Automatic high-speed laminating machine

Abstract

The invention relates to an automatic high-speed laminating machine which comprises a discharging unit, a laminating unit, a laminating unit and a laminating unit. The material receiving unit is used for winding the material belt of the attached product; the conveying runner is used for conveying a material belt; the code spraying unit is used for printing codes on the material belt on the conveying runner; the first attaching unit is located behind the code spraying unit in the conveying direction of the conveying runner, and the first attaching unit is used for attaching products to the material belt on the conveying runner; the first product feeding unit is provided with products to be attached, and the first attaching unit can take materials from the first product feeding unit to the material belt of the conveying runner to be attached. According to the automatic high-speed laminating machine, through the automatic laminating technology, the production efficiency and the product quality are improved, the production cost is reduced, and the competitiveness of enterprises in the market is enhanced. Specific functions and advantages may be different according to the design of the equipment and the applied industry.

Description

Technical Field

[0001] The present invention relates to the technical field of laminating machines, in particular to an automated high-speed laminating machine. Background Art

[0002] At present, the existing technologies for laminating multi-layer materials on the market mainly adopt two methods: full manual operation and semi-automatic operation. These two methods have their own advantages and disadvantages in practical applications, but both have certain limitations.

[0003] (1) Fully manual operation: manual lamination, the operator relies on experience and manual operation to laminate the materials one by one. Since the alignment accuracy of manual operation is difficult to guarantee, lamination deviation and defective products are prone to occur; this process is not only time-consuming, but also has the potential risk of damaging the surface quality of the product.

[0004] shortcoming:

[0005] Low alignment accuracy: Manual operation cannot achieve precise consistency, resulting in unstable product quality.

[0006] High labor cost: The entire process relies on manual operation, requiring a large number of skilled workers, and the labor cost is significant.

[0007] Limited production capacity: Manual operation is slow and cannot meet the needs of mass production.

[0008] High scrap rate: Human factors have a greater impact, which easily leads to scrap and increases production costs.

[0009] (2) Semi-automatic operation mode: 1. First stage bonding: Use one device to complete the initial material bonding. Although it improves some efficiency, it still requires manual participation; 2. Transfer and bonding: The operator transfers the initially bonded product to another device for further processing. This process still requires manual operation;

[0010] shortcoming:

[0011] Complex process: The transfer process between multiple devices is cumbersome, which increases the complexity of operation and the risk of errors.

[0012] Alignment accuracy is difficult to guarantee: Although some operations are completed by the equipment, multiple manual interventions still make it difficult to guarantee overall alignment accuracy.

[0013] Manual dependence: A lot of manual operation is still required, especially in terms of quality and efficiency, making it difficult to achieve high precision and high speed.

[0014] Reduced production efficiency: Frequent manual intervention and equipment switching make it difficult to significantly improve production efficiency. Summary of the invention

[0015] To this end, the technical problem to be solved by the present invention is to overcome the two main production methods of fully manual operation and semi-automatic operation in the prior art: the first is manual lamination, and these manual interventions make it impossible to ensure the positioning accuracy of the product at each stage, and at the same time, the manpower demand is large, the production capacity is low, the delivery yield is unstable, and the cost is greatly increased; the second semi-automatic operation still requires manual assistance and cannot be fully automated to achieve high-speed production.

[0016] In order to solve the above technical problems, the present invention provides an automated high-speed laminating machine, including: a feeding unit, on which a material belt of a product to be bonded is provided; a receiving unit, which is used to roll up the material belt of the bonded product; a conveying channel, which is located between the feeding unit and the receiving unit, the feeding unit is located on one side of the starting end of the conveying channel, the receiving unit is located on one side of the end of the conveying channel, and the conveying channel is used to convey the material belt; a coding unit, which is located on the side of the starting end of the conveying channel, and the coding unit is used to code the material belt on the conveying channel; a laminating unit 1, which is located behind the coding unit along the conveying direction of the conveying channel, and the laminating unit 1 is used to bond products to the material belt on the conveying channel; a product feeding unit 1, on which a product to be bonded is provided, and the laminating unit 1 can take materials from the product feeding unit 1 to the material belt of the conveying channel for bonding. The automated high-speed laminating machine of the present invention improves production efficiency and product quality, reduces production costs, and enhances the competitiveness of enterprises in the market through automated bonding technology. The specific effects and advantages may vary depending on the design of the equipment and the industry it is applied in. The solution is to promote the advantages of automation equipment and let customers understand the overall benefits of choosing automation equipment, including comprehensive improvements in production efficiency, product quality, personnel costs and market competitiveness.

[0017] In one embodiment of the present invention, the automated high-speed laminating machine further comprises a product feeding unit 2 and a laminating unit 2, the product feeding unit 2 being provided with products to be laminarized, the laminating unit 2 being able to take materials from the product feeding unit 2 and laminating them on a material belt of a conveying channel, and the laminating unit 2 being able to detect the positions missed by the laminating unit 1 on the material belt and make up for them.

[0018] In one embodiment of the present invention, the unloading unit includes a unloading support frame, a unloading motor, a unloading disk, a winding motor, a winding disk and a plurality of guide rollers, the unloading motor and the winding motor are both fixedly arranged on the unloading support frame, the unloading motor is connected to the unloading disk, the winding motor is connected to the winding disk through a transmission assembly, a rolled material strip is provided on the unloading disk, and the unloading motor drives the unloading disk to rotate to release the material strip, the winding motor is used to drive the winding disk to wind up a protective film on the material strip, and the guide roller is arranged on the unloading support frame, and the outer wall of the guide roller is in contact with the protective film.

[0019] In one embodiment of the present invention, the material receiving unit includes a material receiving support frame, a winding drive motor, a winding disk, a protective film unwinding drive motor, a protective film unwinding disk and a plurality of protective film guide rollers, the winding drive motor and the protective film unwinding drive motor are fixedly arranged on the material receiving support frame, the winding drive motor is connected to the winding disk, and the winding drive motor drives the winding disk to rotate to realize the winding of the material strip, the protective film unwinding drive motor is connected to the protective film unwinding disk through a transmission assembly, the protective film unwinding disk is provided with a rolled protective film, the protective film guide rollers are arranged on the material receiving support frame, and the protective film on the protective film unwinding disk is wound around and passes through a plurality of protective film guide rollers to fit the material strip at the end of the conveying channel.

[0020] In one embodiment of the present invention, the conveying flow channel includes a plurality of vertical plates, a flow channel plate, symmetrically and parallelly arranged material belt limiting strips, a conveying drive motor, a motor mounting support, a driving wheel, a driven wheel, a gear belt and a material belt conveying roller, the plurality of vertical plates are symmetrically arranged in pairs, the flow channel plate is arranged on the upper end of the vertical plate, and a plurality of through holes are arranged on the flow channel plate, the plurality of through holes are connected to an air compressor, the plurality of through holes form a negative pressure for adsorbing the material belt, the flow channel plate is a rectangular flat plate, and the two long sides of the flow channel plate are provided with material belt limiting strips, the material belt limiting strips A gap is provided between the positioning strip and the upper end surface of the flow channel plate, and the gap between the material belt limiting strip and the flow channel plate is used to limit the edge of the material belt. The conveying drive motor is fixedly mounted on the motor mounting support, and the conveying drive motor is connected to the driving wheel, and the driving wheel is connected to the driven wheel through a gear belt. The material belt conveying roller is arranged on the motor mounting support through a rotating shaft, and the driven wheel is sleeved on the rotating shaft of the material belt conveying roller. The material belt conveying roller and the flow channel plate are in the same straight line, and the material belt conveying roller is located at the end of the flow channel plate, and the material belt contacts the outer wall of the material belt conveying roller.

[0021] In one embodiment of the present invention, the coding unit includes a coding support seat, a linear module 1, a linear module 2, a coding positioning camera, a coding gun and a light source 1. The linear module 1 is fixedly arranged on the coding support seat, the linear module 2 is connected to the slider of the linear module 1, the linear module 1 and the linear module 2 constitute a dual-axis moving mechanism, the coding positioning camera and the coding gun are both installed on the slider of the linear module 2, and the coding positioning camera and the coding gun are located directly above the starting end of the flow channel plate, the light source 1 is installed at the starting end of the flow channel plate, the coding positioning camera is used to scan the positioning holes on the material belt, the coding gun is used to code the material belt, and the light source 1 provides light for the coding positioning camera to shoot.

[0022] In one embodiment of the present invention, the bonding unit 1 and the bonding unit 2 have the same structure, and the bonding unit 1 and the bonding unit 2 include a bonding support gantry, a bonding linear module 1, a bonding linear module 2, a horizontal mounting plate, a bonding drive motor, a vertical mounting plate and a plurality of bonding robots, the bonding linear module 1 is arranged on the bonding support gantry, the bonding linear module 2 is connected to the slider of the bonding linear module 1, the bonding linear module 1 and the bonding linear module 2 constitute a dual-axis moving mechanism, the horizontal mounting plate is connected to the slider of the bonding linear module 2, the bonding drive motor is fixedly mounted on the horizontal mounting plate, the vertical mounting plate and the horizontal mounting plate are vertically arranged, and the plurality of bonding robots are arranged in parallel on the vertical mounting plate.

[0023] In one embodiment of the present invention, the bonding robot includes a vertical moving plate, a spring connecting rod, a spring, a motor mounting support, a lifting drive motor and a suction nozzle, the bonding drive motor is connected to a T-shaped plate on the rotating shaft, the T-shaped plate is provided with a driving wheel, the vertical moving plate is provided with a wear-resistant block on the end face opposite to the bonding drive motor, the driving wheel is in contact with the upper end face of the wear-resistant block, and the driving wheel can roll along the upper end face of the wear-resistant block, the vertical moving plate is slidingly connected to the vertical mounting plate, the spring connecting rod is fixedly arranged on the lower end portion of the vertical moving plate, the upper end portion of the spring is fixedly connected to the vertical mounting plate, and the lower end portion of the spring is connected to the spring connecting rod, the motor mounting support is connected to the vertical moving plate, the lifting drive motor is arranged on the motor mounting support, and the telescopic rod of the lifting drive motor is connected with a suction nozzle, and the suction nozzle is used for product picking.

[0024] In one embodiment of the present invention, a linear guide rail 1 is provided at the lower end of the vertical movable plate, a slider 1 is connected to the motor mounting support, and the slider 1 is slidably connected to the linear guide rail 1.

[0025] In one embodiment of the present invention, the product feeding unit one and the product feeding unit two have the same structure, and the product feeding unit one and the product feeding unit two include a feeding support seat, a product unloading tray, a product protective film winding tray, a product bottom film winding tray, a plurality of feeding guide rollers and a product adsorption feeding platform, and the product unloading tray, the product protective film winding tray, the product bottom film winding tray, the plurality of feeding guide rollers and the product adsorption feeding platform are all arranged on the feeding support seat, the product unloading tray is used to place rolled products, the product protective film winding tray is used to wind up the protective film on the product, and the product bottom film winding tray is used to wind up the bottom film of the product, the product material strip on the product unloading tray is transported to the product adsorption feeding platform through material guide rollers, and the product adsorption feeding platform is provided with a plurality of product adsorption holes, and the plurality of product adsorption holes are used to adsorb the bottom film of the product.

[0026] The automatic high-speed laminating machine of the present invention has the following beneficial effects compared with the prior art:

[0027] 1. Improve production efficiency:

[0028] 1. Fast speed: The working speed of the automatic laminating machine is much higher than that of manual operation. It can complete a large number of laminating tasks in a short time and improve the overall production efficiency.

[0029] 2. Continuous operation: Automated equipment can run uninterruptedly, which is suitable for large-scale production and reduces production interruption time caused by manual operation.

[0030] 2. Ensure the fitting accuracy:

[0031] 1. Consistency: Automated machines can ensure the consistency of each fit through precise control systems and repeated operations, reducing errors caused by manual operations.

[0032] 2. High-precision positioning: Laminating machines are usually equipped with advanced sensors and our vision-guided algorithms, which can achieve high-precision laminating to ensure product quality and consistency.

[0033] 3. Reduce manual operation errors:

[0034] 1. Reduce human errors: Since the operation process is completed by machines, the need for human intervention is reduced, thereby reducing the defect rate caused by human errors.

[0035] 2. Automatic error correction function: Some automatic laminating machines are equipped with detection and error correction functions, which can automatically adjust or alarm when problems are found, further reducing the error rate.

[0036] By introducing automated equipment, we can optimize production processes, improve efficiency and quality, and reduce costs, thereby enhancing the competitiveness of enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein

[0038] Figure 1 This is a schematic diagram of the overall structure of an automated high-speed laminating machine in a preferred embodiment of the present invention;

[0039] Figure 2 The structure of the discharge unit in the preferred embodiment of the present invention is shown in FIG. Figure 1 ;

[0040] Figure 3 The structure of the discharge unit in the preferred embodiment of the present invention is shown in FIG. Figure 2 ;

[0041] Figure 4 The structure of the material receiving unit in the preferred embodiment of the present invention is shown in FIG. Figure 1 ;

[0042] Figure 5 The structure of the material receiving unit in the preferred embodiment of the present invention is shown in FIG. Figure 2 ;

[0043] Figure 6 It is a schematic diagram of the partial structure of the automated high-speed laminating machine in the preferred embodiment of the present invention;

[0044] Figure 7 The structure of the delivery channel in the preferred embodiment of the present invention is shown in FIG. Figure 1 ;

[0045] Figure 8 The structure of the delivery channel in the preferred embodiment of the present invention is shown in FIG. Figure 2 ;

[0046] Fig. 9 The schematic diagram of the local structure of the conveying channel in the preferred embodiment of the present invention is as follows Figure 1 ;

[0047] Fig.10 The schematic diagram of the local structure of the conveying channel in the preferred embodiment of the present invention is as follows Figure 2 ;

[0048] Fig.11 It is a structural schematic diagram of a coding unit in a preferred embodiment of the present invention;

[0049] Fig.12 This is a structural schematic diagram of a bonding unit 1 in a preferred embodiment of the present invention;

[0050] Fig.13 This is a schematic diagram of the structure of the bonding robot in a preferred embodiment of the present invention;

[0051] Fig.14 The schematic diagram of the local structure of the bonding robot in the preferred embodiment of the present invention is as follows Figure 1 ;

[0052] Fig.15 The schematic diagram of the local structure of the bonding robot in the preferred embodiment of the present invention is as follows Figure 2 ;

[0053] Fig.16 It is a schematic structural diagram of a product feeding unit 1 in a preferred embodiment of the present invention.

[0054] Description of the accompanying drawings: unloading unit 1, unloading support frame 11, unloading motor 12, unloading tray 13, winding motor 14, winding tray 15, guide roller 16, receiving unit 2, receiving support frame 21, winding drive motor 22, winding tray 23, protective film unwinding tray 25, protective film guide roller 26, conveying flow channel 3, vertical plate 31, flow channel plate 32, material belt limit strip 33, conveying drive motor 34, motor mounting support 35, driving wheel 36, driven wheel 37, gear belt 38, material belt conveying roller 39, material belt clamping assembly 310, knob 311, buffer spring 312, connecting rod 313, intermediate support shaft 314, clamping roller 315, arc guide plate 1 316, arc guide plate 2 317, material belt introduction assembly 318, right angle plate 319, material belt introduction plate 320, through hole 1 321, flow channel camera 322, inkjet unit 4, inkjet support seat 41. Linear module 1 42. Linear module 2 43. Inkjet positioning camera 44. Inkjet gun 45. Light source 1 46. Laminating unit 1 5. Laminating support gantry 51. Laminating linear module 1 52. Laminating linear module 2 53. Horizontal mounting plate 54. Laminating drive motor 55. Vertical mounting plate 56. Laminating manipulator 57. Vertical moving plate 571. Spring connecting rod 572. Spring 573. Motor mounting support 574. Lifting drive motor Machine 575, suction nozzle 576, wear-resistant block 577, linear guide rail 1 578, slider 1 579, slider 2 5710, linear guide rail 2 5711, product feeding unit 1 6, feeding support seat 61, product discharge tray 62, product protective film winding tray 63, product bottom film winding tray 64, feeding guide roller 65, product adsorption feeding platform 66, product adsorption hole 67, product positioning camera 68, product feeding unit 2 7, bonding unit 2 8. DETAILED DESCRIPTION

[0055] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0056] Reference Figure 1As shown, the automatic high-speed laminating machine of the present invention comprises: a discharge unit 1, a receiving unit 2, a conveying flow channel 3, a coding unit 4, a laminating unit 5 and a product feeding unit 6; the discharge unit 1 is provided with a material strip of a product to be laminated; the receiving unit 2 is used to roll up the material strip of the laminated product; the conveying flow channel 3 is located between the discharge unit 1 and the receiving unit 2, the discharge unit 1 is located at one side of the starting end of the conveying flow channel 3, and the receiving unit 2 is located at one side of the end of the conveying flow channel 3. The conveying channel 3 is used for conveying the material belt; the coding unit 4 is located on the side of the starting end of the conveying channel 3, and the coding unit 4 is used for coding the material belt on the conveying channel 3; the bonding unit 5 is located behind the coding unit 4 along the conveying direction of the conveying channel 3, and the bonding unit 5 is used for bonding products to the material belt on the conveying channel 3; the product feeding unit 6 is provided with the product to be bonded, and the bonding unit 5 can take the material from the product feeding unit 6 and bond it to the material belt of the conveying channel 3.

[0057] This automated high-speed laminating machine integrates high-speed fully automatic laminating to achieve production and shipment, greatly reducing human intervention, improving positioning accuracy and output, and reducing costs.

[0058] On the basis of the above, the automatic high-speed laminating machine further includes a product feeding unit 27 and a laminating unit 28. The product feeding unit 27 is provided with products to be laminated. The laminating unit 28 can take materials from the product feeding unit 27 to the material belt of the conveying channel 3 for laminating, and the laminating unit 28 can detect the position of the laminating unit 15 missing on the material belt and make up for it. The product feeding unit 27 has the same structure as the product feeding unit 16, and the laminating unit 28 has the same structure as the laminating unit 15. The laminating unit 15 and the product feeding unit 16 are the first working units, and the product feeding unit 27 and the laminating unit 28 are the second working units. The two working units are independent of each other. The first working unit is located on the side close to the discharge unit 1, and the second working unit is located on the side of the receiving unit 2. Taking the example of pasting 8 products in each row of the material belt, two working modes can be adopted during operation: In the first working mode, since the product feeding unit 16 supplies 4 rectangular thin-sheet products in each row, and the pasting unit 15 takes 4 products from the product feeding unit 16 each time, the pasting unit 15 can only paste 4 products each time when pasting to the material belt on the conveying channel 3. In this way, 4 products are pasted neatly in each row on one side of the material belt. When the material belt is conveyed to the position of the pasting unit 28, the pasting unit 28 takes 4 products from the product feeding unit 27. The products are bonded to the material belt of the conveying channel 3, so that 8 products in each row are bonded on the material belt. This is the first working mode. The second working mode is to set only the first working unit or the second working unit, and the bonding unit 1 5 or the bonding unit 2 8 bonds 4 products on the material belt of the conveying channel 3 each time, and then the bonding unit 1 5 or the bonding unit 2 8 takes the material for the second time, and bonds 4 more products on the row where 4 products have been bonded, thereby completing the bonding of 8 products in each row. This is the second working mode.

[0059] Reference Figure 2 , 3As shown, the unloading unit 1 includes a unloading support frame 11, a unloading motor 12, a unloading disc 13, a winding motor 14, a winding disc 15 and a plurality of guide rollers 16, the unloading motor 12 and the winding motor 14 are both fixedly arranged on the unloading support frame 11, the unloading motor 12 is connected to the unloading disc 13, the winding motor 14 is connected to the winding disc 15 through a transmission assembly, a rolled material strip is arranged on the unloading disc 13, and the unloading motor 12 drives the unloading disc 13 to rotate to release the material strip, the winding motor 14 is used to drive the winding disc 15 to wind up the protective film on the material strip, and the guide roller 16 is arranged on the unloading support frame 11, and the outer wall of the guide roller 16 is in contact with the protective film. The material strip is a protective film bonded to a sticky base film. After the protective film on the base film needs to be torn off, a rectangular sheet-shaped product is pasted on the sticky base film. Therefore, the whole roll of the material strip is placed on the unwinding tray 13, and the unwinding motor 12 drives the unwinding tray 13 to release the material strip. At the same time, the winding motor 14 is synchronized with the unwinding motor 12, so that the winding tray 15 is driven to rewind the torn protective film on the material strip. The above-mentioned transmission assembly is composed of gears and gear belts. The rotating shaft of the winding motor 14 is connected to a gear, and the rotating shaft of the winding tray 15 is also connected to a gear. The two gears are connected through a gear belt. In this way, after the winding motor 14 is started, the transmission of the gear and the gear belt can drive the winding tray 15 to rotate.

[0060] Reference Figure 4 , 5 As shown, the material receiving unit 2 includes a material receiving support frame 21, a winding drive motor 22, a winding reel 23, a protective film unwinding drive motor, a protective film unwinding reel 25 and a plurality of protective film guide rollers 26. The winding drive motor 22 and the protective film unwinding drive motor are fixedly arranged on the material receiving support frame 21, the winding drive motor 22 is connected to the winding reel 23, and the winding drive motor 22 drives the winding reel 23 to rotate to realize the winding of the material strip, the protective film unwinding drive motor is connected to the protective film unwinding reel 25 through a transmission assembly, the protective film unwinding reel 25 is provided with a rolled protective film, the protective film guide rollers 26 are arranged on the material receiving support frame 21, and the protective film on the protective film unwinding reel 25 is wound through a plurality of protective film guide rollers 26 to fit with the material strip at the end of the conveying channel 3.

[0061] Reference Figure 6-10As shown, the conveying channel 3 includes a plurality of vertical plates 31, a flow channel plate 32, a material belt limiting strip 33 symmetrically and parallelly arranged, a conveying drive motor 34, a motor mounting support 35, a driving wheel 36, a driven wheel 37, a gear belt 38 and a material belt conveying roller 39, wherein the plurality of vertical plates 31 are symmetrically arranged in pairs, the flow channel plate 32 is arranged on the upper end of the vertical plate 31, and the flow channel plate 32 is provided with a plurality of through holes 321, wherein the plurality of through holes 321 are connected to an air compressor, and the plurality of through holes 321 form a negative pressure for adsorbing the material belt, the flow channel plate 32 is a rectangular flat plate, and the two long sides of the flow channel plate 32 are provided with material belt limiting strips 33, and the material belt limiting strips 3 3 and the upper end surface of the flow channel plate 32 are provided with a gap, the gap between the material belt limiting strip 33 and the flow channel plate 32 is used to limit the edge of the material belt, the conveying drive motor 34 is fixedly mounted on the motor mounting support 35, and the conveying drive motor 34 is connected to the driving wheel 36, the driving wheel 36 is connected to the driven wheel 37 through the gear belt 38, the material belt conveying roller 39 is arranged on the motor mounting support 35 through a rotating shaft, the driven wheel 37 is sleeved on the rotating shaft of the material belt conveying roller 39, the material belt conveying roller 39 and the flow channel plate 32 are in the same straight line, and the material belt conveying roller 39 is located at the end of the flow channel plate 32, and the material belt contacts the outer wall of the material belt conveying roller 39. The motor mounting support 35 is provided with a material strip clamping assembly 310, and the material strip clamping assembly 310 includes a knob 311, a buffer spring 312, a connecting rod 313, an intermediate support shaft 314 and a clamping roller 315. The knob 311 is fixedly connected to the upper end of the connecting rod 313, and the outer wall of the connecting rod 313 is provided with a thread. The connecting rod 313 is limited to the motor mounting support 35 by a nut, and the lower end of the connecting rod 313 is connected to the intermediate support shaft 314 through the buffer spring 312, and the clamping roller 315 is connected to the intermediate support shaft 314. The material strip with the laminated product passes through the clamping roller 315 and the material strip conveying roller 39, and the material strip passing through the clamping roller 315 and the material strip conveying roller 39 is superimposed with the protective film on the protective film unwinding reel 25 and is then wound around the winding reel 23. An arc guide plate 1 316 is provided on the side of the motor mounting support 35 away from the flow channel plate 32, and an arc guide plate 2 317 is provided at the starting end of the flow channel plate 32. The arc guide plate 1 316 and the arc guide plate 2 317 are both bent downward, and the arc guide plate 2 317 is used to guide the material strip into the flow channel plate 32, and the arc guide plate 1 316 is used to guide the material strip that has been bonded in the flow channel plate 32 out.The starting end of the flow channel plate 32 is provided with a material belt introduction component 318, and the material belt introduction component 318 includes two symmetrically arranged right-angle plates 319 and a material belt introduction plate 320, one end of the right-angle plate 319 is installed at the starting end of the flow channel plate 32 by bolts, and the material belt introduction plate 320 is arranged between the two symmetrically arranged right-angle plates 319, and the material belt introduction plate 320 is suspended above the flow channel plate 32, so that a channel for the material supply belt to pass through is provided between the material belt introduction plate 320 and the starting end of the flow channel plate 32, and the material belt passing through between the introduction plate 320 and the starting end of the flow channel plate 32 is restricted at both ends between the symmetrically and parallelly arranged material belt limiting strips 33, so that when the material belt conveying roller 39 is driven to rotate by the conveying drive motor 34, the material belt that fits the product is pressed between the clamping roller 315 and the material belt conveying roller 39, which provides sufficient friction so that the material belt can be conveyed following the material belt conveying roller 39, thereby driving the material belt on the flow channel plate 32 to move. A flow channel camera 322 is provided below the flow channel plate 32 , and the flow channel camera 322 photographs the bonding positions of the products on the material strip through the positions of the through holes 321 .

[0062] Reference Fig.11 As shown, the inkjet unit 4 includes an inkjet support seat 41, a linear module 1 42, a linear module 2 43, an inkjet positioning camera 44, an inkjet gun 45 and a light source 1 46. The linear module 1 42 is fixedly arranged on the inkjet support seat 41, the linear module 2 43 is connected to the slider of the linear module 1 42, the linear module 1 42 and the linear module 2 43 constitute a biaxial moving mechanism, the inkjet positioning camera 44 and the inkjet gun 45 are both installed on the slider of the linear module 2 43, and the inkjet positioning camera 44 and the inkjet gun 45 are located directly above the starting end of the flow channel plate 32, the light source 1 46 is installed at the starting end of the flow channel plate 32, the inkjet positioning camera 44 is used to scan the positioning holes on the material belt, the inkjet gun 45 is used to code the material belt, and the light source 1 46 provides light for the inkjet positioning camera 44 to shoot. The linear module 1 42 and the linear module 2 43 can use electric cylinders or air cylinders. Through holes are provided on the sides of the rectangular strip, and the through holes on both sides of the strip are arranged opposite to each other. The through holes are round holes. According to the cross-sectional area that the coding positioning camera 44 can scan, the coding positioning camera 44 locates 6 through holes each time. After the coding positioning camera 44 determines the position of the through holes, the coding gun 45 performs coding at the position of each through hole. When bonding products, the connecting line between the opposite through holes on both sides of the strip is used as a reference, and a certain number of products must be bonded between the opposite through holes on both sides of the strip. For example, taking 8 products as an example, 8 products are bonded neatly with the same spacing between the opposite through holes on both sides of the strip.

[0063] Reference Fig.12As shown, the bonding unit 1 5 and the bonding unit 2 8 have the same structure, and the bonding unit 1 5 and the bonding unit 2 8 include a bonding support gantry 51, a bonding linear module 1 52, a bonding linear module 2 53, a horizontal mounting plate 54, a bonding drive motor 55, a vertical mounting plate 56 and a plurality of bonding robots 57, the bonding linear module 1 52 is arranged on the bonding support gantry 51, the bonding linear module 2 53 is connected to the slider of the bonding linear module 1 52, the bonding linear module 1 52 and the bonding linear module 2 53 constitute a dual-axis moving mechanism, the horizontal mounting plate 54 is connected to the slider of the bonding linear module 2 53, the bonding drive motor 55 is fixedly mounted on the horizontal mounting plate 54, the vertical mounting plate 56 is vertically arranged to the horizontal mounting plate 54, and the plurality of bonding robots 57 are arranged in parallel on the vertical mounting plate 56. The laminating linear module 1 52 and the laminating linear module 2 53 cooperate with each other to drive a plurality of laminating robots 57 to switch between the product loading position and the conveying channel 3 , and to laminat the product onto the material belt of the conveying channel 3 .

[0064] Reference Figure 13-15As shown, the bonding robot 57 includes a vertical moving plate 571, a spring connecting rod 572, a spring 573, a motor mounting support 574, a lifting drive motor 575 and a suction nozzle 576. The rotating shaft of the bonding drive motor 55 is connected with a T-shaped plate 551, and the T-shaped plate 551 is provided with a driving wheel 552. The end surface of the vertical moving plate 571 opposite to the bonding drive motor 55 is provided with a wear-resistant block 577, and the driving wheel 552 is in contact with the upper end surface of the wear-resistant block 577, and the driving wheel 552 can roll along the upper end surface of the wear-resistant block 577. The vertical moving plate 571 is slidably connected to the vertical mounting plate 56, the spring connecting rod 572 is fixedly arranged on the lower end of the vertical moving plate 571, the upper end of the spring 573 is fixedly connected to the vertical mounting plate 56, and the lower end of the spring 573 is connected to the spring connecting rod 572, the motor mounting support 574 is connected to the vertical moving plate 571, the lifting drive motor 575 is arranged on the motor mounting support 574, and the telescopic rod of the lifting drive motor 575 is connected with a suction nozzle 576, and the suction nozzle 576 is used for product picking. The lower end of the vertical moving plate 571 is provided with a linear guide rail 578, and the motor mounting support 574 is connected with a slider 579, and the slider 579 is slidably connected to the linear guide rail 578. The vertical moving plate 571 is connected with a slider 2 5710, and the vertical mounting plate 56 is provided with a linear guide 2 5711, and the slider 2 5710 and the linear guide 2 5711 are slidably connected. The linear guide 1 578 and the linear guide 2 5711 are both arranged in the vertical direction, and the two sliding structures are both used for buffering during the material picking process. A flying camera 5712 is arranged on the platform of the bonding machine, and the bonding linear module 1 52 and the bonding linear module 2 53 drive a plurality of bonding manipulators 57 to move above the flying camera 5712 to scan and detect the adsorbed products.

[0065] Reference Fig.16As shown, the product feeding unit 1 6 and the product feeding unit 2 7 have the same structure, and the product feeding unit 1 6 and the product feeding unit 2 7 include a feeding support seat 61, a product discharge tray 62, a product protective film winding tray 63, a product bottom film winding tray 64, a plurality of feeding guide rollers 65 and a product adsorption feeding platform 66. The product discharge tray 62, the product protective film winding tray 63, the product bottom film winding tray 64, the plurality of feeding guide rollers 65 and the product adsorption feeding platform 66 are all arranged on the feeding support seat 61, the product discharge tray 62 is used to place the rolled product, the product protective film winding tray 63 is used to wind up the protective film on the product, the product bottom film winding tray 64 is used to wind up the bottom film of the product, the product material strip on the product discharge tray 62 is transported to the product adsorption feeding platform 66 through the material guide roller 65, and the product adsorption feeding platform 66 is provided with a plurality of product adsorption holes 67, and the plurality of product adsorption holes 67 are used to adsorb the bottom film of the product. A product positioning camera 68 is provided above the product adsorption and feeding platform 66 , and the product positioning camera 68 is used to locate and detect the product on the product adsorption and feeding platform 66 so that the bonding robot 57 can accurately grasp the product.

[0066] Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.

Claims

1. An automated high-speed laminating machine, characterized in that: include, A material unloading unit, on which a material strip of the product to be bonded is provided; A material receiving unit, which is used to roll up the material strip of the finished product; A conveying channel, which is located between a material discharge unit and a material receiving unit, wherein the material discharge unit is located at one side of a starting end of the conveying channel, and the material receiving unit is located at one side of an end of the conveying channel, and the conveying channel is used to convey the material belt; A coding unit, which is located on the side of the starting end of the conveying flow channel, and is used to code the material belt on the conveying flow channel; A laminating unit 1, which is located behind the inkjet unit along the conveying direction of the conveying channel, and is used to laminat the product onto the material belt on the conveying channel; The product feeding unit 1 is provided with products to be bonded, and the bonding unit 1 can take materials from the product feeding unit 1 and bond them to the material belt of the conveying channel.

2. The automatic high-speed laminating machine according to claim 1, characterized in that: The automated high-speed laminating machine also includes a product feeding unit 2 and a laminating unit 2, wherein the product feeding unit 2 is provided with products to be laminated, and the laminating unit 2 can take materials from the product feeding unit 2 and laminate them on the material belt of the conveying channel, and the laminating unit 2 can detect the positions missed by the laminating unit 1 on the material belt and make up for them.

3. The automatic high-speed laminating machine according to claim 1, characterized in that: The unloading unit includes a unloading support frame, a unloading motor, a unloading disk, a winding motor, a winding disk and a plurality of guide rollers. The unloading motor and the winding motor are both fixedly arranged on the unloading support frame, the unloading motor is connected to the unloading disk, and the winding motor is connected to the winding disk through a transmission assembly. A rolled material strip is provided on the unloading disk, and the unloading motor drives the unloading disk to rotate to release the material strip. The winding motor is used to drive the winding disk to wind up a protective film on the material strip, and the guide roller is arranged on the unloading support frame, and the outer wall of the guide roller is in contact with the protective film.

4. The automatic high-speed laminating machine according to claim 1, characterized in that: The material receiving unit includes a material receiving support frame, a winding drive motor, a winding reel, a protective film unwinding drive motor, a protective film unwinding reel and a plurality of protective film guide rollers, the winding drive motor and the protective film unwinding drive motor are fixedly arranged on the material receiving support frame, the winding drive motor is connected to the winding reel, and the winding drive motor drives the winding reel to rotate to realize the winding of the material strip, the protective film unwinding drive motor is connected to the protective film unwinding reel through a transmission assembly, a rolled protective film is provided on the protective film unwinding reel, and the protective film guide rollers are arranged on the material receiving support frame, and the protective film on the protective film unwinding reel is wound around and fits with the material strip at the end of the conveying channel through a plurality of protective film guide rollers.

5. The automatic high-speed laminating machine according to claim 1, characterized in that: The conveying flow channel includes a plurality of vertical plates, a flow channel plate, symmetrically and parallelly arranged material belt limiting strips, a conveying drive motor, a motor mounting support, a driving wheel, a driven wheel, a gear belt and a material belt conveying roller, wherein the plurality of vertical plates are symmetrically arranged in pairs, the flow channel plate is arranged on the upper end of the vertical plate, and the flow channel plate is provided with a plurality of through holes one, the plurality of through holes one is connected to an air compressor, the plurality of through holes one forms a negative pressure for adsorbing the material belt, the flow channel plate is a rectangular flat plate, and the two long sides of the flow channel plate are provided with material belt limiting strips, and the material belt limiting strips and the flow channel plate are connected to each other. A gap is provided between the upper end surfaces of the material belt, and the gap between the material belt limiting strip and the flow channel plate is used to limit the edge of the material belt. The conveying drive motor is fixedly mounted on the motor mounting support, and the conveying drive motor is connected to the driving wheel, and the driving wheel is connected to the driven wheel through a gear belt. The material belt conveying roller is arranged on the motor mounting support through a rotating shaft, and the driven wheel is sleeved on the rotating shaft of the material belt conveying roller. The material belt conveying roller and the flow channel plate are in the same straight line, and the material belt conveying roller is located at the end of the flow channel plate, and the material belt contacts the outer wall of the material belt conveying roller.

6. The automatic high-speed laminating machine according to claim 1, characterized in that: The coding unit includes a coding support seat, a linear module 1, a linear module 2, a coding positioning camera, a coding gun and a light source 1. The linear module 1 is fixedly arranged on the coding support seat, the linear module 2 is connected to the slider of the linear module 1, the linear module 1 and the linear module 2 constitute a dual-axis moving mechanism, the coding positioning camera and the coding gun are both installed on the slider of the linear module 2, and the coding positioning camera and the coding gun are located directly above the starting end of the flow channel plate, the light source 1 is installed at the starting end of the flow channel plate, the coding positioning camera is used to scan the positioning holes on the material belt, the coding gun is used to code the material belt, and the light source 1 provides light for the coding positioning camera to shoot.

7. The automatic high-speed laminating machine according to claim 2, characterized in that: The bonding unit 1 and the bonding unit 2 have the same structure, and the bonding unit 1 and the bonding unit 2 include a bonding support gantry, a bonding linear module 1, a bonding linear module 2, a horizontal mounting plate, a bonding drive motor, a vertical mounting plate and a plurality of bonding robots, the bonding linear module 1 is arranged on the bonding support gantry, the bonding linear module 2 is connected to the slider of the bonding linear module 1, the bonding linear module 1 and the bonding linear module 2 constitute a dual-axis moving mechanism, the horizontal mounting plate is connected to the slider of the bonding linear module 2, the bonding drive motor is fixedly mounted on the horizontal mounting plate, the vertical mounting plate and the horizontal mounting plate are vertically arranged, and the plurality of bonding robots are arranged in parallel on the vertical mounting plate.

8. The automatic high-speed laminating machine according to claim 7, characterized in that: The laminating robot comprises a vertical movable plate, a spring connecting rod, a spring, a motor mounting support, a lifting drive motor and a suction nozzle, a T-plate is connected to the rotating shaft of the laminating drive motor, a driving wheel is arranged on the T-plate, a wear-resistant block is arranged on the end face of the vertical movable plate opposite to the laminating drive motor, the driving wheel contacts the upper end face of the wear-resistant block, and the driving wheel can roll along the upper end face of the wear-resistant block, the vertical movable plate and the vertical mounting plate are slidingly connected, the spring connecting rod is fixedly arranged on the lower end part of the vertical movable plate, the upper end part of the spring is fixedly connected to the vertical mounting plate, and the lower end part of the spring is connected to the spring connecting rod, the motor mounting support is connected to the vertical movable plate, the lifting drive motor is arranged on the motor mounting support, and the telescopic rod of the lifting drive motor is connected with a suction nozzle, and the suction nozzle is used for product picking.

9. The automatic high-speed laminating machine according to claim 8, characterized in that: A linear guide rail 1 is provided at the lower end of the vertical movable plate, a slider 1 is connected to the motor mounting support, and the slider 1 is slidably connected to the linear guide rail 1.

10. The automatic high-speed laminating machine according to claim 2, characterized in that: The product feeding unit 1 and the product feeding unit 2 have the same structure, and the product feeding unit 1 and the product feeding unit 2 include a feeding support seat, a product unloading tray, a product protective film winding tray, a product bottom film winding tray, a plurality of feeding guide rollers and a product adsorption feeding platform, and the product unloading tray, the product protective film winding tray, the product bottom film winding tray, the plurality of feeding guide rollers and the product adsorption feeding platform are all arranged on the feeding support seat, the product unloading tray is used for placing rolled products, the product protective film winding tray is used for winding up the protective film on the product, and the product bottom film winding tray is used for winding up the bottom film of the product, the product material strip on the product unloading tray is transported to the product adsorption feeding platform through material guide rollers, and the product adsorption feeding platform is provided with a plurality of product adsorption holes, and the plurality of product adsorption holes are used for adsorbing the bottom film of the product.

Images