Polygonal environment-friendly crushing cutter
By using PLC to control the blade position and quantity in the polygonal environmentally friendly crushing knife, and combining the stabilization mechanism, the problems of fixed blade count and unstable equipment in the prior art are solved, and efficient and stable crushing effect is achieved.
Patent Information
- Application Number
- CN202411913053.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When used, the number of blades is fixed and cannot be adjusted according to actual needs, resulting in poor crushing efficiency and quality. At the same time, insufficient connection structure leads to unstable equipment, which may cause safety accidents.
A polygonal environmentally friendly crushing knife is designed, using a programmable logic controller (PLC) to control the position and number of blades. Through the combination of limit disks, storage slots, fixed shafts, rotating blocks and blades, the blades can be flexibly adjusted, and The stability of the equipment is enhanced by a stabilizing mechanism including mounting shafts, fastening springs, elastic rods, articulated seats and abutment rods.
It realizes the adjustment of the number and position of the blades according to actual needs, improves the crushing efficiency and quality, and at the same time enhances the stability of the equipment, avoids shedding and safety accidents, and extends the service life of the equipment.
Smart Images

Figure CN119406530A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crushing knives, in particular to a polygonal environmentally friendly crushing knife. Background Art
[0002] The polygonal environmentally friendly crushing knife is a specially designed crushing tool with a unique structure and polygonal characteristics. When in use, sensors such as displacement sensors, pressure sensors and temperature sensors are installed at key positions of the polygonal environmentally friendly crushing knife. These sensors can monitor the working status of the crushing knife in real time, such as cutting depth, cutting force and working temperature, making it more intelligent and automated, making it suitable for a variety of crushing operations, especially in the field of environmental protection. It shows significant advantages and is widely used in various occasions that require crushing processing, especially in the field of environmental protection, such as waste recycling, garbage disposal, etc. Its efficient crushing ability and environmental protection characteristics make it an indispensable tool in these fields.
[0003] When the existing crushing knife is in use, the number of blades is fixed. The fixed number of blades leads to uneven distribution of materials in the crushing chamber. Some materials may not be effectively crushed, which affects the crushing efficiency and quality. The number of blades cannot be changed according to actual needs, and the fixed number of blades cannot flexibly adjust the crushing capacity and crushing effect according to actual needs. When the crushing efficiency needs to be improved, it cannot be achieved by increasing the number of blades, and when the energy consumption needs to be reduced, the goal cannot be achieved by reducing the number of blades.
[0004] When the crushing knife is in use, it is generally fixed in place by bolts and other structures. If the tightening force of the bolts is insufficient or the connection structure is unreasonable, the crushing knife may fall off during use, causing a safety accident. The fixation method using only bolts and other connection structures may limit the flexibility of the crushing knife in design and use, making it unable to adapt to materials of different types, hardness and sizes. Insufficient connection strength may also cause other parts of the equipment (such as bearings, transmission devices, etc.) to bear excessive loads, thereby accelerating the overall wear and aging of the equipment. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a polygonal environmentally friendly crushing knife, which has the advantages of changing the number of blades according to reality and making the crushing knife more stable when installed, thereby solving the problems raised in the background technology.
[0006] The present invention provides the following technical solutions: a polygonal environmentally friendly crushing knife, comprising a cutter disc, a retracting and releasing mechanism is arranged on the right side of the cutter disc, the retracting and releasing mechanism comprises a connecting disc, a limiting disc, a fixed shaft, a rotating block and a blade, the left side of the connecting disc is fitted with the right side of the cutter disc, a first internal gear is arranged inside the connecting disc, a second internal gear is arranged inside the cutter disc, the surface of the second internal gear is meshed with the surface of the first internal gear, the right side of the limiting disc is fixedly connected with the left side of the connecting disc, an accommodating groove is opened inside the cutter disc, the outer surface of the fixed shaft is fixedly connected with the inside of the accommodating groove, the inside of the rotating block is rotatably connected with the outer surface of the fixed shaft, and the back side of the blade abuts against the front side of the rotating block.
[0007] Preferably, a stabilizing mechanism is provided inside the knife disc, and the stabilizing mechanism includes a mounting shaft, a tightening spring, an elastic rod, a hinge seat and an abutment rod, the outer surface of the mounting shaft is clamped with the inside of the knife disc, and the outer surface of the mounting shaft is clamped with the inside of the connecting disc, a sliding groove is provided inside the mounting shaft, one end of the tightening spring is fixedly connected to the inside of the sliding groove, one end of the elastic rod is fixedly connected to the inside of the sliding groove, the back side of the hinge seat is slidably connected to the inner wall of the sliding groove, the right side of the hinge seat is fixedly connected to the other end of the tightening spring, and the right side of the hinge seat is fixedly connected to the other end of the elastic rod, the right side of the abutment rod is fixedly connected to the left side of the hinge seat, and one side of the abutment rod abuts against the right side of the knife disc, and a rectangular groove is provided inside the mounting shaft.
[0008] Preferably, the surface of the limiting disk fits with the interior of the cutter disc, and the left side of the rotating block fits with the inner wall of the accommodating groove.
[0009] Preferably, the right side of the rotating block is fixedly connected to the left side of the limiting plate, and one end of the fixed shaft is in contact with the left side of the limiting plate.
[0010] Preferably, the outer surface of the blade is slidably connected to the inside of the blade disc, and the left side of the blade is in contact with the inner wall of the accommodating groove.
[0011] Preferably, the outer surface of the cutter disc is provided with a cutting edge.
[0012] Preferably, a threaded ring is provided on the outer surface of the mounting shaft, an abutment bolt is threadedly connected to the outer surface of the threaded ring, and the right side of the abutment bolt abuts against the left side of the cutter disc.
[0013] Preferably, a plug-in groove is provided inside the installation shaft, and a threaded groove is provided inside the installation shaft.
[0014] Preferably, the internal thread of the connecting disk is connected to a limit screw, and the outer surface of the limit screw is connected to the internal thread of the cutter disk.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. This polygonal environmentally friendly crushing knife can drive the rotation of the limit plate position through the use of the connecting plate, the first internal gear and the second internal gear, so as to achieve the effect of synchronously driving the rotating block to rotate on the outer surface of the fixed shaft, so that the position of the blade can be moved out of the inside of the cutter disc according to actual needs to perform relevant crushing effects, and a programmable logic controller (PLC) is used as the main control system of the crushing knife. The PLC can receive signals from sensors and control the movement and cutting parameters of the crushing knife according to preset programs and algorithms. Through the use of the limit plate, the accommodating groove, the fixed shaft, the rotating block and the blade, the position of the blade can be stably pushed out when the limit plate rotates, and then the blade can be matched to effectively crush the material, and the blade can be retracted when energy consumption is reduced so that it can be It is more convenient and efficient to use in practice, and when in use, the data collected by sensors and data analysis technology are used to evaluate the performance and cutting efficiency of the crushing knife, which helps to discover potential problems in time and make optimization adjustments. Through the use of limit screws, the position of the blade can be pushed out, and the outer surface of the limit screw can be connected to the connecting plate and the cutter disc to ensure the stability of the blade after being pushed out and the stability during crushing. The PLC control system can be used to realize automatic control of the crushing knife and ensure its stability during use, thereby solving the problem of how to change the number of blades according to reality, so as to achieve the effect of adapting to different crushing conditions, and can more flexibly adjust the crushing capacity and effect, and can also reduce energy consumption during crushing.
[0017] 2. This polygonal environmentally friendly crushing knife, through the use of the mounting shaft, the plug-in groove and the threaded groove, first inserts the position of the mounting shaft into the inside of the cutter disc and the connecting disc, and then connects the external connecting component to the plug-in groove opened inside the mounting shaft, and then threadedly connects the inside of the threaded groove and the mounting shaft and the external connecting component, so that it can be stably connected to the outside world. Through the use of the threaded ring and the abutment bolt, the right side of the abutment bolt abuts against the left side of the cutter disc, and the position of the mounting shaft can be limitedly connected inside the cutter disc and the connecting disc to ensure the stability between the mounting shaft and the inside of the cutter disc. Through the use of the sliding groove, the fastening spring, the elastic rod, the hinge seat and the abutment rod, the position of the abutment rod can be abutted against the right side of the cutter disc, and the abutment force of the fastening spring and the elastic rod can make the connection between the position of the mounting shaft and the cutter disc and the connecting disc stable, thereby solving the problem of how to be more stable during use, and can achieve the effect of avoiding falling off during use, and also avoid the occurrence of safety accidents. The improvement of the connection strength can not only adapt to the crushing of different types of materials, but also avoid load bearing, reduce wear on the equipment, and improve the overall service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention;
[0019] Figure 2 For the present invention Figure 1 Schematic diagram of the left view structure;
[0020] Figure 3 For the present invention Figure 1 A right view structural diagram of ;
[0021] Figure 4 For the present invention Figure 1 Schematic diagram of the internal explosion structure;
[0022] Figure 5 For the present invention Figure 1 A schematic diagram of the retractable and extending mechanism structure;
[0023] Figure 6 For the present invention Figure 1 Schematic diagram of the local structure;
[0024] Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure in the middle.
[0025] In the figure: 1. cutter disc; 2. blade; 3. connecting disc; 4. first internal gear; 5. second internal gear; 6. stabilizing mechanism; 7. limiting disc; 8. accommodating groove; 9. fixed shaft; 10. rotating block; 11. blade; 12. limiting screw; 13. mounting shaft; 14. plug-in groove; 15. thread groove; 16. thread ring; 17. abutment bolt; 18. sliding groove; 19. tightening spring; 20. elastic rod; 21. hinge seat; 22. abutment rod; 23. rectangular groove; 24. retractable mechanism. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 3 , Figure 4 and Figure 5A polygonal environmentally friendly crushing knife comprises a cutter disc 1, a retracting mechanism 24 is arranged on the right side of the cutter disc 1, the retracting mechanism 24 comprises a connecting disc 3, a limiting disc 7, a fixed shaft 9, a rotating block 10 and a blade 11, the left side of the connecting disc 3 is fitted with the right side of the cutter disc 1, a first internal gear 4 is arranged inside the connecting disc 3, a second internal gear 5 is arranged inside the cutter disc 1, the surface of the second internal gear 5 is meshed with the surface of the first internal gear 4, the right side of the limiting disc 7 is fixedly connected to the left side of the connecting disc 3, a receiving groove 8 is opened inside the cutter disc 1, and the outer surface of the fixed shaft 9 is fixedly connected to the inside of the receiving groove 8, The interior of the rotating block 10 is rotatably connected to the outer surface of the fixed shaft 9, the back of the blade 11 abuts against the front of the rotating block 10, the surface of the limit plate 7 fits against the interior of the cutter disc 1, the left side of the rotating block 10 fits against the inner wall of the accommodating groove 8, the right side of the rotating block 10 is fixedly connected to the left side of the limit plate 7, one end of the fixed shaft 9 fits against the left side of the limit plate 7, the outer surface of the blade 11 is slidably connected to the interior of the cutter disc 1, and the left side of the blade 11 fits against the inner wall of the accommodating groove 8, the internal thread of the connecting plate 3 is connected to the limit screw 12, and the outer surface of the limit screw 12 is connected to the internal thread of the cutter disc 1.
[0028] Among them, through the meshing transmission of the first internal gear 4 and the second internal gear 5, the precise rotation control of the connecting disk 3 and the retracting mechanism 24 connected thereto relative to the cutter disc 1 is realized. This design makes the deployment and storage operations of the blade 11 simpler and more stable. At the same time, the close fit between the limit disk 7 and the inside of the cutter disc 1, and the flexible rotation of the rotating block 10 on the fixed shaft 9, together ensure the stability and reliability of the blade 11 during the extension and retraction process, and avoid operational errors caused by shaking or misalignment. The threaded connection design of the limit screw 12 not only achieves a firm fixation between the connecting disk 3 and the cutter disc 1, but also provides a convenient adjustment method, allowing the user to adjust the working state of the blade 11 as needed, such as locking the position of the blade 11 or making fine adjustments, thereby enhancing the applicability and flexibility of the entire device.
[0029] See also Figure 6 and Figure 7The cutter disc 1 is provided with a stabilizing mechanism 6, which includes a mounting shaft 13, a fastening spring 19, an elastic rod 20, a hinge seat 21 and an abutting rod 22. The outer surface of the mounting shaft 13 is engaged with the interior of the cutter disc 1, and the outer surface of the mounting shaft 13 is engaged with the interior of the connecting disc 3. A sliding groove 18 is provided inside the mounting shaft 13. One end of the fastening spring 19 is fixedly connected to the interior of the sliding groove 18, one end of the elastic rod 20 is fixedly connected to the interior of the sliding groove 18, the back side of the hinge seat 21 is slidably connected to the inner wall of the sliding groove 18, and the right side of the hinge seat 21 is connected to the fastening spring 19. The other end of the fixed spring 19 is fixedly connected, and the right side of the hinge seat 21 is fixedly connected to the other end of the elastic rod 20, the right side of the abutting rod 22 is fixedly connected to the left side of the hinge seat 21, and one side of the abutting rod 22 abuts against the right side of the cutter disc 1, a rectangular groove 23 is provided inside the mounting shaft 13, a threaded ring 16 is provided on the outer surface of the mounting shaft 13, an abutting bolt 17 is threadedly connected to the outer surface of the threaded ring 16, and the right side of the abutting bolt 17 abuts against the left side of the cutter disc 1, a plug-in groove 14 is provided inside the mounting shaft 13, and a threaded groove 15 is provided inside the mounting shaft 13.
[0030] Among them, the mounting shaft 13 is clamped with the inside of the cutter disc 1 and the connecting disc 3 to form a stable supporting structure. This design not only enhances the connection strength between the connecting disc 3 and the cutter disc 1, but also ensures the stability of the entire retracting mechanism 24 during operation. At the same time, the combined use of the sliding groove 18, the tightening spring 19, the elastic rod 20 and the hinge seat 21 enables the abutment rod 22 to abut against the cutter disc 1, thereby further stabilizing the connection between the connecting disc 3 and the cutter disc 1. By rotating the abutment bolt 17, the degree of abutment of the right side against the left side of the cutter disc 1 can be accurately controlled, thereby achieving fine-tuning of the tightening effect of the entire stabilizing mechanism 6. The setting of the plug-in groove 14 and the threaded groove 15 makes it more stable when connected to external connecting components.
[0031] See also Figure 1 and Figure 2 The outer surface of the cutter disc 1 is provided with a cutting edge 2.
[0032] Among them, through the use of the blade 2, the material can be crushed efficiently and conveniently when the crushed material does not require additional crushing, thereby saving energy consumption.
[0033] Working principle: when in use, when the whole is connected and stabilized, the installation shaft 13 can be first inserted into the inside of the cutter disc 1 and the connecting disc 3, and then the abutment rod 22 can be pressed to take the abutment rod 22 out of the inside of the rectangular groove 23, and then the abutment rod 22 can be rotated in the direction through the action of the hinge seat 21, and then the abutment rod 22 can be loosened. The abutment rod 22 can be fixed between the abutment rod 22 and the inside of the sliding groove 18 through the power action of the fastening spring 19 and the elastic rod 20, so that the position of the abutment rod 22 can be abutted against the right side of the cutter disc 1, and then the installation The surface of the shaft 13 is provided with a threaded ring 16, and the outer surface of the threaded ring 16 is installed with an abutment bolt 17, and the right side of the abutment bolt 17 is abutted against the left side of the cutter disc 1 to ensure stability during use. Finally, the external connecting piece is connected to the plug-in groove 14 opened inside the installation shaft 13. After the connection is completed, the threaded groove 15 opened inside the installation shaft 13 can be used to thread the threaded groove 15, the installation shaft 13 and the external connecting piece. Fastening screws are connected to ensure the tightness of the cutter disc 1 during use and prevent the cutter disc 1 from falling off the equipment during use.
[0034] When the number of blades 11 is changed, the abutment rod 22 can be pressed to separate the left side of the abutment rod 22 from the right side of the cutter disc 1, and then the connecting disc 3 can be rotated to mesh the first internal gear 4 set inside the connecting disc 3 with the second internal gear 5 set inside the cutter disc 1, thereby driving the limit disc 7 to rotate. When the limit disc 7 rotates, the rotating block 10 fixedly installed on the left side of the limit disc 7 can rotate on the outer surface of the fixed shaft 9. When the rotating block 10 rotates, the left side of the rotating block 10 can be abutted against the inclined surface of the blade 11, so that the position of the blade 11 is separated from the inside of the cutter disc 1, and one side of the blade 11 is exposed to the outer ring of the cutter disc 1. Then, one side of the abutment rod 22 can be pulled to abut one side of the abutment rod 22 against the right side of the cutter disc 1, so that the position of the blade 11 is more stable. Finally, through the action of the limiting screw 12, the outer surface of the limiting screw 12 is connected to the internal threads of the cutter disc 1 and the connecting disc 3, so that the position of the blade 11 after moving out of the cutter disc 1 is further stabilized, thereby ensuring stability during crushing.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polygonal environmentally friendly crushing knife, characterized by: The invention comprises a cutter disc (1), wherein a retracting and releasing mechanism (24) is arranged on the right side of the cutter disc (1), wherein the retracting and releasing mechanism (24) comprises a connecting disc (3), a limiting disc (7), a fixed shaft (9), a rotating block (10) and a blade (11); the left side of the connecting disc (3) is fitted with the right side of the cutter disc (1); a first internal gear (4) is arranged inside the connecting disc (3); a second internal gear (5) is arranged inside the cutter disc (1); the surface of the second internal gear (5) meshes with the surface of the first internal gear (4); the right side of the limiting disc (7) is fixedly connected with the left side of the connecting disc (3); a receiving groove (8) is provided inside the cutter disc (1); the outer surface of the fixed shaft (9) is fixedly connected with the inside of the receiving groove (8); the inside of the rotating block (10) is rotatably connected with the outer surface of the fixed shaft (9); and the back side of the blade (11) abuts against the front side of the rotating block (10).
2. The polygonal environmentally friendly crushing knife according to claim 1, characterized in that: The blade disc (1) is provided with a stabilizing mechanism (6) inside. The stabilizing mechanism (6) comprises a mounting shaft (13), a tightening spring (19), an elastic rod (20), a hinge seat (21) and an abutting rod (22). The outer surface of the mounting shaft (13) is engaged with the inside of the blade disc (1), and the outer surface of the mounting shaft (13) is engaged with the inside of the connecting disc (3). A sliding groove (18) is provided inside the mounting shaft (13). One end of the tightening spring (19) is fixedly connected to the inside of the sliding groove (18). The elastic rod (20) is engaged with the inside of the connecting disc (3). One end of the hinge seat (20) is fixedly connected to the inside of the sliding groove (18), the back side of the hinge seat (21) is slidably connected to the inner wall of the sliding groove (18), the right side of the hinge seat (21) is fixedly connected to the other end of the fastening spring (19), and the right side of the hinge seat (21) is fixedly connected to the other end of the elastic rod (20), the right side of the abutment rod (22) is fixedly connected to the left side of the hinge seat (21), and one side of the abutment rod (22) abuts against the right side of the cutter disc (1), and a rectangular groove (23) is provided inside the mounting shaft (13).
3. The polygonal environmentally friendly crushing knife according to claim 1, characterized in that: The surface of the limiting plate (7) fits in with the interior of the cutter disc (1), and the left side of the rotating block (10) fits in with the inner wall of the containing groove (8).
4. The polygonal environmentally friendly crushing knife according to claim 1, characterized in that: The right side of the rotating block (10) is fixedly connected to the left side of the limiting plate (7), and one end of the fixed shaft (9) is in contact with the left side of the limiting plate (7).
5. The polygonal environmentally friendly crushing knife according to claim 1, characterized in that: The outer surface of the blade (11) is slidably connected to the inside of the blade disc (1), and the left side of the blade (11) is in contact with the inner wall of the accommodating groove (8).
6. The polygonal environmentally friendly crushing knife according to claim 1, characterized in that: The outer surface of the cutter disc (1) is provided with a cutting edge (2).
7. The polygonal environmentally friendly crushing knife according to claim 2, characterized in that: The outer surface of the mounting shaft (13) is provided with a threaded ring (16), the outer surface of the threaded ring (16) is threadedly connected with an abutment bolt (17), and the right side of the abutment bolt (17) abuts against the left side of the cutter disc (1).
8. The polygonal environmentally friendly crushing knife according to claim 2, characterized in that: The interior of the installation shaft (13) is provided with a plug-in groove (14), and the interior of the installation shaft (13) is provided with a thread groove (15).
9. The polygonal environmentally friendly crushing knife according to claim 1, characterized in that: The internal thread of the connection disk (3) is connected to the limit screw (12), and the outer surface of the limit screw (12) is connected to the internal thread of the cutter disk (1).
Citation Information
Patent Citations
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