Full-automatic vacuum hot press and method

By introducing a positioning mechanism and a cooling mechanism into the vacuum hot press, the position deviation problem caused by the gas flow shaking during the hot pressing process of multi-layer materials is solved, and the cooling time is shortened through phased cooling and the heat pressing efficiency is improved.

CN119408289AInactive Publication Date: 2025-02-11JIANGSU DEEP MASCH&TECH CO LTD
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Patent Information

Application Number
CN202411937769.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing vacuum hot press lacks positioning and fixing equipment during the hot pressing of multi-layer materials, which causes the material to shake due to air flow and position shift during vacuum suction, which affects the hot pressing effect; at the same time, the equipment lacks cooling devices, resulting in the material Long cooling time affects the heat pressing efficiency.

Method used

A fully automated vacuum heat press was designed, and a positioning mechanism was used to fix the multi-layer material in four corners to ensure that the material was not affected by the airflow during vacuum suction. At the same time, a cooling mechanism was introduced to phase the molding material through the air spray port. Increase the demolding speed.

Benefits of technology

Through the use of the positioning mechanism, the position of the multi-layer material during the hot pressing process is ensured, and the hot pressing effect is improved; through the phased air spray cooling of the cooling mechanism, the material cooling time is significantly shortened and the hot pressing efficiency is improved.

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Abstract

The invention relates to the technical field of vacuum hot presses, in particular to a full-automatic vacuum hot press and a method thereof.The full-automatic vacuum hot press comprises an equipment body and a suction pipe arranged in the equipment body in a communicating mode, a vacuum suction machine is arranged in the suction pipe, and a cavity door is arranged outside the equipment body in an overturning mode; a mold is fixedly connected to the inner side wall of the equipment body, a hydraulic telescopic rod is arranged outside the equipment body, a hot pressing plate is arranged at the end of the hydraulic telescopic rod, a plurality of sliding grooves are formed in the side wall of the hot pressing plate, and pressing transverse plates are slidably connected to the inner side walls of the sliding grooves. Before the pressing plate carries out hot pressing on the multi-layer material, the whole positioning plate can press and fix the four corners of the placed multi-layer material, it is guaranteed that when the suction pipe vacuumizes the interior of the equipment body through the vacuum suction machine, the multi-layer material cannot deviate on a mold due to the influence of airflow, and the hot pressing effect of the equipment is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of vacuum hot pressing machines, and in particular to a fully automated vacuum hot pressing machine and method. Background Art

[0002] Vacuum heat press is a processing equipment that heats the material to a certain temperature and then applies high pressure to form the material into the desired shape and structure in the mold.

[0003] Before hot pressing multi-layer materials, the vacuum hot press machine needs to evacuate the built-in chamber to a vacuum state. However, the existing vacuum hot press machine lacks positioning and fixing equipment for the multi-layer materials. If the multi-layer materials to be hot pressed are light in weight, the gas in the chamber will be extracted during the vacuum pumping process of the hot press machine to form an airflow. This airflow usually acts directly on the multi-layer hot-pressed materials, causing them to be subjected to uneven force, thereby causing shaking. When the multi-layer materials are offset due to shaking, the hot pressing effect of the vacuum hot press machine will be affected. At the same time, the existing vacuum hot press machine lacks cooling equipment. After the multi-layer materials are hot-pressed, they will adhere to the mold. When demolding is required, it is usually necessary to wait for them to cool to a lower temperature to solidify and shrink and separate from the mold. Demolding can only be performed without adhesion to the mold. However, the waiting time for natural cooling is long, which affects the hot pressing efficiency of the entire vacuum hot press machine. Summary of the invention

[0004] The purpose of the present invention is to provide a fully automated vacuum hot press machine and method to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully-automatic vacuum hot pressing machine, comprising an equipment main body and a suction pipe connected to and arranged inside the equipment main body, a vacuum suction machine is arranged inside the suction pipe, a chamber door is arranged on the outside of the equipment main body, the inner side wall of the equipment main body is fixedly connected with a mold, a hydraulic telescopic rod is arranged on the outside of the equipment main body, a hot pressing plate is arranged on the end of the hydraulic telescopic rod, a plurality of sliding grooves are opened on the side wall of the hot pressing plate, the inner side walls of the plurality of sliding grooves are all slidably connected with a pressing cross plate, a pressing spring is fixedly connected to the outer side wall of the pressing cross plate, one end of the pressing spring away from the pressing cross plate is fixedly connected to the inner side wall of the sliding groove, a positioning mechanism is arranged inside the equipment main body, the positioning mechanism comprises a plurality of slide rails arranged inside the equipment main body, the inner side walls of the plurality of slide rails are all slidably connected with a ring, a square plate is arranged on the slide rail, and a tension spring is arranged between the square plate and the ring.

[0006] Preferably, the inner side wall of the collar is slidably connected with a positioning plate, the positioning plate is provided with a tension spring, and the other end of the tension spring is fixedly connected to the outer side wall of the collar.

[0007] Preferably, the inner wall of the slide rail is slidably connected with a trigger plate, and a pressure spring is arranged on the trigger plate. The other end of the pressure spring is fixedly connected to the outer wall of the slide rail, and the ends of the positioning plate and the trigger plate are both provided with trigger magnets, and the magnetic poles of the two trigger magnets are opposite, and a cooling mechanism is arranged inside the device body 1.

[0008] Preferably, the cooling mechanism includes a side box arranged on the side wall of the equipment body, the side box is connected to an air outlet, a solenoid valve is arranged inside the air outlet, a cooling pipe is connected to the side box, a cross bar is fixedly connected to the inside of the cooling pipe, a drive motor is fixedly connected to the outer wall of the cross bar, a transmission rod is arranged at the output end of the drive motor, a fan is arranged at the end of the transmission rod, and a friction wheel is fixedly connected to the outer wall of the transmission rod.

[0009] Preferably, a pressing cylinder is fixedly connected to the outer wall of the cooling tube, a push rod is slidably connected to the inner wall of the pressing cylinder, mercury is arranged inside the pressing cylinder, a retraction spring is sleeved on the side of the push rod close to the inside of the pressing cylinder, an inner plate is arranged on the end of the push rod, both sides of the inner plate are slidably connected to limit rods, arc-shaped contact plates are slidably connected to the limit rods on both sides, side springs are sleeved on the limit rods, a heat-conducting pipe is arranged inside the pressing cylinder, and one end of the heat-conducting pipe away from the pressing cylinder is connected to the inside of the device body.

[0010] Preferably, a ventilation pipe is provided in the internal connection of the device body, a solenoid valve is provided inside the ventilation pipe, a sliding pipe is slidably connected to the end of the ventilation pipe, the sliding pipe is located on one side outside the ventilation pipe and is sealed, a plurality of side holes are opened inside the sliding pipe, a fixing piece is provided at the end of the sliding pipe, and the ventilation pipe is connected to the push rod via the fixing piece.

[0011] Preferably, a cooling box is provided on the side wall of the equipment body, a circulation box is provided inside the cooling box, a plurality of water-cooling pipes are provided inside the circulation box, a plurality of water-cooling pipes are provided inside the circulation box, a plurality of bellows are provided on the side box, a plurality of bellows are provided inside the bellows, a plurality of air blower pipes are provided inside the bellows, a baffle is slidably connected inside the bellows, a through hole is provided on the baffle, a magnetic plate is commonly connected to the ends of the plurality of baffles, a return spring is provided on the magnetic plate, and an end of the return spring away from the magnetic plate is fixedly connected to the outer wall of the bellows located in the middle part.

[0012] Preferably, a water tank is provided on the side wall of the equipment body, and a water pipe is provided inside the water tank, and a plurality of branch pipes are provided on the water pipe, and the plurality of branch pipes are respectively connected to the interiors of corresponding bellows, and the ends of the branch pipes are rotatably connected to wind wheels, and the interior of the wind wheel is hollow, and a through hole is provided inside the wind wheel, and the through hole is connected to the interior of the branch pipe, and a plurality of liquid throwing holes are provided on the wind wheel, and the interiors of the plurality of liquid throwing holes are fixedly connected with inner connecting plates, and a liquid sprinkling port is provided inside the inner connecting plate, and a bracket is fixedly connected to the outer wall of the inner connecting plate, and a blocking spring is provided on the bracket, and a blocking plug is provided at the end of the blocking spring, and the blocking plug blocks the interior of the liquid sprinkling port.

[0013] Preferably, a rotating rod is rotatably connected to the outer wall of the side box, a belt is sleeved between the rotating rod and the transmission rod, a turntable is sleeved on the rotating rod, a plurality of limiting grooves are provided on the inner wall of the turntable, and a pushing magnet is slidably connected to the inner walls of the plurality of limiting grooves, the magnetic poles of the pushing magnet are the same as the magnetic poles of the magnetic plate, a tension spring is provided at the tail of the pushing magnet, and the end of the tension spring away from the pushing magnet is provided on the inner wall of the limiting groove.

[0014] A method for using a fully automated vacuum hot press, the method comprising the following steps: S1: When in use, the multi-layer materials to be hot-pressed are placed on the hot-pressing plate in sequence. When the multi-layer materials are placed, the positioning mechanism will fix the four corners of the multi-layer materials; S2: After the position of the multilayer material is fixed, the chamber door is flipped and closed, and the vacuum suction machine inside the suction pipe sucks the air inside the equipment body to a vacuum state; S3: When the inside of the equipment is in a vacuum state, the hot pressing plate is moved down by the hydraulic telescopic rod. When the hot pressing plate moves down, the multi-layer material is hot pressed; S4: After the multi-layer material is hot pressed, the connection between the molded multi-layer material and the mold will be cooled down in stages to increase the demoulding speed of the molded multi-layer material.

[0015] Compared with the prior art, the present invention has the following beneficial effects: Through the setting of the positioning mechanism, before the pressing plate hot-presses the multi-layer material, the entire positioning plate will press and fix the four corners of the placed multi-layer material to ensure that when the suction tube is vacuumed inside the main body of the equipment through the vacuum suction machine, the multi-layer material will not be shifted on the mold due to the influence of airflow, thereby ensuring the hot pressing effect of the equipment.

[0016] Through the setting of the cooling mechanism, after the pressing plate completes the hot pressing of the multi-layer material, the formed multi-layer material will adhere to the mold. At this time, the entire side box will perform phased air spray cooling to the connection between the mold and the formed multi-layer material through the air nozzle, thereby accelerating the solidification speed of the formed multi-layer material, improving its demoulding speed, and ensuring the hot pressing efficiency of the entire hot press machine. While the side box cools the formed multi-layer material through the air nozzle, the entire water cooling pipe will also perform heat exchange and cooling on the inside of the equipment body, ensuring that the chamber inside the equipment body can also be cooled quickly, thereby improving the utilization efficiency of the entire equipment body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 for Figure 1 A magnified view of middle; Figure 3 The structure of the pressing cylinder in the present invention is shown in FIG. Figure 1 ; Figure 4 The structure of the pressing cylinder in the present invention is shown in FIG. Figure 2 ; Figure 5 It is a schematic diagram of the internal structure of the pressing cylinder in the present invention; Figure 6 It is a schematic diagram of the internal structure of the slide rail of the present invention; Figure 7 It is a side structural schematic diagram of the present invention; Figure 8 for Figure 7 Enlarged view of middle B; Fig. 9 It is a schematic diagram of the bellows structure of the present invention; Fig.10 It is a schematic diagram of the internal structure of the bellows of the present invention; Fig.11 It is a schematic diagram of the wind wheel structure of the present invention; Fig.12 It is a schematic diagram of the planar structure of the wind wheel of the present invention; Fig.13 It is a schematic diagram of the local planar structure of the present invention; Fig.14 for Fig.12 Enlarged view of middle C; Fig.15 Schematic diagram of the external structure of the present invention In the attached drawings, the parts represented by the various reference numerals are as follows: 1. Equipment body; 2. Air nozzle; 3. Hot pressing plate; 4. Hydraulic telescopic rod; 5. Pressing spring; 6. Pressing horizontal plate; 7. Mold; 8. Slide rail; 9. Pressing cylinder; 10. Suction pipe; 11. Heat conducting pipe; 12. Ventilation pipe; 13. Fan; 14. Cooling pipe; 15. Driving motor; 16. Belt; 17. Friction wheel; 18. Reset spring; 19. Arc contact plate; 20. Side spring; 21. Push rod; 22. Slide pipe; 23. Side hole; 24. Inner plate; 25. Square plate; 26. Tension spring; 27. Positioning plate; 28. Sleeve Ring; 29, trigger plate; 30, pressure spring; 31, water tank; 32, water pipe; 33, circulation box; 34, cooling box; 35, water cooling pipe; 36, heat conducting fin; 37, rotating rod; 38, tension spring; 39, magnetic plate; 40, bellows; 41, air jet pipe; 42, push magnetic block; 43, turntable; 44, limit groove; 45, through hole; 46, baffle; 47, side box; 48, branch pipe; 49, wind wheel; 50, liquid ejection hole; 51, bracket; 52, blocking spring; 53, inner connecting plate; 54, liquid sprinkling port; 55, blocking plug; 56, retracting spring; 57, transmission rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Example 1: Please refer to Figure 1 - Fig.15 , a fully automated vacuum hot press machine, comprising an equipment body 1 and a suction pipe 10 connected and arranged inside the equipment body 1, a vacuum suction machine is arranged inside the suction pipe 10, a chamber door is arranged on the outside of the equipment body 1, the inner side wall of the equipment body 1 is fixedly connected with a mold 7, a hydraulic telescopic rod 4 is arranged on the outside of the equipment body 1, a hot pressing plate 3 is arranged at the end of the hydraulic telescopic rod 4, a plurality of sliding grooves are opened on the side wall of the hot pressing plate 3, the inner side walls of the plurality of sliding grooves are all slidably connected with a pressing horizontal plate 6, a pressing spring 5 is fixedly connected on the outer side wall of the pressing horizontal plate 6, and one end of the pressing spring 5 away from the pressing horizontal plate 6 is fixedly connected to the inner side wall of the sliding groove, a positioning mechanism is arranged inside the equipment body 1, the positioning mechanism comprises a plurality of slide rails 8 arranged inside the equipment body 1, the inner side walls of the plurality of slide rails 8 are all slidably connected with a sleeve ring 28, a square plate 25 is arranged on the slide rail 8, and a tension spring 26 is arranged between the square plate 25 and the sleeve ring 28.

[0020] The inner side wall of the collar 28 is slidably connected with a positioning plate 27 , and a tension spring is provided on the positioning plate 27 , and the other end of the tension spring is fixedly connected to the outer side wall of the collar 28 .

[0021] The inner wall of the slide rail 8 is slidably connected with a trigger plate 29, and a pressure spring 30 is arranged on the trigger plate 29. The other end of the pressure spring 30 is fixedly connected to the outer wall of the slide rail 8. The ends of the positioning plate 27 and the trigger plate 29 are both provided with trigger magnets, and the magnetic poles of the two trigger magnets are opposite. A cooling mechanism is arranged inside the device body 1.

[0022] The cooling mechanism includes a side box 47 arranged on the side wall of the equipment body 1, the side box 47 is connected to the air outlet 2, the air outlet 2 is provided with a solenoid valve, the side box 47 is connected to the cooling pipe 14, the cooling pipe 14 is fixedly connected to the inside with a cross bar, the outer wall of the cross bar is fixedly connected to the driving motor 15, the output end of the driving motor 15 is provided with a transmission rod 57, the end of the transmission rod 57 is provided with a fan 13, and the outer wall of the transmission rod 57 is fixedly connected to the friction wheel 17.

[0023] In the present embodiment, when in use, the operator can first place the multi-layer materials that need to be hot-pressed on the hot pressing plate 3 in sequence. When the multi-layer materials are placed, the operator can first pull up the multiple positioning plates 27 in sequence, and then lower the positioning plates 27 to make them close to the surface of the multi-layer materials under the tension of the tension spring 26. When the multiple positioning plates 27 are fixed to the four corners of the multi-layer materials in sequence, the operator can flip and close the chamber door, and then use the vacuum suction machine inside the suction pipe 10 to suck the air inside the equipment body 1 to suck the inside into a vacuum state. When the inside of the equipment body 1 is in a vacuum state, the hot pressing plate 3 can be moved down by the hydraulic telescopic rod 4. When the hot pressing plate 3 moves down, the multiple pressing horizontal plates 6 on the hot pressing plate 3 will contact and press the corresponding trigger plate 29, allowing the trigger plate 29 to overcome the The elastic force of the pressure spring 30 moves toward the inside of the slide rail 8. When the trigger magnet at the bottom of the trigger plate 29 moves down to the positive side of the end of the positioning plate 27, since the end of the positioning plate 27 is also provided with a trigger magnet, the magnetic force of the two trigger magnets attracting each other will cause the positioning plate 27 to move toward the inside of the slide rail 8 and break away from the contact with the multi-layer material. When the positioning plate 27 breaks away from the multi-layer material, the hot pressing plate 3 will continue to move downward to perform vacuum hot pressing on the multi-layer material on the mold 7 (this is the prior art and will not be elaborated on in detail). The four corners of the placed multi-layer material will be pressed and fixed by multiple positioning plates 27 to ensure that when the suction tube 10 is vacuumed inside the equipment body 1 through the vacuum suction machine, the multi-layer material will not be affected by the airflow and will not be displaced on the mold 7, thereby ensuring the hot pressing effect of the equipment.

[0024] Example 2: Please refer to Figure 1 - Fig.15The present embodiment further explains the first embodiment, a pressing cylinder 9 is fixedly connected to the outer wall of the cooling tube 14, a push rod 21 is slidably connected to the inner wall of the pressing cylinder 9, mercury is arranged inside the pressing cylinder 9, a retraction spring 56 is sleeved on the side of the push rod 21 close to the inside of the pressing cylinder 9, an inner plate 24 is arranged at the end of the push rod 21, both sides of the inner plate 24 are slidably connected to limit rods, arc-shaped contact plates 19 are slidably connected to the limit rods on both sides, side springs 20 are sleeved on the limit rods, a heat conducting pipe 11 is arranged inside the pressing cylinder 9, and one end of the heat conducting pipe 11 away from the pressing cylinder 9 is connected to the inside of the device body 1.

[0025] The interior of the equipment body 1 is connected to a ventilation pipe 12, an electromagnetic valve is arranged inside the ventilation pipe 12, the end of the ventilation pipe 12 is slidably connected to a sliding pipe 22, the sliding pipe 22 is located on one side outside the ventilation pipe 12 and is sealed, a plurality of side holes 23 are opened inside the sliding pipe 22, a fixing piece is arranged at the end of the sliding pipe 22, and the ventilation pipe 12 is connected to the push rod 21 via the fixing piece.

[0026] A cooling box 34 is provided on the side wall of the equipment body 1, and a circulation box 33 is provided inside the cooling box 34. A plurality of water-cooling tubes 35 are provided inside the circulation box 33, and heat-conducting fins 36 are provided on the plurality of water-cooling tubes 35. A plurality of bellows 40 are provided on the side box 47, and a spray pipe 41 is provided inside the plurality of bellows 40. A baffle 46 is slidably connected inside the plurality of bellows 40, and a through hole 45 is provided on the baffle 46. The ends of the plurality of baffles 46 are commonly connected to a magnetic plate 39, and a return spring 18 is provided on the magnetic plate 39. The end of the return spring 18 away from the magnetic plate 39 is fixedly connected to the outer wall of the bellows 40 located in the middle part.

[0027] A water tank 31 is provided on the side wall of the equipment body 1. A water pipe 32 is provided inside the water tank 31. A plurality of branch pipes 48 are provided on the water pipe 32. The plurality of branch pipes 48 are respectively connected to the interior of the corresponding bellows 40. A wind wheel 49 is rotatably connected to the end of the branch pipe 48. The interior of the wind wheel 49 is hollow. A through hole is provided inside the wind wheel 49. The through hole is connected to the interior of the branch pipe 48. A plurality of liquid ejection holes 50 are provided on the wind wheel 49. The interiors of the plurality of liquid ejection holes 50 are all fixedly connected with inner connecting plates 53. A liquid sprinkling port 54 is provided inside the inner connecting plate 53. A bracket 51 is fixedly connected to the outer wall of the inner connecting plate 53. A blocking spring 52 is provided on the bracket 51. A blocking plug 55 is provided at the end of the blocking spring 52. The blocking plug 55 blocks the interior of the liquid sprinkling port 54.

[0028] A rotating rod 37 is rotatably connected to the outer wall of the side box 47, a belt 16 is sleeved between the rotating rod 37 and the transmission rod 57, a turntable 43 is sleeved on the rotating rod 37, a plurality of limiting grooves 44 are provided on the inner wall of the plurality of limiting grooves 44, a pushing magnet 42 is slidably connected to the inner walls of the plurality of limiting grooves 44, the magnetic poles of the pushing magnet 42 are the same as the magnetic poles of the magnetic plate 39, a tension spring 38 is provided at the tail of the pushing magnet 42, and an end of the tension spring 38 away from the pushing magnet 42 is provided on the inner wall of the limiting groove 44.

[0029] In this embodiment, after the multilayer material is hot-pressed, the operator can flip open the chamber door. Since the equipment body 1 has a certain amount of heat after hot-pressing, when the heat is conducted to the inside of the pressing cylinder 9 through the heat-conducting tube 11, the mercury inside the pressing cylinder 9 will undergo thermal expansion reaction (it should be noted that the heat-conducting tube 11 is made of brass material and has a strong thermal conductivity). When the mercury inside the pressing cylinder 9 undergoes thermal expansion reaction, it will overcome the elastic force of the inner retraction spring 56 and push the push rod 21 downward for a long distance. When the push rod 21 moves downward for a long distance, the arc-shaped contact plate 19 will first contact the surface of the friction wheel 17. Then, as the push rod 21 continues to push downward, the inner plate 24 inside the arc-shaped contact plate 19 will also move downward to contact the push rod 21. The arc-shaped contact plate 19 and the inner plate 24 are both made of frosted material. When the three are in contact, there is a strong friction force. At this time, the operator can turn on the drive motor 15 to drive the fan 13 to rotate through the transmission rod 57. Under the action of the large friction force, the transmission rod 57 will drive the fan 13 to rotate slowly. When the push rod 21 moves down a large distance, it will also drive the slide tube 22 to move down synchronously, so that the two side holes 23 originally located inside the ventilation pipe 12 are exposed outside the ventilation pipe 12. At this time, the hot air in the equipment body 1 will pass through the ventilation pipe 12 and then through the two side holes 23 into the cooling pipe 14, mix with the cold air blown out by the fan 13, blow into the side box 47, and finally blow to the connection between the mold 7 and the molded multi-layer material through the guide of the air nozzle 2.

[0030] With the continuous air jetting from the air jet 2 and the heat exchange and cooling of the multiple water-cooling tubes 35, the temperature inside the equipment body 1 will slowly decrease. At this time, the heat conducted from the heat-conducting tube 11 to the pressing cylinder 9 will decrease accordingly, and the expansion coefficient of mercury will also decrease accordingly. At this time, under the elastic force of the retraction spring 56, the push rod 21 will slightly move upward into the pressing cylinder 9. When the push rod 21 moves upward, it will drive the inner plate 24 in the arc-shaped contact plate 19 to move upward synchronously and break away from the contact with the friction wheel 17. When the inner plate 24 breaks away from the contact with the friction wheel 17, the friction area in contact with the friction wheel 17 will decrease, and the friction force exerted on the friction wheel 17 will also decrease accordingly. When the power of the driving motor 15 is constant, the friction force exerted on the friction wheel 17 becomes smaller, and the driving motor 15 is driven to rotate at a constant speed. The motor 15 will drive the fan 13 to rotate at medium speed. When the fan 13 rotates at medium speed, the cold air blown out will increase compared with before. When the push rod 21 moves up, the fan 13 rotates at medium speed and at the same time, the slide pipe 22 will be driven to move up synchronously, so that one of the two side holes 23 of the ventilation pipe 12 originally exposed outside moves back into the ventilation pipe 12. When one of the two side holes 23 moves back into the ventilation pipe 12, the hot air in the equipment body 1 conducted by the ventilation pipe 12 will only be blown into the cooling pipe 14 through one side hole 23, and mixed with the cold air blown out by the fan 13. At this time, the mixed wind will be lower in temperature than before, and the wind with lowered temperature will continue to be blown to the connection between the mold 7 and the molded multi-layer material through the guide of the air nozzle 2.

[0031] When the temperature of the air in the device body 1 continues to decrease under the heat exchange and cooling of the multiple water-cooling tubes 35, as in the above principle, when the heat conducted by the heat-conducting tube 11 is insufficient, the mercury expansion coefficient in the pressing tube 9 will decrease again. At this time, the push rod 21 will continue to move upward under the elastic force of the retracted spring 56, driving the arc contact plate 19 to break away from the contact with the friction wheel 17. When the arc contact plate 19 is no longer in contact with the friction wheel 17, the friction force on the friction wheel 17 disappears, and the transmission rod 57 will drive the fan 13 to rotate rapidly. The upward movement of the push rod 21 drives the arc-shaped contact plate 19 to break away from the contact with the friction wheel 17, and at the same time drives the slide tube 22 to move upward synchronously, so that the two side holes 23 can all enter the interior of the slide tube 22, and the ventilation pipe 12 no longer mixes hot air into the cooling pipe 14. At this time, the cold air blown out by the rapid rotation of the fan 13 will be lower in temperature again than before. By performing staged air spray cooling on the connection between the mold 7 and the molded multi-layer material, not only the demolding speed of the molded multi-layer material can be improved, but also stress cracking inside the molded multi-layer material due to excessive cooling speed can be avoided.

[0032] When the arc-shaped contact plate 19 is out of contact with the friction wheel 17, under the action of the above principle, the transmission rod 57 will rotate rapidly, and driven by the belt 16, the rotating rod 37 and the turntable 43 will be synchronously driven to rotate. At this time, under the action of centrifugal force, the pushing magnet 42 will overcome the pulling force of the tension spring 38 and move to the outside of the limiting groove 44, and the pushing magnet 42 located outside the limiting groove 44 will approach the magnetic plate 39. At this time, under the action of the repulsive magnetic force, the magnetic plate 39 will push the baffle 46 to move into the bellows 40, allowing the through hole 45 originally located outside the bellows 40 to enter the bellows 40. When the fan 13 rotates rapidly to blow air into the side box 47, part of the wind will enter the bellows 40. At this time, the wind entering the bellows 40 The wind will drive the wind wheel 49 to rotate. When the wind wheel 49 rotates, the centrifugal force generated will cause the blocking plug 55 to overcome the elastic force of the blocking spring 52 and be thrown out of the liquid sprinkling port 54. When the blocking plug 55 no longer blocks the liquid sprinkling port 54, the water transported to the inside of the wind wheel 49 by the branch pipe 48 will be thrown to the outside of the wind wheel 49 through the liquid throwing hole 50, mixed with the wind blown out of the bellows 40, and enter the cooling box 34 through the air jet pipe 41 to cool the heat-conducting fins 36. The wind mixed with cooling water droplets has a lower temperature, which can further cool the heat-conducting fins 36, so that the heat-conducting fins 36 can better conduct the heat carried by the coolant in the water-cooling pipe 35, thereby increasing the cooling speed of the water-cooling pipe 35 on the equipment body 1.

[0033] A method for using a fully automated vacuum hot press, the method comprising the following steps: S1: When in use, the multi-layer materials to be hot-pressed are placed on the hot-pressing plate 3 in sequence. When the multi-layer materials are placed, the positioning mechanism fixes the four corners of the multi-layer materials; S2: After the position of the multilayer material is fixed, the chamber door is turned over and closed, and the vacuum suction machine inside the suction pipe 10 sucks the air inside the equipment body 1 to make the inside of the equipment body 1 into a vacuum state; S3: When the interior of the equipment body 1 is in a vacuum state, the hot pressing plate 3 is moved downward by the hydraulic telescopic rod 4. When the hot pressing plate 3 moves downward, the multi-layer material is hot pressed; S4: After the multi-layer material is hot-pressed, the connection between the molded multi-layer material and the mold 7 will be cooled down in stages to increase the demoulding speed of the molded multi-layer material.

[0034] It should be noted that when the arc-shaped contact plate 19 contacts the friction wheel 17, the transmission rod 57 will rotate slower under the friction force of the friction wheel 17. Therefore, driven by the belt 16, the rotation speed of the turntable 43 will also be slower. The centrifugal force generated at this time is not enough to throw the push magnet 42 to the outside of the turntable 43. At this time, the bellows 40 will not ventilate the air jet pipe 41. The water-cooling pipe 35 inside the corresponding cooling box 34 will only rely on the circulating coolant inside the water-cooling pipe 35 to cool the inside of the equipment body 1. Compared with the additional external cooling by air jet in the later stage, the cooling rate inside the equipment body 1 will be relatively low, thereby avoiding a faster cooling rate inside the equipment body 1 and affecting the entire formed multi-layer material.

[0035] It should be noted that the water tank 31 will transport the cooling water to the wind wheel 49 through the water pipe 32 and the branch pipe 48 .

[0036] It should be noted that a ceramic coating is applied to the bottom of the positioning plate 27, and the ceramic coating is relatively smooth. After the positioning plate 27 is pressed and the multi-layer material is pulled away, the friction between the relatively smooth ceramic coating and the multi-layer material is relatively small, and the multi-layer material will not be pulled apart together. In addition, the ceramic coating is resistant to high temperatures and will not decompose under high temperature hot pressing.

[0037] It should be noted that when the multi-layer material in the device body 1 is heat-pressed, the air outlet 2 and the electromagnetic valve in the ventilation pipe 12 are closed and will not ventilate to the outside.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automated vacuum hot press, comprising an equipment body (1) and a suction pipe (10) arranged in communication with the equipment body (1), wherein a vacuum suction machine is arranged inside the suction pipe (10), characterized in that: The outside of the equipment body (1) is provided with a chamber door for flipping, the inner side wall of the equipment body (1) is fixedly connected to a mold (7), the outside of the equipment body (1) is provided with a hydraulic telescopic rod (4), the end of the hydraulic telescopic rod (4) is provided with a hot pressing plate (3), the side wall of the hot pressing plate (3) is provided with a plurality of sliding grooves, the inner side walls of the plurality of sliding grooves are all slidably connected to a pressing horizontal plate (6), the outer side wall of the pressing horizontal plate (6) is fixedly connected to a pressing spring (5), the end of the pressing spring (5) away from the pressing horizontal plate (6) is fixedly connected to the inner side wall of the sliding groove, the inside of the equipment body (1) is provided with a positioning mechanism, the positioning mechanism includes a plurality of slide rails (8) arranged inside the equipment body (1), the inner side walls of the plurality of slide rails (8) are all slidably connected to a sleeve ring (28), a square plate (25) is provided on the slide rail (8), and a tension spring (26) is provided between the square plate (25) and the sleeve ring (28).

2. A fully automated vacuum hot press according to claim 1, characterized in that: The inner side wall of the collar (28) is slidably connected to a positioning plate (27), a tension spring is provided on the positioning plate (27), and the other end of the tension spring is fixedly connected to the outer side wall of the collar (28).

3. A fully automated vacuum hot press according to claim 2, characterized in that: The inner wall of the slide rail (8) is slidably connected to a trigger plate (29), the trigger plate (29) is provided with a pressure spring (30), the other end of the pressure spring (30) is fixedly connected to the outer wall of the slide rail (8), the ends of the positioning plate (27) and the trigger plate (29) are both provided with trigger magnets, the magnetic poles of the two trigger magnets are opposite, and a cooling mechanism is provided inside the device body (1).

4. A fully automated vacuum hot press according to claim 3, characterized in that: The cooling mechanism comprises a side box (47) arranged on the side wall of the equipment body (1), the side box (47) being connected to an air outlet (2), the air outlet (2) being provided with an electromagnetic valve inside, the side box (47) being connected to a cooling pipe (14), the cooling pipe (14) being fixedly connected to a cross bar inside, a driving motor (15) being fixedly connected to the outer wall of the cross bar, a transmission rod (57) being provided at the output end of the driving motor (15), a fan (13) being provided at the end of the transmission rod (57), and a friction wheel (17) being fixedly connected to the outer wall of the transmission rod (57).

5. A fully automated vacuum hot press according to claim 4, characterized in that: A pressing cylinder (9) is fixedly connected to the outer wall of the cooling tube (14), a push rod (21) is slidably connected to the inner wall of the pressing cylinder (9), mercury is arranged inside the pressing cylinder (9), a retraction spring (56) is sleeved on the side of the push rod (21) close to the inside of the pressing cylinder (9), an inner plate (24) is arranged at the end of the push rod (21), both sides of the inner plate (24) are slidably connected to limit rods, arc-shaped contact plates (19) are slidably connected to the limit rods on both sides, and side springs (20) are sleeved on the limit rods, and a heat conduction pipe (11) is arranged inside the pressing cylinder (9), and the end of the heat conduction pipe (11) away from the pressing cylinder (9) is connected to the inside of the device body (1).

6. The fully automated vacuum hot press according to claim 1, characterized in that: The interior of the device body (1) is connected to a vent pipe (12), an electromagnetic valve is arranged inside the vent pipe (12), the end of the vent pipe (12) is slidably connected to a slide pipe (22), the slide pipe (22) is located on one side outside the vent pipe (12) and is sealed, a plurality of side holes (23) are opened inside the slide pipe (22), a fixing piece is arranged at the end of the slide pipe (22), and the vent pipe (12) is connected to the push rod (21) via the fixing piece.

7. A fully automated vacuum hot press according to claim 4, characterized in that: A cooling box (34) is disposed on the side wall of the device body (1), a circulation box (33) is disposed inside the cooling box (34), a plurality of water cooling tubes (35) are disposed inside the circulation box (33), a plurality of heat conducting fins (36) are disposed on the plurality of water cooling tubes (35), a plurality of bellows (40) are disposed on the side box (47), a plurality of bellows (40) are disposed inside the bellows (40), a spray pipe (41) is disposed inside the plurality of bellows (40), a baffle (46) is slidably connected inside the plurality of bellows (40), a through hole (45) is provided on the baffle (46), the ends of the plurality of baffles (46) are commonly connected to a magnetic plate (39), a return spring (18) is disposed on the magnetic plate (39), and an end of the return spring (18) away from the magnetic plate (39) is fixedly connected to the outer wall of the bellows (40) located in the middle portion.

8. The fully automated vacuum hot press according to claim 1, characterized in that: A water tank (31) is disposed on the side wall of the equipment body (1); a water conduit (32) is disposed in communication with the interior of the water tank (31); a plurality of branch pipes (48) are disposed in communication with the water conduit (32); the plurality of branch pipes (48) are respectively connected to the interior of a corresponding wind box (40); ends of the branch pipes (48) are rotatably connected to a wind wheel (49); the interior of the wind wheel (49) is hollow; a through hole is provided in the interior of the wind wheel (49); the through hole is connected to the interior of the branch pipe (48); The wind wheel (49) is provided with a plurality of liquid ejection holes (50), the interiors of the plurality of liquid ejection holes (50) are all fixedly connected to an inner connecting plate (53), the interior of the inner connecting plate (53) is provided with a liquid ejection port (54), the outer wall of the inner connecting plate (53) is fixedly connected to a bracket (51), a blocking spring (52) is provided on the bracket (51), a blocking plug (55) is provided at the end of the blocking spring (52), and the blocking plug (55) blocks the interior of the liquid ejection port (54).

9. The fully automated vacuum hot press according to claim 4, characterized in that: A rotating rod (37) is rotatably connected to the outer wall of the side box (47), a belt (16) is sleeved between the rotating rod (37) and the transmission rod (57), a rotating disk (43) is sleeved on the rotating rod (37), a plurality of limiting grooves (44) are provided on the inner wall of the rotating disk (43), a pushing magnetic block (42) is slidably connected to the inner walls of the plurality of limiting grooves (44), the magnetic poles of the pushing magnetic block (42) are the same as the magnetic poles of the magnetic plate (39), a tension spring (38) is arranged at the tail of the pushing magnetic block (42), and an end of the tension spring (38) away from the pushing magnetic block (42) is arranged on the inner wall of the limiting groove (44).

10. A method for using a fully automated vacuum hot press, using the device described in any one of claims 1 to 9, characterized in that: The method of use includes the following steps: S1: When in use, the multi-layer materials to be hot-pressed are placed on the hot-pressing plate (3) in sequence. When the multi-layer materials are placed, the positioning mechanism fixes the four corners of the multi-layer materials. S2: After the position of the multilayer material is fixed, the chamber door is flipped and closed, and the vacuum suction machine inside the suction pipe (10) sucks the air inside the device body (1) to create a vacuum state; S3: When the interior of the device body (1) is in a vacuum state, the hot pressing plate (3) is moved downward by the hydraulic telescopic rod (4). When the hot pressing plate (3) moves downward, the multi-layer material is hot pressed; S4: After the multi-layer material is hot-pressed, the connection between the molded multi-layer material and the mold (7) will be cooled in stages, thereby increasing the demoulding speed of the molded multi-layer material.