Die quick-changing device for large plastic vacuum forming machine
By designing a mold quick change device on a large blister machine, using a quick change car, a mold support disassembly plate and a gap disassembly plate, the mold is fully automatic disassembly and installation of the mold, which solves the problems of hazards in manual mold replacement and cooling nozzle interference. Improves safety and replacement efficiency.
Patent Information
- Application Number
- CN202411529759.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Due to the large size of the blister machine, it needs to be manually explored into the interior when replacing the mold, which is dangerous and interfering with the cooling nozzle makes it difficult to replace.
A mold quick change device was designed. By introducing plug-in quick change car, mold support disassembly plate and gap disassembly plate on the side of the blister machine, the positioning guide column and the electric-controlled lifting car are used to realize the automatic disassembly of the mold. and install.
Maximize and mitigate manual operation, improve safety, simplify mold replacement process, and avoid interference from cooling nozzles.
Smart Images

Figure CN119408128A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of blister molding machine molds, and specifically relates to a mold quick-change device for a large blister molding machine. Background Art
[0002] Blistering is a plastic processing technology. The main principle is to plasticize and extrude the plastic raw materials through high-temperature heating to form a soft sheet. The sheet is sent to the mold part of the blister production line through a conveyor belt, and is vacuum-adsorbed on the mold surface and then cooled and formed. The semi-finished product is then transported to the die-cutting part via a conveyor belt to be cut into a finished product.
[0003] In order to improve the production adaptability of the blister machine, most large blister machines use replaceable molds to replace the molds, so as to facilitate the production of blister products of various shapes.
[0004] However, due to the large size of the large blister machine itself, when the mold needs to be replaced, it is necessary to manually insert half of the body into the blister machine to replace it. Since the blister machine itself is a downward pressure hydraulic punch, it is very dangerous to manually insert the inside of the blister machine to replace the mold. In addition, in order to meet the rapid blister forming of the blister machine and prevent overheating damage, rows of jet nozzles for cooling are provided on the outside of the large blister machine. In order to achieve a better cooling effect, these nozzles are set in the middle of the upper and lower openings of the blister machine, and are also arranged on the outside of the blister machine in a surrounding manner. Therefore, in the process of replacing the mold, these nozzles will make it very troublesome to change the mold and cause interference. Summary of the invention
[0005] In order to solve the above problems, this paper proposes a mold quick-changing device for a large-scale blister machine. The mold quick-changing device is introduced from the side of the blister machine and is plugged in on the inner side of the blister machine. A positioning guide column is provided at the bottom of the side of the blister machine. The positioning guide column is plugged and connected to the positioning hole at the bottom of the mold quick-changing device. The mold quick-changing device includes a quick-changing trolley, a mold support disassembly plate and a gap disassembly plate. The quick-changing trolley is a vertical plate-type lifting and lifting trolley. The front of the quick-changing trolley is longitudinally protruding and is provided with a mold support disassembly plate and a gap disassembly plate. The bottom of the front of the quick-changing trolley is provided with a positioning hole. The mold support disassembly plate is transversely axially symmetrically arranged on the upper and lower sides of the front of the quick-changing trolley. The mold support disassembly plate is vertically connected to the quick-changing trolley through a vertical moving groove. The outer surface of the mold support disassembly plate is symmetrical on both sides. A gap disassembly plate is provided, and a disassembly blade is provided on the inner edge of the gap disassembly plate. The gap disassembly plate is connected to the quick-change trolley for horizontal movement through a horizontal moving groove. The shape of the mold support disassembly plate is a rectangular groove step-type plate. A plurality of bolt disassembly holes are provided at the outer edge of the outer surface of the mold support disassembly plate. A supporting groove identical to that of the blister mold is provided at the center of the mold support disassembly plate. By using a mold pushing quick-change device in the form of a trolley, the blister mold to be replaced can be directly pre-installed on the quick-change device on the outside, and displacement installation can be performed directly after accurate positioning is ensured by positioning guide columns. The mold removal type can also directly push the quick-change device into the interior of the blister machine, and the mold removal work is performed by displacement support and disassembly bolts. The entire fully automatic form can maximize the reduction of manual operation and improve safety.
[0006] The blister machine is a mold-type blister machine with upper and lower pressing. The upper and lower surfaces of the inner side of the blister machine are provided with blister molds. One end of the blister machine is connected to the heating machine. The middle of the blister machine and the heating machine are both provided with a feed row that penetrates horizontally. The feed row is symmetrically arranged on both sides of the outer side of the middle of the blister machine. The upper and lower pressing blister machine has blister molds at both ends of the upper and lower inner parts, thereby realizing efficient blister forming of complex shapes, and the feed row is directly arranged above and below and a heating machine is provided at the front end, thereby realizing direct pressing blister forming after heating and transportation.
[0007] Cooling components are horizontally arranged on both sides of the outer side of the blister machine. The cooling components are rectangular strip-type cooling components. A plurality of cooling nozzles are penetrated on the surface of the cold zone component. One end of the cooling component is connected to the two sides of the end surface of the heating machine through a vertical guide groove for up and down movement. By connecting the cooling component to the heating machine in an up and down displacement manner, it can be directly moved upwards when changing the mold, preventing interference from the cooling component and facilitating the access and replacement of the mold quick-changing device.
[0008] The inner surface of the blister machine is fixedly connected to the blister mold by bolts. The blister mold is in the shape of a rectangular block. The bottom surface of the blister mold is provided with a connecting outer edge. The surface of the connecting outer edge is surrounded by a plurality of threaded holes equidistantly through the surface. The threaded holes of the connecting outer edge are provided with fixing bolts inside. The blister mold is fixedly connected to the inner surface of the blister machine by the fixing bolts of the connecting outer edge. The blister mold is directly fixed to the blister machine by using bolts, and the blister mold can be conveniently installed and removed from the outside by connecting the outer edge, which is convenient and fast, and the installation is stable. The bolt hole can not only ensure the connection stability and strength of the blister mold, but also play the role of supporting and fixing the blister mold by bolts.
[0009] The shape of the quick-change trolley is an L-shaped push-type electrically controlled load-carrying lifting trolley. The bottom of the quick-change trolley is provided with moving wheels. The horizontal axis in the middle of the front of the quick-change trolley is symmetrically provided with two sets of vertical moving grooves. The upper and lower outermost ends of the upper and lower vertical moving grooves are both horizontally provided with horizontal moving grooves. The vertical moving grooves and the horizontal moving grooves are both provided with driving components inside. The driving components are linked to electricity through the linkage switch inside the positioning hole. Through the form of an electrically controlled lifting trolley, it can not only be convenient for transportation and movement, but also can be conveniently connected to electricity to allow the mold support disassembly plate and the gap disassembly plate to be moved and driven, and the switch inside the positioning hole can also be used to control the start-up and conduction of the mold support disassembly plate and the gap disassembly plate to prevent displacement and rotation of the bolt disassembly hole under normal circumstances.
[0010] The shape of the mold supporting and disassembly plate is a rectangular plate, and the rear end of the mold supporting and disassembly plate is movably connected to the vertical movable groove through a guide block, and the front side surface of the mold supporting and disassembly plate is concavely provided with a nesting groove, and the shape and size of the nesting groove are the same as the shape and size of the blister mold, the inner side edge of the nesting groove is provided with a limiting edge, and the outer side edge of the nesting groove is provided with a bolt disassembly edge, and the outer surface of the bolt disassembly edge is provided with a plurality of bolt disassembly holes, and the positions of the bolt disassembly holes correspond to the bolt positions of the blister mold one by one. Through the mold supporting and disassembly plate, not only the blister mold can be wrapped in an outsourcing manner, but also the installation depth of the blister mold can be limited by the limiting edge, which is convenient for the rotation of the bolt, and the bolt disassembly opening is arranged inside the bolt disassembly edge to assist the installation and disassembly rotation of the bolt, thereby realizing the automated blister mold disassembly and assembly, and the bolt disassembly opening can also play a fixing function for the bolt, thereby assisting the connection and fixation of the blister mold, and the fixed connection of the blister mold below is realized during transportation through the bolts and the threaded holes of the blister mold.
[0011] The gap disassembly plate is in the shape of a long single-edged blade plate, the rear end of the gap disassembly plate is movably connected to the transverse moving groove through a guide block, the bottom of the inner edge of the gap disassembly plate is provided with a slotted edge, the top surface of the gap disassembly plate is flush with the inner surface of the blister machine, and the gap disassembly plate is used to separate the blister mold whose bolts have been loosened from the blister machine from the edge through a slit, thereby assisting the blister mold that cannot fall off naturally due to pressing to fall off and separate.
[0012] Beneficial effects:
[0013] By using a trolley-type mold pushing quick-change device, the blister mold to be replaced can be pre-installed on the quick-change device on the outside, and the displacement installation can be carried out directly after accurate positioning is ensured by positioning guide pillars. The mold removal type can also directly push the quick-change device into the interior of the blister machine, and the mold can be removed by displacement support and removal of bolts. The entire fully automatic form can maximize the reduction of manual operation and improve safety.
[0014] The upper and lower pressing type blister machine has blister molds at both ends, so as to realize efficient blister forming of complex shapes, and the feeding rows are directly arranged above and below, and a heater is provided at the front end, so as to realize pressing blister forming directly after heating and conveying.
[0015] By connecting the cooling assembly to the heating machine in an up-and-down displacement manner, the cooling assembly can be directly moved upward when the mold is replaced, thereby preventing interference from the cooling assembly and facilitating access and replacement of the mold quick-change device.
[0016] The blister mold is fixedly connected to the inner surface of the blister machine by fixing bolts connected to the outer edge. The blister mold can be directly fixed to the blister machine by using bolts, and the blister mold can be conveniently installed and removed from the outside by connecting the outer edge, which is convenient and fast, and the installation is stable. The bolt hole can not only ensure the connection stability and strength of the blister mold, but also play the role of supporting and fixing the blister mold through bolts.
[0017] Through the form of an electric-controlled lifting trolley, it is not only convenient for transportation and movement, but also convenient for power connection to allow the mold support disassembly plate and the gap disassembly plate to be moved and driven, and the start-up and conduction of the mold support disassembly plate and the gap disassembly plate can be controlled through the switch inside the positioning hole to prevent displacement under normal circumstances and rotation of the bolt disassembly hole.
[0018] The mold supporting disassembly plate can not only wrap the blister mold in an outsourcing manner, but also limit the installation depth of the blister mold through the limit edge, which is convenient for the rotation of the bolts. The bolt disassembly openings arranged inside the bolt disassembly edge can assist in the installation and disassembly rotation of the bolts, thereby realizing automated blister mold disassembly. The bolt disassembly openings can also fix the bolts, thereby assisting in the connection and fixation of the blister mold. The bolts and the threaded holes of the blister mold can realize the fixed connection of the blister mold below during transportation.
[0019] By using a gap disassembly plate, the blister mold with the bolts loosened can be separated from the blister machine by slitting at the edge, so that the blister mold that cannot fall off naturally due to pressing can be assisted to fall off and separate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the use of a mold quick-change device for a large-scale blister machine;
[0021] Figure 2 It is a schematic diagram of a blister machine with a mold quick-change device for a large blister machine;
[0022] Figure 3 It is a top view schematic diagram of a mold quick change device for a large-scale blister machine;
[0023] Figure 4 It is a schematic diagram of a mold quick-change device used in a large-scale blister machine from a bottom up view;
[0024] In the figure; 1. heating machine, 2. feeding row, 3. cooling assembly, 4. blister machine, 5. blister mold, 6. positioning guide column, 7. quick change trolley, 8. mold support disassembly plate, 9. gap disassembly plate, 10. positioning hole, 11. horizontal moving groove, 12. vertical moving groove. DETAILED DESCRIPTION
[0025] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.
[0026] Heating machine 1, feeding row 2, cooling assembly 3, blister machine 4, blister mold 5, positioning guide column 6, quick-change trolley 7, mold support disassembly plate 8, gap disassembly plate 9, positioning hole 10, horizontal moving groove 11, vertical moving groove 12.
[0027] like Figure 1 , 2 , 3, 4 as shown;
[0028] A mold quick-change device for a large-scale blister machine 4, the mold quick-change device is introduced from the side of the blister machine 4 and is plugged into the inner side of the blister machine 4, the bottom of the side of the blister machine 4 is provided with a positioning guide column 6, the positioning guide column 6 is plugged and connected with the positioning hole 10 at the bottom of the mold quick-change device, the mold quick-change device includes a quick-change trolley 7, a mold support removal plate 8 and a gap removal plate 9, the quick-change trolley 7 is a vertical plate-type lifting trolley, the front of the quick-change trolley 7 is longitudinally protruding and is provided with a mold support removal plate 8 and a gap removal plate 9, the front bottom of the quick-change trolley 7 is provided with a positioning hole 10, the mold support removal plate 8 and the gap removal plate 9 are provided ... The unloading plate 8 is arranged on the upper and lower sides of the front of the quick-change trolley 7 in a transverse axial symmetrical manner. The mold support disassembly plate 8 is connected to the quick-change trolley 7 for vertical movement through a vertical moving groove 12. The outer surface of the mold support disassembly plate 8 is symmetrically provided with a gap disassembly plate 9 on both sides. The inner edge of the gap disassembly plate 9 is provided with a disassembly blade. The gap disassembly plate 9 is connected to the quick-change trolley 7 for horizontal movement through a transverse moving groove 11. The shape of the mold support disassembly plate 8 is a rectangular groove step plate. The outer edge of the outer surface of the mold support disassembly plate 8 is provided with a plurality of bolt disassembly holes. The center of the mold support disassembly plate 8 is provided with a supporting groove identical to the blister mold 5. The blister machine 4 is a mold-type blister machine 4 with a top-to-bottom press fit. The upper and lower surfaces of the inner side of the blister machine 4 are both provided with blister molds 5. One end of the blister machine 4 is connected to the heating machine 1 in a close fit. The middle of the blister machine 4 and the heating machine 1 are both provided with a feed row 2 in a transverse through-type manner. The feed row 2 is symmetrically arranged on both sides of the outer side of the middle of the blister machine 4. The outer sides of the blister machine 4 are both provided with cooling components 3 in a transverse manner. The cooling components 3 are rectangular strip-type cooling components 3. A plurality of cooling nozzles are provided on the surface of the cold zone component in a through-type manner. One end of the cooling component 3 is connected to the two sides of the end surface of the heating machine 1 by vertical guide grooves for upward and downward movement. The inner surface of the blister machine 4 is The surface is fixedly connected to the blister mold 5 by bolts. The blister mold 5 is in the shape of a rectangular block. The bottom surface of the blister mold 5 is provided with a connecting outer edge. The surface of the connecting outer edge is equidistantly provided with a plurality of fixing bolts. The blister mold 5 is fixedly connected to the inner surface of the blister machine 4 by the fixing bolts connecting the outer edge. The shape of the quick-change trolley 7 is an L-shaped push-type electrically controlled load-carrying lifting trolley. The bottom of the quick-change trolley 7 is provided with moving wheels. The horizontal axis in the middle of the front side of the quick-change trolley 7 is symmetrically provided with two groups of vertical moving grooves 12. The upper and lower outermost ends of the upper and lower vertical moving grooves 12 are both horizontally provided with horizontal moving grooves 11.The vertical moving groove 12 and the horizontal moving groove 11 are both provided with a driving assembly, and the driving assembly is electrically connected through the linkage switch inside the positioning hole 10. The shape of the mold support disassembly plate 8 is a rectangular plate, and the rear end of the mold support disassembly plate 8 is movably connected to the vertical moving groove 12 through a guide block. The front side surface of the mold support disassembly plate 8 is concavely provided with a nesting groove, and the shape and size of the nesting groove are the same as those of the blister mold 5. The inner side edge of the nesting groove is provided with a limiting edge, and the outer side edge of the nesting groove is provided with a bolt disassembly edge. The outer surface of the bolt disassembly edge is provided with a plurality of bolt disassembly holes, and the positions of the bolt disassembly holes correspond one by one to the bolt positions of the blister mold 5. The shape of the gap disassembly plate 9 is a long single-edged blade plate, and the rear end of the gap disassembly plate 9 is movably connected to the horizontal moving groove 11 through a guide block. The bottom of the inner side edge of the gap disassembly plate 9 is provided with a slotted edge, and the top surface of the gap disassembly plate 9 is flush with the inner side surface of the blister machine 4.
[0029] Implementation examples;
[0030] When installing the blister mold 5, first penetrate the threaded holes connecting the outer edges around the blister mold 5 and install bolts, then directly install the blister mold 5 after the bolts are installed into the mold support disassembly plate of the quick-change trolley 7, and fix the blister mold 5 through the bolt disassembly holes in the mold support disassembly plate 8. After completing the pre-installation of the molds on the upper and lower sides, prepare to install the blister mold 5.
[0031] Push the quick-change trolley 7 to one side with the blister mold 5, first move the cooling assembly 3 upward to avoid interference, then align the positioning hole 10 of the quick-change trolley 7 with the positioning guide column 6, and completely insert the positioning guide column 6 into the positioning hole 10, so that the conduction switch inside the positioning hole 10 is activated, so that the mold support removal plate 8 and the gap removal plate 9 can be turned on, and then the mold support removal plate 8 is started to move up and down through the vertical moving groove 12. After the blister mold 5 is installed on the inner surface of the blister machine 4, the bolt disassembly hole is started to tighten the bolts and the blister machine 4 to complete the installation of the blister mold 5
[0032] When it is necessary to disassemble the blister mold 5, it is only necessary to push the empty quick-change trolley 7 into the blister machine 4, expand the mold support disassembly plate 8, and after the blister mold 5 is outsourced and fixed, the bolt disassembly hole is used to disassemble the bolts and loosen the blister machine 4, and then start the gap disassembly plate 9. The two sides of the gap disassembly plate 9 are relatively displaced inwardly to open the gap between the connecting surfaces of the blister machine 4 and the blister mold 5, assist in loosening the blister mold 5, and then move the mold support disassembly plate 8 inwardly and take out the quick-change trolley 7 to complete the disassembly of the mold.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A mold quick-change device for a large-scale blister machine, the mold quick-change device is inserted from the side of the blister machine and is arranged on the inner side of the blister machine, characterized in that: The bottom of the side of the blister machine is provided with a positioning guide column, and the positioning guide column is plugged and connected with the positioning hole at the bottom of the mold quick-changing device. The mold quick-changing device comprises a quick-changing trolley, a mold supporting disassembly plate and a gap disassembly plate. The quick-changing trolley is a vertical plate-type lifting and lifting trolley. The front of the quick-changing trolley is longitudinally protruding and provided with a mold supporting disassembly plate and a gap disassembly plate. The bottom of the front of the quick-changing trolley is provided with a positioning hole. The mold supporting disassembly plate is transversely axially symmetrically arranged on the upper and lower sides of the front of the quick-changing trolley. The mold supporting disassembly plate is connected to the quick-changing trolley for vertical movement through a vertical moving groove. The outer surface of the mold supporting disassembly plate is symmetrically provided with a gap disassembly plate on both sides. The inner edge of the gap disassembly plate is provided with a disassembly blade. The gap disassembly plate is connected to the quick-changing trolley for horizontal movement through a transverse moving groove. The shape of the mold supporting disassembly plate is a rectangular groove step-type plate. The outer edge of the outer surface of the mold supporting disassembly plate is provided with a plurality of bolt disassembly holes, and the center of the mold supporting disassembly plate is provided with a supporting groove identical to that of the blister mold.
2. A mold quick-change device for a large-scale blister machine according to claim 1, characterized in that: The blister machine is a mold-type blister machine with upper and lower pressing. The upper and lower surfaces inside the blister machine are provided with blister molds. One end of the blister machine is connected to the heating machine. The middle of the blister machine and the heating machine are both horizontally penetrated by a feed row, and the feed row is symmetrically arranged on both sides of the outer side of the middle of the blister machine.
3. The mold quick-change device for a large-scale blister machine according to claim 1, characterized in that: The outer sides of the blister machine are both horizontally provided with cooling components, which are rectangular strip-shaped cooling components. The surface of the cold zone component is penetrated with a plurality of cooling nozzles, and one end of the cooling component is connected to the two sides of the end surface of the heating machine through a vertical guide groove for vertical movement.
4. The mold quick-change device for a large-scale blister machine according to claim 1, characterized in that: The inner surface of the blister machine is fixedly connected to the blister mold by bolts. The blister mold is in the shape of a rectangular block. The bottom surface of the blister mold is provided with a connecting outer edge. The surface of the connecting outer edge is equidistantly penetrated by a plurality of threaded holes. The threaded holes of the connecting outer edge are provided with fixing bolts inside. The blister mold is fixedly connected to the inner surface of the blister machine by the fixing bolts of the connecting outer edge.
5. The mold quick-change device for a large-scale blister machine according to claim 1, characterized in that: The quick-change trolley is in the shape of an L-shaped push-type electrically controlled load-carrying lifting trolley. A moving wheel is provided at the bottom of the quick-change trolley. Two sets of vertical moving grooves are symmetrically provided on the horizontal axis in the middle of the front of the quick-change trolley. Both sides of the upper and lower outermost ends of the upper and lower vertical moving grooves are provided with horizontal moving grooves. The interiors of the vertical moving grooves and the horizontal moving grooves are provided with driving components, and the driving components are linked to electricity through the linkage switch inside the positioning hole.
6. A mold quick-change device for a large-scale blister machine according to claim 4, characterized in that: The shape of the mold supporting disassembly plate is a rectangular plate, and the rear end of the mold supporting disassembly plate is movably connected to the vertical movable groove through a guide block. The front side surface of the mold supporting disassembly plate is concavely provided with a nesting groove, and the shape and size of the nesting groove are the same as the shape and size of the blister mold. The inner side edge of the nesting groove is provided with a limiting edge, and the outer side edge of the nesting groove is provided with a bolt disassembly edge. The outer surface of the bolt disassembly edge is provided with a plurality of bolt disassembly holes, and the positions of the bolt disassembly holes correspond one by one to the bolt positions of the blister mold.
7. The mold quick-change device for a large-scale blister machine according to claim 1, characterized in that: The shape of the gap removal plate is a long single-edged blade. The rear end of the gap removal plate is movably connected to the horizontal moving groove through a guide block. The bottom of the inner edge of the gap removal plate is provided with a slotted edge. The top surface of the gap removal plate is flush with the inner surface of the blister machine.