Pull-type residual film recycling and bundling all-in-one machine
By designing a trailed residual film recycling and baling machine, the membrane-driven parts are driven to pull up and transport the plastic film, and the plastic film is curled and bundled by rolling and baling the materials, the plastic film recycling problem is solved and efficient and automated recycling is achieved. .
Patent Information
- Application Number
- CN202411580917.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-02-14
AI Technical Summary
Because the material of plastic film is polyethylene, the degradation time is long, resulting in difficult plastic film recycling problems, affecting the environment and agricultural production.
A trailed residual film recycling and baling machine is designed, which is transmitted to the film-raising component through a power source, and the plastic film is pulled up and transported to the coiled component for rolling and baling, realizing automatic recycling.
It realizes efficient recycling and bundling of mulch film, reduces the damage to the environment by mulch film covering, and simplifies the mulch film processing process in crop production.
Smart Images

Figure CN119422479A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of farmland operation machinery, and in particular to a traction-type residual film recovery and baling integrated machine. Background Art
[0002] Film mulching is an important technical means to promote agricultural efficiency and increase farmers' income today. Especially in arid and water-scarce areas, film mulching combined with drip irrigation technology has become an indispensable technical method for increasing output in the agricultural production process. However, the main material of film mulch is polyethylene. Although film mulching can increase crop yields, since its main material is polyethylene, its degradation time and cycle are relatively long. Therefore, the recycling of film mulching is an urgent problem that needs to be solved in the current farming process. Summary of the invention
[0003] The purpose of the present invention is to provide a traction-type residual film recovery and baling machine to solve the above-mentioned problems, to set up a device that can recover the ground film and match it with agricultural machinery, and to reduce the damage to the environment caused by ground film covering.
[0004] To achieve the above object, the present invention provides the following solutions:
[0005] A traction-type residual film recovery and baling machine comprises a first shell, a second shell is hinged on one side of the top edge of the first shell, a feeding channel is connected to the feeding side of the first shell, a film-lifting component is rotatably connected to the side of the feeding channel away from the first shell, a feeding component is provided inside the feeding channel, the feeding component is located between the film-lifting component and the first shell, a first winding component is installed in the first shell, a second winding component is installed in the second shell, the film-lifting component is transmission-connected to a power source, the film-lifting component is transmission-connected to the feeding component, the feeding component is transmission-connected to the first winding component, the second winding component is transmission-connected to the winding power source, and the feeding channel is connected to the agricultural machinery through a connecting component.
[0006] Preferably, the film-lifting component includes a roller rotatably connected to the feeding channel, a plurality of groups of film-lifting parts are fixedly connected to the outer side of the roller at equal intervals along the axial direction, the film-lifting part includes a plurality of film-hooking teeth fixedly connected to the circumference of the roller at equal intervals, one end of the roller passes through the feeding channel and is axially connected to a first pulley, and the first pulley is transmission-connected to the feeding component.
[0007] Preferably, the feeding component includes two feeding rollers rotatably connected to the feeding channel, the ends of the two feeding rollers pass through a side wall of the feeding channel and are respectively axially connected to a first gear, the first gear is axially connected to a third pulley on a side away from the feeding channel, the third pulley is axially connected to a second pulley on a side away from the first gear, a first belt is wound around the outer sides of the second pulley and the first pulley, the third pulley is drivingly connected to the first winding component, a film removal component is provided on the feeding side of the feeding roller, and a bearing component is provided on the discharging side of the feeding roller.
[0008] Preferably, the film removal component includes a scraper plate fixedly connected in the feeding channel, the scraper plate is arranged at an angle, the high end of the scraper plate faces the film hook teeth, the high end of the scraper plate is provided with a plurality of spacing grooves, the width of the spacing grooves matches the film hook teeth, and the supporting component includes a material receiving plate, and the material receiving plate is located on the discharge side of the feed roller.
[0009] Preferably, the first winding component includes a plurality of first winding rollers rotatably connected within the first shell body, and one end of the plurality of first winding rollers located outside the first shell body are meshed with each other and transmission connected to the second pulley; a plurality of first protrusions are fixedly connected to the circumferential side wall of the first winding roller, and the plurality of first winding rollers form a semi-arc shape.
[0010] Preferably, one end of the first winding roller located on the outside of the first shell is axially connected to a second gear, two adjacent second gears are meshed by a third gear, and the third gear is rotatably connected to the outer wall of the first shell, and one of the third gears is axially connected to a fourth pulley on a side away from the first shell, and the fourth pulley is transmission-connected to the third pulley via a second belt.
[0011] Preferably, the second winding component is rotatably connected to a plurality of second winding rollers in the second shell body, the plurality of second winding rollers are meshed with each other at one end located outside the second shell body, the circumferential side walls of the second winding rollers are fixedly connected to a plurality of first protrusions, and the plurality of second winding rollers form a semi-arc.
[0012] Preferably, one end of the second winding roller located on the outside of the second shell is axially connected to a fifth gear, two adjacent fifth gears are meshed by a sixth gear, and the sixth gear is rotatably connected to the outer wall of the second shell, and one of the fifth gears is axially connected to a fifth pulley on a side away from the second shell, and the fifth pulley is connected to a sixth pulley through a fourth belt drive, and the sixth pulley is axially connected to the output shaft of a winding motor, and the winding motor is mounted on the second shell.
[0013] Preferably, an opening and closing cylinder is installed on the front and rear side walls of the first shell and the second shell, one end of the opening and closing cylinder is hinged to the first shell, the other end of the opening and closing cylinder is hinged to the second shell, and a tension sensor is provided at the piston end of the opening and closing cylinder.
[0014] Preferably, the connecting component includes a connecting rod fixedly connected to the feed end of the feeding channel, the end of the connecting rod away from the feeding channel is hinged with a connecting frame, the connecting frame is installed on the agricultural machine, one end of the lifting cylinder is hinged to the middle part of the connecting frame, the other end of the lifting cylinder is hinged to the top surface of the feeding channel, and the two sides of the first shell are also rotatably connected with walking wheels.
[0015] The present invention has the following technical effects:
[0016] When the present invention is in use, the power source adopts the power of agricultural machinery as the power source, the power of agricultural machinery is transmitted to the film lifting component, the film lifting component pulls up the ground film from the soil, and then conveys it to the first winding component and the second winding component through the feeding component, the pulled ground film is rolled up, and then bundled after being sent out. The film lifting component, the feeding component and the first winding component adopt one power source, and the equipment does not need to match different power sources. The present invention adopts an automated way to realize the recovery and bundling of the ground film, which greatly facilitates the recovery and processing of the ground film. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 It is a schematic diagram of the internal structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the structure of the present invention;
[0020] Figure 3 For the present invention Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0021] Figure 4 It is a schematic diagram of the top view of the structure of the cooperation between the rotating roller and the scraper plate of the present invention;
[0022] Figure 5 It is a right view structural schematic diagram of the present invention.
[0023] Among them, 1. the first shell; 101. the feeding channel; 102. the scraper plate; 103. the receiving plate; 2. the second shell; 3. the rotating roller; 301. the hook film tooth; 302. the first pulley; 303. the first belt; 4. the connecting rod; 401. the connecting frame; 402. the lifting cylinder; 5. the feeding roller; 501. the second pulley; 502. the third pulley; 503. the first gear; 504. the second belt; 6. the first winding roller; 601. the first spur; 602. the second gear; 603. the third gear; 604. the fourth pulley; 7. the second winding roller; 701. the second spur; 702. the fifth gear; 703. the sixth gear; 704. the fifth pulley; 705. the fourth belt; 706. the winding motor; 707. the sixth pulley; 8. the opening and closing cylinder; 9. the walking wheel. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0026] Reference Figures 1 to 5 As shown, the present embodiment provides a traction-type residual film recovery and baling machine, including a first shell 1, a second shell 2 is hinged on one side of the top edge of the first shell 1, the feed side of the first shell 1 is connected with a feeding channel 101, and a film-lifting component is rotatably connected to the side of the feeding channel 101 away from the first shell 1, and a feeding component is provided inside the feeding channel 101, and the feeding component is located between the film-lifting component and the first shell 1, a first material rolling component is installed in the first shell 1, and a second material rolling component is installed in the second shell 2, the film-lifting component is transmission-connected to a power source, the film-lifting component is transmission-connected to the feeding component, the feeding component is transmission-connected to the first material rolling component, and the second material rolling component is transmission-connected to the material rolling power source, and the feeding channel 101 is connected to the agricultural machinery through a connecting component.
[0027] When the present invention is in use, the power source adopts the power of agricultural machinery as the power source, the power of agricultural machinery is transmitted to the film lifting component, the film lifting component pulls up the ground film from the soil, and then conveys it to the first winding component and the second winding component through the feeding component, the pulled ground film is rolled up, and then bundled after being sent out. The film lifting component, the feeding component and the first winding component adopt one power source, and the equipment does not need to match different power sources. The present invention adopts an automated way to realize the recovery and bundling of the ground film, which greatly facilitates the recovery and processing of the ground film.
[0028] A further optimized solution is that the film-lifting component includes a roller 3 rotatably connected in the feeding channel 101, and a plurality of film-lifting parts are fixedly connected to the outer side of the roller 3 at equal intervals along the axial direction. The film-lifting part includes a plurality of film-hooking teeth 301 fixedly connected to the circumference of the roller 3 at equal intervals. One end of the roller 3 passes through the feeding channel 101 and is axially connected to a first pulley 302, and the first pulley 302 is transmission-connected to the feeding component.
[0029] During operation, the film hooking teeth 301 are inside the soil, and the rotating roller 3 rotates in the direction shown in the figure, driving the film hooking teeth 301 to rotate. The film hooking teeth 301 pull the ground film from the soil and then send it into the feeding component at the rear.
[0030] The power of the agricultural machinery can be transmitted to the roller 3 by using mechanical structures such as universal joints, reducers, shafts, gears, etc. The power transmission method is a prior art and is not the invention of the present invention, so it will not be repeated here.
[0031] A further optimized solution is that the feeding component includes two feeding rollers 5 rotatably connected in the feeding channel 101, the ends of the two feeding rollers 5 pass through a side wall of the feeding channel 101 and are respectively axially connected to a first gear 503, the side of the first gear 503 away from the feeding channel 101 is axially connected to a third pulley 502, the side of the third pulley 502 away from the first gear 503 is axially connected to a second pulley 501, the first belt 303 is wound around the outer sides of the second pulley 501 and the first pulley 302, the third pulley 502 is transmission connected to the first winding component, the feeding side of the feeding roller 5 is provided with a film removing part, and the discharging side of the feeding roller 5 is provided with a bearing part.
[0032] The ground film on the hook film teeth 301 is cleaned off by the film removing member during its rotation, and then is continuously transported backwards by the two feeding rollers 5, and is sent to the first winding part and the second winding part for winding.
[0033] A further optimized solution is that the film removal component includes a scraper plate 102 fixedly connected in the feeding channel 101, the scraper plate 102 is inclined, the high end of the scraper plate 102 faces the film hook tooth 301, and a plurality of spacing grooves are opened at the high end of the scraper plate 102, and the width of the spacing grooves matches the film hook tooth 301, and the supporting component includes a receiving plate 103, and the receiving plate 103 is located on the discharge side of the feeding roller 5.
[0034] The ground film on the hook film teeth 301 is scraped off by the scraper plate 102 during its rotation, and then transported to the rear through the two feeding rollers 5.
[0035] A further optimized solution is that the first winding component includes a plurality of first winding rollers 6 rotatably connected to the first shell body 1, and the ends of the plurality of first winding rollers 6 located on the outer side of the first shell body 1 are meshed with each other and transmission connected to the second pulley 501; a plurality of first protrusions 601 are fixedly connected to the circumferential side walls of the first winding rollers 6, and the plurality of first winding rollers 6 form a semi-arc shape.
[0036] A further optimized solution is that one end of the first winding roller 6 located on the outside of the first shell 1 is axially connected to a second gear 602, and two adjacent second gears 602 are meshed by a third gear 603, and the third gear 603 is rotatably connected to the outer wall of the first shell 1, and one side of the third gear 603 away from the first shell 1 is axially connected to a fourth pulley 604, and the fourth pulley 604 is transmission-connected to the third pulley 502 via the second belt 504.
[0037] The rotation of the first pulley 302 drives the second pulley 501 to rotate, the second pulley 501 drives the third pulley 502 to rotate, the third pulley 502 then drives the fourth pulley 604 to rotate, the fourth pulley 604 drives the third gear 603 to rotate, and then the first winding roller 6 rotates. The first protrusion 601 on the first winding roller 6 can increase the friction between the first winding roller 6 and the ground film, so that the ground film can be rolled better.
[0038] According to a further optimization scheme, the second winding component is rotatably connected to a plurality of second winding rollers 7 in the second shell body 2, the plurality of second winding rollers 7 are located at one end outside the second shell body 2 and mesh with each other, a plurality of first protrusions 601 are fixedly connected to the circumferential side wall of the second winding roller 7, and the plurality of second winding rollers 7 form a semi-arc.
[0039] A further optimization scheme is that the second winding roller 7 is axially connected to a fifth gear 702 at one end located on the outside of the second shell body 2, and the two adjacent fifth gears 702 are meshed by a sixth gear 703, and the sixth gear 703 is rotatably connected to the outer wall of the second shell body 2, and one of the fifth gears 702 is axially connected to a fifth pulley 704 on the side away from the second shell body 2, and the fifth pulley 704 is connected to a sixth pulley 707 through a fourth belt 705, and the sixth pulley 707 is axially connected to the output shaft of the winding motor 706, and the winding motor 706 is installed on the second shell body 2.
[0040] The operation of the winding motor 706 drives the sixth pulley 707 to rotate, and the sixth pulley 707 drives the fifth pulley 704 to rotate, further causing the second winding roller 7 to rotate. Since the multiple first winding rollers 6 and the second winding rollers 7 together form a circular structure, the ground film will be rolled up during the rotation of the two. Although the ground film is rolled up loosely in the early stage, as the ground film continues to enter, the outermost ground film will gradually tighten the inner ground film to form a dense ground film roll, which is convenient for subsequent bundling.
[0041] According to a further optimization scheme, an opening and closing cylinder 8 is installed on the front and rear side walls of the first shell 1 and the second shell 2, one end of the opening and closing cylinder 8 is hinged to the first shell 1, and the other end of the opening and closing cylinder 8 is hinged to the second shell 2, and a tension sensor is provided at the piston end of the opening and closing cylinder 8.
[0042] The tension sensor can detect the pressure of the ground film between the multiple first winding rollers 6 and the second winding rollers 7, and then the rolling state of the ground film can be determined. When the pressure meets the set requirements, the opening and closing cylinder 8 is controlled to operate, so as to push the first shell 1 and the second shell 2 to open and release the rolled ground film.
[0043] A further optimized solution is that the connecting component includes a connecting rod 4 fixedly connected to the feeding end of the feeding channel 101, and the end of the connecting rod 4 away from the feeding channel 101 is hinged with a connecting frame 401, and the connecting frame 401 is installed on the agricultural machinery. One end of the lifting cylinder 402 is hinged to the middle of the connecting frame 401, and the other end of the lifting cylinder 402 is hinged to the top surface of the feeding channel 101, and the two sides of the first shell 1 are also rotatably connected with walking wheels 9.
[0044] The extension and retraction of the lifting cylinder 402 can drive the lifting and lowering of the entire device. When not in use, the lifting cylinder 402 is retracted to lift the entire device. When it is needed, the lifting cylinder 402 is extended to lower the device.
[0045] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0046] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A traction-type residual film recovery and bundling machine, characterized in that: The invention comprises a first shell (1), a second shell (2) being hingedly connected to one side of the top edge of the first shell (1), a feeding channel (101) being connected to the feeding side of the first shell (1), a film-forming component being rotatably connected to the side of the feeding channel (101) away from the first shell (1), a feeding component being arranged inside the feeding channel (101), the feeding component being located between the film-forming component and the first shell (1), a first material-winding component being installed in the first shell (1), a second material-winding component being installed in the second shell (2), the film-forming component being transmission-connected to a power source, the film-forming component being transmission-connected to the feeding component, the feeding component being transmission-connected to the first material-winding component, the second material-winding component being transmission-connected to a material-winding power source, and the feeding channel (101) being connected to the agricultural machinery via a connecting component.
2. The traction-type residual film recovery and bundling machine according to claim 1 is characterized in that: The film-lifting component comprises a roller (3) rotatably connected in the feeding channel (101), a plurality of groups of film-lifting parts are fixedly connected to the outer side of the roller (3) at equal intervals along the axial direction, the film-lifting parts comprise a plurality of film-hooking teeth (301) fixedly connected to the circumference of the roller (3) at equal intervals, one end of the roller (3) passes through the feeding channel (101) and is axially connected to a first pulley (302), and the first pulley (302) is transmission-connected to the feeding component.
3. The traction-type residual film recovery and bundling machine according to claim 2 is characterized in that: The feeding component comprises two feeding rollers (5) rotatably connected in the feeding channel (101), the ends of the two feeding rollers (5) pass through a side wall of the feeding channel (101) and are respectively axially connected to a first gear (503), a side of the first gear (503) away from the feeding channel (101) is axially connected to a third pulley (502), a side of the third pulley (502) away from the first gear (503) is axially connected to a second pulley (501), a first belt (303) is wound around the outer sides of the second pulley (501) and the first pulley (302), the third pulley (502) is transmission-connected to the first winding component, a film removal component is provided on the feeding side of the feeding roller (5), and a bearing component is provided on the discharging side of the feeding roller (5).
4. The traction-type residual film recovery and bundling machine according to claim 3 is characterized in that: The film removal component comprises a scraper plate (102) fixedly connected in the feeding channel (101), the scraper plate (102) is arranged at an angle, the high end of the scraper plate (102) faces the film hooking tooth (301), the high end of the scraper plate (102) is provided with a plurality of spacing grooves, the width of the spacing grooves matches the film hooking tooth (301), and the supporting component comprises a receiving plate (103), and the receiving plate (103) is located on the discharge side of the feeding roller (5).
5. The traction-type residual film recovery and bundling integrated machine according to claim 3 is characterized in that: The first winding component comprises a plurality of first winding rollers (6) rotatably connected in the first shell (1); one end of the plurality of first winding rollers (6) located outside the first shell (1) are meshed with each other and are transmission-connected to the second pulley (501); a plurality of first protrusions (601) are fixedly connected to the circumferential side wall of the first winding roller (6); the plurality of first winding rollers (6) form a semi-arc.
6. The traction-type residual film recovery and bundling machine according to claim 5, characterized in that: One end of the first winding roller (6) located outside the first shell (1) is axially connected to a second gear (602), and two adjacent second gears (602) are meshed through a third gear (603), and the third gear (603) is rotatably connected to the outer wall of the first shell (1), and a fourth pulley (604) is axially connected to the side of one of the third gears (603) away from the first shell (1), and the fourth pulley (604) is transmission-connected to the third pulley (502) through a second belt (504).
7. The traction-type residual film recovery and bundling machine according to claim 1 is characterized in that: The second winding component is rotatably connected to a plurality of second winding rollers (7) in the second shell (2); one end of the plurality of second winding rollers (7) located outside the second shell (2) are meshed with each other; a plurality of first protrusions (601) are fixedly connected to the circumferential side wall of the second winding roller (7); and the plurality of second winding rollers (7) form a semi-arc.
8. The traction-type residual film recovery and bundling machine according to claim 7, characterized in that: The second winding roller (7) is located on the outer side of the second shell (2), and one end of the second winding roller (7) is axially connected to a fifth gear (702). Two adjacent fifth gears (702) are meshed with each other via a sixth gear (703). The sixth gear (703) is rotatably connected to the outer wall of the second shell (2). A fifth pulley (704) is axially connected to the side of one of the fifth gears (702) away from the second shell (2). The fifth pulley (704) is connected to a sixth pulley (707) via a fourth belt (705). The sixth pulley (707) is axially connected to the output shaft of a winding motor (706). The winding motor (706) is mounted on the second shell (2).
9. The traction-type residual film recovery and bundling integrated machine according to claim 1, characterized in that: An opening and closing cylinder (8) is installed on the front and rear side walls of the first shell (1) and the second shell (2); one end of the opening and closing cylinder (8) is hinged to the first shell (1), and the other end of the opening and closing cylinder (8) is hinged to the second shell (2); a tension sensor is provided at the piston end of the opening and closing cylinder (8).
10. The traction-type residual film recovery and bundling machine according to claim 1, characterized in that: The connecting component comprises a connecting rod (4) fixedly connected to the feeding end of the feeding channel (101); one end of the connecting rod (4) away from the feeding channel (101) is hingedly connected to a connecting frame (401); the connecting frame (401) is installed on the agricultural machine; one end of a lifting cylinder (402) is hingedly connected to the middle of the connecting frame (401); the other end of the lifting cylinder (402) is hingedly connected to the top surface of the feeding channel (101); and both sides of the first shell (1) are also rotatably connected to walking wheels (9).