Production field management method, device and system, medium and product

Abstract

The invention discloses a production field management method, device and system, a medium and a product, belongs to the technical field of information, and is used for solving the problem that a production field process or flow optimization scheme is difficult to execute well. Catering tasks and assembly tasks are generated to ensure reasonable distribution and efficient execution of technical improvement tasks; establishing a management system for material warehouse-out and dining car berth selection, wherein the management system is used for realizing efficient utilization of materials and optimal configuration of dining car resources; and a material use trace reserving mechanism is established and is used for recording and analyzing material exchange behaviors through an informatization means so as to ensure the controllability and traceability of material use. Through the implementation of the technical scheme, not only is the product quality improved, but also the stability of the product quality is ensured, and the production efficiency is improved and the production cost of defective products is reduced on the premise of avoiding process reworking.

Description

Technical Field

[0001] The present invention relates to the field of information technology, and in particular to a production site management method. Background Art

[0002] In modern industrial production, optimizing production technology and production process and strengthening the management of production equipment are the key to improving production efficiency, reducing production costs and enhancing product market competitiveness. However, due to the complexity of production technology or production process, the low level of informatization of production equipment and other problems, the information communication in the production process is not smooth and the instructions are not executed effectively, making it difficult to implement the optimization of production technology, production process and management of production equipment well, and unable to achieve the expected management purpose. Summary of the invention

[0003] In view of the problem of insufficient implementation of production site management optimization caused by the difficulty in information management of production sites such as the above-mentioned production processes, production processes, and production equipment, it is necessary to propose a production site management device, management system, management method and medium thereof to achieve improved production site efficiency, improved product quality and market adaptability.

[0004] A production site management method, comprising:

[0005] Generate technical transformation task list;

[0006] Generate catering tasks and assembly tasks to ensure the reasonable allocation and efficient execution of technical transformation tasks;

[0007] Establish a management system for material outbound delivery and dining car parking selection to achieve efficient use of materials and optimal allocation of dining car resources;

[0008] A material usage traceability mechanism should be established to record and analyze material transactions through information technology to ensure the controllability and traceability of material usage.

[0009] Furthermore, the production site management method also includes establishing a production site monitoring and feedback mechanism for real-time monitoring and evaluation of the execution of technical transformation tasks, and timely discovering problems and making adjustments and optimizations through feedback information to achieve good implementation of technical transformation tasks.

[0010] The production site management method effectively improves production efficiency, product quality and market responsiveness, providing strong support for the sustainable development of the enterprise.

[0011] Furthermore, the specific method of generating the technical transformation task list step includes:

[0012] S01, receiving a technical change notification, for example, the technical change notification in paper form can be received manually or automatically obtained from the production management system;

[0013] S02: Based on the product identification, order number and required material and product treatment measures (e.g., normal use, re-production, return to warehouse, scrap, rework, in-factory repair, off-factory repair, etc.) in the technical transformation notification, a list of materials required for the corresponding product technical transformation and corresponding technical transformation treatment measures is generated;

[0014] S03, generating various technical improvement task orders with different functions according to the material details and material status, such as replenishment task order, return material task order, outbound task order, inbound task order, temporary task order, off-site repair task order, etc., and numbering each technical improvement task order to facilitate subsequent reference or call.

[0015] Furthermore, if it is a paper-based technical change notification, an electronic technical change notification is manually created, that is, the paper-based technical change notification is converted into an electronic technical change notification, and the scope of the technical change is determined.

[0016] Furthermore, the step of generating a technical improvement task order also includes reviewing the technical improvement task order. The technical improvement task order that has passed the review can be automatically issued to the production management system to make timely adjustments to errors at the production site, thereby reducing the manufacturing cost of defects that are not discovered until the end.

[0017] Furthermore, the production site monitoring and feedback mechanism is used to record the execution process of each technical transformation task order in real time, including material usage, task completion progress, working time allocation, etc., to achieve timely and accurate collection of technical transformation process data and improve the informatization and controllability of the technical transformation process.

[0018] Furthermore, the production site monitoring and feedback mechanism can regularly evaluate the implementation effect of the technical transformation, and can adjust the technical transformation task order or propose a new technical transformation notification order based on the evaluation results, thereby realizing dynamic control of the production process and achieving cyclic improvement of production products.

[0019] A production site management device, comprising:

[0020] The technical transformation task module is used to receive technical transformation notifications and generate technical transformation task orders based on the technical transformation notifications;

[0021] A task decomposition module is used to generate catering tasks and assembly tasks according to the technical transformation task list. The catering task is to retrieve the materials required for the technical transformation task, and the assembly task is to perform technical transformation on the product;

[0022] The material configuration module is used to complete the catering task, which mainly includes the outbound and delivery of materials, so as to achieve the purpose of delivering materials from the warehouse to the production site;

[0023] The material traceability module is used to monitor the flow and use of materials and keep relevant records to achieve controllable and traceable materials.

[0024] Furthermore, the management device of the production site also includes a monitoring and feedback module, which is used to monitor the implementation of the technical transformation in real time, and evaluate the implementation effect of the technical transformation, and feed back the evaluation results to the technical transformation task module again. The technical task module adjusts and optimizes the technical transformation task order based on the feedback evaluation results.

[0025] A production site management system includes one or more processors and a storage device, wherein the storage device is used to store one or more programs, and the processor is used to run one or more of the programs to manage the production site according to the production site management method, that is, to implement the production site management method described in the present invention.

[0026] A computer-readable storage medium stores a computer program, and the computer program is executed by a processor to implement the production site management method of the present invention.

[0027] A computer program product includes a computer program, wherein the computer program is executed by a processor to implement the production site management method of the present invention.

[0028] The beneficial effects of the technical solution of the present invention are as follows: through the implementation of the technical solution, not only the quality of the product is improved, but also the stability of the product quality is guaranteed. Under the premise of avoiding process rework, the production efficiency is improved and the production cost of defective products is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a flowchart of the management method of the production site;

[0030] Figure 2 It is a schematic diagram of the management device at the production site. DETAILED DESCRIPTION

[0031] In order to more clearly illustrate the technical solution of the present invention, the technical solution of the invention content is described in detail in conjunction with the accompanying drawings. Obviously, the following descriptions are some typical embodiments of the present invention. For ordinary technicians in this field, other solutions can be obtained based on these embodiments without paying creative work.

[0032] Taking the steel casting production site as an example, the implementation of the production site management method of the present invention is described.

[0033] In one embodiment, a method for managing a steel casting production site comprises:

[0034] Generate a technical modification task sheet, and generate a technical modification task sheet for the product that needs to be modified based on the received technical modification notice;

[0035] Generate catering tasks and assembly tasks to ensure the reasonable allocation and efficient execution of technical transformation tasks;

[0036] Establish a management system for material outbound delivery and dining car parking selection to achieve efficient use of materials and optimal allocation of dining car resources;

[0037] A material usage traceability mechanism should be established to record and analyze material transactions through information technology to ensure the controllability and traceability of material usage.

[0038] Specifically, the method for generating a technical transformation task order is as follows:

[0039] The first step is to receive and analyze the technical transformation notification form;

[0040] The second step is to extract the product identification and product order in the technical transformation notification form, so that each different product forms a separate information item, such as the first technical transformation task order item, the second technical transformation task order item, the third technical transformation task order item, etc., and each technical transformation task order item corresponds to a product;

[0041] The third step is to extract the treatment measures for the products in the technical transformation notification, which include normal use, re-production, return to warehouse, scrapping, rework, in-factory repair, and out-factory repair, etc., and determine that the treatment measure for the technical transformation products is in-factory repair;

[0042] The fourth step is to determine the required materials based on the determined in-plant repairs and products, and determine the material status of the required materials, which includes in-stock, in-transit, shipped, in-production, etc., to form a material list with material status;

[0043] The fifth step is to match the processing measures and material details of the products that need technical transformation to the technical transformation task order items of the corresponding products to generate a complete technical transformation task order. The generated technical transformation task order includes material replenishment task order, material return task order, outbound task order, inbound task order, temporary task order, off-site repair task order, etc.

[0044] As a supplement to the present implementation, the step of generating a technical improvement task order also includes reviewing the technical improvement task order. The technical improvement task order that has passed the review can be automatically issued to the production management system. By making timely technical improvements to the products in production, the manufacturing cost of defects that are not discovered until the end is reduced.

[0045] As a supplement to this implementation, the production site management method also includes establishing a production site monitoring and feedback mechanism to monitor and evaluate the execution of the technical transformation tasks in real time, and to timely discover problems and make adjustments and optimizations through feedback information to achieve good implementation of the technical transformation tasks. Specifically, the production site monitoring and feedback mechanism is used to record the execution process of each technical transformation task order in real time, including material usage, task completion progress, work time allocation, etc., to achieve timely and accurate collection of technical transformation process data and improve the informatization and controllability of the technical transformation process.

[0046] As a further supplement to this implementation mode, the production site monitoring and feedback mechanism can regularly evaluate the implementation effect of the technical transformation, and can adjust the technical transformation task list according to the evaluation results, or propose a new technical transformation notification form, so as to realize dynamic control of the production process and achieve cyclic improvement of production products.

[0047] In another embodiment, the management device for the production site includes:

[0048] The technical transformation task module is used to receive technical transformation notifications and generate technical transformation task orders based on the technical transformation notifications;

[0049] A task decomposition module is used to generate catering tasks and assembly tasks according to the technical transformation task list. The catering task is to retrieve the materials required for the technical transformation task, and the assembly task is to perform technical transformation on the product;

[0050] The material configuration module is used to complete the catering task, which mainly includes the outbound and delivery of materials, so as to achieve the purpose of delivering materials from the warehouse to the production site;

[0051] The material traceability module is used to monitor the flow and use of materials and keep relevant records to achieve controllable and traceable materials.

[0052] As a supplement to the present embodiment, the management device of the production site also includes a monitoring and feedback module for real-time monitoring of the implementation of the technical transformation, and evaluating the implementation effect of the technical transformation, and feeding back the evaluation results to the technical transformation task module again. The technical task module adjusts and optimizes the technical transformation task order based on the feedback evaluation results.

[0053] In another embodiment, the management system of the production site includes one or more processors and storage devices, the storage device is used to store one or more programs, and the processor is used to run one or more of the programs to manage the production site according to the production site management method, that is, to realize the production site management method described in the present invention. Specifically, the program includes a management system for material outbound and dining car berth selection and a material use trace mechanism. The management system of the production site can realize the outbound and transportation of materials in the technical transformation task list by running the program including the management system for material outbound and dining car berth selection and the material use trace mechanism, and can also realize the recording of the flow path of the materials used in the technical transformation task process, thereby ensuring the traceability of the technical transformation process.

[0054] Another embodiment is a computer-readable storage medium, wherein the computer program is stored in the computer program, and the computer program is executed by a processor to implement the production site management method of the present invention. Specifically, the computer program includes a program for production technical transformation tasks, a management system for material outbound and dining car parking selection, a material usage trace mechanism, and a monitoring and feedback mechanism.

[0055] Another embodiment provides a computer program product, including a computer program, wherein the computer program is executed by a processor to implement the production site management method of the present invention.

[0056] The above embodiments are merely descriptions of a typical application of the technical solution of the present invention, and reasonable expansion can be carried out on a reasonable basis without requiring creative work.

Claims

1. A production site management method, characterized in that: include, Generate technical transformation task list; Generate catering tasks and assembly tasks to ensure the reasonable allocation and efficient execution of technical transformation tasks; Establish a management system for material outbound delivery and dining car parking selection to achieve efficient use of materials and optimal allocation of dining car resources; A material usage traceability mechanism should be established to record and analyze material transactions through information technology to ensure the controllability and traceability of material usage.

2. The production site management method according to claim 1, characterized in that: It also includes the establishment of a production site monitoring and feedback mechanism to monitor and evaluate the implementation of technical transformation tasks in real time.

3. The production site management method according to claim 2, characterized in that: The production site monitoring and feedback mechanism is used to record the execution process of each technical transformation task order in real time, including material usage, task completion progress, and work time allocation.

4. The production site management method according to claim 1, characterized in that: The specific method of generating the technical transformation task list step includes: The first step is to receive and analyze the technical transformation notification form; The second step is to extract the product identification and product order in the technical transformation notification form, so that each different product forms a separate information entry; The third step is to extract the treatment measures for the products in the technical transformation notification form and determine the treatment measures for the products of this technical transformation; The fourth step is to determine the material status of the required materials based on the determined in-plant repair measures and the required materials, and form a material list with the material status; The fifth step is to match the processing measures and material details of the products that need technical transformation to the technical transformation task list items of the corresponding products to generate a complete technical transformation task list.

5. The production site management method according to claim 4, characterized in that: It also includes the review of technical transformation task orders. Technical transformation task orders that have passed the review can be automatically issued to the production management system to make timely adjustments to errors in the production site.

6. A production site management device, characterized in that: include, The technical transformation task module is used to receive technical transformation notifications and generate technical transformation task orders based on the technical transformation notifications; A task decomposition module is used to generate catering tasks and assembly tasks according to the technical transformation task list. The catering task is to retrieve the materials required for the technical transformation task, and the assembly task is to perform technical transformation on the product; The material configuration module is used to complete the catering task, which mainly includes the outbound and delivery of materials, so as to achieve the purpose of delivering materials from the warehouse to the production site; The material traceability module is used to monitor the flow and use of materials and keep relevant records to achieve controllable and traceable materials.

7. The production site management device according to claim 6, characterized in that: It also includes a monitoring and feedback module, which is used to monitor the implementation of technical transformation in real time, evaluate the implementation effect of technical transformation, and feed back the evaluation results to the technical transformation task module. The technical task module adjusts and optimizes the technical transformation task order based on the feedback evaluation results.

8. A management system for a production site, characterized in that: It comprises one or more processors and a storage device, wherein the storage device is used to store one or more programs, and the processor is used to run one or more of the programs to implement the management method described in any one of claims 1-5.

9. A computer-readable storage medium storing a computer program, characterized in that: When the program is executed by a processor, the management method as described in any one of claims 1 to 5 is implemented.

10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the management method described in any one of claims 1 to 5 are implemented.

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