Sweet osmanthus flattening and extruding device

By designing a osmanthus leveling and extrusion device including a rack, a walking mechanism and a lifting mechanism, the problem of low efficiency of fresh osmanthus leveling and extrusion is solved, automatic flattening and extrusion is realized, and the efficiency of the pickling process is improved. Reduced the labor intensity of workers.

CN119388823APending Publication Date: 2025-02-07HUBEI XIANGCHENG INTELLIGENT ELECTROMECHANICAL RES INST CO LTD
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Patent Information

Application Number
CN202411578612.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

In the prior art, the efficiency of grinding and solidifying fresh osmanthus is low, and the labor intensity of workers is high, resulting in low efficiency in the entire pickling process.

Method used

A osmanthus leveling and extrusion device is designed, including a frame, a walking mechanism and a lifting mechanism. The speed reduction motor drives the sprocket and chain to realize the movement, lifting and opening and closing of the bucket, and automatically flattening and extruding the osmanthus.

Benefits of technology

Through the automated flattening and squeezing process, the flattening efficiency of fresh osmanthus is significantly improved, the labor intensity of workers is reduced, and the efficiency of the entire pickling process is improved.

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Abstract

The invention provides a flattening and extruding device for sweet-scented osmanthus, and belongs to the technical field of sweet-scented osmanthus pickling. Comprising a rack, a walking mechanism connected to the rack in a sliding mode and a lifting mechanism in meshing transmission with the walking mechanism, and the walking mechanism is provided with a second gear motor, three chain wheel shaft assemblies, a third gear motor and a second driving wheel. The lifting mechanism is provided with a fourth gear motor, a lead screw nut, a fifth gear motor, a second lead screw lifting machine and an excavator bucket, and the excavator bucket is provided with a tooth part. The walking mechanism drives a second driving wheel through a third gear motor to drive the lifting mechanism to move along the cross beam of the rack, and drives the lifting mechanism to lift the bucket through a second gear motor and three chain wheel shaft assemblies. The lifting mechanism drives the excavator bucket to ascend and descend in a reciprocating mode through a fourth speed reduction motor and a lead screw nut, opening and closing of the excavator bucket are controlled through a fifth speed reduction motor and a second lead screw lifting machine, sweet-scented osmanthus is automatically leveled and extruded, and the sweet-scented osmanthus automatic leveling and extruding device has the advantages of being high in automation degree and efficiency, capable of saving labor and the like.
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Description

Technical Field

[0001] The invention relates to the technical field of sweet osmanthus pickling, in particular to a sweet osmanthus flattening and extruding device. Background Art

[0002] At present, fresh osmanthus flowers need to be processed in time after being harvested. Fresh osmanthus flowers that cannot be processed in time need to be pickled in time and taken out for processing when they need to be processed. At present, a layer of osmanthus flowers 20 cm thick is generally spread in the osmanthus pickling pool manually, and then a layer of salt and citric acid is sprinkled, and after being stepped on in the pool manually with rubber shoes, a layer of osmanthus flowers 20 cm thick is spread on it, and then a layer of salt and powdered citric acid is sprinkled, and then stepped on in the pool manually with rubber shoes, and so on and so forth until it is spread to 50 to 80 cm from the top of the pool. The whole pickling process is inefficient and the labor intensity of the workers is high. If the salt and powdered citric acid are mixed with the osmanthus flowers in advance and then put into the osmanthus pickling pool, it is necessary to manually level and step on it with feet, and the whole leveling and stepping process is still inefficient and the labor intensity of the workers is high. Summary of the invention

[0003] The purpose of the present invention is to provide a sweet osmanthus peeling and extruding device in view of the above-mentioned problems existing in the prior art. The technical problem to be solved by the present invention is how to improve the efficiency of peeling and extruding fresh sweet osmanthus and reduce the labor intensity.

[0004] The object of the present invention can be achieved through the following technical solutions: a sweet-scented osmanthus flattening and extruding device, including a frame, a traveling mechanism slidably connected to the frame, and a lifting mechanism meshing with the traveling mechanism for transmission, the lifting mechanism is provided with a bucket, the bucket is provided with teeth, the traveling mechanism drives the bucket to move and lift along the frame crossbeam, and the lifting mechanism drives the bucket to open and close and to lift and reciprocate.

[0005] Furthermore, the frame includes a first mounting frame, three first screw lifts fixed at the bottom of both sides of the first mounting frame, and universal wheels respectively fixed at the bottom of the first screw lifts.

[0006] Furthermore, the walking mechanism includes a first mounting seat, a second reduction motor fixed on the first mounting seat, a first sprocket key-connected to the output shaft of the second reduction motor, a first sprocket shaft assembly, a second sprocket shaft assembly and a third sprocket shaft assembly respectively rotatably connected to the first mounting seat, a first chain connecting the first sprocket and the first sprocket shaft assembly, a second chain connecting the first sprocket shaft assembly, the second sprocket shaft assembly and the third sprocket shaft assembly, and the first sprocket shaft assembly and the second sprocket shaft assembly rotate in opposite directions.

[0007] Furthermore, the lifting mechanism includes a second mounting frame, a double-ear chain fixed on both sides of the second mounting frame, a fourth reduction motor fixed on the second mounting frame, a screw connected to the output shaft of the fourth reduction motor through a coupling, a nut spirally connected to the screw, a third mounting frame fixed with the nut, a fourth mounting frame elastically slidably connected to the third mounting frame, a second screw lifter and a fifth reduction motor fixed on the fourth mounting frame, a second sprocket key-connected to the output shaft of the second screw lifter, a third sprocket key-connected to the output shaft of the fifth reduction motor, a third chain chain connecting the second sprocket and the third sprocket, a first connecting rod and a second connecting rod respectively rotatably connected to both sides below the fourth mounting frame, the other ends of the first connecting rod and the second connecting rod are respectively rotatably connected to the bucket, the buckets are formed in pairs and are rotatably connected to each other and are rotatably connected to the lower screw of the second screw lifter.

[0008] Furthermore, the walking mechanism also includes a third reduction motor fixed on the inner side wall of the first mounting seat, and a second driving wheel fixed on two output shafts of the third reduction motor.

[0009] Furthermore, the lifting mechanism also includes a pressure sensor arranged in the second connecting rod.

[0010] The beneficial effects of the present invention are as follows: the third reduction motor drives the second driving wheel to drive the walking mechanism to move the bucket along the frame and move the opened bucket to flatten the osmanthus; the second reduction motor drives the lifting mechanism to rise and fall through the first sprocket, the first chain, the second chain, the first sprocket shaft assembly, the second sprocket shaft assembly and the third sprocket shaft assembly; the fourth reduction motor drives the bucket to reciprocate and rise and fall through the screw rod and nut to compact the osmanthus; the fifth reduction motor drives the bucket to open and close through the second sprocket, the third sprocket, the third chain and the second screw rod elevator to achieve that the bucket is used to flatten the osmanthus when it is opened and to compact the osmanthus when it is closed; a pressure sensor is provided in the second connecting rod, which can control the pressure of the bucket squeezing the osmanthus and reduce damage to the osmanthus. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional structural schematic diagram of the device.

[0012] Figure 2 It is a three-dimensional structural schematic diagram of the walking mechanism in this device.

[0013] Figure 3 It is a three-dimensional structural schematic diagram of the lifting mechanism in this device.

[0014] Figure 4 yes Figure 3 It is a partial enlarged view.

[0015] Figure 5 This is the on-site layout diagram of this device.

[0016] In the figure, 100, frame; 101, first mounting frame; 1011, upper beam; 1012, lower beam; 102, first reduction motor; 103, first driving wheel; 104, first driven wheel; 105, first screw lift; 106, universal wheel; 200, walking mechanism; 201, first mounting seat; 202, second reduction motor; 203, first sprocket; 204, first sprocket shaft assembly; 205, second sprocket shaft assembly; 206, third sprocket shaft assembly; 207, first chain; 208, second chain; 209, third reduction motor; 210, second driving wheel; 211, second driven wheel; 212, first guide wheel ; 213, second guide wheel; 300, lifting mechanism; 301, second mounting frame; 302, double-ear chain; 303, fourth reduction motor; 304, lead screw; 305, nut; 306, third mounting frame; 307, fourth mounting frame; 3071, guide rod; 308, spring; 309, second lead screw lifter; 310, fifth reduction motor; 311, second sprocket; 312, third sprocket; 313, third chain; 314, first connecting rod; 315, second connecting rod; 3151, pressure sensor; 316, bucket; 3161, tooth; 400, osmanthus storage room; 401, osmanthus storage pool; 402, guide rail. DETAILED DESCRIPTION

[0017] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0018] like Figure 1As shown, it includes a frame 100, a walking mechanism 200 slidably connected to the frame 100, and a lifting mechanism 300 meshing with the walking mechanism 200 for transmission, wherein the frame 100 includes a first mounting frame 101, two first reduction motors 102 and three first screw lifts 105 fixed to the bottom of both sides of the first mounting frame 101, a first driving wheel 103 fixed to the output shaft on both sides of the first reduction motor 102, two groups of first driven wheels 104 rotatably connected to the bottom of both sides of the first mounting frame 101, and three universal wheels 106 respectively fixed to the bottom of the first screw lift 105, and an upper crossbeam 1011 and a lower crossbeam are provided on the first mounting frame 101. 1012, wherein the upper crossbeam 1011 is used to support the movement of the walking mechanism 200, and the lower crossbeam 1012 is used to install the second guide wheel 213 and bear the reaction force when the lifting mechanism 300 drives the bucket 316 to move downward to squeeze the osmanthus; the first reduction motor 102 drives the first driven wheel 104 to rotate by driving the first driving wheel 103 to realize the horizontal movement of the first mounting frame 101; the first screw lift 105 is used to manually lift the first mounting frame 101, so that the universal wheel 106 is suspended and not subjected to force when the first mounting frame 101 moves on the guide rail 402; the universal wheel 106 is used to allow the first mounting frame 101 to move freely on the ground after it is separated from the guide rail 402.

[0019] like Figure 2As shown, the walking mechanism 200 includes a first mounting seat 201, a second reduction motor 202 fixed on the first mounting seat 201, a first sprocket 203 keyed to the output shaft of the second reduction motor 202, a first sprocket shaft assembly 204, a second sprocket shaft assembly 205 and a third sprocket shaft assembly 206 which are respectively rotatably connected to the first mounting seat 201, a first chain 207 chain-connecting the first sprocket 203 and the first sprocket shaft assembly 204, a second chain 208 chain-connecting the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206, a third reduction motor 209 fixed to the inner side wall of the first mounting seat 201, a second driving wheel 210 fixed to the two output shafts of the third reduction motor 209, a second driven wheel 211 arranged above both sides of the first mounting seat 201, and second driven wheels 212 arranged at the first The first guide wheel 212 and the second guide wheel 213 are provided below the two sides of the mounting seat 201, wherein the second reduction motor 202 drives the lifting mechanism 300 to rise and fall through the first sprocket 203, the first chain 207, the second chain 208, the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206; the third reduction motor 209 drives the second driven wheel 211 to rotate by driving the second driving wheel 210 to realize the movement of the walking mechanism 200 on the upper beam 1011; the first guide wheel 212 and the second guide wheel 213 are respectively arranged above and below the lower beam 1012, so as to limit the walking mechanism 200 to move only horizontally; the first sprocket shaft assembly 204 and the second sprocket shaft assembly 205 rotate in opposite directions, so as to simultaneously drive the double-ear chain 302 on the lifting mechanism 300, thereby driving the lifting mechanism 300 to rise and fall.

[0020] like Figures 3-4As shown, the lifting mechanism 300 includes a second mounting frame 301, a double-ear chain 302 fixed on both sides of the second mounting frame 301, a fourth reduction motor 303 fixed on the second mounting frame 301, a screw rod 304 connected to the output shaft of the fourth reduction motor 303 through a coupling, a nut 305 spirally connected to the screw rod 304, a third mounting frame 306 fixed with the nut 305, a fourth mounting frame 307 slidably connected to the third mounting frame 306, and a spring arranged between the third mounting frame 306 and the fourth mounting frame 307. 308, a second screw lift 309 and a fifth reduction motor 310 fixed on the fourth mounting frame 307, a second sprocket 311 keyed to the output shaft of the second screw lift 309, a third sprocket 312 keyed to the output shaft of the fifth reduction motor 310, a third chain 313 chained to the second sprocket 311 and the third sprocket 312, a first connecting rod 314 and a second connecting rod 315 respectively rotatably connected to the other ends of the first connecting rod 314 and the second connecting rod 315, The fourth reduction motor 303 drives the screw nut 305 through the screw rod 304 to drive the third mounting frame 306 to reciprocate and lift, thereby driving the bucket 316 to reciprocate and lift synchronously; the fourth mounting frame 307 is provided with a guide rod 3071 for sliding connection with the third mounting frame 306; the spring 308 is arranged on the guide rod 3071, and an elastic sliding connection is formed between the third mounting frame 306 and the fourth mounting frame 307, so that the bucket 316 has elasticity when squeezing the osmanthus, thereby preventing the bucket 316 from hard squeezing the osmanthus ; A pressure sensor 3151 is provided in the second connecting rod 315, which is used to detect and limit the pressure of the bucket 316 when squeezing the osmanthus; the buckets 316 are constructed in pairs and are rotatably connected to each other and are rotatably connected to the lower screw of the second screw lift 309. The fifth reduction motor 310 drives the bucket 316 to open and close through the second sprocket 311, the third sprocket 312, the third chain 313, and the second screw lift 309; the bucket 316 is provided with a tooth portion 3161, which is used to flatten the osmanthus when opened; the bucket 316 is used to squeeze the osmanthus when closed.

[0021] Before use, Figure 5As shown, the device in the osmanthus storage room 400 is moved to both sides of the osmanthus storage pool 401, so that the first driving wheel 103 and the first driven wheel 104 on both sides of the first mounting frame 101 are moved to the corresponding guide rails 402, and the first screw lift 105 is manually cranked to make the first driving wheel 103 and the first driven wheel 104 contact the guide rails 402 and make the universal wheel 106 suspended in the air, and the osmanthus mixed with salt and powdered citric acid is manually put into the osmanthus storage pool 401; when in use, the fifth reduction motor 310 drives the bucket 316 to open, and the second reduction motor 202 drives the lifting mechanism 300 to descend and contact the osmanthus through the first sprocket 203, the first chain 207, the second chain 208, the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206, and the first reduction motor 102 drives the frame as shown in FIG. Figure 1 The third reduction motor 209 drives the second driving wheel 210 to drive the second driven wheel 211 to rotate, so that the walking mechanism 200 moves the bucket 316 left and right on the upper beam 1011, thereby realizing automatic flattening of the osmanthus; the fifth reduction motor 310 drives the bucket 316 to close, and the fourth reduction motor 303 drives the nut 305 through the screw rod 304 to drive the third mounting frame 306 to reciprocate and lift, so that the bucket 316 is synchronously reciprocated and lifted, so as to automatically squeeze the osmanthus and discharge the air between the osmanthus; after squeezing one place, the first reduction motor 102 and the third reduction motor 209 respectively drive the frame 100 and the walking mechanism 200 to move the bucket 316 back and forth and left and right to any place in the osmanthus storage pool 401; the fourth reduction motor 303 continues to drive the nut 305 through the screw rod 304 to drive the third mounting frame 306 to reciprocate and lift, thereby driving the closed bucket 316 to reciprocate and lift synchronously, so as to squeeze the osmanthus and discharge the air between the osmanthus, and so on. After one layer is flattened and extruded, continue to put the osmanthus mixed with salt and powdered citric acid into the osmanthus storage pool 401, and repeat this process to achieve flattening and extruding the osmanthus; after flattening and extruding one pool, the second reduction motor 202 controls the lifting mechanism 300 to rise, the bottom of the bucket 316 is higher than the pool mouth of the osmanthus storage pool 401, and the first reduction motor 102 drives the frame 100 to move to the next osmanthus storage pool 401 to continue flattening and extruding; if you want to change the osmanthus storage pool 401 with different guide rails 402 To flatten and squeeze the osmanthus flowers, it is necessary to manually crank the first screw lift 105 to make the first driving wheel 103 and the first driven wheel 104 leave the rail surface and the universal wheel 106 contact the ground, move the device to another guide rail 402, manually crank the first screw lift 105 to make the first driving wheel 103 and the first driven wheel 104 contact the guide rail 402 and make the universal wheel 106 suspended in the air, and then start to flatten and squeeze the osmanthus flowers in the pool, and repeat this process to achieve flattening and squeezing of the osmanthus flowers in all osmanthus storage pools 401.

[0022] The advantage is that: the second reduction motor 202 drives the bucket 316 on the lifting mechanism 300 to rise and fall to any height in the sweet-scented osmanthus storage pool 401 through the first sprocket 203, the first chain 207, the second chain 208, the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206; the first motor 102 drives the first mounting frame 101 to move forward and backward, and the third reduction motor 209 drives the second driving wheel 210 to drive the walking mechanism 200 to move left and right along the first mounting frame 101 to move the bucket 316 to any position in the sweet-scented osmanthus storage pool 401, so that the open bucket 316 is leveled and the closed bucket 316 is shifted; the fifth reduction motor 31 The bucket 316 is driven to open and close through the second sprocket 311, the third sprocket 312, the third chain 313, and the second screw lift 309, so that the bucket 316 is used to flatten the sweet-scented osmanthus when it is opened and to compact the sweet-scented osmanthus when it is closed; the fourth reduction motor 303 drives the bucket 316 to reciprocate and lift through the screw 304 and the nut 305 to compact the sweet-scented osmanthus; in addition, a pressure sensor 3151 is provided in the second connecting rod 315, which can control the pressure of the bucket 316 squeezing the sweet-scented osmanthus; at the same time, a spring 308 is provided between the third mounting frame 306 and the fourth mounting frame 307, so that the third mounting frame 306 and the fourth mounting frame 307 form an elastic sliding connection, thereby reducing the squeezing damage of the sweet-scented osmanthus by the bucket 316.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A sweet osmanthus flattening and extruding device, characterized in that: The invention comprises a frame (100), a walking mechanism (200) slidably connected to the frame (100), and a lifting mechanism (300) meshing with the walking mechanism (200) for transmission, wherein the lifting mechanism (300) is provided with a bucket (316), and the bucket (316) is provided with a tooth portion (3161); the walking mechanism (200) drives the bucket (316) to move and lift along a crossbeam of the frame (100), and the lifting mechanism (300) drives the bucket (316) to open and close and to lift and reciprocate.

2. The osmanthus flattening and extruding device according to claim 1 is characterized in that: The frame (100) comprises a first mounting frame (101), three first screw lifts (105) fixed to the bottoms of both sides of the first mounting frame (101), and universal wheels (106) respectively fixed to the bottoms of the first screw lifts (105).

3. The osmanthus flattening and extruding device according to claim 1 is characterized in that: The walking mechanism (200) comprises a first mounting seat (201), a second reduction motor (202) fixed on the first mounting seat (201), a first sprocket (203) key-connected to the output shaft of the second reduction motor (202), a first sprocket shaft assembly (204), a second sprocket shaft assembly (205) and a third sprocket shaft assembly (206) respectively rotatably connected to the first mounting seat (201), a first chain (207) chain-connecting the first sprocket (203) and the first sprocket shaft assembly (204), and a second chain (208) chain-connecting the first sprocket shaft assembly (204), the second sprocket shaft assembly (205) and the third sprocket shaft assembly (206), wherein the first sprocket shaft assembly (204) and the second sprocket shaft assembly (205) rotate in opposite directions.

4. The osmanthus flattening and extruding device according to claim 1, characterized in that: The lifting mechanism (300) comprises a second mounting frame (301), a double-ear chain (302) fixed on both sides of the second mounting frame (301), a fourth reduction motor (303) fixed on the second mounting frame (301), a lead screw (304) connected to the output shaft of the fourth reduction motor (303) via a coupling, a nut (305) spirally connected to the lead screw (304), a third mounting frame (306) fixed with the nut (305), a fourth mounting frame (307) elastically slidably connected to the third mounting frame (306), a second lead screw lifter (309) fixed to the fourth mounting frame (307), and a fifth reduction motor (310) ), a second sprocket (311) key-connected to the output shaft of the second screw lift (309), a third sprocket (312) key-connected to the output shaft of the fifth reduction motor (310), a third chain (313) chain-connecting the second sprocket (311) and the third sprocket (312), a first connecting rod (314) and a second connecting rod (315) rotatably connected to both sides below the fourth mounting frame (307), the other ends of the first connecting rod (314) and the second connecting rod (315) are rotatably connected to buckets (316), the buckets (316) are formed in pairs and are rotatably connected to each other and are rotatably connected to the lower screw of the second screw lift (309).

5. The osmanthus flattening and extruding device according to claim 3 is characterized in that: The walking mechanism (200) further comprises a third reduction motor (209) fixed on the inner wall of the first mounting seat (201), and a second driving wheel (210) fixed on two output shafts of the third reduction motor (209).

6. The osmanthus flattening and extruding device according to claim 4, characterized in that: The lifting mechanism (300) further comprises a pressure sensor (3151) arranged in the second connecting rod (315).