Solid-liquid mixing system for preparing water reducing agent
By using the bubble cleavage assembly of the solid-liquid mixing system during the preparation of the water reducer, the bubble density and quality problems caused by the bubbles in the prior art are solved, and the production of water reducer is improved Quality and concrete performance effects.
Patent Information
- Application Number
- CN202411665530.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-02-14
AI Technical Summary
During the preparation of existing water reducing agents, the addition of surfactant at the end of the polymerization reaction leads to an increase in viscosity and the gas cannot be discharged, resulting in a large number of bubbles in the water reducing agent, affecting the density and quality of the concrete.
A solid-liquid mixing system is adopted, including agitator body, agitator rod, scraper, power assembly and bubble assembly. By driving the motor to rotate the mixing rod and scraper, the power component drives the bubble cleavage assembly to work, and the needle group breaks the bubbles inside the polymerization reaction mixture, reducing the amount of bubbles and improving the production quality of the water reducing agent.
It effectively reduces the amount of internal bubbles during polymerization, improves the production quality of water reducing agents, and enhances the density, strength and durability of concrete.
Smart Images

Figure CN119425578A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of water reducing agent preparation, and more specifically to a solid-liquid mixing system for preparing water reducing agent. Background Art
[0002] Water reducer is a concrete admixture that can reduce the amount of mixing water while maintaining the slump of concrete basically unchanged. Most water reducers are anionic surfactants, such as lignin sulfonate, naphthalene sulfonate formaldehyde polymer, etc. After being added to the concrete mixture, it has a dispersing effect on cement particles, which can improve its workability, reduce unit water consumption, improve the fluidity of the concrete mixture, or reduce unit cement consumption and save cement.
[0003] The preparation of water reducer is a complex technology, involving multiple steps such as chemical reaction, synthesis and polymerization of surfactants. Generally speaking, the preparation of water reducer is divided into six stages: raw material preparation, sulfonation reaction, neutralization reaction, condensation reaction, surfactant addition and post-treatment. In the stage of surfactant addition, since it is necessary to achieve excellent dispersibility and lubricity of the water reducer, it is necessary to add surfactant to the water reducer solution at the end of the polymerization reaction of the water reducer preparation to give the water reducer excellent dispersibility and lubricity. Since gas will be generated in the polymerization reaction, and because the surfactant will reduce the surface tension of the liquid, the viscosity of the water reducer will increase at the end of the polymerization reaction. At this time, the gas in the polymerization reaction cannot leave the water reducer through the water reducer solution, which will cause a large number of bubbles to form inside the water reducer and on the outer surface of the water reducer, resulting in the water reducer being produced and melted in the concrete. The concrete has defects such as insufficient density, bumpy surface after paving, uneven distribution, and substandard quality. Summary of the invention
[0004] In view of the problems existing in the prior art, the object of the present invention is to provide a solid-liquid mixing system for preparing a water reducing agent.
[0005] To solve the above problems, the present invention adopts the following technical solutions.
[0006] A solid-liquid mixing system for preparing a water reducing agent comprises a stirrer body, a stirring chamber is provided inside the stirrer body, a feed pipe for inputting materials is arranged on one side of the stirrer body, a liquid inlet pipe for inputting liquid materials is arranged on the other side of the stirrer body, a drive motor is fixedly installed on the top of the stirrer body, a stirring rod is arranged inside the stirrer body, the output end of the drive motor is fixedly connected to the stirring rod, a scraper is fixedly sleeved on the outer surface of the stirring rod, a bubbling assembly is arranged inside the scraper, and the bubbling assembly can puncture bubbles on the surface of the solid-liquid mixture, an annular cavity is provided on the inner wall of the top of the stirring chamber, a power assembly is also arranged inside the scraper, and the power assembly is used in conjunction with the annular cavity.
[0007] Furthermore, the power assembly includes an inner gear ring fixedly mounted on the inner wall at the top of the ring cavity, a rotating groove is provided inside the scraper, and a gear is arranged in the rotating groove, the gear is meshed with the inner gear ring, a vibration cavity is also provided inside the scraper, a transmission cavity is provided at the bottom inside the scraper, the inner wall at the top of the rotating groove is rotatably connected to a reciprocating threaded rod, and the bottom of the reciprocating threaded rod passes through the vibration cavity and is rotatably connected to the inner wall of the transmission cavity.
[0008] Furthermore, a telescopic cavity is provided at the bottom of the scraper, and the bubble-making assembly includes a needle group slidably arranged in the telescopic cavity, a connecting plate is fixedly installed on the top of the needle group, guide rods are slidably penetrated at both ends of the connecting plate, and two groups of guide rods are fixedly installed on the inner wall at the top of the telescopic cavity, an outer surface of the reciprocating threaded rod is fixedly sleeved with an external gear ring, a tooth block is movably provided inside the transmission cavity, and the tooth block is used in conjunction with the external gear ring, a push rod fixedly connected to the tooth block is slidably provided inside the transmission cavity, and a slide groove used in conjunction with the tooth block is provided on the inner wall of the transmission cavity. The tooth block can slide by the limiting action of the slide groove, and a return spring is arranged between the push rod and the inner wall of the transmission chamber, and one end of the return spring is fixedly connected to the inner wall of the transmission chamber, and the other end of the return spring is fixedly connected to the outer surface of the push rod, and one end of the push rod away from the return spring is fixedly connected to the second bellows, and an air guide pipe is fixedly inserted into the end of the second bellows away from the push rod, and the air guide pipe extends through the transmission chamber to the telescopic chamber, and the first bellows is fixedly installed on the top of the inner wall of the telescopic chamber, and the air guide pipe is communicated with the first bellows, and the bottom of the first bellows is fixedly installed to the connecting plate.
[0009] Furthermore, a vibration component is provided inside the vibration chamber, and the vibration component is used in conjunction with a reciprocating threaded rod. The vibration component includes a sleeve plate sleeved on the outer surface of the reciprocating threaded rod, and the gear is threadedly transmitted through the reciprocating threaded rod and the sleeve plate, and inner top plates are fixedly installed on the inner walls at both ends of the sleeve plate, and multiple groups of impact rings are fixedly installed on the inner wall of the vibration chamber, and multiple groups of telescopic rods are fixedly installed on the inner wall of each group of the vibration chambers. Multiple groups of vibration springs are also fixedly installed on the inner wall of the vibration chamber, and the outer ends of the vibration springs are fixedly connected to the inner wall of the sleeve, and the telescopic ends of the telescopic rods are fixedly connected to the inner wall of the sleeve, and the inner top plate is used in conjunction with the outer top plate, and the space between the outer top plate and the sleeve plate is a reserved groove.
[0010] Furthermore, the outer top plates are provided in a plurality of groups, and the outer top plates are arranged and distributed in the vibration cavity from top to bottom, and each group of adjacent outer top plates are in contact with each other.
[0011] Furthermore, the stirring rod is provided with a reciprocating thread groove at the bottom of the scraper, and a pressing plate is rotatably sleeved on the outer surface of the stirring rod. The pressing plate is used in conjunction with the reciprocating thread groove. The pressing plate and the inner wall of the stirring chamber are squeezed, and the friction force is greater than the friction force between the pressing plate and the reciprocating thread groove. The length of the reciprocating thread groove is less than the length of the needle group.
[0012] Furthermore, a long plate parallel to the connecting plate is fixedly mounted on the needle assembly, the long plate is located below the connecting plate, and the long plate is located outside the telescopic cavity.
[0013] Furthermore, the outer gear ring is a circular ring with a semi-circular gear plate fixedly installed on the outer surface, and the inner gear ring is a circle of tooth rows fixed on the inner wall of the ring cavity. The inner diameter of the ring cavity is much larger than the diameter of the gear, and the tooth row part of the gear is located outside the rotating groove when rotating.
[0014] Furthermore, each group of the vibration springs is sleeved in a one-to-one correspondence inside the impact ring, and a telescopic rod is sleeved in a one-to-one correspondence inside each group of the vibration springs, and a sleeve is movably sleeved on the outer surface of the impact ring.
[0015] Furthermore, one end of the inner top plate close to the outer top plate is designed to be sharp, and both upper and lower ends of the outer top plate are rounded, and the thickness of the reserved groove when the inner top plate does not contact the outer top plate is the same as the thickness of the outer top plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] (1) The present invention provides a driving motor, a stirring rod, a scraper, a power assembly and a bubbling assembly. When the stirring rod stirs the polymerization mixture, the power assembly drives the bubbling assembly to work. The needle group in the bubbling assembly punctures the bubbles inside the polymerization mixture, thereby reducing the amount of bubbles inside the polymerization reaction, thereby improving the production quality of the water reducer during the polymerization reaction. After being added to concrete, it has a good effect in improving the density of the concrete, reducing the porosity, and enhancing the strength and durability of the concrete.
[0018] (2) The present invention provides a needle group and a long plate. The needle group will be inserted into the water reducer mixture during the downward movement. At the same time, the long plate on the needle group will hit the surface of the water reducer. Since the needle group punctures the bubbles inside the water reducer, the water reducer will be gradually compacted as the long plate hits. The space at the original bubble position will be tightened to reduce the occurrence of voids at that location, further improving the effect of removing bubbles by the puncturing component, thereby further improving the production quality of the water reducer during the polymerization reaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention;
[0020] Figure 2 It is a front cross-sectional view of the internal structure of the agitator of the present invention;
[0021] Figure 3 A side structural cross-sectional view of the agitator and the scraper of the present invention;
[0022] Figure 4 It is a front cross-sectional view of the internal structure of the scraper of the present invention;
[0023] Figure 5 For the present invention Figure 3 A magnified view of the structure at center A;
[0024] Figure 6 An exploded view of the internal structure of the scraper of the present invention;
[0025] Figure 7 It is a schematic diagram of the internal foaming assembly of the scraper of the present invention;
[0026] Figure 8 For the present invention Figure 7 A magnified view of the structure at B in the middle;
[0027] Fig. 9 For the present invention Figure 7 Enlarged view of the structure at C in the middle.
[0028] Description of the numbers in the figure:
[0029] 1. Agitator body; 2. Drive motor; 3. Agitator rod; 4. Scraper; 5. Bubble assembly; 6. Power assembly; 7. Vibration assembly; 8. Long board; 9. Pressing board; 11. Feed pipe; 12. Liquid inlet pipe; 13. Agitator chamber; 14. Ring chamber; 41. Rotating groove; 42. Vibration chamber; 43. Telescopic chamber; 44. Transmission chamber; 45. Slide; 46. Guide rod; 51. Needle group; 52. Connecting plate; 53. First bellows; 54. Air guide tube; 55. Second bellows; 56. Push rod; 57. Reset spring; 58. Tooth block; 59. External tooth ring; 61. Internal tooth ring; 62. Gear; 63. Reciprocating threaded rod; 71. Sleeve plate; 72. Inner top plate; 73. Impact ring; 74. Telescopic rod; 75. Vibration spring; 76. Sleeve; 77. External top plate; 78. Reserved groove. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0031] See also Figures 1 to 9 A solid-liquid mixing system for preparing a water reducing agent comprises a stirrer body 1, a stirring chamber 13 is provided inside the stirrer body 1, a feeding pipe 11 for inputting materials is arranged on one side of the stirrer body 1, a liquid inlet pipe 12 for inputting liquid materials is arranged on the other side of the stirrer body 1, a driving motor 2 is fixedly installed on the top of the stirrer body 1, a stirring rod 3 is arranged inside the stirrer body 1, an output end of the driving motor 2 is fixedly connected to the stirring rod 3, a scraper 4 is fixedly sleeved on the outer surface of the stirring rod 3, a bubbling component 5 is arranged inside the scraper 4, and the bubbling component 5 can puncture bubbles on the surface of the solid-liquid mixture, an annular cavity 14 is provided on the inner wall of the top of the stirring chamber 13, a power component 6 is also arranged inside the scraper 4, and the power component 6 is used in conjunction with the annular cavity 14.
[0032] The power assembly 6 includes an inner gear ring 61 fixedly mounted on the inner wall at the top of the annular cavity 14, a rotating groove 41 is provided inside the scraper 4, and a gear 62 is arranged in the rotating groove 41, the gear 62 is meshed with the inner gear ring 61, a vibration cavity 42 is also provided inside the scraper 4, a transmission cavity 44 is provided at the bottom inside the scraper 4, the inner wall at the top of the rotating groove 41 is rotatably connected to a reciprocating threaded rod 63, and the bottom of the reciprocating threaded rod 63 passes through the vibration cavity 42 and is rotatably connected to the inner wall of the transmission cavity 44.
[0033] A telescopic cavity 43 is provided at the bottom of the scraper 4, and the bubble-making assembly 5 includes a needle group 51 slidably arranged in the telescopic cavity 43, a connecting plate 52 is fixedly installed on the top of the needle group 51, and guide rods 46 are slidably penetrated at both ends of the connecting plate 52. Two groups of guide rods 46 are fixedly installed on the inner wall at the top of the telescopic cavity 43, and an outer toothed ring 59 is fixedly sleeved on the outer surface of the reciprocating threaded rod 63. A tooth block 58 is movably provided inside the transmission cavity 44, and the tooth block 58 is used in conjunction with the outer toothed ring 59. A push rod 56 fixedly connected to the tooth block 58 is slidably provided inside the transmission cavity 44, and a slide groove 45 used in conjunction with the tooth block 58 is provided on the inner wall of the transmission cavity 44. The tooth block 58 can be moved through The slide groove 45 slides due to the limiting effect, and a return spring 57 is arranged between the push rod 56 and the inner wall of the transmission chamber 44, and one end of the return spring 57 is fixedly connected to the inner wall of the transmission chamber 44, and the other end of the return spring 57 is fixedly connected to the outer surface of the push rod 56, and the end of the push rod 56 away from the return spring 57 is fixedly connected to the second bellows 55, and the end of the second bellows 55 away from the push rod 56 is fixedly inserted with an air guide pipe 54, which passes through the transmission chamber 44 and extends to the telescopic chamber 43. The first bellows 53 is fixedly installed on the top of the inner wall of the telescopic chamber 43, and the air guide pipe 54 is communicated with the first bellows 53, and the bottom of the first bellows 53 is fixedly installed with the connecting plate 52.
[0034] The outer gear ring 59 is a circular ring with a semicircular gear plate fixedly mounted on the outer surface, and the inner gear ring 61 is a circle of gear rows fixed on the inner wall of the ring cavity 14. The inner diameter of the ring cavity 14 is much larger than the diameter of the gear 62, and the gear row part of the gear 62 is located outside the rotating groove 41 when rotating.
[0035] Before the polymerization reaction of the water reducer preparation begins, firstly, the water reducer mixture that has undergone condensation reaction is injected into the stirring chamber 13 through the feed pipe 11 using an external feed pipe, and at the same time, the surfactant is injected into the stirring chamber 13 through the liquid inlet pipe 12 using an external liquid feed pipe, and then the drive motor 2 is started to rotate the stirring rod 3, so as to stir and mix the water reducer mixture and the surfactant, and start the polymerization reaction of the water reducer. When the stirrer body 1 is working, the stirring rod 3 is rotated by the drive motor 2, and the stirring rod 3 will rotate with the scraper 4 at this time, and the scraper 4 will make the power component 6 start to work. When the power component 6 works, it will make the vibration component 7 move, and at the same time, the needle group 51 will reciprocate up and down. While the stirring rod 3 stirs the polymerization reaction mixture, the needle group 51 punctures the bubbles inside the polymerization reaction mixture, thereby reducing the amount of bubbles inside the polymerization reaction, thereby improving the production quality of the water reducer during the polymerization reaction. After being added to the concrete, it has a good effect in improving the density of the concrete, reducing the porosity, and enhancing the strength and durability of the concrete.
[0036] When the power assembly 6 is working, the stirring rod 3 will rotate with the scraper 4. Since the gear 62 in the rotating groove 41 is meshed with the inner gear ring 61 in the ring cavity 14, the gear 62 will continue to rotate when the stirring rod 3 rotates. When the gear 62 rotates, it will drive the reciprocating threaded rod 63 to rotate at a high speed, thereby causing the outer gear ring 59 to rotate at a high speed. Figure 8 As shown in the figure, the outer gear ring 59 rotates clockwise, and the part of the outer gear ring 59 containing a half circle of gear plate pushes the gear block 58 to move rightward. At this time, the return spring 57 is extended and in a stretched state, and the gear block 58 moves rightward to push the second bellows 55 and make the second bellows 55 contract. The gas inside the second bellows 55 will be pushed into the first bellows 53 through the air guide tube 54. The first bellows 53 will extend when the gas enters, thereby pushing the entire connecting plate 52 and the needle group 51 to move downward, thereby achieving the effect of puncturing the bubbles in the water reducer mixture;
[0037] When the other half of the outer gear ring 59 without the tooth plate rotates to the tooth block 58, since the tooth block 58 is no longer limited by the tooth plate on the outer gear ring 59, the spring in the stretched state will shrink immediately and pull the push rod 56 as shown in FIG. Figure 8 53 moves to the left as shown in the figure, thereby extending the second bellows 55, and then sucking the gas in the first bellows 53 into the second bellows 55 through the air guide tube 54, thereby contracting the first bellows 53, and the first bellows 53 will pull the connecting plate 52 and the needle group 51 to move upward together, and in this reciprocating manner, the needle group 51 can repeatedly pierce the bubbles in the water-reducing agent mixture, and can pierce the bubbles generated in the water-reducing agent mixture during the stirring process, thereby reducing the bubbles in the water-reducing agent mixture.
[0038] It should be particularly noted here that the driving motor 2 is a low-speed motor, and the length and telescopic length of the needle group 51 can be adjusted according to actual use.
[0039] like Figure 2 and Figure 3 As shown, the outermost end of the scraper 4 is always in contact with the inner wall of the stirring chamber 13.
[0040] Since the water-reducing agent mixture is in a state of high viscosity during the polymerization reaction, the water-reducing agent mixture will remain on the inner wall of the stirring chamber 13 during the stirring process. During the stirring process, the rotation of the stirring rod 3 will cause the entire scraper 4 to rotate. Since the outermost end of the scraper 4 is always in contact with the inner wall of the stirring chamber 13, the scraper 4 will scrape off the sticky water-reducing agent mixture on the inner wall of the stirring chamber 13, thereby reducing the loss of the water-reducing agent during stirring, thereby saving costs.
[0041] like Figure 2 , Figure 3 , Figure 4 , Figure 7 and Fig. 9 As shown, a long plate 8 parallel to the connecting plate 52 is fixedly mounted on the needle assembly 51 . The long plate 8 is located below the connecting plate 52 , and the long plate 8 is located outside the telescopic cavity 43 .
[0042] When the bubble piercing component 5 starts to work and moves the entire needle group 51 up and down repeatedly, the needle group 51 will be inserted into the water reducer mixture during the downward movement, and the long plate 8 on the needle group 51 will hit the surface of the water reducer. Since the needle group 51 pierces the bubbles inside the water reducer, the water reducer will be gradually compacted as the long plate 8 hits, and the space at the original bubble position will be tightened to reduce the occurrence of voids at that location, further improving the effect of removing bubbles by the piercing component, thereby further improving the production quality of the water reducer during the polymerization reaction.
[0043] like Figure 2 and Figure 3 As shown, the stirring rod 3 is provided with a reciprocating thread groove at the bottom of the scraper 4, and a pressing plate 9 is rotatably sleeved on the outer surface of the stirring rod 3. The pressing plate 9 is used in conjunction with the reciprocating thread groove. The pressing plate 9 and the inner wall of the stirring chamber 13 are squeezed, and the friction force is greater than the friction force between the reciprocating thread groove, and the length of the reciprocating thread groove is less than the length of the needle group 51.
[0044] When the driving motor 2 rotates with the stirring rod 3, due to the extrusion between the pressing plate 9 and the inner wall of the stirring chamber 13, the friction force is greater than the friction between the pressing plate 9 and the reciprocating thread groove. At this time, under the action of the reciprocating thread groove, the pressing plate 9 will rotate along the direction of the reciprocating thread groove and move downward and then upward. During the rotation of the pressing plate 9, the bubbles on the surface of the water-reducing agent mixture will be squeezed and broken. At the same time, during the downward movement of the pressing plate 9, it will work together with the long plate 8 to press down the water-reducing agent mixture and compress the water-reducing agent mixture, thereby further improving the production quality of the water-reducing agent during the polymerization reaction.
[0045] It should be particularly noted here that the pressing plate 9 is made of rubber, and the needle assembly 51 can be normally inserted through the pressing plate 9 .
[0046] like Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, a vibration component 7 is provided inside the vibration cavity 42, and the vibration component 7 is used in conjunction with the reciprocating threaded rod 63. The vibration component 7 includes a sleeve plate 71 sleeved on the outer surface of the reciprocating threaded rod 63, and the gear 62 is threadedly transmitted with the sleeve plate 71 through the reciprocating threaded rod 63. Inner top plates 72 are fixedly installed on the inner walls at both ends of the sleeve plate 71, and multiple groups of impact rings 73 are fixedly installed on the inner wall of the vibration cavity 42. Multiple groups of telescopic rods 74 are fixedly installed on the inner wall of each group of vibration cavities 42. Multiple groups of vibration springs 75 are also fixedly installed on the inner wall of the vibration cavity 42. The outer ends of the vibration springs 75 are fixedly connected to the inner wall of the sleeve 76, and the telescopic ends of the telescopic rods 74 are fixedly connected to the inner wall of the sleeve 76. The inner top plate 72 is used in conjunction with the outer top plate 77, and the space between the outer top plate 77 and the sleeve plate 71 is a reserved groove 78.
[0047] There are multiple groups of outer top plates 77, and the outer top plates 77 are arranged and distributed in the vibration cavity 42 from top to bottom, and each group of adjacent outer top plates 77 are in contact with each other.
[0048] Each group of vibration springs 75 is sleeved in a one-to-one correspondence inside the impact ring 73 , and a telescopic rod 74 is sleeved in a one-to-one correspondence inside each group of vibration springs 75 , and a sleeve 76 is movably sleeved on the outer surface of the impact ring 73 .
[0049] One end of the inner top plate 72 close to the outer top plate 77 is designed to be sharp, and the upper and lower ends of the outer top plate 77 are both rounded. The thickness of the reserved groove 78 when the inner top plate 72 does not contact the outer top plate 77 is the same as the thickness of the outer top plate 77.
[0050] When the stirring rod 3 rotates with the scraper 4, so that the gear 62 inside the scraper 4 rotates with the reciprocating threaded rod 63, the sleeve plate 71 will move downward along the surface of the reciprocating threaded rod 63 with the reciprocating threaded rod 63 as the path, and then move upward. In this process, the sleeve plate 71 moves downward, and the sharp end of the inner top plate 72 will first contact the part with the rounded corner on the upper edge of the outer top plate 77, pushing the outer top plate 77 to move into the reserved groove 78, thereby gradually reducing the internal space of the reserved groove 78. While the outer top plate 77 moves toward the reserved groove 78, the outer top plate 77 will bring the sleeve 76 together as shown in the figure. Figure 6 As shown in the figure, the telescopic rod 74 is extended, and the vibration spring 75 is in a stretched state until the sharp end of the inner top plate 72 contacts the rounded portion of the upper edge of the outer top plate 77. As the inner top plate 72 moves downward, the outer top plate 77 will Figure 6As shown in the figure, it moves to the right. At this time, the space in the reserved groove 78 gradually becomes larger. Under the action of the tensioned vibration spring 75, the telescopic rod 74 will shrink, and the sleeve 76 will start to move to the right to contact the impact ring 73. Since the drive motor 2 adopts a low-speed motor, the inner diameter of the ring cavity 14 is much larger than the diameter of the gear 62. The entire reciprocating threaded rod 63 will rotate at a very fast speed relative to the rotation speed of the stirring rod 3, so that the sleeve 71 quickly moves up and down along the surface of the reciprocating threaded rod 63, and then the sleeve 76 is as shown in the figure. Figure 6 As shown in the figure, when it moves to the right, it will quickly hit the impact ring 73, and the vibration of this part will be transmitted to the outer surface of the scraper 4 through the vibration chamber 42, thereby vibrating the water reducer mixture sticking to the outer surface of the scraper 4, further reducing the loss caused by the stirring of the water reducer and saving costs.
[0051] Usage method: before the polymerization reaction of the water reducer preparation starts, first use the external feed pipeline to inject the water reducer mixture that has undergone condensation reaction into the stirring chamber 13 through the feed pipe 11, and at the same time use the external liquid delivery pipeline to inject the surfactant into the stirring chamber 13 through the liquid inlet pipe 12, and then start the drive motor 2 to rotate the stirring rod 3, so as to stir and mix the water reducer mixture and the surfactant, and start the polymerization reaction of the water reducer. When the stirrer body 1 is working, since the drive motor 2 rotates the stirring rod 3, the stirring rod 3 will rotate with the scraper 4 at this time, and the scraper 4 will make the power component 6 start working. When the power component 6 works, it will make the vibration component 7 move, and at the same time the needle group 51 will reciprocate up and down. While the stirring rod 3 stirs the polymerization reaction mixture, the needle group 51 punctures the bubbles inside the polymerization reaction mixture, thereby reducing the amount of internal bubbles during the polymerization reaction, thereby improving the production quality of the water reducer during the polymerization reaction. After being added to the concrete, it has a good effect in improving the density of the concrete, reducing the porosity, and enhancing the strength and durability of the concrete.
[0052] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A solid-liquid mixing system for preparing a water reducing agent, comprising a stirrer body (1), a stirring chamber (13) is provided inside the stirrer body (1), a feeding pipe (11) for inputting materials is provided on one side of the stirrer body (1), and a liquid inlet pipe (12) for inputting liquid materials is provided on the other side of the stirrer body (1), a driving motor (2) is fixedly installed on the top of the stirrer body (1), a stirring rod (3) is provided inside the stirrer body (1), and the output end of the driving motor (2) is fixedly connected to the stirring rod (3), characterized in that: The outer surface of the stirring rod (3) is fixedly sleeved with a scraper (4), and a bubbling assembly (5) is arranged inside the scraper (4), and the bubbling assembly (5) can puncture bubbles on the surface of the solid-liquid mixture. The inner wall of the top of the stirring chamber (13) is provided with an annular cavity (14), and a power assembly (6) is also arranged inside the scraper (4), and the power assembly (6) is used in conjunction with the annular cavity (14).
2. A solid-liquid mixing system for preparing a water reducing agent according to claim 1, characterized in that: The power assembly (6) comprises an inner gear ring (61) fixedly mounted on the inner wall of the top of the annular cavity (14); a rotation groove (41) is provided inside the scraper (4), and a gear (62) is arranged in the rotation groove (41); the gear (62) meshes with the inner gear ring (61); a vibration cavity (42) is provided inside the scraper (4); a transmission cavity (44) is provided at the bottom of the scraper (4); the inner wall of the top of the rotation groove (41) is rotatably connected to a reciprocating threaded rod (63); the bottom of the reciprocating threaded rod (63) passes through the vibration cavity (42) and is rotatably connected to the inner wall of the transmission cavity (44).
3. A solid-liquid mixing system for preparing a water reducing agent according to claim 2, characterized in that: A telescopic cavity (43) is provided at the bottom of the scraper (4), and the bubble-making assembly (5) comprises a needle group (51) slidably arranged in the telescopic cavity (43). A connecting plate (52) is fixedly installed on the top of the needle group (51), and guide rods (46) are slidably penetrated at both ends of the connecting plate (52). Two groups of guide rods (46) are fixedly installed on the inner wall of the top of the telescopic cavity (43). An outer surface of the reciprocating threaded rod (63) is fixedly sleeved with an outer toothed ring (59). A tooth block (58) is movably arranged inside the transmission cavity (44), and the tooth block (58) cooperates with the outer toothed ring (59). A push rod (56) fixedly connected to the tooth block (58) is slidably arranged inside the transmission cavity (44). A slide groove (45) used in cooperation with the tooth block (58) is clamped on the inner wall of the transmission cavity (44), and the tooth block (58) can slide through the limiting effect of the slide groove (45). A return spring (57) is arranged between the push rod (56) and the inner wall of the transmission chamber (44), and one end of the return spring (57) is fixedly connected to the inner wall of the transmission chamber (44), and the other end of the return spring (57) is fixedly connected to the outer surface of the push rod (56). One end of the push rod (56) away from the return spring (57) is fixedly connected to the second bellows (55), and one end of the second bellows (55) away from the push rod (56) is fixedly inserted with an air guide pipe (54), and the air guide pipe (54) passes through the transmission chamber (44) and extends to the telescopic chamber (43). The first bellows (53) is fixedly installed on the top of the inner wall of the telescopic chamber (43), and the air guide pipe (54) is communicated with the first bellows (53). The bottom of the first bellows (53) is fixedly installed with the connecting plate (52).
4. The solid-liquid mixing system for preparing a water reducing agent according to claim 3, characterized in that: A vibration assembly (7) is arranged inside the vibration cavity (42). The vibration assembly (7) is used in conjunction with a reciprocating threaded rod (63). The vibration assembly (7) comprises a sleeve plate (71) sleeved on the outer surface of the reciprocating threaded rod (63). The gear (62) is threadedly driven with the sleeve plate (71) through the reciprocating threaded rod (63). Inner top plates (72) are fixedly mounted on the inner walls at both ends of the sleeve plate (71). Multiple groups of impact rings (73) are fixedly mounted on the inner wall of the vibration cavity (42). Each group of impact rings (73) is provided with a plurality of impact rings (73). A plurality of telescopic rods (74) are fixedly mounted on the inner wall of the vibration chamber (42), and a plurality of vibration springs (75) are also fixedly mounted on the inner wall of the vibration chamber (42). The outer ends of the vibration springs (75) are fixedly connected to the inner wall of the sleeve (76), and the telescopic ends of the telescopic rods (74) are fixedly connected to the inner wall of the sleeve (76). The inner top plate (72) and the outer top plate (77) are used in conjunction with each other, and the space between the outer top plate (77) and the sleeve plate (71) is a reserved groove (78).
5. The solid-liquid mixing system for preparing a water reducing agent according to claim 4, characterized in that: The outer top plates (77) are arranged in multiple groups, and the outer top plates (77) are arranged and distributed in the vibration cavity (42) from top to bottom, and each group of adjacent outer top plates (77) are in contact with each other.
6. A solid-liquid mixing system for preparing a water reducing agent according to claim 5, characterized in that: The stirring rod (3) is provided with a reciprocating thread groove at the bottom of the scraper (4), and a pressing plate (9) is rotatably sleeved on the outer surface of the stirring rod (3). The pressing plate (9) is used in conjunction with the reciprocating thread groove. The pressing plate (9) and the inner wall of the stirring chamber (13) are squeezed, and the friction force is greater than the friction force between the pressing plate (9) and the reciprocating thread groove. The length of the reciprocating thread groove is less than the length of the needle group (51).
7. The solid-liquid mixing system for preparing a water reducing agent according to claim 6, characterized in that: A long plate (8) parallel to the connecting plate (52) is fixedly mounted on the needle group (51), the long plate (8) is located below the connecting plate (52), and the long plate (8) is located outside the telescopic cavity (43).
8. The solid-liquid mixing system for preparing a water reducing agent according to claim 7, characterized in that: The outer gear ring (59) is a circular ring with a semicircular gear plate fixedly mounted on the outer surface, and the inner gear ring (61) is a circle of tooth rows fixed on the inner wall of the ring cavity (14). The inner diameter of the ring cavity (14) is much larger than the diameter of the gear (62), and the tooth row part of the gear (62) is located outside the rotating groove (41) when rotating.
9. A solid-liquid mixing system for preparing a water reducing agent according to claim 8, characterized in that: Each group of the vibration springs (75) is sleeved in a one-to-one correspondence inside the impact ring (73), and a telescopic rod (74) is sleeved in a one-to-one correspondence inside each group of the vibration springs (75), and a sleeve (76) is movably sleeved on the outer surface of the impact ring (73).
10. A solid-liquid mixing system for preparing a water reducing agent according to claim 9, characterized in that: One end of the inner top plate (72) close to the outer top plate (77) is designed to be sharp, and the upper and lower ends of the outer top plate (77) are both rounded. When the inner top plate (72) does not contact the outer top plate (77), the thickness of the reserved groove (78) is the same as the thickness of the outer top plate (77).