Intermittent heating tea baking equipment

By designing intermittent heating tea baking equipment, using the combination of guide box, heating box and power box, the problem that the tea drying process in the existing technology cannot meet different processes and taste needs, and the automation and taste of tea drying is realized Diversity.

CN119393969AActive Publication Date: 2025-02-07THE MOUNT HOLYOKE TANG QING MING TEA
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Patent Information

Application Number
CN202411397465.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-02-07
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

In the existing mechanized tea production, one-time drying and finishing of the tea leaves lead to changes in taste, which cannot meet the requirements of different processes and tastes.

Method used

A batch-heated tea baking equipment is designed to achieve indirect circulating drying through the combination of guide box, heating box, steady flow box and power box, and to adapt to different process needs by using the combination of steam and pneumatic cylinders.

Benefits of technology

It realizes the automation and unmanned tea drying process, adapts to different process needs, and improves the taste diversity of mechanized production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of industrial production, and discloses intermittent heating tea baking equipment which comprises a guide box, a heating box is arranged on one side of the guide box, and a flow stabilizing box is connected to the heating box; the power box is located in the circumference of the guide box, a driving mechanism is connected into the power box, and the output end of the driving mechanism is connected with a sub-rotating mechanism connected with the power box; according to the tea leaf drying device, tea leaves can be circularly and indirectly dried, meanwhile, steam generated during drying is further utilized, and a first pneumatic cylinder is matched with other devices, so that drying is changed, different processes are matched for production, the production efficiency is improved, and the tea leaf drying device is suitable for large-scale popularization and application. And unmanned periodic drying can be achieved, corresponding process requirements are met, and the taste of mechanical production is improved.
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Description

Technical Field

[0001] The invention relates to the field of industrial production, and in particular to tea baking equipment with intermittent heating. Background Art

[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea tree. Tea ingredients include catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid, which are good for health. Tea beverages made from tea are one of the three major beverages in the world. In the production process of tea, different varieties of tea need to go through different process requirements during production, but as a whole, they all need to go through the process of withering, rolling, and drying, among which withering and drying are very important steps.

[0003] In order to improve efficiency, existing mechanized production generally adopts one-time drying and withering, which makes a certain change in the taste of the tea. At the same time, during the withering and drying process, generally only the same process can be carried out, which cannot well meet the corresponding process and taste requirements. Summary of the invention

[0004] In order to solve the technical problem of taste difference, the present invention provides an intermittently heated tea baking device.

[0005] The present invention is implemented by the following technical scheme: an intermittently heated tea baking device, comprising: a guide box, one side of which is provided with a heating box, the heating box is connected to a flow stabilizing box; a power box, which is located within the circumference of the guide box, the power box is connected with a driving mechanism, the output end of the driving mechanism is connected to a transfer mechanism connected to the power box; a placement mechanism, which is connected to the transfer mechanism.

[0006] As a further improvement of the above scheme, the driving mechanism includes a motor fixedly connected in a power box, the output end of the motor is transmission-connected to a gearbox, the output end of the gearbox is transmission-connected to a wide gear, the middle fixed sleeve of the wide gear is connected to a rotating sleeve rotatably connected to the power box, and an auxiliary unit is connected in the power box.

[0007] As a further improvement of the above scheme, the auxiliary unit includes: an auxiliary box, which is arranged in the power box, and the bottom of the power box is connected to an extraction pipe; a transfer sleeve, which is fixedly connected in the power box, and a protection box is fixedly connected in the transfer sleeve, and an extraction pump is fixedly connected in the protection box, the extraction pump input end is connected to the extraction pipe, and the extraction pump output end is connected to the transfer sleeve; a discharge pipe, one end of which is connected to the transfer sleeve.

[0008] As a further improvement of the above solution, a counterweight is arranged in the support box, two moving balls are rollingly inlaid on the bottom of the support box, and a controller is arranged in the power box.

[0009] As a further improvement of the above solution, the top of the power box is rotatably connected to a stabilizing ring, and the outer side of the power box is rotatably connected to a rotating ring.

[0010] As a further improvement of the above scheme, the transfer mechanism includes: a transmission tube, which is slidably connected to the rotating sleeve through a spline, the top of the transmission tube is fixedly connected to a transfer box, the top of the transfer box is fixedly connected to a central sleeve, and the bottom of the transfer box is fixedly connected to a pneumatic cylinder 2 fixedly connected to a stabilizing ring; a support tube, which is rotatably connected to the transfer box, the outer side of the support tube is slidably connected to a sliding sleeve, the bottom of the sliding sleeve is rotatably connected to a pneumatic cylinder 1, the bottom end of the pneumatic cylinder 1 is connected to a support box, and one side of the support box is connected to a pneumatic cylinder 3 connected to the rotating circle.

[0011] As a further improvement of the above solution, the hose and the support pipe are both connected with a solenoid valve and a flow control valve, and a plurality of moving balls are rollingly embedded in the sliding sleeve.

[0012] As a further improvement of the above scheme, the placement mechanism includes: a bottom box, which is fixedly connected to one end of the support tube, and the upper side of the bottom box is rotatably connected to an upper cover; a placement frame, which is placed in the bottom box; a central cover, which is fixedly connected to the upper cover, and an air pump is fixedly connected in the central cover, and the output end of the air pump is connected to a filter box located in the central cover, and the filter box is connected to one end of the hose; a sensor group, which is provided with a plurality of sensors, and the sensor group is connected to the upper cover.

[0013] As a further improvement of the above solution, a combustion chamber is arranged in the heating box, a filter plate is sleeved in the middle of the flow stabilizing box, and an addition door is opened on one side of the heating box.

[0014] As a further improvement of the above scheme, the tops of the guide box and the flow stabilizing box are both provided with ventilation holes, the bottom of the bottom box is provided with drying holes matching with the ventilation holes, and the bottom of the bottom box is provided with a placement strip.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. Through the mutual cooperation between multiple devices, the tea leaves can be dried indirectly in a cycle, and the steam generated during drying can be further utilized. The cooperation between the pneumatic cylinder and other devices can change the drying process and cooperate with different processes for production. The drying process can be unmanned and periodic, which can meet the corresponding process requirements and improve the taste of mechanized production.

[0017] 2. Through the cooperation of auxiliary units and other mechanisms, different process operations can be performed during drying, and then different adding work can be done to achieve different process requirements. The guide box can perform different tasks as needed to achieve the production of tea with different flavors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a bottom view structural schematic diagram of the present invention;

[0020] Figure 3 It is a top view schematic diagram of the present invention;

[0021] Figure 4 It is a front cross-sectional schematic diagram of the present invention;

[0022] Figure 5 It is a front view schematic diagram of the present invention.

[0023] Description of main symbols:

[0024] 01. Guide box; 02. Bottom box; 03. Upper cover; 04. Centralizing cover; 05. Hose; 06. Support pipe; 07. Flow stabilizing box; 08. Heating box; 09. Pneumatic cylinder one; 11. Power box; 12. Pneumatic cylinder two; 14. Centralizing sleeve; 15. Transfer box; 16. Sliding sleeve; 17. Pneumatic cylinder three; 18. Support box; 19. Discharge pipe; 20. Air pump; 21. Placement frame; 22. Sensor group; 23. Gearbox; 24. Rotating sleeve; 25. Transfer sleeve; 26. Motor; 27. Transmission pipe; 28. Auxiliary box; 29. ​​Protection box; 30. Extraction pump; 31. Extraction pipe; 32. Wide gear; 33. Combustion chamber; 34. Counterweight; 35. Filter plate. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0026] Example:

[0027] Please combine Figure 1-5 ,

[0028] The invention discloses an intermittently heated tea baking equipment, comprising: a guide box 01, one side of which is provided with a heating box 08, a flow stabilizing box 07 being connected to the heating box 08, the guide box 01 being supported and guided for movement, and a heating or cooling device can be added inside the guide box 01 as needed, so as to heat or cool the tea that subsequently enters the upper part thereof, so as to adapt to the processing flow and obtain tea leaves of different flavors, combustion is carried out in the heating box 08, and then the heat passes through the flow stabilizing box 07 and enters the bottom box 02 for drying, a power box 11 being located within the circumference of the guide box 01, a driving mechanism being connected inside the power box 11, and a transfer mechanism connected to the power box 11 being connected to the output end of the driving mechanism, the power box 11 being limited and supported, the transfer mechanism being used to transmit power and partially limit power, and a placement mechanism being connected to the transfer mechanism, and the placement mechanism being used to place tea leaves.

[0029] The driving mechanism includes a motor 26 fixedly connected to the power box 11, the output end of the motor 26 is transmission-connected to the gearbox 23, the output end of the gearbox 23 is transmission-connected to the wide gear 32, the middle of the wide gear 32 is fixedly sleeved with a rotating sleeve 24 rotationally connected to the power box 11, and an auxiliary unit is connected to the power box 11. The motor 26 outputs power, and then drives the wide gear 32 to rotate through the speed change and phase change of the gearbox 23, and further drives the rotating sleeve 24 to rotate, thereby realizing power transmission.

[0030] The auxiliary unit includes: an auxiliary box 28, which is arranged in the power box 11, and an extraction pipe 31 is connected to the bottom of the power box 11. The auxiliary box 28 stores corresponding powder or water or other raw materials. It is filled differently according to the specific manufacturing process, and may not be filled with any material according to the manufacturing process. The transfer sleeve 25 is fixedly connected in the power box 11. A protection box 29 is fixedly connected in the transfer sleeve 25, and an extraction pump 30 is fixedly connected in the protection box 29. The input end of the extraction pump 30 is connected to the extraction pipe 31, and the output end of the extraction pump 30 is connected to the transfer sleeve 25. One end of the discharge pipe 19 is connected to the transfer sleeve 25. After the supply of the extraction pump 30, the raw materials in the auxiliary box 28 are atomized and enter the transfer sleeve 25, and then after the initial power and the pressure change during the fluid flow, it enters the transmission pipe 27 through the rotating sleeve 24 for subsequent movement and addition.

[0031] A counterweight block 34 is arranged in the support box 18, and two moving balls are rolled and embedded in the bottom of the support box 18. A controller is arranged in the power box 11. The counterweight block 34 performs counterweighting to lower the center of gravity, and the controller performs necessary control.

[0032] The top of the power box 11 is rotatably connected with a stabilizing ring, and the outer side of the power box 11 is rotatably connected with a rotating ring. The stabilizing ring provides support and stability, and the rotating ring ensures subsequent rotation of the outer side.

[0033] The transfer mechanism includes: a transmission tube 27, which is slidably connected with the rotating sleeve 24 through a spline, the top of the transmission tube 27 is fixedly connected with the transfer box 15, the top of the transfer box 15 is fixedly connected with the central sleeve 14, the bottom of the transfer box 15 is fixedly connected with the pneumatic cylinder 2 12 fixedly connected to the stabilizing ring, the transmission tube 27 transmits the torque, the transfer box 15 rotates with the rotation of the transmission tube 27, the pneumatic cylinder 2 12 lifts the transfer box 15, and performs auxiliary work, the support tube 06, which is rotatably connected to the transfer box 15, and the support tube 06 is fixedly connected to the transfer box 15. The outer sliding sleeve of the support tube 06 is connected to the sliding sleeve 16, and the bottom of the sliding sleeve 16 is rotatably connected to the pneumatic cylinder 09, and the bottom end of the pneumatic cylinder 09 is connected to the support box 18, and one side of the support box 18 is connected to the pneumatic cylinder 3 17 connected to the rotating circle. The support tube 06 conducts gas, so that the hot air of the tea leaves dried at high temperature on one side enters the transfer box 15 through the support tube 06 on one side, and then enters the concentrated cover 04 through the hose 05 or the support tube 06 as needed for auxiliary heating or other process requirements.

[0034] The hose 05 and the support tube 06 are both connected with an electromagnetic valve and a flow control valve. A plurality of moving balls are rolled and embedded in the sliding sleeve 16. The electromagnetic valve and the flow control valve control the on-off and flow rate of the fluid. The moving balls reduce the friction between the sliding sleeve 16 and the support tube 06.

[0035] The placement mechanism includes: a bottom box 02, which is fixedly connected to one end of the support tube 06, and the upper side of the bottom box 02 is rotatably connected to the upper cover 03, a placement frame 21, which is placed in the bottom box 02, the bottom box 02 provides support and space, the upper cover 03 performs packaging and gas guidance, the placement frame 21 is used to place tea leaves and allow gas to pass through to ensure drying, a central cover 04, which is fixedly connected to the upper cover 03, an air pump 20 is fixedly connected to the central cover 04, the output end of the air pump 20 is connected to a filter box located in the central cover 04, the filter box is connected to one end of the hose 05, the air pump 20 performs auxiliary gas pumping to ensure airflow guidance, and the filter box performs certain filtering, a sensor group 22, which is provided with a plurality of sensor groups 22, the sensor group 22 is connected to the upper cover 03, the sensor group 22 senses multiple data and outputs data.

[0036] The heating box 08 is provided with a combustion chamber 33, a filter plate 35 is sleeved in the middle of the stabilizing box 07, and an adding door is provided on one side of the heating box 08. The filter plate 35 is used for filtering to reduce the ash produced by the firewood, and the combustion chamber 33 ensures the provision of combustion space.

[0037] The tops of the guide box 01 and the flow stabilizing box 07 are both provided with ventilation holes, the bottom of the bottom box 02 is provided with drying holes matched with the ventilation holes, and the bottom of the bottom box 02 is provided with placement strips. The coordination of the ventilation holes and the drying holes ensures the movement of heat, and the placement strips ensure the placement of the placement frame 21.

[0038] The implementation principle of the embodiment of the present application is:

[0039] When working, the laid tea leaves can be placed in the bottom box 02 on one side, and then the upper cover 03 is closed to wake up the corresponding seal, and ignite in the combustion chamber 33 to achieve heating. The heat overflows upward through the counterweight block 34 in the steady flow box 07, and during the working process, a cooling or heating device can be placed in the guide box 01 as needed to perform auxiliary work.

[0040] During drying, the bottom box 02 rotates to the upper side of the stabilizing box 07, and the heat enters the bottom box 02 through the holes, thereby drying the tea leaves in the placement frame 21. After drying for a certain period of time, the wide gear 32 rotates through the drive of the motor 26 and the drive of the gearbox 23, further driving the rotation of the rotating sleeve 24, the transmission tube 27, the transfer box 15, and the central sleeve 14. The rotation of the transfer box 15 drives the support tube 06, the sliding sleeve 16, the bottom box 02, and the support box 18 to rotate, and then the next tea leaf is dried. The dried tea leaves enter the upper side of the guide box 01, and carry out subsequent work according to the process requirements. Then, driven by the motor 26, they finally enter the upper side of the stabilizing box 07 again for drying again, thereby achieving uninterrupted drying and meeting the process requirements.

[0041] During the rotation process, the extraction pump 30 works to allow the liquid, powder or gas in the auxiliary box 28 to enter the transfer sleeve 25, and then pass through the rotating sleeve 24 and the transmission pipe 27 to enter the transfer box 15, and further pass through the hose 05 or the support pipe 06 to enter the space enclosed by the upper cover 03 and the bottom box 02 for auxiliary addition.

[0042] During the industrial drying process on one side, the gas is pumped by itself or the air pump 20, enters the central cover 04 through the hose 05, and then enters the transfer box 15. According to the process requirements, it can directly enter the other bottom box 02 through the support pipe 06, and then overflow through the hole at the bottom to perform auxiliary work. During the flow, negative pressure is caused in the transfer box 15, so that the fluid in the rotating sleeve 24 can flow to achieve the work needs. Similarly, according to needs, after the gas enters the transfer box 15, it passes through the transmission pipe 27, the rotating sleeve 24, the transfer sleeve 25, and the discharge pipe 19 and is discharged to a designated position outside for subsequent processing and discharge to ensure the progress of the drying work.

[0043] During operation, the lengths of the pneumatic cylinder 2 12, the pneumatic cylinder 1 09 and the pneumatic cylinder 3 17 can be adjusted, and then the relative angle and position of the bottom box 02 can be changed through the transmission of the support tube 06, so as to adapt to different drying temperatures or time requirements, and the tea leaves inside can be disturbed, so that simple mixing and movement can be performed inside to ensure uniform drying and the flavor of the tea leaves.

[0044] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. An intermittent heating tea roasting device, characterized in that: include: A guide box, one side of which is provided with a heating box, and the heating box is connected to a flow stabilizing box; A power box is located within the circumference of the guide box, a driving mechanism is connected to the power box, and an output end of the driving mechanism is connected to a transfer mechanism connected to the power box; A placing mechanism is connected with the transfer mechanism.

2. The intermittent heating tea roasting equipment according to claim 1, characterized in that: The driving mechanism includes a motor fixedly connected in a power box, the output end of the motor is transmission-connected to a gearbox, the output end of the gearbox is transmission-connected to a wide gear, the middle fixed sleeve of the wide gear is connected to a rotating sleeve rotationally connected to the power box, and an auxiliary unit is connected in the power box.

3. The intermittent heating tea roasting equipment according to claim 2, characterized in that: The auxiliary unit comprises: An auxiliary box is arranged in the power box, and an extraction pipe is connected to the bottom of the power box; A transfer sleeve, which is fixedly connected in the power box, a protection box is fixedly connected in the transfer sleeve, an extraction pump is fixedly connected in the protection box, an input end of the extraction pump is connected to an extraction pipe, and an output end of the extraction pump is connected to the transfer sleeve; The discharge pipe has one end connected with the transfer sleeve.

4. The intermittent heating tea roasting equipment according to claim 2, characterized in that: The top of the power box is rotatably connected with a stabilizing ring, and the outer side of the power box is rotatably connected with a rotating ring.

5. The intermittent heating tea roasting equipment according to claim 2, characterized in that: The transfer mechanism comprises: A transmission pipe is slidably connected with the rotating sleeve through a spline, the top of the transmission pipe is fixedly connected with a transfer box, the top of the transfer box is fixedly connected with a central sleeve, and the bottom of the transfer box is fixedly connected with a second pneumatic cylinder fixedly connected with a stabilizing ring; A support tube is rotatably connected to the transfer box, the outer sliding sleeve of the support tube is connected to a sliding sleeve, the bottom of the sliding sleeve is rotatably connected to a pneumatic cylinder 1, the bottom end of the pneumatic cylinder 1 is connected to the support box, and one side of the support box is connected to a pneumatic cylinder 3 connected to a rotating circle.

6. The tea roasting equipment with intermittent heating as claimed in claim 5, characterized in that: A counterweight is arranged in the support box, two moving balls are rollingly inlaid on the bottom of the support box, and a controller is arranged in the power box.

7. The intermittent heating tea roasting equipment according to claim 6, characterized in that: The hose and the support pipe are both connected with a solenoid valve and a flow control valve, and a plurality of moving balls are rollingly embedded in the sliding sleeve.

8. The tea roasting equipment with intermittent heating as claimed in claim 5, characterized in that: The placing mechanism comprises: A bottom box is fixedly connected to one end of the support tube, and an upper cover is rotatably connected to the upper side of the bottom box; A placement frame is placed in the bottom box; A centralizing cover, which is fixedly connected to the upper cover, an air pump is fixedly connected inside the centralizing cover, an output end of the air pump is connected to a filter box located inside the centralizing cover, and the filter box is connected to one end of a hose; A plurality of sensor groups are provided, and the sensor groups are connected to the upper cover.

9. The tea roasting equipment with intermittent heating as claimed in claim 5, characterized in that: A combustion chamber is arranged in the heating box, a filter plate is sleeved in the middle of the flow stabilizing box, and an adding door is opened on one side of the heating box.

10. The tea roasting equipment with intermittent heating as claimed in claim 5, characterized in that: The tops of the guide box and the flow stabilizing box are both provided with ventilation holes, the bottom of the bottom box is provided with drying holes matched with the ventilation holes, and the bottom of the bottom box is provided with a placement strip.

Citation Information

Patent Citations

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