Power cable fault maintenance device
By designing a clamping and cutting device for cable failure maintenance, the problems of inconvenient operation, low cutting efficiency and susceptibility to cold tools during cable maintenance are solved, and stable clamping of cables of different diameters is achieved and Efficient peeling and cutting improves cable maintenance efficiency.
Patent Information
- Application Number
- CN202411967484.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-07
AI Technical Summary
The existing cable fault repair technology has problems such as inconvenient operation, low cutting efficiency, and the tool is susceptible to cold brittleness, slipping or breaking in cold weather.
A power cable fault repair device is designed, using a clamping mechanism to clamp and fix it along the axial direction of the cable, and is equipped with cutting tools to move along the axial direction of the cable through thread drive, combining arc-shaped rubber pads and lifting and adjustable tools to achieve high efficiency. Peel and cut.
It realizes stable clamping and efficient peeling and cutting of cables of different diameters, which is simple and labor-saving, improves cable maintenance efficiency, and improves tool cutting efficiency through heating elements in cold weather.
Smart Images

Figure CN119401299A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric power maintenance, and in particular to a power cable fault maintenance device. Background Art
[0002] Cable is a wire product used to transmit electrical energy. The structure of the cable is mainly divided into a core, an insulation layer, a shielding layer and a protective layer. The remaining structure is added according to the model and usage of the cable to enhance the performance of the cable. When a cable fails, the insulation layer, shielding layer and protective layer outside the core need to be stripped off for easy maintenance.
[0003] However, there are still the following deficiencies when stripping and repairing cables: 1. When stripping the cable, it is usually cut with a handheld knife. However, since the cable skin is arc-shaped, the staff often need to hold the cable with one hand and hold the knife with the other hand to cut. It is not easy to apply force during operation, which poses certain safety hazards. 2. For some large-diameter cables, the surface is very hard, and the manual cutting method with a handheld knife often cannot effectively cut the cable skin, and the cutting efficiency is extremely low, which affects the cable maintenance efficiency; 3. When stripping outdoor cables in cold weather, not only does the cable surface become extremely hard and smooth after freezing, but the cutter also becomes brittle after being cooled, which makes cutting time-consuming and laborious, and the cutter is prone to slippage, and in severe cases, it may even cause the cutter to break; Therefore, there is an urgent need for a power cable fault repair device that can overcome the above-mentioned shortcomings. Summary of the invention
[0004] In order to overcome the shortcomings of the background technology, the present invention discloses a power cable fault repair device, which can not only clamp and fix the cable along its axial direction, but also perform convenient and labor-saving stripping and cutting processing along the axial direction of the cable. The operation is simple and convenient, saving time and effort.
[0005] To achieve the above object, the present invention adopts the following technical solution: A power cable fault repair device comprises a base plate, a groove on the upper surface of the base plate, a clamping mechanism for clamping and fixing the cable along its axial direction is arranged in the groove, the clamping mechanism comprises two movable rods which are arranged coaxially with the cable and parallel to each other, and a driving mechanism B for driving the two movable rods to move synchronously toward or away from each other, arc-shaped recesses which are arranged along the axial direction of the movable rods and are adapted to the cables are arranged on the opposite surfaces of the two movable rods, side plates which cooperate with the arc-shaped recesses and clamp and fix the cables as the two movable rods move toward each other are arranged on the upper surfaces of the two movable rods, a top plate which is parallel to and corresponds to the bottom plate is arranged at the upper part of the base plate, a slide groove which is arranged along the axial direction of the cable and passes through the top plate is arranged on the top plate, movable blocks are arranged in the slide grooves, and a driving mechanism A which drives the movable blocks to slide along the slide grooves is arranged respectively, and a cutting tool which can be raised and lowered and adjusted and is used to strip and cut the cables clamped in the holding mechanism is arranged at the lower part of the movable block.
[0006] Furthermore, the driving mechanism B includes a bidirectional screw and a guide rod. Several guide rods are arranged in an orderly manner along the axial direction of the cable and a bidirectional screw are respectively provided between the inner walls on both sides of the groove. The several guide rods are movably penetrated through the two movable rods. The two ends of the bidirectional screw are respectively threaded through the adjacent movable rods and are rotatably connected to the adjacent inner walls of the groove. One end of the bidirectional screw penetrates to the outside of the groove, and a turning handle B is provided at its end.
[0007] Furthermore, inner grooves are provided on the opposite surfaces of the side plates on the two movable rods, and a sliding rod is provided in the inner groove along the axial direction of the cable and can be raised, lowered, slid and adjusted in the inner groove. The outer surface of the sliding rod is provided with an arc-shaped rubber pad that matches the cable.
[0008] Furthermore, the cutting tool comprises a mounting seat and a tool. A mounting groove is provided on the lower surface of the mounting seat, and the tool is detachably mounted in the mounting groove.
[0009] Furthermore, inner folded edges are provided on both inner side walls of the mounting groove, and the two inner folded edges cooperate to form a long strip socket arranged along the axial direction of the cable and used to plug in the tool. A sunken screw hole passing through the long strip socket is provided on one side of the mounting seat, and a mounting hole corresponding to the sunken screw hole is provided on the tool inserted into the long strip socket, and a fastening screw passing through the mounting hole is provided in the sunken screw hole.
[0010] Furthermore, the tail of the tool is located inside the mounting groove, and a heating element is provided inside the mounting groove, which is in contact with the tail of the tool and is used to heat the tool. A battery for powering the heating element is embedded in one side of the mounting groove, and a heating switch is provided on one side of the lower surface of the mounting seat, which is controlled and connected to the heating element.
[0011] Furthermore, a vertically arranged movable groove is provided on the lower surface of the movable block, the mounting seat is installed in the movable groove and is clearance-matched with the inner wall of the movable groove, and an adjusting screw with a thread penetrating into the movable groove is vertically arranged on the upper part of the movable block, the end of the adjusting screw located in the movable groove is rotatably connected to the mounting seat, and a turning handle C is provided on the end of the adjusting screw located outside the movable groove.
[0012] Furthermore, the driving mechanism A includes a screw rod, a screw rod arranged along the axial direction of the slide groove is rotatably installed in the slide groove, a screw hole is provided on the movable block, which penetrates the movable block and cooperates with the screw thread, one end of the screw rod penetrates to the outside of the slide groove, and a handle A is provided at its end.
[0013] Furthermore, inner walls on both sides of the slide groove are provided with side grooves arranged along the axial direction of the slide groove, and limiting sliding blocks are provided on both sides of the movable block, which are inserted into the side grooves and slidably matched with the side grooves.
[0014] Furthermore, a number of support rods for horizontally fixing and supporting the top plate are evenly distributed on the outer side of the upper surface of the bottom plate.
[0015] Compared with the prior art, the invention has the following beneficial effects: by providing two movable rods with adjustable spacing and arc-shaped notches on opposite surfaces of the movable rods, adaptive adjustment can be made according to the diameter of the cable, thereby achieving horizontal and stable support for cables with different diameters; By setting the side plates and the arc-shaped rubber pads, the height of the arc-shaped rubber pads can be adjusted according to the diameter of the cable, and the two arc-shaped rubber pads are driven by the adjustment of the two movable rods to clamp and fix the two sides of the cable, so that the cable is firmly and stably clamped along its axial direction; By setting the driving mechanism A and the cutting tool, the tool can be pushed to move along the cable axis by means of thread drive, so as to realize efficient and labor-saving stripping and cutting of the cable; By setting a movable seat that can be raised and lowered, the height of the cutter can be adjusted according to the diameter of the cable, so that it can meet the cutting operation of the cable skin with different diameters; By setting up batteries and heating elements, the cutter can be heated, greatly improving the cutting efficiency of the cable surface; The present invention first clamps and fixes the cable along its axial direction through a clamping mechanism, and then cooperates with a cutting tool to perform convenient and labor-saving stripping and cutting processing along the axial direction of the cable. The operation is simple and convenient, saving time and labor, and greatly facilitates the staff's cable stripping operation during outdoor cable maintenance, providing powerful assistance for cable maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the clamping mechanism of the present invention; Figure 3A top view of the bottom plate of the present invention; Figure 4 A top view of the top plate of the present invention; Figure 5 It is a schematic diagram of the structure of the movable block of the present invention; Figure 6 It is a schematic diagram of the cutting tool structure of the present invention.
[0017] In the figure: 1. movable block; 2. slide groove; 3. top plate; 4. driving mechanism A; 5. cutting tool; 6. support rod; 7. clamping mechanism; 8. bottom plate; 9. side plate; 10. inner groove; 11. sliding rod; 12. arc-shaped rubber pad; 13. arc-shaped notch; 14. movable rod; 15. driving mechanism B; 16. groove; 17. guide rod; 18. two-way screw rod; 19. turning handle B; 20. side groove; 21. screw rod; 22. turning handle A; 23. turning handle C; 24. adjusting screw rod; 25. movable groove; 26. limiting slider; 27. screw hole; 28. mounting seat; 29. battery; 30. heating element; 31. mounting groove; 32. long socket; 33. fastening screw; 34. sunken screw hole; 35. heating switch; 36. inner folding edge; 37. tool; 38. mounting hole. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. In the description, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", etc. indicating directions or positional relationships, they only correspond to the drawings of the present invention and are for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction.
[0019] Please refer to the instruction manual Figure 1-6 , the present invention provides a technical solution: Embodiment 1, a power cable fault repair device, including a bottom plate 8, a groove 16 on the upper surface of the bottom plate 8, a clamping mechanism 7 for clamping and fixing the cable along its axial direction is provided in the groove 16, the clamping mechanism 7 includes two movable rods 14 arranged coaxially with the cable and arranged in parallel and correspondingly, and a driving mechanism B15 for driving the two movable rods 14 to move synchronously toward or away from each other, and arc-shaped recesses 13 arranged along the axial direction of the movable rods 14 and adapted to the cable are provided on the opposite surfaces of the two movable rods 14, and arc-shaped recesses 13 are provided on the upper surfaces of the two movable rods 14 to match the arc-shaped recesses 13. , and as the two movable rods 14 move toward each other, the side plate 9 that clamps and fixes the cable is realized, the driving mechanism B15 includes a bidirectional screw rod 18 and a guide rod 17, and between the inner walls on both sides of the groove 16 are respectively provided with a plurality of guide rods 17 that are orderly arranged along the axial direction of the cable and a bidirectional screw rod 18, and the plurality of guide rods 17 are movably penetrated through the two movable rods 14, and the two ends of the bidirectional screw rod 18 are respectively threadedly penetrated through the adjacent movable rods 14 and are rotatably connected with the adjacent inner side walls of the groove 16, and one end of the bidirectional screw rod 18 penetrates the outside of the groove 16, and a rotating handle B19 is provided at its end; When clamping and fixing the cable, the bidirectional screw rod 18 is driven to rotate by the rotating handle B19, thereby driving the two movable rods 14 to move synchronously toward or away from each other, so that the arc-shaped recesses 13 on the opposite surfaces of the two movable rods 14 can effectively support the lower part of the cable, and the side plates 9 on the upper part of the movable rods 14 clamp the two sides of the cable, so that the cable can be stably clamped and fixed along its axial direction; A top plate 3 is provided on the upper part of the bottom plate 8 and is parallel to and corresponds to the bottom plate 8. Several support rods 6 for horizontally fixing and supporting the top plate 3 are evenly distributed on the outer side of the upper surface of the bottom plate 8. A slide groove 2 is provided on the top plate 3 and is arranged along the axial direction of the cable and passes through the top plate 3. A movable block 1 is provided in the slide groove 2, and a driving mechanism A4 for driving the movable block 1 to slide along the slide groove 2 is provided. The driving mechanism A4 includes a screw rod 21. The screw rod 21 is rotatably installed in the slide groove 2 along the axial direction of the slide groove 2. A screw hole 27 is provided on the movable block 1 and is threadedly matched with the screw rod 21. One end of the screw 21 passes through the outside of the slide groove 2, and a handle A is provided at its end. 22. The lower part of the movable block 1 is provided with a cutting tool 5 which can be raised and lowered and is used to peel and cut the cable clamped in the holding mechanism 7. Specifically, the cutting tool 5 includes a mounting seat 28 and a tool 37. The lower surface of the mounting seat 28 is provided with a mounting groove 31. The tool 37 can be detachably installed in the mounting groove 31. The lower surface of the movable block 1 is provided with a vertically arranged movable groove 25. The mounting seat 28 is installed in the movable groove 25 and is gap-matched with the inner wall of the movable groove 25. The upper part of the movable block 1 is vertically provided with an adjusting screw 24 which is threaded and penetrates into the movable groove 25. The end of the adjusting screw 24 located in the movable groove 25 is rotatably connected with the mounting seat 28. The end of the adjusting screw 24 located outside the movable groove 25 is provided with a turning handle C23. The staff drives the adjusting screw 24 to rotate by turning the turning handle C23, thereby driving the mounting seat 28 to be raised and lowered, so that the tool 37 at the lower part of the mounting seat 28 is inserted into the appropriate position of the cable, and then turns the turning handle A22 to use the screw 21 to drive the movable block 1 to slide along the slide groove 2, so that the tool 37 inserted into the cable can perform efficient and stable stripping and cutting operations along the axial direction of the cable.
[0020] Embodiment 2, in order to ensure that the clamping mechanism 7 can clamp and limit the cable firmly and stably, inner grooves 10 are provided on the opposite surfaces of the side plates 9 on the two movable rods 14, and a sliding rod 11 is provided in the inner groove 10 which is arranged along the axial direction of the cable and can be lifted, slid and adjusted in the inner groove 10, and an arc-shaped rubber pad 12 which is adapted to the cable is provided on the outer surface of the sliding rod 11. When clamping and fixing the cable, the staff can manually move the sliding rod 11 to lift and move it in the inner groove 10, so that the arc-shaped rubber pad 12 on the outer surface of the sliding rod 11 corresponds to the two sides of the cable, and then drive the two movable rods 14 to move toward each other, and then the cable is firmly and stably clamped by the two arc-shaped rubber pads 12.
[0021] Embodiment three, in order to facilitate the disassembly and replacement of the tool 37, inner folded edges 36 are provided on both inner side walls of the notch of the installation groove 31, and the two inner folded edges 36 cooperate to form a long strip socket 32 arranged along the axial direction of the cable and used to plug in the tool 37. A sunken screw hole 34 penetrating the long strip socket 32 is provided on one side of the mounting seat 28. The tool 37 inserted into the long strip socket 32 is provided with a mounting hole 38 corresponding to the sunken screw hole 34, and a fastening screw 33 penetrating the mounting hole 38 is provided in the sunken screw hole 34. The tool 37 can be limitedly installed using the long strip socket 32, so that the blade of the tool 37 corresponds to the axial direction of the cable, which provides convenience for subsequent cutting.
[0022] Embodiment 4: When the cable is stripped and cut outdoors, the surface of the cable becomes very hard due to the influence of the outdoor temperature. The insertion and cutting of the cutter 37 is not only laborious, but also easily causes damage to the cutter 37. In order to improve the cutting efficiency of the cutter 37, the tail of the cutter 37 is located inside the mounting groove 31. A heating element 30 is provided inside the mounting groove 31, which contacts the tail of the cutter 37 and is used to heat the cutter. A battery 29 for powering the heating element 30 is embedded on one side of the mounting groove 31, and a heating switch 35 controlled and connected to the heating element 30 is provided on one side of the lower surface of the mounting seat 28.
[0023] Embodiment 5: During the cable stripping and cutting process by the cutting tool 5, the tool 37 and the movable block 1 are subject to greater resistance. In order to ensure the horizontal stability of the sliding of the movable block 1, the inner walls on both sides of the slide groove 2 are provided with side grooves 20 arranged along the axial direction of the slide groove 2, and the movable block 1 is provided with limit sliders 27 inserted into the side grooves 20 and slidingly matched with the side grooves 20 on both sides.
[0024] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the above-mentioned embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the content of the claims involved.
Claims
1. A power cable fault repair device, comprising a bottom plate (8), characterized in that: A groove (16) is formed on the upper surface of the bottom plate (8), and a clamping mechanism (7) for clamping and fixing the cable along its axial direction is provided in the groove (16). The clamping mechanism (7) comprises two movable rods (14) which are arranged coaxially with the cable and arranged in parallel and correspondingly, and a driving mechanism B (15) which drives the two movable rods (14) to move synchronously towards or away from each other. The two movable rods (14) have arc-shaped recesses (13) arranged along the axial direction of the movable rods (14) and adapted to the cable on their opposite surfaces. The upper surfaces of the two movable rods (14) have arc-shaped recesses (13) which are adapted to the arc-shaped recesses (13). The side plates (9) cooperate with each other and are used to clamp and fix the cable as the two movable rods (14) move toward each other. The upper part of the bottom plate (8) is provided with a top plate (3) which is parallel to and corresponds to the bottom plate (8). The top plate (3) is provided with a slide groove (2) which is arranged along the cable axis and passes through the top plate (3). The slide grooves (2) are respectively provided with movable blocks (1) and a driving mechanism A (4) which drives the movable blocks (1) to slide along the slide grooves (2). The lower part of the movable block (1) is provided with a cutting tool (5) which can be raised and lowered and is used to peel and cut the cable clamped in the holding mechanism (7).
2. A power cable fault repair device according to claim 1, characterized in that: The driving mechanism B (15) comprises a bidirectional screw rod (18) and a guide rod (17). A plurality of guide rods (17) are arranged in an orderly manner along the axial direction of the cable and a bidirectional screw rod (18) are respectively arranged between the inner walls on both sides of the groove (16). The plurality of guide rods (17) are movably penetrated through the two movable rods (14). Both ends of the bidirectional screw rod (18) are respectively threadedly penetrated through the adjacent movable rods (14) and are rotatably connected to the inner side walls of the adjacent grooves (16). One end of the bidirectional screw rod (18) penetrates the outside of the groove (16) and a rotating handle B (19) is provided at its end.
3. A power cable fault repair device according to claim 1, characterized in that: The side plates (9) on the two movable rods (14) are provided with inner grooves (10) on the opposite surfaces thereof. The inner grooves (10) are provided with sliding rods (11) arranged along the axial direction of the cable and capable of being lifted, slid and adjusted in the inner grooves (10). The outer surface of the sliding rods (11) is provided with arc-shaped rubber pads (12) adapted to the cable.
4. A power cable fault repair device according to claim 1, characterized in that: The cutting tool (5) comprises a mounting seat (28) and a tool (37); a mounting groove (31) is provided on the lower surface of the mounting seat (28); and the tool (37) is detachably mounted in the mounting groove (31).
5. A power cable fault repair device according to claim 4, characterized in that: Both inner side walls of the mounting groove (31) are provided with inner folded edges (36), and the two inner folded edges (36) cooperate to form a long strip socket (32) arranged along the axial direction of the cable and used to insert a tool (37). One side of the mounting seat (28) is provided with a sinking screw hole (34) penetrating the long strip socket (32), and the tool (37) inserted into the long strip socket (32) is provided with a mounting hole (38) corresponding to the sinking screw hole (34), and a fastening screw (33) penetrating the mounting hole (38) is provided in the sinking screw hole (34).
6. A power cable fault repair device according to claim 5, characterized in that: The tail of the tool (37) is located inside the installation groove (31), and a heating element (30) is provided inside the installation groove (31) and is in contact with the tail of the tool (37) and is used to heat the tool. A storage battery (29) for supplying power to the heating element (30) is embedded in one side of the installation groove (31), and a heating switch (35) is provided on one side of the lower surface of the mounting seat (28) and is controllably connected to the heating element (30).
7. A power cable fault repair device according to claim 4, characterized in that: A movable groove (25) is vertically arranged on the lower surface of the movable block (1); a mounting seat (28) is mounted in the movable groove (25) and is clearance-matched with the inner wall of the movable groove (25); an adjusting screw (24) is vertically arranged on the upper part of the movable block (1) and is threaded and penetrates into the movable groove (25); an end of the adjusting screw (24) located in the movable groove (25) is rotatably connected to the mounting seat (28); and a rotating handle C (23) is provided at the end of the adjusting screw (24) located outside the movable groove (25).
8. A power cable fault repair device according to claim 7, characterized in that: The driving mechanism A (4) comprises a screw rod (21). The screw rod (21) is rotatably mounted in the slide groove (2) and is arranged along the axial direction of the slide groove (2). The movable block (1) is provided with a screw hole (27) which penetrates the movable block (1) and is threadably matched with the screw rod (21). One end of the screw rod (21) penetrates the outside of the slide groove (2) and is provided with a rotating handle A (22) at its end.
9. A power cable fault repair device according to claim 8, characterized in that: The inner walls on both sides of the slide groove (2) are provided with side grooves (20) arranged along the axial direction of the slide groove (2), and the movable block (1) is provided with limit sliders (27) inserted into the side grooves (20) and slidably matched with the side grooves (20) on both sides.
10. The power cable fault repair device according to claim 1, characterized in that: A plurality of support rods (6) for horizontally fixing and supporting the top plate (3) are evenly distributed on the outer side of the upper surface of the bottom plate (8).