjustment bolt; 335, connecting plate; 400, power assembly; 410, fixing seat; 420, execution motor; 500, cooling integrated assembly; 510, transmission shaft; 511, first connection end; 512, first flow channel; 513, annular groove; 5131, flow hole; 514, second connection end; 520, upper end cover; 530, cooling connector; 531, connecting sleeve; 5311, boss; 532, buffer chamber; 5321, elastic member; 5322, rubber pad; 5323, second flow channel; 533, cooling external connector; 540, lower end cover; 550, first bearing; 551, second bearing; 560, first locking nut; 561, second locking nut; 570, first shaft seal; 571, second shaft seal; 600, chip breaking assembly, 610, transition sleeve; 620, adjusting end cover; 630, chip breaker; 631, connecting rod; 632, cutting edge; 6321, first surface; 633, spray hole; 640, conical elastic sleeve; 650, sealing ring; 6311, third flow channel. DETAILED DESCRIPTION

[0023] The embodiments of the present application are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0026] See also Figure 1 , Figure 1 A first-perspective structural schematic diagram of the integrated cooling active chip breaking device of this embodiment is shown. The multi-degree-of-freedom adjustable integrated cooling active chip breaking device includes a mounting base 100, a turning tool assembly 200 fixedly mounted on the side end face of the mounting base 100, the tool head of the turning tool assembly 200 protrudes outside the projection contour line of the mounting base 100 along the axial direction, and an azimuth adjustment assembly 300 is installed on the top surface of the mounting base 100. The azimuth adjustment assembly 300 can be adjusted in six degrees of freedom, namely front, back, left, right, up and down. A power assembly 400 is fixedly connected to the end of the azimuth adjustment assembly 300 away from the mounting base 100, and the output shaft of the power assembly 400 is coaxially connected to a cooling integrated assembly 500 and a chip breaking assembly 600 in sequence.

[0027] Among them, the power component 400 is used to drive the chip breaking component 600 to rotate, so as to realize active chip breaking during the turning process of the turning tool component 200. The cooling integrated component 500 is integrated in the power component 400 and the chip breaking component 600. During the cutting process, the cooling integrated component 500 realizes the transmission of coolant from the outside to the cutting edge of the chip breaking component 600 and sprays it to the turning tool head of the turning tool component 200. The device not only realizes efficient chip breaking but also improves the cooling effect of the turning tool head. At the same time, the coolant is transmitted from the inside of the chip breaking component and sprayed from the cutting edge of the chip breaking component, which further realizes the cooling and cooling of the chip breaking component 600. The device of this embodiment integrates the cooling and chip breaking structures, with high integration and compact structure. The device occupies a smaller space structure and is convenient for the arrangement of the coolant delivery pipeline.

[0028] The structures of the mounting base 100 , the turning tool assembly 200 , the orientation adjustment assembly 300 , the power assembly 400 , the cooling integration assembly 500 and the chip breaking assembly 600 will be further described below in conjunction with a plurality of embodiments.

[0029] See also Figure 2 , Figure 2A second perspective structural schematic diagram of the integrated cooling active chip breaking device of this embodiment is shown, wherein the mounting base 100 may be in a rectangular shape, and an accommodating portion 110 is provided on the outer side wall of the mounting base 100, and the accommodating portion 110 may be a groove circumferentially opened along the side surface of the mounting base 100, and the turning tool assembly 200 is disposed in the accommodating portion 110, and the tool head of the turning tool assembly 200 protrudes outside the projection contour line of the mounting base 100 along the axial direction, the turning tool assembly 200 may be fixed by a screw 120, and the orientation adjustment assembly 300 may also be fixed by a screw 120, and the turning tool assembly 200 may include a tool rod 210 and a blade 220 provided on the tool head of the tool rod 210, and the turning tool assembly 200 is used for processing the workpiece to be processed.

[0030] It should be noted that there is no limitation on the shape of the mounting base 100. For example, the mounting base 100 may also be a cylindrical table, and the tool assembly 200 may also be a tool of other existing specifications, which can be selected based on actual needs. The tool assembly 200 can also be fixed to the mounting base 100 by other connection methods, for example, by attaching the tool assembly 200 in a snap-fit ​​form or a welding form, which can be selected and adjusted based on actual needs.

[0031] See also Figure 3 , Figure 3 A partial structural schematic diagram of the integrated cooling active chip breaker of this embodiment is shown. The azimuth adjustment component 300 includes a first direction adjustment member 310, a second direction adjustment member 320 and a third direction adjustment member 330. The first direction adjustment member 310 is fixedly connected to the edge of the top surface of the mounting base 100. Preferably, the first direction adjustment member 310 is fixed by a screw 120. Of course, other fixing methods may also be used, such as welding, etc., which are selected according to actual needs. The second direction adjustment member 320 is slidably connected to the first direction adjustment member 310, that is, The first direction adjusting member 310 can move along the length direction of the first direction adjusting member 310, and one end of the third direction adjusting member 330 is fixedly connected to the surface of the second direction adjusting member 320. At the same time, the third direction adjusting member 330 can move along the length direction of the second direction adjusting member 320, and the length direction of the second direction adjusting member 320 is perpendicular to the length direction of the first direction adjusting member 310. The third direction adjusting member 330 is fixedly connected to the power component 400. At the same time, the power component 400 can be adjusted in height vertically along the length direction of the third direction adjusting member 330.

[0032] See also Figure 4 and Figure 5 , Figure 4A schematic structural diagram of the first direction adjustment member of the present embodiment is shown, wherein the first direction adjustment member 310 comprises a guide rail base 311 disposed on the surface of the mounting base 100, a screw slide rail 312 disposed on the surface of the guide rail base 311, and a support plate 315 disposed on the surface of the screw slide rail 312. Preferably, part or all of the guide rail disposed on the top surface of the guide rail base 311 protrudes beyond the projection contour line of the mounting base 100 along the central axis. Of course, the guide rail base 311 may also be positionally adjusted, and no specific limitation is made herein. The screw of the screw slide rail 312 is provided with a nut seat 313 and a guide rail sliding connection to a screw slider 314, and a support plate 315 is fixedly connected to the top surface of the screw slider 314.

[0033] In this way, by driving the screw of the screw guide rail 312 to rotate, the rotational motion is converted into linear motion of the nut seat 313 and the screw slider 314, and the horizontal left and right positioning of the chip breaking actuator is achieved by moving the screw slider 314. The rotational motion of the screw of the screw guide rail 312 can be controlled manually or automatically, and the specific selection is made according to actual needs.

[0034] See also Figure 5 , Figure 5 A schematic structural diagram of the second direction adjusting member and the third direction adjusting member of the present embodiment is shown. The second direction adjusting member 320 includes a screw optical axis guide rail 321 arranged on the surface of the support plate 315, and an adjusting slider 322 slidably connected to the screw optical axis guide rail 321. It should be noted that the length direction of the screw optical axis guide rail 321 is perpendicular to the length direction of the screw slide rail 312, that is, the first direction adjusting member 310 can adjust the horizontal movement, and the second direction adjusting member 320 can adjust the front and rear movement.

[0035] Optionally, the third direction adjustment member 330 includes a vertical guide rail 331 with one end connected to the top surface of the adjustment slider 322 and a vertical slider 332 slidably connected to the vertical guide rail 331. The vertical slider 332 is used for installing and fixing the power component 400. The vertical guide rail 331 can be a dovetail groove vertical guide rail. The vertical slider 332 is slidably connected to the vertical guide rail 331 in the vertical direction. One end of the vertical guide rail 331 can be fixedly connected to the top surface of the adjustment slider 322 by bolts. Of course, other fixing methods can also be used, such as welding or snap-on connection. Locking bolts 333 and adjusting bolts 334 are respectively provided on both sides of the vertical slider 332. The locking bolts 333 and adjusting bolts 334 are used for adjusting and fixing the vertical slider 332 at different positions of the vertical guide rail 331. A connecting plate 335 is fixedly connected to the surface of the vertical slider 332 away from the vertical guide rail 331. The connecting plate 335 and the vertical slider 332 can be fixed by bolts.

[0036] Optionally, the first direction adjustment member 310, the second direction adjustment member 320 and the third direction adjustment member 330 can be adjusted manually, wherein the first direction adjustment member 310 and the second direction adjustment member 320 can be adjusted in position by rotating their respective screw rods, and the third direction adjustment member 330 can be adjusted in vertical direction by moving the vertical slider 332 and then fixing it with a locking bolt 333 and an adjusting bolt 334.

[0037] In this way, through the setting of the azimuth adjustment component 300, the azimuth adjustment component 300 can adjust the chip breaking component 600 in six degrees of freedom, namely front, back, left, right, up and down. When the device installs turning tool assemblies 200 of different specifications and sizes or processes different shapes of workpieces of different specifications and sizes, the relative position of the chip breaker 630 of the chip breaking assembly 600 and the turning tool head is adjusted by the azimuth adjustment component 300, thereby further improving the chip breaking effect and improving the cooling effect of the turning tool head.

[0038] See also Figure 6 , Figure 6 A schematic structural diagram of the power assembly and cooling integrated assembly of the present embodiment is shown, the power assembly 400 includes a fixed seat 410 and an execution motor 420, the fixed seat 410 may be an upper portion of a fixed seat and a lower portion of a fixed seat, the two parts of which may be fixedly connected to the execution motor 420 by means of hexagon socket bolts, the execution motor 420 may be a brushless DC motor, of course, the execution motor 420 may also be selected according to actual needs, and no limitation is made here, a cooling integrated assembly 500 and a chip breaking assembly 600 are fixedly connected to the output shaft end of the execution motor 420.

[0039] See also Figures 7 to 10 , Figure 7 The schematic diagram of the structure of the cooling integrated assembly and the chip breaking assembly of this embodiment is shown. Figure 8 A schematic diagram showing the structure of the cooling integrated assembly of this embodiment without the cooling connector is shown. Fig. 9 A cross-sectional view showing the assembled power assembly, cooling integrated assembly and chip breaker assembly of this embodiment is shown. Fig.10Another cross-sectional view of the power component, cooling integrated component and chip breaking component of this embodiment after assembly is shown; the cooling integrated component 500 is coaxially connected to the output shaft end of the power component 400. Specifically, the cooling integrated component 500 mainly includes a transmission shaft 510 and a cooling connector 530. A first connection end 511 is provided at one end of the transmission shaft 510 for coaxial connection with the output shaft of the actuator motor 420. A second connection end 514 is provided at the other end of the transmission shaft 510. The second connection end 514 is used for installing and fixing the chip breaking component 600. A stepped surface is provided between the two ends of the transmission shaft 510 to facilitate the installation of various components. A first flow channel 512 is provided in the transmission shaft 510 along the central axis, and an annular groove 513 is provided on the outer wall of the transmission shaft 510. A plurality of flow holes 5131 connected to the first flow channel 512 are spaced apart in the annular groove 513.

[0040] It should be noted that the first flow channel 512 is opened and passes through the second connecting end 514, but is blocked near the first connecting end 511, that is, after the coolant flows into the first flow channel 512, it can only flow into the chip breaking assembly 600 from the bottom end, and the flow holes 5131 are evenly opened on the bottom surface of the annular groove 513. Preferably, the center axis of each flow hole 5131 intersects with the center axis of the first flow channel 512. In this way, it is ensured that the coolant can flow into the first flow channel 512 evenly during the rotation of the transmission shaft 510.

[0041] In some embodiments, on the outer peripheral surface of the transmission shaft 510, a first locking nut 560, a lower end cover 540, a first bearing 550, a first shaft seal 570, a cooling connector 530, a second shaft seal 571, a second locking nut 561, a second bearing 551 and an upper end cover 520 are coaxially sleeved in sequence from the end close to the second connection end 514, and the first locking nut 560 is fixedly connected to the transmission shaft 510.

[0042] Among them, the cooling connector 530 includes a connecting sleeve 531 coaxially sleeved on the transmission shaft 510 and a buffer cavity 532 integrally formed with the connecting sleeve 531, a boss 5311 is circumferentially arranged on the inner wall of the connecting sleeve 531, the inner wall of the boss 5311 completely covers the annular groove 513, and the buffer cavity 532 is provided with a second flow channel 5323 extending to the inner wall of the boss 5311, wherein when the transmission shaft 510 rotates, the cooling connector 530 and the transmission shaft 510 remain relatively stationary.

[0043] Optionally, an elastic member 5321 is provided in the buffer cavity 532, and one end of the elastic member 5321 is connected to a rubber pad 5322, wherein the rubber pad 5322 is located at the bottom of the connection between the second flow channel 5323 and the buffer cavity 532, and the elastic member 5321 can be a spring, wherein one end of the elastic member 5321 is fixedly connected to the bottom surface of the buffer cavity 532, and a cooling external connector 533 is fixedly connected above the buffer cavity 532, and the cooling external connector 533 is used to connect to an external coolant delivery pipeline. In this way, by setting the buffer chamber 532, and setting an elastic member 5321 in the buffer chamber 532, one end of the elastic member 5321 is connected to a rubber pad 5322, wherein the rubber pad 5322 is located at the bottom of the connection between the second flow channel and the buffer chamber 532. When the hydraulic pressure of the input coolant is unstable, the buffer chamber 532 and the setting of the internal structure can effectively absorb part of the hydraulic pressure, and the annular groove 513 is provided with a plurality of flow holes 5131 connected to the first flow channel 512 at intervals. During the rotation of the transmission shaft 510, the coolant can be effectively guaranteed to be uniformly input.

[0044] In some embodiments, the first locking nut 560 is sleeved on one end of the transmission shaft 510 close to the chip breaking assembly 600, the first shaft seal 570 is sleeved on the surface of the transmission shaft 510 and fits with the bottom surface of the boss 5311, the first bearing 550 is sleeved on the surface of the transmission shaft 510 between the first locking nut 560 and the first shaft seal 570, the second shaft seal 571 is sleeved on the surface of the transmission shaft 510 and fits with the top surface of the boss 5311, and the second locking nut 561 is sleeved on the surface of the transmission shaft 510 close to the second shaft seal 571, wherein the first shaft seal 570 and the second shaft seal 571 are located in the connecting sleeve 531, and the first locking nut 560 and the second locking nut 561 are used to limit and fix the cooling connector 530, the first bearing 550, the first shaft seal 570 and the second shaft seal 571 in the axial direction.

[0045] Optionally, the first locking nut 560 is threadedly connected to the transmission shaft 510, and the lower end cover 540 is sleeved on the outer peripheral surface of the transmission shaft 510 and its bottom surface abuts against the first locking nut 560. At the same time, the lower end cover 540 is fixedly connected to the cooling connector 530, and a first bearing 550 and a first shaft seal 570 are sequentially arranged between the first locking nut 560 and the bottom surface of the boss 5311 of the connecting sleeve 531. The first shaft seal 570 is tightly arranged on the bottom surface of the boss 5311, and a second shaft seal 571 and a second locking nut 561 are sleeved on the top surface of the boss 5311, wherein the second locking nut 561 is threadedly connected to the transmission shaft 510.

[0046] In this way, the setting of the first locking nut 560 and the second locking nut 561 allows the cooling connector 530 to maintain a rotational connection with the transmission shaft 510, and at the same time, an extrusion pressure is formed on the first shaft seal 570 and the second shaft seal 571, thereby achieving a sealing effect on the two surfaces of the boss 5311.

[0047] Optionally, the upper end cover 520 is sleeved above the second bearing 551, and the upper end cover 520 is fixedly connected to the cooling connector 530, that is, during the rotation of the transmission shaft 510, the upper end cover 520, the lower end cover 540 and the cooling connector 530 remain relatively stationary with the transmission shaft 510.

[0048] See also Figures 10 to 12 , Fig.10 Another cross-sectional view showing the power assembly, cooling integrated assembly and chip breaker assembly of this embodiment after assembly, Fig.11 The schematic diagram of the structure of the chip breaking assembly of this embodiment is shown. Fig.12 A structural schematic diagram of some parts of the chip breaking assembly of the present embodiment is shown, where the chip breaking assembly 600 is coaxially connected to the end of the transmission shaft 510 away from the cooling connector 530, and the chip breaking assembly includes a transition sleeve 610, an adjusting end cover 620, a chip breaker 630 and a conical elastic sleeve 640. One end of the transition sleeve 610 is fixedly connected to the end of the transmission shaft 510 close to the first locking nut 560, for example, by means of an interference fit and screws, or directly fixed by bolts, and the specific selection can be made according to actual needs; the conical elastic sleeve 640 and the adjusting end cover 620 are coaxially sleeved on the outer surface of the chip breaker 630, and the adjusting end cover 620 is fixedly connected to the end of the transition sleeve 610 away from the transmission shaft 510.

[0049] Optionally, the diameter of the inner hole of the transition sleeve 610 is larger than the rod diameter of the chip breaker 630, one end of the chip breaker 630 passes through the transition sleeve 610 and is sealedly connected to the drive shaft 510, and the conical end of the conical elastic sleeve 640 is embedded in the transition sleeve 610, so that the conical elastic sleeve 640 is used to clamp and fix the chip breaker.

[0050] Optionally, the chip breaker 630 includes a connecting rod 631 and a cutting edge 632. The connecting rod 631 passes through one end of the transition sleeve 610 and is sealed and connected to the transmission shaft 510. The connecting rod 631 has a third flow channel 6311 along the axial direction. The third flow channel 6311 is sealed and connected to the first flow channel 512. The cutting edge 632 is arranged at one end of the connecting rod 631 away from the transmission shaft 510, and a first surface 6321 is arranged at the bottom of the cutting edge 632; a plurality of spray holes 633 are opened in the cutting edge 632, and one end of the spray hole 633 is connected to the third flow channel 6311, and the other end extends to pass through the first surface 6321.

[0051] During the cutting process, the position of the chip breaker 630 can be adjusted to above the turning tool head. At this time, the first surface 6321 can be relative to the turning tool head, that is, the multiple spray holes 633 can be aligned with the turning tool head. When the coolant is sprayed from the first surface 6321, the turning tool head can be effectively cooled.

[0052] It should be noted that the number of the spray holes 633 can be multiple, and the openings of the multiple spray holes 633 on the first surface 6321 are preferably equidistantly arranged, so as to improve the cooling effect of the turning tool. The connecting rod 631 is inserted into the second connecting end 514, and a sealing ring 650 is arranged at the connection. The transition sleeve 610 is sleeved on the outer circumferential surface of the second connecting end 514. Preferably, the transition sleeve 610 is threadedly connected to the second connecting end 514. The conical elastic sleeve 640 is arranged on the surface of the connecting rod 631 and is riveted to the adjusting end cover 620. When the adjusting end cover 620 is rotated, the conical elastic sleeve 640 partially extends into the transition sleeve 610.

[0053] In this way, through the setting of the chip breaking assembly 600, wherein the chip breaking assembly 600 includes a transition sleeve 610, an adjusting end cover 620, a chip breaker 630 and a conical elastic sleeve 640, one end of the transition sleeve 610 is fixedly connected to one end of the transmission shaft 510; the conical elastic sleeve 640 and the adjusting end cover 620 are coaxially sleeved on the outer surface of the chip breaker 630, and the tightness of the conical elastic sleeve 640 is controlled by adjusting the tightness of the end cover 620, thereby achieving clamping and fixing of the chip breaker 630, improving the sealing of the connection between the chip breaker 630 and the transmission shaft 510, and also facilitating the disassembly, assembly and replacement of the chip breaker 630.

[0054] In some embodiments, the flow channel of the cooling system is divided into two parts, the first part is the flow channel inside the cooling connector 530, and the second part is the cooling flow channel inside the chip breaker assembly 600. The flow direction of the cooling medium is to flow into the internal flow channel of the cooling connector 530 through the cooling external joint 533, and then flow into the transmission shaft 510 through the outer hole of the transmission shaft 510, and finally flow from the transmission shaft 510 into the internal flow channel of the chip breaker assembly 600, and flow out from the spray holes 633 corresponding to the cooling flow channels in 8 directions at the bottom of the chip breaker assembly 600.

[0055] It can be understood that in the process of installing the chip breaker assembly 600 and the cooling system on the drive shaft 510, in a certain order, first install the second bearing 551 on the drive shaft 510 and fix it with the second locking nut 561, then install the connecting sleeve 531, add two shaft seals to the connecting sleeve 531, and then install it as a whole into the drive shaft 510, then install the shaft retaining ring and the first bearing 550 in turn, the first locking nut 560 is used to fix the first bearing 550, and then place a silicone flat washer at the connection between one end of the chip breaker assembly 600 and the drive shaft 510 to fix it, and finally fix the cooling connector 530 to the lower end cover 540 by connecting bolts to complete the assembly of the entire cooling system.

[0056] The active chip breaking device of the above embodiment integrates the cooling integrated component 500 and the chip breaking component 600. Specifically, a first flow channel 512 is started along the central axis of the transmission shaft 510, and an annular groove 513 is opened on the outer wall. A plurality of flow holes 5131 connected to the first flow channel 512 are spaced apart in the annular groove 513. The cooling connector 530 is coaxially sleeved on the transmission shaft 510, and a boss 5311 is circumferentially arranged on the inner wall of the connecting sleeve 531 of the cooling connector 530. The inner wall of the boss 5311 completely covers the annular groove 513, and a second flow channel 5323 is arranged from the buffer cavity 532 to the inner wall of the boss 5311. The chip breaking component 600 is connected to the bottom end of the transmission shaft 510. The chip breaking component 600 0 includes a transition sleeve 610, an adjusting end cover 620, a chip breaker 630 and a tapered elastic sleeve 640, wherein a third flow channel 6311 sealed and connected to the first flow channel 512 is arranged in the chip breaker 630, and a plurality of spray holes 633 diverge from one end of the third flow channel 6311, and the spray holes 633 extend to the first surface 6321 of the cutting edge 632. In this way, during the cutting process, the coolant is transmitted from the outside to the cutting edge 632 and sprayed out, that is, the cooling and chip breaking are compatible. The device improves the cooling effect of the turning tool head while achieving efficient chip breaking, and the coolant is transmitted from the inside of the chip breaker 630 and sprayed from the cutting edge 632, further realizing the cooling of the chip breaking assembly 600.

[0057] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the invention.

[0058] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.

[0059] Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Mentioning "embodiment" in this article means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present embodiment application. The appearance of this phrase in various positions in the specification is not necessarily the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It can be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0060] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.

Claims

1. A multi-degree-of-freedom adjustment integrated cooling active chip breaking device, characterized in that: include: Install the abutment; An orientation adjustment component, fixedly connected to the surface of the mounting base; A power assembly is arranged at one end of the azimuth adjustment assembly away from the mounting base; A cooling integrated component is coaxially connected to the output shaft end of the power component, and the cooling integrated component includes: A transmission shaft, wherein the transmission shaft has a first flow channel along the central axis, and an annular groove is formed on the outer wall of the transmission shaft, wherein a plurality of flow holes communicating with the first flow channel are spaced apart in the annular groove, A cooling connector, comprising a connecting sleeve coaxially sleeved on the transmission shaft and a buffer cavity integrally formed with the connecting sleeve, a boss is circumferentially arranged on the inner wall of the connecting sleeve, the inner side wall of the boss completely covers the annular groove, and the buffer cavity is provided with a second flow channel extending to the inner side wall of the boss, wherein when the transmission shaft rotates, the cooling connector remains relatively stationary relative to the transmission shaft; A chip breaking assembly is coaxially connected to one end of the transmission shaft away from the cooling connection piece, and the chip breaking assembly is provided with a third flow channel connected to the first flow channel, wherein the third flow channel is used to transmit coolant to the cutting edge of the chip breaking assembly.

2. According to claim 1, a multi-degree-of-freedom adjustment integrated cooling active chip breaking device is characterized in that: Also includes: A first locking nut, sleeved on one end of the transmission shaft close to the chip breaking assembly; A first shaft seal, sleeved on the surface of the transmission shaft and in contact with the bottom surface of the boss; The first bearing is sleeved on the surface of the transmission shaft between the first locking nut and the first shaft seal.

3. According to claim 2, a multi-degree-of-freedom adjustment integrated cooling active chip breaking device is characterized in that: Also includes: A second shaft seal is sleeved on the surface of the transmission shaft and is in contact with the top surface of the boss; A second locking nut is sleeved on the transmission shaft near the second shaft seal surface. The first shaft seal and the second shaft seal are located in the connecting sleeve, and the first locking nut and the second locking nut are used to limit and fix the cooling connector, the first bearing, the first shaft seal and the second shaft seal in the axial direction.

4. According to claim 2, a multi-degree-of-freedom adjustment integrated cooling active chip breaking device is characterized in that: The chip breaking assembly includes a transition sleeve, an adjusting end cover, a chip breaker and a conical elastic sleeve, one end of the transition sleeve is fixedly connected to an end of the transmission shaft close to the first locking nut; the conical elastic sleeve and the adjusting end cover are coaxially sleeved on the outer surface of the chip breaker, and the adjusting end cover is fixedly connected to an end of the transition sleeve away from the transmission shaft.

5. The multi-degree-of-freedom adjustment integrated cooling active chip breaking device according to claim 4, characterized in that: The diameter of the inner hole of the transition sleeve is larger than the rod diameter of the chip breaker. One end of the chip breaker passes through the transition sleeve and is sealed and connected to the transmission shaft. The conical end of the conical elastic sleeve is embedded in the transition sleeve. The conical elastic sleeve is used to clamp and fix the chip breaker.

6. The multi-degree-of-freedom adjustment integrated cooling active chip breaking device according to claim 5, characterized in that: The chip breaker comprises: A connecting rod, passing through one end of the transition sleeve and being sealed and connected to the transmission shaft, wherein the connecting rod has the third flow channel along the axial direction; A cutting edge is arranged at an end of the connecting rod away from the transmission shaft, and a first surface is arranged at the bottom of the cutting edge; A liquid spray hole is arranged in the cutting edge, and one end of the liquid spray hole is communicated with the third flow channel, and the other end of the liquid spray hole extends to penetrate the first surface.

7. The multi-degree-of-freedom adjustment integrated cooling active chip breaking device according to claim 1, characterized in that: An elastic member is arranged in the buffer cavity, and one end of the elastic member is connected to a rubber pad, wherein the rubber pad is located at the bottom of the connection between the second flow channel and the buffer cavity.

8. The multi-degree-of-freedom adjustment integrated cooling active chip breaking device according to claim 1, characterized in that: The azimuth adjustment component comprises: A first direction adjusting member, comprising a guide rail base arranged on the surface of the mounting base, a lead screw slide rail arranged on the surface of the guide rail base, and a support plate arranged on the surface of the lead screw slide rail; The second direction adjusting member comprises a screw shaft optical axis guide rail arranged on the surface of the support plate, and an adjusting slider slidably connected to the screw shaft optical axis guide rail; The third direction adjusting member comprises a vertical guide rail with one end connected to the top surface of the adjusting slider and a vertical slider slidably connected to the vertical guide rail, wherein the vertical slider is used for installing and fixing the power assembly.

9. The multi-degree-of-freedom adjustment integrated cooling active chip breaking device according to claim 8, characterized in that: The orientation adjustment assembly is arranged on the edge of the top surface of the mounting base, and the guide rail base portion protrudes outside the projection contour line of the mounting base along the axial direction.

10. The multi-degree-of-freedom adjustment integrated cooling active chip breaking device according to claim 1, characterized in that: Also includes: Turning tool assembly, An accommodating portion is provided on the outer side wall of the mounting base, the turning tool assembly is arranged in the accommodating portion, and the tool head of the turning tool assembly protrudes outside the projection contour line of the mounting base along the axial direction.

Citation Information

Patent Citations

  • Turning tool with adjustable active chip breaking device and working method

    CN112809035A

  • Trailing wheel transmission intermittent chip breaking device

    CN113752075A

  • Inner-cooling ultrasonic knife handle

    CN114505508A

  • Adjustable chip breaking cooling turning tool

    CN115156576A

  • Internal cooling type external turning tool device with active chip breaker

    CN116944536A