Novel dust removal system control cabinet and use method thereof
By using programmable pulse controller and fault alarm devices in the dust removal system control cabinet, the problems of complex structure and difficult fault positioning of traditional control cabinets are solved, efficient control of dust removal system and rapid fault positioning are achieved, and the service life of the equipment is extended .
Patent Information
- Application Number
- CN202411695149.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-11
AI Technical Summary
Traditional dust removal system control cabinets have problems such as large area, many fault points, difficult assembly and commissioning, and lack of fault alarm devices, resulting in low equipment management efficiency and short service life.
The new dust removal system control cabinet is adopted, and 480 pulse reversing valves are centrally controlled through a programmable pulse controller, which simplifies the structure and reduces the area occupied, increases the fault alarm device, and uses fault sensors and alarm lights for real-time monitoring and fault positioning.
It realizes efficient control of dust removal systems, reduces the difficulty of generation and maintenance of fault points, improves fault positioning and repair efficiency, and extends the service life of the equipment.
Smart Images

Figure CN119421366A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of control cabinets, and in particular relates to a novel dust removal system control cabinet and a use method thereof. Background Art
[0002] The control center cabinet can provide a safe environment to protect the equipment and prevent it from physical harm, theft or damage. The cabinet is usually made of sturdy materials and can effectively prevent external threats. By integrating the equipment into a centralized location, the control center cabinet makes the maintenance and management of the equipment more efficient. Users can find the required equipment more easily and perform maintenance and management in a shorter time. The dust removal system control cabinet plays a vital role in the dust removal system. The control cabinet uses automation technology to achieve centralized control of the dust removal equipment, including start, stop, voltage regulation and current control functions. It can monitor the operating status of the equipment in real time, such as pressure, temperature and other parameters, and automatically adjust the equipment operation according to the set parameters to ensure that the equipment works in the best condition. The control cabinet can realize the intelligent operation of the dust removal equipment through automated control, improve dust removal efficiency and reduce energy consumption. For example, in the electrostatic precipitator, the control cabinet provides stable working voltage and current through high-voltage power supply technology, so that the electric field can generate sufficient electric field force to effectively separate dust particles.
[0003] However, the traditional dust removal system control cabinet cannot meet people's needs, and it has the following defects: First, it is designed with a centralized control structure. For the entire dust removal system, 480 pulse reversing valves are required. The traditional control cabinet uses at least 86 small relays for control. The use of too many relays leads to an increase in the floor space, an increase in fault points and difficulty in finding them, and too many internal components make assembly difficult and debugging difficult; second, there is no fault alarm device designed. The control cabinet will be affected to varying degrees due to various reasons during use. After a certain degree of accumulation, it will cause damage to the device, causing the device to fall into an abnormal state, making it impossible to effectively manage the equipment at work, and unable to quickly confirm the abnormality of the device, which reduces the service life of the device to a certain extent. Summary of the invention
[0004] In view of this, the present invention aims to propose a novel dust removal system control cabinet and a method of using the same, in order to solve at least one of the above-mentioned technical problems.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] The first aspect of the present invention provides a novel dust removal system control cabinet, comprising:
[0007] A control cabinet, wherein a plurality of programmable pulse controllers are fixedly arranged in the control cabinet, wherein the output end of the programmable pulse controller is fixedly connected to the first connection line, and a signal unit is fixedly connected to the outer side wall of the programmable pulse controller;
[0008] A first connecting line, the output end of the first connecting line is fixedly connected to a layered line tube, the outer side wall of the layered line tube is fixedly connected to a second connecting line, the input end of the second connecting line is fixedly connected to a layered relay, the output end of the layered line tube is fixedly connected to a main line pipe, and the output end of the main line pipe is fixedly connected to a main relay.
[0009] Furthermore, a central control box is fixedly connected to an outer wall on one side of the control cabinet, a fault sensor is electrically connected to an outer wall on one side of the central control box, a sensing probe is fixedly connected to the lower surface of the fault sensor, and an alarm light is fixedly connected to the output end of the fault sensor.
[0010] Furthermore, an indicator light and a first control rod are fixedly connected to one side outer wall of the layered relay, a first base is fixedly connected to the other side outer wall of the layered relay, and the first base is fixedly connected to one side outer wall of the control cabinet.
[0011] Furthermore, a protective shell is sleeved on one side outer wall of the programmable pulse controller, and the protective shell is fixedly connected to one side outer wall of the control cabinet, and an identification plate is fixedly connected to the upper surface of the protective shell.
[0012] Furthermore, a fixing screw is threadedly connected to an outer wall of one side of the first base, and the fixing screw is threadedly connected to an outer wall of one side of the control cabinet.
[0013] Furthermore, a second base is fixedly connected to an outer wall on one side of the main relay, and the second base is fixedly connected to an outer wall on one side of the control cabinet.
[0014] Furthermore, a second control rod is fixedly connected to an outer wall of one side of the main relay.
[0015] The second aspect of the present invention provides a method for using a novel dust removal system control cabinet, using the novel dust removal system control cabinet described in the first aspect, comprising:
[0016] The pulse reversing valve of the dust removal system is controlled by a programmable pulse controller, and the pulse reversing valve is monitored and controlled by a signal unit. The programmable pulse controller is protected by a protective housing, and corresponding information of the programmable pulse controller is displayed by an identification plate;
[0017] When the programmable pulse controller is abnormal, the indicator light is on, the stratification relay is controlled through the first control rod, and the start and stop of the programmable pulse controller is controlled through the stratification relay;
[0018] The main relay controls the programmable pulse controller through the second control rod and is installed through the second base.
[0019] Furthermore, the environment of the control cabinet is monitored by a sensing probe, and the data information is converted by a fault sensor. When the sensing probe or the fault sensor detects an abnormality, an alarm is sounded by an alarm light.
[0020] Furthermore, various data indicators are set through the central control box. When abnormal data indicators are detected, an alarm is sounded through the alarm light and the position information and label information are sent according to the corresponding programmable pulse controller to quickly locate the fault.
[0021] Compared with the prior art, the novel dust removal system control cabinet and the use method thereof described in the present invention have the following beneficial effects:
[0022] 480 pulse reversing valves are controlled through a centralized control structure and a programmable pulse controller. The structure is simple and easy to control. Only simple adjustments are needed to control the dust removal system, saving PLC points, reducing the footprint of the equipment, reducing the occurrence of fault points and facilitating search, making programming and maintenance more convenient. At the same time, a fault alarm device is designed, which uses sensors and alarms to monitor the control cabinet in real time. Various data indicators are effectively set through the central control cabinet to avoid abnormal data inside the device. When abnormal data is detected, an alarm can be issued in time, and the location information and label information sent by the programmable pulse controller can be used to quickly locate the fault, saving the time required for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0024] Figure 1 This is a schematic diagram of the overall structure of a control cabinet according to an embodiment of the present invention;
[0025] Figure 2 This is a schematic diagram of the front structure of a control cabinet according to an embodiment of the present invention;
[0026] Figure 3 This is a schematic diagram of the side structure of a control cabinet according to an embodiment of the present invention;
[0027] Figure 4 The figure is a schematic diagram of the cross-sectional structure of a control cabinet according to an embodiment of the present invention.
[0028] Description of reference numerals:
[0029] 1. Control cabinet; 2. Main line pipeline; 3. Layered line pipe; 4. Protective shell; 5. Identification plate; 6. First connecting line; 7. Second connecting line; 8. Indicator light; 9. Layered relay; 10. First control lever; 11. Fixing screw; 12. First base; 13. Signal unit; 14. Programmable pulse controller; 15. Second base; 16. Second control lever; 17. Main relay; 18. Central control box; 19. Alarm light; 20. Fault sensor; 21. Induction probe. DETAILED DESCRIPTION
[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0033] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0034] like Figure 1-4As shown, an embodiment of the present invention is: a new dust removal system control cabinet, including a control cabinet 1, a programmable pulse controller 14 is fixedly connected to one side outer wall of the control cabinet 1, a signal unit 13 is fixedly connected to one side outer wall of the programmable pulse controller 14, an output end of the programmable pulse controller 14 is fixedly connected to a first connecting line 6, an output end of the first connecting line 6 is fixedly connected to a layered line pipe 3, a second connecting line 7 is fixedly connected to one side outer wall of the layered line pipe 3, an input end of the second connecting line 7 is fixedly connected to a layered relay 9, an output end of the layered line pipe 3 is fixedly connected to a main line pipe 2, and an output end of the main line pipe 2 is fixedly connected to a main relay 17.
[0035] A central control box 18 is fixedly connected to the outer wall of one side of the control cabinet 1, a fault sensor 20 is electrically connected to the outer wall of one side of the central control box 18, a sensing probe 21 is fixedly connected to the lower surface of the fault sensor 20, an alarm light 19 is fixedly connected to the output end of the fault sensor 20, the sensing probe 21 is used to monitor the environment, and the alarm light 19 is used to issue an alarm in time when the device is abnormal.
[0036] An indicator light 8 and a first control rod 10 are fixedly connected to the outer wall of one side of the stratified relay 9, a first base 12 is fixedly connected to the outer wall of the other side of the stratified relay 9, and the first base 12 is fixedly connected to the outer wall of one side of the control cabinet 1, and the first control rod 10 is used to control the start and stop of the stratified relay 9; a protective shell 4 is sleeved on the outer wall of one side of the programmable pulse controller 14, and the protective shell 4 is fixedly connected to the outer wall of one side of the control cabinet 1, and an identification plate 5 is fixedly connected to the upper surface of the protective shell 4, and the identification plate 5 is used to introduce the information of the programmable pulse controller 14, so that the user can quickly locate the identification plate 5 of the programmable pulse controller 14.
[0037] A fixing screw 11 is threadedly connected to an outer wall of one side of the first base 12 , and the fixing screw 11 is threadedly connected to an outer wall of one side of the control cabinet 1 . The fixing screw 11 is used to fix the first base 12 on the control cabinet 1 .
[0038] A second base 15 is fixedly connected to an outer wall of one side of the main relay 17 , and the second base 15 is fixedly connected to an outer wall of one side of the control cabinet 1 . The second base 15 is used to install the main relay 17 .
[0039] A second control rod 16 is fixedly connected to an outer wall of one side of the main relay 17 , and the second control rod 16 is used to control the start and stop of the main relay 17 .
[0040] Working principle: When using the present invention, firstly, the 480 pulse reversing valves of the dust removal system are controlled by the programmable pulse controller 14 on the control cabinet 1, and the pulse reversing valves are monitored and controlled by the signal unit 13 thereon. The programmable pulse controller 14 is protected by the protective shell 4 to prevent the environment from damaging the equipment. The information of the programmable pulse controller 14 is introduced through the identification plate 5 on the protective shell 4, which is convenient for users to quickly locate the programmable pulse controller 14 and reduce the time required for positioning. The programmable pulse controller 14 is connected to the layered line pipe 3 through the first connecting line 6, and the layered line pipe 3 is connected through the second connecting line The line 7 is connected to the layered relay 9, and the indicator light 8 responds to the working condition of the programmable pulse controller 14, and emits light in time when an abnormality occurs. The user can control the layered relay 9 through the first control rod 10, and can effectively control the start and stop of the programmable pulse controller 14. The layered relay 9 is installed through the first base 12, and the first base 12 is fixed to the control cabinet 1 through the fixing screws 11 thereon. The layered line pipe 3 is connected to the main line pipe 2, and the main line pipe 2 aggregates the lines of each layer and is connected to the main relay 17 at the bottom of the control cabinet 1, which reduces the complexity of the lines inside the control cabinet 1 and can be closed more quickly. The wiring is arranged rationally, which improves the aesthetics of the device. The main relay 17 controls all the programmable pulse controllers 14 in the control cabinet 1 through the second control rod 16. The main relay 17 is installed through the second base 15. The device adopts a programmable pulse controller 14 to control 480 pulse reversing valves. It has a simple structure and is easy to control. It only needs simple adjustment to complete the control of the dust removal system, saving PLC points, reducing the occupied area of the equipment, reducing the generation of fault points and facilitating the search. Programming and maintenance become more convenient. During use, the internal situation of the device can be monitored through the central control box 18, and the induction probe 2 1 monitors the environment in which it is located, and converts the data information through the fault sensor 20. When the data is abnormal, an alarm can be sounded through the alarm light 19, and the location information can be sent to the user end to quickly troubleshoot and confirm the fault, saving the time required for maintenance. The device uses a fault sensor 20 with an alarm light 19 to control the real-time monitoring of the cabinet, and effectively sets various data indicators through the central control box 18 to avoid the abnormal state of the internal data of the device. When the data is detected to be abnormal, an alarm can be issued in time, and the location information and label information can be sent according to the programmable pulse controller 14 to quickly locate the fault, saving the time required for maintenance.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A new dust removal system control cabinet, characterized in that: include: A control cabinet (1), wherein a plurality of programmable pulse controllers (14) are fixedly arranged in the control cabinet (1), an output end of the programmable pulse controller (14) is fixedly connected to a first connection line (6), and a signal unit (13) is fixedly connected to an outer side wall of the programmable pulse controller (14); A first connecting line (6), the output end of the first connecting line (6) is fixedly connected to a layered line tube (3), the outer side wall of the layered line tube (3) is fixedly connected to a second connecting line (7), the input end of the second connecting line (7) is fixedly connected to a layered relay (9), the output end of the layered line tube (3) is fixedly connected to a main line pipe (2), and the output end of the main line pipe (2) is fixedly connected to a main relay (17).
2. According to claim 1, a novel dust removal system control cabinet is characterized in that: A central control box (18) is fixedly connected to one side outer wall of the control cabinet (1), a fault sensor (20) is electrically connected to one side outer wall of the central control box (18), a sensing probe (21) is fixedly connected to the lower surface of the fault sensor (20), and an alarm light (19) is fixedly connected to the output end of the fault sensor (20).
3. According to claim 1, a novel dust removal system control cabinet is characterized in that: An indicator light (8) and a first control rod (10) are fixedly connected to one side outer wall of the layered relay (9), a first base (12) is fixedly connected to the other side outer wall of the layered relay (9), and the first base (12) is fixedly connected to one side outer wall of the control cabinet (1).
4. According to claim 1, a novel dust removal system control cabinet is characterized in that: A protective shell (4) is sleeved on one side outer wall of the programmable pulse controller (14), and the protective shell (4) is fixedly connected to one side outer wall of the control cabinet (1), and an identification plate (5) is fixedly connected to the upper surface of the protective shell (4).
5. According to claim 3, the novel dust removal system control cabinet is characterized in that: A fixing screw (11) is threadedly connected to an outer wall of one side of the first base (12), and the fixing screw (11) is threadedly connected to an outer wall of one side of the control cabinet (1).
6. According to claim 1, the novel dust removal system control cabinet is characterized in that: A second base (15) is fixedly connected to one side outer wall of the main relay (17), and the second base (15) is fixedly connected to one side outer wall of the control cabinet (1).
7. The novel dust removal system control cabinet according to claim 6 is characterized in that: A second control rod (16) is fixedly connected to an outer wall of one side of the main relay (17).
8. A method for using a novel dust removal system control cabinet, using the novel dust removal system control cabinet according to claims 1-7, characterized in that: The method comprises: The pulse reversing valve of the dust removal system is controlled by a programmable pulse controller (14), and the pulse reversing valve is monitored and controlled by a signal unit (13), wherein the programmable pulse controller (14) is protected by a protective housing (4), and corresponding information of the programmable pulse controller (14) is displayed by an identification plate (5); When the programmable pulse controller (14) is abnormal, the indicator light (8) emits light, the stratification relay (9) is controlled through the first control rod (10), and the start and stop of the programmable pulse controller (14) is controlled through the stratification relay (9); The main relay (17) controls the programmable pulse controller (14) via the second control rod (16) and is installed via the second base (15).
9. The method for using the novel dust removal system control cabinet according to claim 8 is characterized in that: The environment in which the control cabinet is located is monitored through the induction probe (21), and the data information is converted through the fault sensor (20). When the induction probe (21) or the fault sensor (20) detects an abnormality, an alarm is issued through the alarm light (19).
10. The method for using the novel dust removal system control cabinet according to claim 9 is characterized in that: Various data indicators are set through the central control box (18). When an abnormal data indicator is detected, an alarm is sounded through the alarm light (19) and position information and label information are sent to the corresponding programmable pulse controller (14) to quickly locate the fault.