Automatic mummified aphid collection production line and automatic collection method thereof
By designing the automatic collection production line of slag aphid, including automatic feeding line, automatic picking and picking machine, slag aphid output machine, slag aphid mixer and slag aphid automatic picking and picking machine, the problem of low working efficiency of the stand-alone automatic picking and picking machine is solved. , realizes efficient collection and assembly of rosy aphids.
Patent Information
- Application Number
- CN202411842258.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-07
AI Technical Summary
In the prior art, the stand-alone automatic picking machine of the slag aphid automatic picking machine is inefficient, resulting in low efficiency of picking aphid aphid.
A production line for automatic collection of slag aphids is designed, including automatic feeding line, automatic picking and picking machine, slag aphid output machine, slag aphid mixer and slag aphid automatic distribution machine. Through the combination of a complete production line by a multi-function machine, slag aphid aphid is realized efficient collection, screening, mixing and aliquoting.
It improves the collection efficiency of slag aphids, realizes efficient production and assembly of slag aphids, and solves the problem of inefficient single-machine work.
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Figure CN119389502A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tobacco biological pest control, and in particular to an automatic aphid collection production line and an automatic collection method thereof. Background Art
[0002] The aphids are the unemerged eggs of the aphid wasp. Through artificial education on smoke beads, the aphids will become aphid wasps after emerging. The aphid wasps are the natural enemies of aphids.
[0003] In order to actively promote the use of flue-cured tobacco and green biological control of aphid diseases, and strive to create a green and sustainable development production environment that is "green, ecological, safe and environmentally friendly", aphids can be controlled by using the tobacco aphid bracone control technology, and large-scale breeding of stiff aphids can be carried out to control aphids in tobacco fields.
[0004] Aphids belong to the genus Aphididae, which are characterized by life, tenderness, small size and light weight. Their ecological characteristics are oval, small and soft, with a radius of 0.9-1mm. Because aphids grow on tobacco (green) seedlings and are dormant living organisms, it is easy to damage the cocoon walls of aphids when they are picked, affecting their lives.
[0005] In the prior art, an automatic aphid picking machine has been developed for picking aphids bred on tobacco seedlings, but the working efficiency of the single machine is low. Summary of the invention
[0006] The purpose of the present application is to provide an automatic aphid collection production line and an automatic collection method thereof, so as to solve the problem of low working efficiency of a single automatic aphid collection and selection machine in the prior art.
[0007] To achieve the above-mentioned purpose, the embodiment of the present application provides an automatic aphid collection production line, including: an automatic feeding line, an automatic aphid picking and selecting machine, an aphid output machine, an aphid mixer, and an aphid automatic packaging machine, wherein:
[0008] The automatic feeding line includes a motor, a partition transmission belt, a first cylinder, and a push plate. The output shaft of the first reduction motor is rotatably connected to the roller of the partition transmission belt. The first cylinder is arranged on one side of the partition transmission belt. The end of the piston rod of the first cylinder is connected to the push plate. The extension direction of the piston rod of the first cylinder is perpendicular to the conveying direction of the partition transmission belt.
[0009] The automatic aphid picking machine comprises a feeding component, a screen drum, a first brush, a waste seedling outlet, a dead aphid collecting component, and a dead aphid output port. The feeding component is arranged on the side of the partition transmission belt away from the first cylinder. The feeding port of the screen drum is communicated with the feeding component. The screen drum is driven to rotate by the arranged transmission component. The inner side wall of the screen drum is provided with a first spiral blade extending in the axial direction. The screen drum is provided with a first rotating shaft extending in the axial direction. At least one row of first brushes is arranged on the first rotating shaft in the axial direction. A plurality of screen holes are arranged on the side wall of the screen drum. The waste seedling outlet is opened at the lower part of the other end of the screen drum away from its feeding port. The dead aphid collecting component is arranged below the screen drum. The dead aphid output port is arranged at one end of the dead aphid collecting component.
[0010] One end of the aphid extractor is arranged below the aphid extractor outlet, and the other end is provided with a screening machine;
[0011] One end of the aphid mixer is arranged below the discharge port of the screening machine;
[0012] The automatic packing machine for stiff aphids includes a guide groove and a box pusher, a box drop rack, a stiff aphid dosing device, a cover dropper, a cover presser, and a vertical box stacker arranged in sequence along the length direction of the guide groove. The box pusher is arranged at one end of the guide groove, the box drop rack, the stiff aphid dosing device, the cover dropper, and the cover presser are all arranged above the guide groove, and the vertical box stacker is arranged at the other end of the guide groove.
[0013] Optionally, the width of the push plate is not greater than the spacing between two adjacent partitions on the partition drive belt;
[0014] The automatic feeding line also includes a first frame, and the partition plate transmission belt and the motor are arranged on the first frame;
[0015] The automatic feeding line also includes an electric control box, which is arranged on the first frame and is electrically connected to the first reduction motor and the electric valve of the first cylinder;
[0016] The transmission component comprises a first drive motor and a transmission gear, wherein the output shaft of the first drive motor is connected to the transmission gear, and the transmission gear is meshed with a gear arranged on the outer wall of the screen drum;
[0017] A second rotating shaft is arranged in the feeding component, and the second rotating shaft extends toward the feeding port of the screen drum. A second spiral blade extending in the axial direction is arranged on the second rotating shaft.
[0018] Optionally, a waste seedling output machine includes a second reduction motor, a third frame, a first conveyor belt, and a collecting frame, one end of the first conveyor belt is arranged below the waste seedling outlet, and the collecting frame is arranged at the other end of the first conveyor belt, the output shaft of the second reduction motor is rotatably connected to the roller of the first conveyor belt, and the second reduction motor and the first conveyor belt are arranged on the third frame.
[0019] Optionally, the aphid output machine includes a third reduction motor, a fourth frame, a second conveyor belt, a second brush, and a screening machine, one end of the second conveyor belt is arranged below the aphid output port, the other end of the second conveyor belt extends to above the feed port of the screening machine, and the second brush is arranged at the lower part of the end of the second conveyor belt close to the screening machine, the second brush is arranged on the brush rotating shaft, the brush rotating shaft is parallel to the axis of the roller of the second conveyor belt close to the screening machine, the brush rotating shaft is rotatably connected to the output shaft of the second drive motor, the output shaft of the third reduction motor is rotatably connected to the roller of the second conveyor belt, and the third reduction motor, the second conveyor belt, and the second drive motor are all arranged on the fourth frame.
[0020] Optionally, the aphid mixer includes an aphid collection basin, a fourth reduction motor, a third conveyor belt, a mixer, and a fifth frame. The aphid collection basin is arranged on the third conveyor belt, one end of the third conveyor belt is arranged below the discharge port of the screening machine, the output shaft of the fourth reduction motor is rotatably connected to the roller of the third conveyor belt, and the fourth reduction motor, the third conveyor belt, and the mixer are all arranged on the fifth frame.
[0021] Optionally, the box pusher includes a second cylinder, and the length direction of the piston rod of the second cylinder is consistent with the extension direction of the guide groove;
[0022] The box drop rack includes a base and a limit rack, the base is arranged above the guide groove, the two sides of the base are connected to the two side walls of the guide groove, the interval between the base and the bottom of the guide groove is not less than the height of the aphid box, an opening not less than the length and width of the bottom of the aphid box is opened in the middle of the base, the limit rack is arranged above the opening of the base, the upper and lower ends of the limit rack are provided with openings not less than the length and width of the aphid box, and a cavity is opened in the middle.
[0023] Optionally, the aphid dosing device includes a dosing box, a second cylinder, and a third cylinder. The dosing box is provided with openings at both ends, and the opening at the lower end faces the guide groove. A grille is provided in the dosing box, and the grille has multiple grids, and the grids of the grille correspond one-to-one to the grids at the bottom of the aphid box. First strip holes are provided on the side walls of the dosing box above and below the grille. The second cylinder and the third cylinder are respectively arranged on both sides of the dosing box. The ends of the piston rods of the second cylinder and the third cylinder are provided with first baffles, and one end of the two first baffles faces the two first strip holes respectively.
[0024] Optionally, the cover dropper includes a sixth frame, a fourth cylinder, and a fifth cylinder. The lower end of the sixth frame is connected to the two side walls of the guide groove. The upper and lower ends of the sixth frame are provided with openings that are not less than the length and width of the cover of the aphid box, and a cavity is provided in the middle. The second strip holes and the third strip holes are provided on the opposite side walls of the sixth frame, and the second strip holes are located above the third strip holes. The fourth cylinder and the fifth cylinder are provided on the outer sides of the opposite side walls of the sixth frame, and the fourth cylinder is located above the fifth cylinder. The ends of the piston rods of the fourth cylinder and the fifth cylinder are respectively provided with a clamping plate and a second baffle, and one end of the clamping plates provided on the two fourth cylinders faces the second strip hole, and one end of the second baffles provided on the two fifth cylinders faces the third strip hole.
[0025] Optionally, the capping device comprises a seventh frame, a sixth cylinder, and a pressing plate, wherein the sixth cylinder is arranged on the seventh frame, the base of the seventh frame is flush with the bottom surface of the guide groove, the piston rod of the sixth cylinder faces the base of the seventh frame, and the pressing plate is arranged at the end of the piston rod of the sixth cylinder;
[0026] The vertical box accumulator includes an eighth frame, a seventh cylinder, and an eighth cylinder. The eighth frame includes two side walls. The distance between the two side walls of the eighth frame is not less than the width of the aphid box. A third baffle is provided on the side of the upper ends of the two side walls of the eighth frame away from the guide groove. The third baffle is located at the same height as the guide groove. Fourth strip holes are opened on the side walls on both sides of the third baffle, and the seventh cylinder and the eighth cylinder are arranged on both sides. The ends of the piston rods of the seventh cylinder and the eighth cylinder are provided with fourth baffles, one end of the fourth baffle faces the fourth strip hole, and the fourth baffle is flush with the bottom surface of the guide groove.
[0027] To achieve the above object, the present application also provides an automatic aphid collection method using any of the above automatic aphid collection production lines, comprising:
[0028] The aphid seedlings are placed between the adjacent partitions of the partition transmission belt of the automatic feeding line, the aphid seedlings are transported to the front of the first cylinder, the aphid seedlings are pushed into the feeding part of the aphid automatic picking and selecting machine by the push plate, the aphids on the aphid seedlings are collected into the aphid collecting part by the screen cylinder, the collected aphids are output to the screening machine through the aphid output machine for screening, the screened aphids enter the collecting basin of the aphid mixer, the aphids in the collecting basin and the quantitative auxiliary materials are added to the mixer and mixed evenly, the aphids output from the mixer are put into the aphid quantitative device of the aphid automatic dispensing machine, the bottom of the aphid box is pushed to move in the guide groove by the box pusher, when the aphid box moves to the bottom of the aphid box, the aphid box bottom is continued to be moved to the bottom of the aphid box to place the box cover, and the box cover is pressed by the cover presser, and the aphid box is pushed into the vertical box accumulator to complete the packaging and warehousing.
[0029] The embodiments of the present application have the following advantages:
[0030] Compared with the prior art, the automatic aphid collection production line provided by the above technical solution is a complete automatic aphid collection, selection, output, screening and packaging combined production line composed of a multifunctional machine combination, which can produce aphids efficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the implementation methods of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0032] Figure 1 A schematic diagram of the composition of an automatic aphid collection production line provided in at least one embodiment of the present application;
[0033] Figure 2 A schematic diagram of the composition of an automatic feeding line of an automatic aphid collection production line provided by at least one embodiment of the present application;
[0034] Figure 3 A schematic diagram of the composition of an automatic aphid collecting and sorting machine of an automatic aphid collecting production line provided by at least one embodiment of the present application;
[0035] Figure 4 A schematic structural diagram of a feeding component of an automatic aphid collection production line provided in at least one embodiment of the present application;
[0036] Figure 5 A schematic diagram of a sieve drum structure of an automatic aphid collection production line provided in at least one embodiment of the present application;
[0037] Figure 6A schematic diagram of a waste seedling output device of an automatic aphid collection production line provided in at least one embodiment of the present application;
[0038] Figure 7 A schematic diagram of a composition of an aphid output device of an automatic aphid collection production line provided by at least one embodiment of the present application;
[0039] Figure 8 A schematic diagram of the composition of an aphid mixer of an automatic aphid collection production line provided by at least one embodiment of the present application;
[0040] Fig. 9 A schematic diagram of the composition of an automatic aphid dispensing machine of an automatic aphid collection production line provided by at least one embodiment of the present application;
[0041] Fig.10 A schematic diagram of the composition of an aphid quantifier of an automatic aphid collection production line provided by at least one embodiment of the present application;
[0042] Fig.11 A schematic diagram of the components of a cap dropper of an automatic aphid collection production line provided in at least one embodiment of the present application;
[0043] Fig.12 A schematic diagram of the composition of a capping device of an automatic aphid collection production line provided in at least one embodiment of the present application;
[0044] Fig.13 A schematic diagram of a vertical box stacker for an automatic aphid collection production line provided in at least one embodiment of the present application;
[0045] Fig.14 A schematic diagram of a box stacking and ejecting device of an automatic aphid collection production line provided by at least one embodiment of the present application;
[0046] Fig.15 A schematic diagram of the composition of an aphid box of an automatic aphid collection production line provided in at least one embodiment of the present application.
[0047] Description of reference numerals:
[0048] 1 automatic feeding line, 2 automatic aphid picking machine, 4 aphid output machine, 3 waste seedling output machine, 5 screening machine, 6 aphid mixer, 8 aphid automatic packing machine, 11 first frame, 15 first reduction motor, 12 partition transmission belt, 13 first cylinder, 14 push plate, 16 electric control box, 21 second frame, 22 feeding parts, 221 second rotating shaft, 24 screen drum, 241 first rotating shaft, 23 first brush, 26 transmission parts, 25 waste seedling outlet, 27 aphid collection parts, 28 aphid output port, 31 second reduction motor, 32 third frame, 33 first conveyor belt, 34 collection frame, 41 third reduction motor, 42 fourth frame, 43 second conveyor belt, 44 Two brushes, 45 screening machine, 53 aphid collecting basin, 51 fourth reduction motor, 54 third conveyor belt, 55 mixer, 52 fifth frame, 62 guide groove, 63 box pusher, 64 box drop rack, 65 aphid quantitative device, 66 cover dropper, 67 cover presser, 68 vertical box accumulator, 69 box accumulator pusher, 70 aphid box, 71 box bottom, 72 box cover, 641 quantitative box, 642 second cylinder, 643 third cylinder, 611 sixth frame, 612 fourth cylinder, 613 fifth cylinder, 661 seventh frame, 662 sixth cylinder, 663 pressing plate, 671 eighth frame, 672 seventh cylinder, 673 eighth cylinder, 681 ninth frame, 682 ninth cylinder. DETAILED DESCRIPTION
[0049] The following is a description of the implementation of the present application by specific specific embodiments. People familiar with the technology can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0050] In the description of the present application, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Unless otherwise clearly specified and limited, the terms "set", "install", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0051] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0052] The present application embodiment provides a kind of automatic aphid collection production line, referring to Figures 1 to 15 ,include:
[0053] Automatic feeding line 1, automatic aphid picking machine 2, aphid output machine 4, aphid mixer 6, aphid automatic packing machine 8, among which,
[0054] The automatic feeding line 1 includes a motor, a partition transmission belt 12, a first cylinder 13, and a push plate 14. The output shaft of the first reduction motor 15 is rotatably connected to the roller of the partition transmission belt 12. The first cylinder 13 is arranged on one side of the partition transmission belt 12. The end of the piston rod of the first cylinder 13 is connected to the push plate 14. The extension direction of the piston rod of the first cylinder 13 is perpendicular to the conveying direction of the partition transmission belt 12.
[0055] In some embodiments, the width of the push plate 14 is not greater than the distance between two adjacent partitions on the partition drive belt 12 .
[0056] In some embodiments, the automatic feeding line 1 further includes a first frame 11 , and the partition drive belt 12 and the motor are arranged on the first frame 11 .
[0057] In some embodiments, the automatic feeding line 1 further includes an electric control box 16 , which is disposed on the first frame 11 , and is electrically connected to the first reduction motor 15 and the electric valve of the first cylinder 13 .
[0058] Specifically, refer to Figure 2 The process flow of the automatic feeding line 1 is as follows: placing the aphid seedlings in the groove between two adjacent partitions of the partition transmission belt 12, driving the partition transmission belt 12 to rotate through the first reduction motor 15, and when the aphid seedlings are transported to the corresponding feeding part 22 of the aphid automatic picking and selecting machine 2, the first cylinder 13 drives the push plate 14 to push the aphid seedlings into the feeding part 22. Aphid seedlings: artificially breeding aphids in plastic greenhouses using seedling smoke beads as carriers, and mature aphids are attached to the smoke bead seedlings. The aphid automatic picking and selecting machine brushes them down, collects them and packs them into boxes, waiting to transform into aphid cocoons.
[0059] The automatic aphid picking machine 2 includes a feeding component 22, a screen drum 24, a first brush 23, a waste seedling outlet 25, a dead aphid collecting component 27, and a dead aphid output port 28. The feeding component 22 is arranged on the side of the partition transmission belt 12 away from the first cylinder 13. The feeding port of the screen drum 24 is connected with the feeding component 22, and the screen drum 24 is driven to rotate by the arranged transmission component 26. The inner side wall of the screen drum 24 is provided with a first spiral blade extending in the axial direction. The screen drum 24 is provided with a first rotating shaft 241 extending in the axial direction. At least one row of first brushes 23 is arranged on the first rotating shaft 241 in the axial direction. A plurality of sieve holes are arranged on the side wall of the screen drum 24. The waste seedling outlet 25 is opened at the lower part of the other end of the screen drum 24 away from its feeding port. The dead aphid collecting component 27 is arranged below the screen drum 24, and the dead aphid output port 28 is arranged at one end of the dead aphid collecting component 27.
[0060] In some embodiments, the transmission component 26 includes a first drive motor and a transmission gear. The output shaft of the first drive motor is connected to the transmission gear, and the transmission gear is meshed with a gear disposed on the outer wall of the screen drum 24 .
[0061] In some embodiments, the aphid collecting component 27 is a conveyor belt.
[0062] In some embodiments, a second rotating shaft 221 is disposed in the feed component 22 , and the second rotating shaft 221 extends toward the feed port of the screen drum 24 . A second spiral blade extending in the axial direction is disposed on the second rotating shaft 221 .
[0063] In some embodiments, the automatic aphid picking and sorting machine 2 further includes a second frame 21 , and the feeding component 22 , the screen drum 24 , the transmission component 26 , and the aphid collecting component 27 are all arranged on the second frame 21 .
[0064] Specifically, refer to Figure 3-5The process flow of the automatic aphid picking and selecting machine 2 is as follows: after the aphid seedlings are pushed into the feeding part 22 of the automatic aphid picking and selecting machine 2, they are pushed into the screen drum 24 by the second spiral blade rotated by the motor, the first driving motor drives the screen drum 24 to rotate, drives the aphid seedlings to flip, and drives the aphid seedlings to move from one end to the other end through the first spiral blade, when the aphid seedlings move in the screen drum 24, the brush rotates on the first rotating shaft 241 driven by the motor to brush the aphids on the aphid seedlings, and the fallen aphids fall into the aphid collecting part 27 from the sieve holes of the screen drum 24, and the collected aphids are output from the aphid output port 28, and the waste seedlings in the screen drum 24 are pushed by the first spiral blade and output from the waste seedling outlet 25 of the screen drum 24.
[0065] In some embodiments, it also includes:
[0066] The waste seedling output machine 3 includes a second reduction motor 31, a third frame 32, a first conveyor belt 33, and a collecting frame 34. One end of the first conveyor belt 33 is arranged below the waste seedling outlet 25, and the other end of the first conveyor belt 33 is provided with the collecting frame 34. The output shaft of the second reduction motor 31 is rotatably connected to the roller of the first conveyor belt 33. The second reduction motor 31 and the first conveyor belt 33 are arranged on the third frame 32.
[0067] Specifically, refer to Figure 6 The process flow of the waste seedling output machine 3 is as follows: the second reduction motor 31 drives the first conveyor belt 33 to move, and the waste seedlings fall from the waste seedling outlet 25 onto the first conveyor belt 33, and the waste seedlings are output horizontally and lifted and output to the collection frame 34.
[0068] One end of the aphid extractor 4 is arranged below the aphid extractor outlet 28, and the other end is provided with a screening machine.
[0069] In some embodiments, the aphid output machine 4 includes a third reduction motor 41, a fourth frame 42, a second conveyor belt 43, a second brush 44, and a screening machine. One end of the second conveyor belt 43 is arranged below the aphid output port 28, and the other end of the second conveyor belt 43 extends to the top of the screening machine feed port, and the second brush 44 is arranged at the lower part of the end of the second conveyor belt 43 close to the screening machine. The second brush 44 is arranged on the brush rotating shaft, and the brush rotating shaft is parallel to the axis of the roller of the second conveyor belt 43 close to the screening machine. The brush rotating shaft is rotatably connected to the output shaft of the second drive motor, and the output shaft of the third reduction motor 41 is rotatably connected to the roller of the second conveyor belt 43. The third reduction motor 41, the second conveyor belt 43, and the second drive motor are all arranged on the fourth frame 42.
[0070] Specifically, refer to Figure 7The process flow of the aphid output machine 4 is as follows: the third reduction motor 41 drives the second conveyor belt 43 to move, and the aphids fall from the aphid output port 28 onto the second conveyor belt 43. The aphids are horizontally output on the second conveyor belt 43 and lifted to the other end. The second brush 44 at the other end brushes the aphids adhering to the second conveyor belt 43 and drops them into the screening machine.
[0071] One end of the aphid mixer 6 is arranged below the discharge port of the screening machine.
[0072] In some embodiments, the aphid mixer 6 includes an aphid collection basin 53, a fourth reduction motor 51, a third conveyor belt 54, a mixer 55, and a fifth frame 52. The aphid collection basin 53 is arranged on the third conveyor belt 54, one end of the third conveyor belt is arranged below the discharge port of the screening machine, the output shaft of the fourth reduction motor 51 is rotatably connected to the roller of the third conveyor belt 54, and the fourth reduction motor 51, the third conveyor belt 54, and the mixer 55 are all arranged on the fifth frame 52.
[0073] Specifically, refer to Figure 8 The aphids screened by the screening machine fall into the aphid collecting basin 53 on the third conveyor belt 54, and then are transported to the mixer 55 by the third conveyor belt 54, and the aphids and the quantitative auxiliary materials are added into the mixer 55 and mixed evenly.
[0074] The automatic aphid dispensing machine 8 includes a guide groove 62 and a box pusher 63, a box drop rack 64, an aphid doser 65, a cover dropper 66, a cover presser 67, and a vertical box stacker 68 arranged in sequence along the length direction of the guide groove 62. The guide groove 62 is used to guide the movement of the aphid boxes 70 placed therein. The box pusher 63 is arranged at one end of the guide groove 62, and the box drop rack 64, the aphid doser 65, the cover dropper 66, and the cover presser 67 are all arranged above the guide groove 62. The vertical box stacker 68 is arranged at the other end of the guide groove 62.
[0075] Specifically, refer to Fig. 9 The quantitative packaging process of the aphid automatic packaging machine 8 is as follows: manually pour the aphids into the aphid quantitative device 65, the box pusher 63 pushes the bottom 71 of the empty aphid box 70 dropped from the box drop rack 64 to move below the aphid quantitative device 65, and then pushes the bottom 71 to below the aphid quantitative device 65, the aphid quantitative device 65 packs the aphids, and continues to push the bottom 71 of the aphid box 70 to below the cover dropper 66, the cover dropper 66 drops the box cover 72 onto the box bottom 71, and continues to push the aphid box 70 to below the cover presser 67, the cover presser 67 presses the box cover 72, and continues to push the aphid box 70 to the vertical box stacker 68 to stack the aphid boxes 70 together. Reference for the composition of the aphid box 70 Fig.15 .
[0076] In some embodiments, the box pusher 63 includes a second cylinder 642 , and the length direction of the piston rod of the second cylinder 642 is consistent with the extension direction of the guide groove 62 .
[0077] Specifically, the aphid box 70 in the guide groove 62 is pushed by the extension and retraction of the piston rod of the second cylinder 642. The second cylinder 642 can push the aphid box 70 below to extend under the box drop rack 64 and push the aphid box 70 out of the box drop rack 64. The distance of each push can be the width of a aphid box 70.
[0078] In some embodiments, the box drop rack 64 includes a base and a limit rack, the base is arranged above the guide groove 62, the two sides of the base are connected to the two side walls of the guide groove 62, the interval between the base and the bottom of the guide groove 62 is not less than the height of the aphid box 70, and an opening not less than the length and width of the box bottom 71 of the aphid box 70 is opened in the middle of the base, and the limit rack is arranged above the opening of the base, and the upper and lower ends of the limit rack are provided with openings not less than the length and width of the aphid box 70, and a cavity is opened in the middle for placing the box bottom 71 of the aphid box 70.
[0079] Specifically, the second cylinder 642 is arranged at the bottom of the box falling rack 64. The second cylinder 642 uses its piston rod to push the box bottom 71 of the aphid box 70 that falls into the guide groove 62 in the box falling rack 64 to move out from under the base and move to under the aphid doser 65. Then the piston rod of the second cylinder 642 is retracted, and the box bottom 71 of the aphid box 70 in the limit rack falls from the opening of the limit rack and the base into the guide groove 62. After a preset time or receiving an instruction, the second cylinder 642 continues the above operation to push out the box bottom 71 of the next aphid box 70.
[0080] In some embodiments, the aphid doser 65 includes a dosing box 641, a second cylinder 642, and a third cylinder 643. The dosing box 641 is provided with openings at both ends, and the opening at the lower end faces the guide groove 62. A grid is provided in the dosing box 641. The grid has multiple grids, and the grids of the grid correspond one by one to the grids of the bottom 71 of the aphid box 70. First strip holes are provided on the side walls of the dosing box 641 above and below the grid. The second cylinder 642 and the third cylinder 643 are respectively arranged on both sides of the dosing box 641. The ends of the piston rods of the second cylinder 642 and the third cylinder 643 are provided with first baffles, and one end of the two first baffles faces the two first strip holes respectively.
[0081] Specifically, refer to Fig.10, the aphids obtained from the mixer 55 outlet are manually put into the quantitative box 641. When the bottom 71 of the aphid box 70 is located below the quantitative box 641, the first baffle plate above the grid is retracted by the second cylinder 642, so that the aphids on the first baffle plate fall into the grid. After a certain delay, the first baffle plate is extended to block the aphids above. At this time, the grid retains the quantitative aphids in the grid through the first baffle plates tightly attached above and below. The first baffle plate below the grid is retracted by the third cylinder 643, so that the aphids in the grid fall into the bottom 71 of the aphid box 70. Since the grids of the grid correspond to the grids of the bottom 71 of the aphid box 70, the aphids just fall into each grid of the bottom 71 of the aphid box 70.
[0082] In some embodiments, the cover dropper 66 includes a sixth frame 611, a fourth cylinder 612, and a fifth cylinder 613. The lower end of the sixth frame 611 is connected to the two side walls of the guide groove 62. The upper and lower ends of the sixth frame 611 are provided with openings that are not less than the length and width of the box cover 72 of the aphid box 70, and a cavity is provided in the middle for placing the box cover 72 of the aphid box 70. The second strip hole and the third strip hole are provided on the opposite side walls of the sixth frame 611. The second strip hole is located at Above the third strip hole, the fourth cylinder 612 and the fifth cylinder 613 are arranged on the outer sides of the opposite side walls of the sixth frame 611, and the fourth cylinder 612 is located above the fifth cylinder 613. The ends of the piston rods of the fourth cylinder 612 and the fifth cylinder 613 are respectively provided with a clamping plate and a second baffle, and one end of the clamping plate arranged on the two fourth cylinders 612 faces the second strip hole, and one end of the second baffle arranged on the two fifth cylinders 613 faces the third strip hole.
[0083] Specifically, refer to Fig.11 , the clamping plate remains in the retracted state, the second baffle remains in the extended state, and the box covers 72 of multiple aphid boxes 70 are placed in the cavity of the sixth frame 611. When the box bottom 71 of the aphid box 70 containing aphids is pushed below the sixth frame 611 of the cover dropper 66, the second baffles on both sides are retracted by the fifth cylinder 613 on both sides, so that the box cover 72 of the aphid box 70 falls on the box bottom 71 of the aphid box 70, and then the clamping plate is extended by the fourth cylinder 612 on both sides to stop the box cover 72 of the second aphid box 70 from the bottom to the top, to prevent the box cover 72 of the upper aphid box 70 from falling, and continue to push the aphid box 70 to move backward. When the box bottom 71 of the next aphid box 70 moves to below the sixth frame 611 of the cover dropper 66, the clamping plate is retracted to make the box cover 72 of the aphid box 70 fall on the box bottom 71 of the aphid box 70, and so on.
[0084] In some embodiments, the capping device 67 includes a seventh frame 661, a sixth cylinder 662, and a pressure plate 663. The sixth cylinder 662 is arranged on the seventh frame 661, the base of the seventh frame 661 is flush with the bottom surface of the guide groove 62, the piston rod of the sixth cylinder 662 faces the base of the seventh frame 661, and the pressure plate 663 is arranged at the end of the piston rod of the sixth cylinder 662.
[0085] Specifically, refer to Fig.12 When the bottom 71 and the cover 72 of the aphid box 70 move together to below the pressing plate 663 , the sixth cylinder 662 pushes the pressing plate 663 downward to press the cover 72 tightly against the bottom 71 .
[0086] In some embodiments, the vertical box accumulator 68 includes an eighth frame 671, a seventh cylinder 672, and an eighth cylinder 673. The eighth frame 671 includes two side walls. The distance between the two side walls of the eighth frame 671 is not less than the width of the aphid box 70. A third baffle is provided on the side of the upper ends of the two side walls of the eighth frame 671 away from the guide groove 62. The third baffle is at the same height as the guide groove 62. Fourth strip holes are opened on the side walls on both sides of the third baffle, and the seventh cylinder 672 and the eighth cylinder 673 are arranged on both sides. The ends of the piston rods of the seventh cylinder 672 and the eighth cylinder 673 are provided with fourth baffles, one end of the fourth baffle faces the fourth strip hole, and the fourth baffle is flush with the bottom surface of the guide groove 62.
[0087] Specifically, refer to Fig.13 , the fourth baffles on both sides of the vertical box accumulator 68 remain in an extended state. After the stiff aphid box 70 in the guide groove 62 is pushed onto the fourth baffles on both sides of the vertical box accumulator 68, the seventh cylinder 672 and the eighth cylinder 673 on both sides respectively retract the fourth baffles connected to the ends of their piston rods at the same time, so that the stiff aphid box 70 on it falls to the bottom of the eighth frame 671, and then the fourth baffle is extended, and the above action is repeated.
[0088] In some embodiments, it also includes:
[0089] The box stacker 69 is arranged at the lower end of the eighth frame 671. The box stacker 69 includes a ninth frame 681 and a ninth cylinder 682. The ninth cylinder 682 is arranged on the ninth frame 681. The piston rod of the ninth cylinder 682 faces the opening between the two side walls of the eighth frame 671.
[0090] Specifically, refer to Fig.14When the number of the aphid boxes 70 in the eighth rack 671 of the vertical box accumulator 68 reaches a certain number, the aphid boxes 70 are pushed out of the eighth rack 671 from the opening between the two side walls of the eighth rack 671 by extending the piston rod of the ninth cylinder 682.
[0091] In some embodiments, it also includes:
[0092] The tenth frame, the guide groove 62 and the box pusher 63, the box drop frame 64, the stiff aphid quantitative device 65, the cover dropper 66, the cover presser 67, the vertical box stacker 68, and the box stacker pusher 69 are all arranged on the tenth frame.
[0093] In some embodiments, reference Fig.15 The bottom 71 of the aphid box 70 is provided with a plurality of grids.
[0094] An embodiment of the present application further provides a method for automatically collecting aphids, the method utilizing the automatic aphid collection production line provided by any of the above embodiments, the method comprising:
[0095] The aphid seedlings are placed between the adjacent baffles of the baffle conveyor belt 12 of the automatic feeding line 1, and the aphid seedlings are transported to the front of the first cylinder 13. The aphid seedlings are pushed into the feeding part 22 of the aphid automatic picking and selecting machine 2 by the push plate 14. The aphids on the aphid seedlings are collected into the aphid collecting part 27 by the screen cylinder 24. The collected aphids are output to the screening machine through the aphid output machine 4 for screening. The screened aphids enter the collection basin of the aphid mixer 6. The aphids in the collection basin and the quantitative auxiliary materials are added to the mixer 55 for uniform mixing. , put the aphids output from the mixer 55 into the aphid dosing device 65 of the aphid automatic dispensing machine 8, push the box bottom 71 of the aphid box 70 to move in the guide groove 62 through the box pusher 63, when the aphid box 70 moves below the aphid dosing device 65, the aphids fall into the box bottom 71 of the aphid box 70, continue to move the box bottom 71 of the aphid box 70 to the cover dropper 66 to place the box cover 72, and press the box cover 72 through the cover presser 67, and push the aphid box 70 into the vertical box accumulator 68 to complete the packaging and storage.
[0096] In summary, compared with the prior art, the automatic aphid collection production line provided by the present application is a complete automatic aphid collection, selection, output, screening and packaging combined production line composed of a multifunctional machine combination, which can efficiently produce aphids.
[0097] Note that, unless otherwise directly stated, all features disclosed in this specification (including any attached claims, abstracts and drawings) may be replaced by alternative features for achieving the same, equivalent or similar purposes. Therefore, unless otherwise explicitly stated, each feature disclosed is only an example of a group of equivalent or similar features. Where used, further, preferably, further and more preferably are simple beginnings for elaborating another embodiment based on the aforementioned embodiment, and the content of the further, preferably, further or more preferably followed by the combination with the aforementioned embodiment constitutes a complete construction of another embodiment. Several further, preferably, further or more preferably settings following the same embodiment can be arbitrarily combined to form another embodiment.
[0098] In the implementation of functions and steps, the corresponding functions and steps in various embodiments may also occur in a different order than shown. For example, two consecutive functions and steps may actually be performed or implemented substantially in parallel, and they may sometimes be performed or implemented in the opposite order, depending on the functions involved.
[0099] Although the present application has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements may be made to the present application. Therefore, these modifications or improvements made without departing from the spirit of the present application all fall within the scope of protection claimed in the present application.
Claims
1. An automatic aphid collection production line, characterized in that: include: Automatic feeding line, automatic picking and sorting machine for aphids, aphid output machine, aphid mixer, automatic aphid packing machine, among which, The automatic feeding line includes a motor, a partition transmission belt, a first cylinder, and a push plate. The output shaft of the first reduction motor is rotatably connected to the roller of the partition transmission belt. The first cylinder is arranged on one side of the partition transmission belt. The end of the piston rod of the first cylinder is connected to the push plate. The extension direction of the piston rod of the first cylinder is perpendicular to the conveying direction of the partition transmission belt. The automatic aphid picking machine comprises a feeding component, a screen drum, a first brush, a waste seedling outlet, a dead aphid collecting component, and a dead aphid output port. The feeding component is arranged on the side of the partition transmission belt away from the first cylinder. The feeding port of the screen drum is communicated with the feeding component. The screen drum is driven to rotate by the arranged transmission component. The inner side wall of the screen drum is provided with a first spiral blade extending in the axial direction. The screen drum is provided with a first rotating shaft extending in the axial direction. At least one row of first brushes is arranged on the first rotating shaft in the axial direction. A plurality of screen holes are arranged on the side wall of the screen drum. The waste seedling outlet is opened at the lower part of the other end of the screen drum away from its feeding port. The dead aphid collecting component is arranged below the screen drum. The dead aphid output port is arranged at one end of the dead aphid collecting component. One end of the aphid extractor is arranged below the aphid extractor outlet, and the other end is provided with a screening machine; One end of the aphid mixer is arranged below the discharge port of the screening machine; The automatic packing machine for stiff aphids includes a guide groove and a box pusher, a box drop rack, a stiff aphid dosing device, a cover dropper, a cover presser, and a vertical box accumulator arranged in sequence along the length direction of the guide groove. The box pusher is arranged at one end of the guide groove, the box drop rack, the stiff aphid dosing device, the cover dropper, and the cover presser are all arranged above the guide groove, and the vertical box accumulator is arranged at the other end of the guide groove.
2. The automatic aphid collection production line according to claim 1 is characterized in that: The width of the push plate is not greater than the distance between two adjacent partitions on the partition transmission belt; The automatic feeding line also includes a first frame, and the partition plate transmission belt and the motor are arranged on the first frame; The automatic feeding line also includes an electric control box, which is arranged on the first frame and is electrically connected to the first reduction motor and the electric valve of the first cylinder; The transmission component comprises a first drive motor and a transmission gear, wherein the output shaft of the first drive motor is connected to the transmission gear, and the transmission gear is meshed with a gear arranged on the outer wall of the screen drum; A second rotating shaft is arranged in the feeding component, and the second rotating shaft extends toward the feeding port of the screen drum. A second spiral blade extending in the axial direction is arranged on the second rotating shaft.
3. The automatic aphid collection production line according to claim 1 is characterized in that: Also includes: A waste seedling output machine, which includes a second reduction motor, a third frame, a first conveyor belt, and a collecting frame. One end of the first conveyor belt is arranged below the waste seedling outlet, and the collecting frame is arranged at the other end of the first conveyor belt. The output shaft of the second reduction motor is rotatably connected to the roller of the first conveyor belt, and the second reduction motor and the first conveyor belt are arranged on the third frame.
4. The automatic aphid collection production line according to claim 1 is characterized in that: The aphid output machine includes a third reduction motor, a fourth frame, a second conveyor belt, a second brush, and a screening machine. One end of the second conveyor belt is arranged below the aphid output port, and the other end of the second conveyor belt extends to above the feed port of the screening machine. The second brush is arranged at the lower part of the end of the second conveyor belt close to the screening machine. The second brush is arranged on a brush rotating shaft. The brush rotating shaft is parallel to the axis of the roller of the second conveyor belt close to the screening machine. The brush rotating shaft is rotatably connected to the output shaft of the second drive motor. The output shaft of the third reduction motor is rotatably connected to the roller of the second conveyor belt. The third reduction motor, the second conveyor belt, and the second drive motor are all arranged on the fourth frame.
5. The automatic aphid collection production line according to claim 1 is characterized in that: The aphid mixer includes an aphid collecting basin, a fourth reduction motor, a third conveyor belt, a mixer, and a fifth frame. The aphid collecting basin is arranged on the third conveyor belt. One end of the third conveyor belt is arranged below the discharge port of the screening machine. The output shaft of the fourth reduction motor is rotatably connected to the roller of the third conveyor belt. The fourth reduction motor, the third conveyor belt, and the mixer are all arranged on the fifth frame.
6. The automatic aphid collection production line according to claim 1 is characterized in that: The box pusher comprises a second cylinder, and the length direction of the piston rod of the second cylinder is consistent with the extension direction of the guide groove; The box drop rack includes a base and a limit rack, the base is arranged above the guide groove, the two sides of the base are connected to the two side walls of the guide groove, the interval between the base and the bottom of the guide groove is not less than the height of the aphid box, an opening not less than the length and width of the bottom of the aphid box is opened in the middle of the base, the limit rack is arranged above the opening of the base, the upper and lower ends of the limit rack are provided with openings not less than the length and width of the aphid box, and a cavity is opened in the middle.
7. The automatic aphid collection production line according to claim 1 is characterized in that: The aphid dosing device comprises a dosing box, a second cylinder and a third cylinder. The dosing box is provided with openings at both upper and lower ends, and the opening at the lower end faces the guide groove. A grille is provided in the dosing box, and the grille has a plurality of grids, and the grids of the grille correspond one-to-one to the grids at the bottom of the aphid box. First strip holes are provided on the side walls of the dosing box above and below the grille. The second cylinder and the third cylinder are respectively arranged on both sides of the dosing box. The ends of the piston rods of the second cylinder and the third cylinder are provided with first baffles, and one end of the two first baffles faces the two first strip holes respectively.
8. The automatic aphid collection production line according to claim 1 is characterized in that: The cover dropper includes a sixth frame, a fourth cylinder, and a fifth cylinder. The lower end of the sixth frame is connected to the two side walls of the guide groove. The upper and lower ends of the sixth frame are provided with openings that are not less than the length and width of the cover of the aphid box, and a cavity is provided in the middle. The second strip holes and the third strip holes are provided on the opposite side walls of the sixth frame, and the second strip holes are located above the third strip holes. The fourth cylinder and the fifth cylinder are provided on the outer sides of the opposite side walls of the sixth frame, and the fourth cylinder is located above the fifth cylinder. The ends of the piston rods of the fourth cylinder and the fifth cylinder are respectively provided with a clamping plate and a second baffle, and one end of the clamping plates provided on the two fourth cylinders faces the second strip hole, and one end of the second baffles provided on the two fifth cylinders faces the third strip hole.
9. The automatic aphid collection production line according to claim 1, characterized in that: The capping device comprises a seventh frame, a sixth cylinder, and a pressing plate, wherein the sixth cylinder is arranged on the seventh frame, the base of the seventh frame is flush with the bottom surface of the guide groove, the piston rod of the sixth cylinder faces the base of the seventh frame, and the pressing plate is arranged at the end of the piston rod of the sixth cylinder; The vertical box accumulator includes an eighth frame, a seventh cylinder, and an eighth cylinder. The eighth frame includes two side walls. The distance between the two side walls of the eighth frame is not less than the width of the aphid box. A third baffle is provided on the side of the upper ends of the two side walls of the eighth frame away from the guide groove. The third baffle is located at the same height as the guide groove. Fourth strip holes are opened on the side walls on both sides of the third baffle, and the seventh cylinder and the eighth cylinder are arranged on both sides. The ends of the piston rods of the seventh cylinder and the eighth cylinder are provided with fourth baffles, one end of the fourth baffle faces the fourth strip hole, and the fourth baffle is flush with the bottom surface of the guide groove.
10. A method for automatically collecting aphids using the automatic aphid collection production line according to any one of claims 1 to 9, characterized in that: include: The aphid seedlings are placed between the adjacent partitions of the partition transmission belt of the automatic feeding line, the aphid seedlings are transported to the front of the first cylinder, the aphid seedlings are pushed into the feeding part of the aphid automatic picking and selecting machine by the push plate, the aphids on the aphid seedlings are collected into the aphid collecting part by the screen cylinder, the collected aphids are output to the screening machine through the aphid output machine for screening, the screened aphids enter the collecting basin of the aphid mixer, the aphids in the collecting basin and the quantitative auxiliary materials are added to the mixer and mixed evenly, the aphids output from the mixer are put into the aphid quantitative device of the aphid automatic dispensing machine, the bottom of the aphid box is pushed to move in the guide groove by the box pusher, when the aphid box moves to the bottom of the aphid box, the aphid box bottom is continued to be moved to the bottom of the aphid box to place the box cover, and the box cover is pressed by the cover presser, and the aphid box is pushed into the vertical box accumulator to complete the packaging and warehousing.
Citation Information
Patent Citations
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