Automobile seat adjusting bracket detection equipment
By designing an automated car seat adjustment bracket detection equipment, the problems of low manual detection efficiency and large measurement error in the prior art are solved, and high-precision and high-efficiency detection are achieved.
Patent Information
- Application Number
- CN202411682063.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-22
AI Technical Summary
The existing methods of automotive parts inspection mainly rely on manual labor, are inefficient and prone to measurement errors, resulting in an increase in the unqualification rate.
A car seat adjustment bracket detection device is designed, including a fixing device, a torque detection device, a pressure detection device and a height detection device, and the torque, pressure and height detection of the parts are realized through automated detection.
Automatic detection of car seat adjustment brackets is realized, detection accuracy and efficiency are improved, and failure rate is reduced.
Smart Images

Figure CN119413436A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts detection, in particular to an automobile seat adjustment bracket detection device. Background Art
[0002] During the production and processing of automotive parts, various aspects of the parts need to be tested to determine whether they are qualified. For example, parts such as car seat adjustment brackets need to be tested for torque, pressure and height difference to determine whether the parts meet the qualified standards. The existing testing methods generally use manual testing, which is not only inefficient, but also prone to measurement errors, resulting in an increase in the unqualified rate of parts. Summary of the invention
[0003] In order to solve the deficiencies of the prior art, the present application provides a vehicle seat adjustment bracket detection device, which is characterized by comprising: The fixing device comprises a positioning assembly and a pressing assembly, wherein the positioning assembly is used to place the part to be inspected, and the pressing assembly is used to press the part from multiple positions; The torque detection device comprises a rotating motor and a torque sensor, wherein the output end of the rotating motor is connected to a detection head via a rotating shaft, and the torque sensor is connected to the rotating shaft; The pressure detection device comprises a locking block which can move up and down and horizontally, and pressure sensors are respectively arranged on both sides of the locking block; The height detection device comprises a detection rod which can move up and down, and a laser displacement sensor is arranged below the detection rod.
[0004] Furthermore, the positioning assembly includes a plurality of positioning blocks arranged at intervals along the same axis, and the positioning blocks are provided with positioning pins and detection sensors.
[0005] Furthermore, the clamping assembly includes a clamping cylinder arranged on one side of the positioning block through a vertical plate, a U-shaped plate is arranged at the output end of the clamping cylinder, a pressure plate is rotatably arranged at the front end of the U-shaped plate, a rotating plate is rotatably arranged on the pressure plate, and the other end of the rotating plate is rotatably connected to the vertical plate.
[0006] Furthermore, the pressure detection device also includes a transverse movement motor arranged below the fixing device, the output end of the transverse movement motor is connected to the transverse movement plate through a synchronous belt and a horizontally arranged screw rod, a vertical guide rail is arranged on the transverse movement plate, a vertical movable plate is arranged on the vertical guide rail, two groups of pressure sensors are relatively arranged on the vertical movable plate, the locking block is movably arranged between the two groups of pressure sensors, and a lifting cylinder is arranged at the bottom end of the transverse movement plate, and the output end of the lifting cylinder is connected to the vertical movable plate.
[0007] Furthermore, the height detection device also includes a lifting motor arranged below the fixing device, the output end of the lifting motor is connected to a lifting plate through a vertically arranged screw rod, a second U-shaped plate is arranged on the lifting plate 53, and two groups of detection rods are arranged in parallel on the second U-shaped plate through linear bearings.
[0008] Furthermore, a limiting boss is provided on the portion of the detection rod within the second U-shaped plate, a spring is sleeved on the detection rod below the limiting boss, and a bottom end of the spring abuts against the second U-shaped plate.
[0009] Furthermore, the fixing devices are arranged in two groups in parallel, the torque detection devices are respectively arranged on the sides of each group of fixing devices, and the pressure detection device and the height detection device are movably arranged below the fixing devices.
[0010] Furthermore, the torque detection device also includes a mounting plate, a first slide rail and a first cylinder are arranged on the mounting plate, a movable plate is arranged on the first slide rail, an output end of the first cylinder is connected to the movable plate, and the rotating motor is arranged on the movable plate.
[0011] Furthermore, a base plate is arranged below the mounting plate, a second slide rail and a second cylinder are arranged on the base plate, the mounting plate is arranged on the second slide rail, and an output end of the second cylinder is connected to the mounting plate, wherein the movable plate can move toward the direction of the fixing device, and the moving direction of the mounting plate is perpendicular to the moving direction of the movable plate.
[0012] Furthermore, the detection head is constructed as an L-shaped structure, which can drive the structure at the torque detection position on the part to rotate.
[0013] The benefit of the present application lies in that the provided automobile seat adjustment bracket detection equipment realizes the automation of the automobile seat adjustment bracket torque detection, pressure detection and height detection, has high detection accuracy and improves detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of an embodiment of the vehicle seat adjustment bracket detection device of the present application; Figure 2 for Figure 1 Schematic diagram of the fixing device structure; Figure 3 for Figure 2 Schematic diagram of the positioning component structure; Figure 4 for Figure 2 Schematic diagram of the structure of the middle clamping assembly; Figure 5 for Figure 1 Schematic diagram of the structure of the medium torque detection device; Figure 6 for Figure 1 Schematic diagram of the structure of the medium pressure detection device and the height detection device; Figure 7 for Figure 6 Schematic diagram of the structure of the medium pressure detection device; Figure 8 for Figure 7 Another perspective structural diagram; Fig. 9 for Figure 6 Schematic diagram of the structure of the medium-height detection device; Fig.10 for Fig. 9 Another perspective structural diagram; Fig.11 for Fig. 9 Schematic diagram of the structure of the middle detection rod; Fig.12 This is a schematic diagram of the structure of the part to be tested.
[0015] The markings in the figure are: 10, detection platform, 11, transverse movement assembly, 111, second bottom plate, 112, horizontal guide rail, 113, linear slide module, 114, second moving plate, 115, U-shaped switch, 116, positioning piece; 20. Fixing device, 21. Positioning assembly, 211. Positioning block, 212. Positioning pin, 213. Detection sensor, 22. Pressing assembly, 221. Vertical plate, 222. Pressing cylinder, 223. U-shaped plate, 224. Pressing plate, 225. Rotating plate; 30. Torque detection device, 31. Mounting plate, 311. First slide rail, 32. First cylinder, 33. Moving plate, 34. Rotating motor, 341. Rotating shaft, 35. Detection head, 36. Torque sensor, 37. Bottom plate, 371. Second slide rail, 38. Second cylinder; 40. pressure detection device, 41. second vertical plate, 411. transverse guide rail, 42. transverse motor, 43. transverse plate, 431. vertical guide rail, 44. vertical moving plate, 45. third vertical plate, 46. pressure sensor, 47. locking block, 48. lifting cylinder, 49. limit screw; 50. Height detection position, 51. Fourth vertical plate, 511. Lifting guide rail, 52. Lifting motor, 53. Lifting plate, 54. Second U-shaped plate, 55. Detection rod, 551. Limiting boss, 56. Linear bearing, 57. Spring, 58. Moving cylinder, 59. Laser displacement sensor. DETAILED DESCRIPTION
[0016] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0017] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0018] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0019] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0020] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0022] See also Figure 1 The present embodiment provides a vehicle seat adjustment bracket detection device, including a detection platform 10, on which two groups of fixing devices 20 are arranged at intervals, respectively for fixing and placing parts to be detected, so that two parts can be detected at the same time, and a torque detection device 30 is arranged on one side of each fixing device 20, and a pressure detection device 40 and a height detection device 50 are arranged under the detection platform, wherein the pressure detection device 40 and the height detection device 50 can be moved to the bottom of the two groups of fixing devices respectively to perform pressure and height detection on the parts respectively.
[0023] See also Figure 2-Figure 3 The fixing device 20 includes a positioning assembly 21 and a clamping assembly 22. The positioning assembly 21 includes three groups of positioning blocks 211 arranged at intervals along the same axis. Each positioning block 211 is provided with a positioning pin 212. The number and position of the positioning blocks 211 and the positioning pins 212 are determined according to the size of the part. The parts in this embodiment are placed vertically, which determines the arrangement of the positioning blocks 211. The positioning pins 212 are used to locate the inner holes at the bottom of the parts.
[0024] In order to detect whether a part is placed on the positioning block 211 or whether the part is placed in place, a detection sensor 213 is provided on the positioning block 211. The detection sensor 213 is embedded in the positioning block, and the number of the detection sensors 213 is also determined according to the shape of the part.
[0025] like Figure 2 As shown, the clamping assembly 22 is used to clamp the position of the part on the two groups of positioning blocks at the end. According to the end surface position available for clamping on the part, in this embodiment, one group of clamping assemblies is used at one end and two groups of clamping assemblies are used at the other end. The structure of each group of clamping assemblies is consistent, so an example is given for any group.
[0026] like Figure 4 As shown, the clamping assembly 22 includes a clamping cylinder 222 arranged through a vertical plate 221, a U-shaped plate 223 is arranged at the output end of the clamping cylinder 222, a pressure plate 224 is rotatably arranged at the front end of the U-shaped plate 223, and the pressure plate 224 is constructed as a structure with bent ends, which is also roughly U-shaped. One of the bent ends is used to clamp the parts, and the bending part of the other bent end is rotatably connected with the U-shaped plate through a pin shaft. A rotating plate 225 is rotatably arranged at the free end near the bending part through a pin shaft, and the other end of the rotating plate 225 is rotatably connected with the vertical plate 221 through a pin shaft, thereby realizing the downward pressing action of the pressure plate driven by the cylinder.
[0027] like Figure 5As shown, the torque detection device 30 includes a mounting plate 31, a first slide rail 311 and a first cylinder 32 are arranged on the mounting plate 31, a moving plate 33 is arranged on the first slide rail 311, an output end of the first cylinder 32 is connected to the moving plate 33, a rotating motor 34 is arranged on the moving plate 33, an output end of the rotating motor 34 is connected to a detection head 35 via a rotating shaft 341, and a torque sensor 36 connected to the rotating shaft 341 is also arranged on the moving plate 33.
[0028] The function of the first cylinder 32 is to move the detection head 35 to the detection position on the part. When the fixing device 20 needs to replace different parts, the position of the detection head 35 needs to be adjusted. Therefore, a base plate 37 is arranged under the mounting plate 31, and a second slide rail 371 and a second cylinder 38 are arranged on the base plate 37. The mounting plate 31 is arranged on the second slide rail 371, and the output end of the second cylinder 38 is connected to the mounting plate 31. The position of the detection head is adjusted by the second cylinder to align it with the detection position.
[0029] like Figure 6 As shown, a transverse movement component 11 is arranged below the detection platform 10, and the transverse movement component 11 includes a second base plate 111, a horizontal guide rail 112 and a linear slide module 113 are arranged on the second base plate 111, a second movable plate 114 is arranged on the horizontal guide rail 112, a slider of the linear slide module 113 is connected to the second movable plate 114, and the pressure detection device 40 and the height detection device 50 are respectively arranged on the second movable plate 114. In addition, an opening is provided on the detection platform for the pressure detection device 40 and the height detection device 50 to pass through to detect the parts.
[0030] like Figure 7-Figure 8 The pressure detection device 40 includes a second vertical plate 41 arranged on the second movable plate 114, a transverse motor 42 is arranged on the second vertical plate 41, and the output end of the transverse motor 42 is connected to the transverse plate 43 through a synchronous belt and a horizontally arranged screw rod, a transverse guide rail 411 is arranged on the second vertical plate 41, and the transverse plate 43 is arranged on the transverse guide rail 411, a vertical guide rail 431 is arranged on the transverse plate 43, and a vertical movable plate 44 is arranged on the vertical guide rail 431, two groups of third vertical plates 45 are arranged on the vertical movable plate 44 at intervals, and each third vertical plate 45 is respectively and relatively arranged with a pressure sensor 46, and a locking block 47 is arranged between the two groups of pressure sensors 46, and a lifting cylinder 48 is arranged at the bottom end of the transverse plate 43, and the output end of the lifting cylinder 48 is connected to the vertical movable plate 44.
[0031] In the initial state, there is a gap between the locking block 47 and the pressure sensors 46 on both sides. A second transverse guide rail 441 is set on the vertical movable plate 44. The locking block 47 is movably set on the second transverse guide rail 441. A limiting screw 49 for limiting the upper position of the vertical movable plate 44 is set at the top of the transverse plate 43.
[0032] like Figure 9-11 As shown, the height detection position 50 includes a fourth vertical plate 51 arranged on the second movable plate 114, a lifting motor 52 is arranged on one side of the fourth vertical plate 51, and the output end of the lifting motor 52 is connected to a vertical screw through a synchronous belt and a synchronous wheel, and a lifting plate 53 is arranged on the screw, and the lifting plate 53 is located on the other side of the vertical plate, and a lifting guide rail 511 is arranged on the fourth vertical plate 51, and the 53 lifting plate is arranged on the lifting guide rail 511, and a second U-shaped plate 54 is arranged on the lifting plate 53, and two groups of detection rods 55 are arranged in parallel on the second U-shaped plate 54, and the detection rods 55 are connected to the second U-shaped plate through linear bearings 56 so that they can move up and down along the second U-shaped plate, and both ends of the detection rods 55 can pass through the second U-shaped plate.
[0033] A limiting boss 551 is provided on the portion of the detection rod 55 within the second U-shaped plate, and a spring 57 is sleeved on the detection rod below the limiting boss 551. The bottom end of the spring 57 abuts against the U-shaped plate. When the detection rod 55 rises and contacts the detection part, buffering can be achieved through the spring.
[0034] A moving cylinder 58 is also provided on the second moving plate 114 . A laser displacement sensor 59 is provided at the output end of the moving cylinder 58 via a mounting plate. The laser displacement sensor 59 can be moved to the bottom of the detection rod 55 .
[0035] In order to enable the detection rod 55 and the locking block 47 to be accurately moved to the bottom of the part to be detected, a plurality of U-shaped switches 115 are arranged at intervals on the body of the linear slide module 113, and a positioning plate 116 is arranged on the slider of the linear slide module 113. The positioning plate 116 is moved to the detection position of the U-shaped switch 115 to achieve accurate positioning of the detection rod and the locking block.
[0036] like Fig.12As shown in the figure, when inspecting the parts, the parts are first placed by the positioning assembly, and then the pressing assembly presses the parts. The torque detection device drives the detection head to move to the torque detection point A, and the rotary motor drives the detection head to rotate, thereby driving the torque detection point A to rotate along the range of the arc groove, and the torque value is recorded by the torque sensor. At this time, the height detection point C moves downward a certain distance under the rotation of A, and then the lateral movement assembly drives the height detection device to move to the bottom of the part. In the initial state, the two detection rods are at the same horizontal height. After the top end of the detection rod contacts point C and point D, its bottom end extends downward, and then the laser displacement sensor moves to the detection point C. At the bottom end of the measuring rod, the height data of the bottom of the two detection rods are recorded by the laser displacement sensor, and then the pressure test is performed. First, the transverse movement motor rotates forward, and the locking block drives point B to rotate to the left to lock the part. The pressure sensor detects the locking pressure and records the locking pressure. At this time, the torque detection device drives the detection head to reset, and then the transverse movement motor reverses, and the locking block drives point B to reset to the right to unlock the part. The pressure sensor detects the unlocking pressure and records the locking pressure. At this time, point A and point C are reset at the same time. Finally, the laser displacement sensor detects the position of the detection rod after unlocking and records it, and then determines whether the height difference between point C and point D is within the qualified range.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A vehicle seat adjustment bracket detection device, characterized in that: include: The fixing device comprises a positioning assembly and a pressing assembly, wherein the positioning assembly is used to place the part to be inspected, and the pressing assembly is used to press the part from multiple positions; The torque detection device comprises a rotating motor and a torque sensor, wherein the output end of the rotating motor is connected to a detection head via a rotating shaft, and the torque sensor is connected to the rotating shaft; The pressure detection device comprises a locking block which can move up and down and horizontally, and pressure sensors are respectively arranged on both sides of the locking block; The height detection device comprises a detection rod which can move up and down, and a laser displacement sensor is arranged below the detection rod.
2. The vehicle seat adjustment bracket detection device according to claim 1, characterized in that: The positioning assembly comprises a plurality of positioning blocks arranged at intervals along the same axis, and the positioning blocks are provided with positioning pins and detection sensors.
3. The vehicle seat adjustment bracket detection device according to claim 2, characterized in that: The clamping assembly includes a clamping cylinder arranged on one side of the positioning block through a vertical plate, a U-shaped plate is arranged at the output end of the clamping cylinder, a pressure plate is rotatably arranged at the front end of the U-shaped plate, a rotating plate is rotatably arranged on the pressure plate, and the other end of the rotating plate is rotatably connected to the vertical plate.
4. The vehicle seat adjustment bracket detection device according to claim 1, characterized in that: The pressure detection device also includes a transverse movement motor arranged below the fixing device, the output end of the transverse movement motor is connected to a transverse movement plate through a synchronous belt and a horizontally arranged screw rod, a vertical guide rail is arranged on the transverse movement plate, a vertical movable plate is arranged on the vertical guide rail, two groups of pressure sensors are relatively arranged on the vertical movable plate, the locking block is movably arranged between the two groups of pressure sensors, a lifting cylinder is arranged at the bottom end of the transverse movement plate, and the output end of the lifting cylinder is connected to the vertical movable plate.
5. The vehicle seat adjustment bracket detection device according to claim 1, characterized in that: The height detection device also includes a lifting motor arranged below the fixing device, the output end of the lifting motor is connected to a lifting plate through a vertically arranged screw rod, a second U-shaped plate is arranged on the lifting plate 53, and two groups of detection rods are arranged in parallel on the second U-shaped plate through linear bearings.
6. The vehicle seat adjustment bracket detection device according to claim 5, characterized in that: The portion of the detection rod inside the second U-shaped plate is provided with a limiting boss, and a spring is sleeved on the detection rod below the limiting boss, and the bottom end of the spring abuts against the second U-shaped plate.
7. The vehicle seat adjustment bracket detection device according to claim 1, characterized in that: The fixing devices are arranged in two groups in parallel, and the torque detection devices are respectively arranged on the sides of each group of fixing devices, and the pressure detection device and the height detection device are movably arranged below the fixing devices.
8. The vehicle seat adjustment bracket detection device according to claim 1, characterized in that: The torque detection device also includes a mounting plate, a first slide rail and a first cylinder are arranged on the mounting plate, a moving plate is arranged on the first slide rail, an output end of the first cylinder is connected to the moving plate, and the rotating motor is arranged on the moving plate.
9. The vehicle seat adjustment bracket detection device according to claim 8, characterized in that: A base plate is arranged below the mounting plate, a second slide rail and a second cylinder are arranged on the base plate, the mounting plate is arranged on the second slide rail, and an output end of the second cylinder is connected to the mounting plate, wherein the movable plate can move toward the direction of the fixing device, and the moving direction of the mounting plate is perpendicular to the moving direction of the movable plate.
10. The vehicle seat adjustment bracket detection device according to claim 9, characterized in that: The detection head is constructed as an L-shaped structure.
Citation Information
Patent Citations
Torque detection bench
CN113375932A
Car seat testing device
CN207336063U
Online function detection equipment for seat
CN211234944U
Height-adjusting torque testing device for automobile seat basin framework heightening device
CN211927296U
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CN223361745U