Soluble starch centrifugal processing equipment

By designing a soluble starch centrifugal processing equipment including impurity removal chamber, drying chamber, storage barrel and circulation tube, the problems of excessive starch granules and uneven heating of hot air in the existing equipment are solved, and high purity and high efficiency are achieved starch dry powder production.

CN119425968AInactive Publication Date: 2025-02-14JIANGSU YUGUAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411488075.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing soluble starch centrifugal drying equipment lacks purification function, resulting in the starch particles containing more solid particles impurities after drying, and the hot air heating is uneven, resulting in the starch dry powder being damp and affecting the output efficiency.

Method used

A soluble starch centrifugal processing device is designed including a decompression chamber, a drying chamber, a storage barrel and a circulation tube. The decomposition chamber generates centrifugal force to separate solid particles through the centrifugal roulette. The conical disk structure improves the rotation efficiency of the cleaning ring. The circulation tube cooperates with the drying chamber, and the starch slurry is sprayed through the atomization spray head and heated and dried.

Benefits of technology

The purity of the starch slurry is significantly improved, the cleaning efficiency of the equipment is enhanced, high-quality starch output is ensured, and the output efficiency and quality of the dry powder is improved through repeated purification and high-pressure spraying technology.

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Abstract

The invention relates to the technical field of powder processing, and particularly discloses soluble starch centrifugal processing equipment which comprises an impurity removal chamber, a left drying chamber and a right drying chamber are fixedly installed on the lower side of the impurity removal chamber, a storage barrel is installed on the rear sides of the drying chambers, and a material stacking tilting tray is fixed to the lower side in the impurity removal chamber. A discharging opening corresponding to the storage barrel is formed in the lower side of the material stacking swash plate, a circulating pipe is connected to the outer portion of the storage barrel, and the middle section of the circulating pipe penetrates through the two drying chambers. The impurity removal chamber effectively separates solid particles through centrifugal force, the purity of starch slurry is remarkably improved, the cleaning efficiency is improved through a conical disc structure, efficient operation of equipment is ensured, the starch output quality is maintained, the inverted U-shaped circulating pipe is matched with the drying chamber, the starch slurry is sprayed out through the atomizing nozzle, moisture is evaporated through hot air, high spraying pressure is continuously maintained, and the drying efficiency is improved. The dry powder output efficiency is greatly improved, and the product quality is further improved through repeated purification.
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Description

Technical Field

[0001] The invention relates to the technical field of powder processing, in particular to a soluble starch centrifugal processing device. Background Art

[0002] Soluble starch is a type of starch that can dissolve in water. It is mainly composed of amylose and amylopectin. It is usually extracted from plants such as corn, potato, wheat and cassava, and is widely used in food, medicine and industry. When starch is in the form of starch slurry during the production and processing, it is necessary to use centrifugal equipment to remove the moisture in the starch slurry. During the centrifugation process, the solid starch particles are separated and deposited on the outer wall of the centrifuge, while the liquid part (usually a slurry containing water and other impurities) is discharged. Centrifugal processing can achieve efficient water removal in a short time and shorten the production cycle.

[0003] Existing soluble starch centrifugal drying equipment generally does not have the function of purifying starch slurry, resulting in more solid particle impurities in the starch particles after drying, and it is more difficult to separate solid particle impurities from the starch powder particles after drying. In addition, the existing centrifugal drying chamber is usually a single large chamber, and the hot air has a limited coverage range, which cannot effectively and evenly heat and dry the atomized slurry. The obtained starch powder is generally relatively moist and needs to be subsequently dried and heated, which affects the output efficiency of starch. Therefore, the present invention proposes a soluble starch centrifugal processing equipment to solve the problems mentioned in the above background technology. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to provide a soluble starch centrifugal processing device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A soluble starch centrifugal processing device comprises a cleaning chamber, two left and right drying chambers are fixedly installed on the lower side of the cleaning chamber, a storage barrel is installed on the rear side of the drying chamber, a material stacking inclined plate is fixed on the lower side of the cleaning chamber, a material discharge port corresponding to the storage barrel is arranged on the lower side of the material stacking inclined plate, a circulation pipe is connected to the outside of the storage barrel, and the middle section of the circulation pipe runs through the two drying chambers;

[0007] A support seat located on the upper side of the pile inclined plate is fixedly installed inside the impurity removal chamber, a conical plate rotatably connected to the impurity removal chamber is arranged on the lower side of the support seat, a frame located inside the support seat is arranged on the upper side of the conical plate, a frame filter is installed on the lower side of the frame, and a centrifugal wheel is rotatably connected inside the frame;

[0008] An air inlet is installed at the lower part of the two drying chambers, a hot air pipe is connected in the middle of the two air inlet tubes, a shielding plate fixedly installed on the circulation pipe is arranged on the upper side of the air inlet tube, a plurality of atomizing nozzles located in the drying chamber are installed around the circulation pipe, a material blocking umbrella plate fixedly installed on the circulation pipe is arranged on the upper side of the interior of the drying chamber, and an exhaust port is opened at the upper part of the drying chamber.

[0009] Preferably, a sealing cover is installed on the upper side of the impurity removal chamber, a feed pipe is connected to the upper side of the sealing cover, a sealing ring corresponding to the impurity removal chamber and the bracket is arranged on the lower side of the sealing cover, a plurality of slots are opened on the inner side of the bracket, and a plurality of plugs corresponding to the slots are arranged on the outer side of the frame.

[0010] Preferably, a through opening is opened in the center of the centrifugal wheel disc, and a plurality of blades are fixed on the upper and lower sides of the centrifugal wheel disc, and the plurality of blades are arranged in a circle.

[0011] Preferably, a driving motor connected to a conical disk is installed inside the impurity removal chamber, a cleaning ring rotatably connected to the inner side of the frame filter is arranged on the periphery of the conical disk, and a scraper sheet corresponding to the inner side of the frame filter is fixed to the upper part of one side of the cleaning ring.

[0012] Preferably, a chip discharge port is provided on one side of the impurity removal chamber, and a blocking block is fixed on the upper part of the other side of the cleaning ring, and the blocking block is located on the upper side of the chip discharge port.

[0013] Preferably, the edge of the conical disk is rotatably connected with a ratchet block, notches are provided on the inner side of the outer cleaning ring and the corresponding positions on the edge of the conical disk, a torsion spring is provided at the junction of the ratchet block, and a plurality of slots corresponding to the centrifugal wheel blades are provided on the surface of the conical disk.

[0014] Preferably, one end of the circulation pipe is connected to a centrifugal pump placed in a storage barrel, the circulation pipe is arranged in the two drying chambers in an inverted "U" shape, and the other end of the circulation pipe is located on the upper side of the storage barrel, a filter frame corresponding to the outlet of the other end of the circulation pipe is installed on the upper side of the storage barrel, and a filter screen is arranged on the lower side of the filter frame.

[0015] Preferably, a material blocking convex edge is provided at the upper air outlet inside the drying chamber, and the lower side of the interior of the drying chamber is an inclined surface, and a discharge port corresponding to the lower side of the inclined surface is provided at the lower end of the drying chamber.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The impurity removal chamber provided in the present invention disturbs the starch slurry entering through the blades on the centrifugal wheel, and generates centrifugal force by high-speed rotation to separate the solid particles in the starch slurry. The purified starch slurry is discharged to the outside of the frame for subsequent drying treatment, and the particles are blocked inside the frame filter, which greatly improves the purity of the starch powder particles produced subsequently;

[0018] 2. The conical disc structure arranged in the frame of the present invention can drive the external cleaning ring structure to rotate when rotating clockwise. When the equipment is regularly inspected and maintained, the cleaning effect and efficiency of the frame filter inside the equipment can be greatly improved to maintain the high-quality continuous purification requirements of the equipment and improve the starch output quality;

[0019] 3. The circulating pipe structure connected to the storage barrel provided in the present invention is arranged in an inverted "U" shape in the two drying chambers. The purified starch slurry is sprayed out through the atomizing nozzle, and the hot air evaporates the water to finally obtain starch powder. The high-pressure starch slurry continuously passes through the inside of the circulating pipe to ensure the spray pressure. The left and right drying chambers cooperate to greatly improve the dry powder efficiency. The circulating pipe structure cooperates with the filter frame on the storage barrel to repeatedly purify the starch slurry, further improving the quality of the output starch.

[0020] In summary, the impurity removal chamber of the present invention effectively separates solid particles through centrifugal force, significantly improving the purity of starch slurry. The conical disk structure improves the cleaning efficiency, ensures the efficient operation of the equipment, and maintains the starch output quality. The inverted "U"-shaped circulation pipe cooperates with the drying chamber to spray starch slurry through the atomizing nozzle, and hot air evaporates water to continuously maintain a high spray pressure, which greatly improves the dry powder output efficiency. Repeated purification further improves product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the structure of a soluble starch centrifugal processing device proposed by the present invention Figure 1 ;

[0022] Figure 2 A schematic diagram of the structure of a soluble starch centrifugal processing device proposed by the present invention Figure 2 ;

[0023] Figure 3 A schematic cross-sectional view of a soluble starch centrifugal processing device proposed by the present invention Figure 1 ;

[0024] Figure 4 A schematic cross-sectional view of a soluble starch centrifugal processing device proposed by the present invention Figure 2 ;

[0025] Figure 5 This is a side cross-sectional structural schematic diagram of a soluble starch centrifugal processing device proposed by the present invention;

[0026] Figure 6 This is a front cross-sectional structural schematic diagram of a soluble starch centrifugal processing device proposed by the present invention;

[0027] Figure 7 This is a schematic diagram of the connection structure of a frame in a soluble starch centrifugal processing device proposed by the present invention;

[0028] Figure 8 The present invention provides a schematic diagram of a top view of the connection structure of a conical disk in a soluble starch centrifugal processing device.

[0029] In the figure: 1. impurity removal chamber; 2. drying chamber; 3. storage barrel; 4. sealing cover; 5. frame; 6. frame filter; 7. centrifugal wheel; 8. bracket; 9. conical disk; 10. feed pipe; 11. stacking inclined disk; 12. cleaning ring; 13. discharge port; 14. filter frame; 15. chip discharge port; 16. scraper; 17. material blocking block; 18. slot; 19. thorn block; 20. circulation pipe; 21. atomizing nozzle; 22. material blocking umbrella disk; 23. air inlet tube; 24. hot air pipe; 25. baffle; 26. exhaust port; 27. discharge port; 28. material blocking convex edge. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Reference Figure 1-8 A soluble starch centrifugal processing device comprises a cleaning chamber 1, two left and right drying chambers 2 are fixedly installed at the lower side of the cleaning chamber 1, a storage barrel 3 is installed at the rear side of the drying chamber 2, a circulation pipe 20 is connected to the outside of the storage barrel 3, and the middle section of the circulation pipe 20 runs through the two drying chambers 2. By adding starch slurry into the cleaning chamber 1, centrifugal cleaning is performed in the cleaning chamber 1, and the pure starch slurry after impurity removal flows into the storage barrel 3 below. The starch slurry in the storage barrel 3 is drawn into the left and right drying chambers 2 through the circulation pipe 20, and is heated and dried to finally obtain high-purity starch dry powder particles;

[0032] Furthermore, referring to Figure 1 , 2 A bracket 8 located on the upper side of the pile inclined plate 11 is fixedly installed inside the impurity removal chamber 1, a conical disk 9 rotatably connected to the impurity removal chamber 1 is arranged on the lower side of the bracket 8, a frame 5 located in the bracket 8 is arranged on the upper side of the conical disk 9, a frame filter 6 is installed on the lower side of the frame 5, a centrifugal wheel 7 is rotatably connected in the frame 5, a plurality of slots are provided on the inner side of the bracket 8, and a plurality of plugs corresponding to the slots are provided on the outer side of the frame 5, the frame 5 structure connected to the frame filter 6 can be replaced and cleaned through the corresponding plugs and slots, a sealing cover 4 is installed on the upper side of the impurity removal chamber 1, a feed pipe 10 is connected to the upper side of the sealing cover 4, a sealing ring corresponding to the impurity removal chamber 1 and the bracket 8 is arranged on the lower side of the sealing cover 4, the sealing cover 4 is covered, and starch slurry is fed into the impurity removal chamber 1 through the feed pipe 10;

[0033] Furthermore, referring to Figure 2 , 3, 5, 8, a driving motor connected to a conical disk 9 is installed inside the impurity removal chamber 1, and a plurality of slots 18 corresponding to the blades of the centrifugal wheel disk 7 are provided on the surface of the conical disk 9. After the frame 5 structure is installed, a plurality of blades on the lower side of the centrifugal wheel disk 7 inside it are inserted into the slots 18 on the surface of the conical disk 9, so that the frame filter 5 in the frame 5 is connected with the conical disk 9. A through hole is provided in the center of the centrifugal wheel disk 7, and a plurality of blades are fixed on the upper and lower sides of the centrifugal wheel disk 7, and the plurality of blades are arranged in a circle. When the driving motor is in a working state, the driving motor drives the connected conical disk 9 and the centrifugal wheel disk 7 thereon to rotate, and the starch slurry is centrifuged. Driven by the high-speed rotation of the upper and lower blades of the wheel 7, centrifugal force is generated, and the starch falls to the lower side of the centrifugal wheel 7 through the central opening, and the solid impurities in the slurry are separated from the soluble starch and hit on the inner side of the frame filter 6. The solid impurities are retained inside the frame filter 6, and the soluble starch passes through the frame 5 structure and enters the interior of the impurity removal chamber 1. A stacking inclined plate 11 is fixed on the lower side of the interior of the impurity removal chamber 1. A discharge port 13 corresponding to the storage barrel 3 is arranged on the lower side of the stacking inclined plate 11. The purified starch slurry enters the interior of the impurity removal chamber 1, and then is guided by the stacking inclined plate 11 and enters the storage barrel 3 on one side through the discharge port 13;

[0034] Furthermore, referring to Figure 4 , 6 One end of the circulation pipe 20 is connected to a centrifugal pump placed in the storage barrel 3. The circulation pipe 20 is arranged in the shape of an inverted letter "U" in the two drying chambers 2. An air inlet 23 is installed at the lower part of the two drying chambers 2. A hot air pipe 24 is connected between the two air inlet pipes 23. A shielding plate 25 fixedly installed on the circulation pipe 20 is arranged on the upper side of the air inlet pipe 23. A plurality of atomizing nozzles 21 located in the drying chamber 1 are installed on the periphery of the circulation pipe 20. A material blocking umbrella plate 22 fixedly installed on the circulation pipe 20 is arranged on the upper side of the drying chamber 2. An exhaust port 26 is opened on the upper part of the drying chamber 2. Hot air is introduced into the two air inlet pipes 23 through the hot air pipe 24 and blown into the drying chamber 2. The high-pressure starch slurry is always maintained in the circulation pipe 20. By opening the atomizing nozzle 21, the liquid starch solution is sprayed into fine droplets through the nozzle, and then the water is quickly evaporated in the hot air to obtain dry starch powder, and the generated water vapor is discharged through the upper exhaust port 26. A material blocking convex edge 28 is provided at the upper air outlet inside the drying chamber 2. The material blocking umbrella plate 22 in the drying chamber 2 and the material blocking convex edge 28 provided at the outlet air can prevent the starch powder from being carried out from the upper exhaust port 26, and the baffle plate 25 can prevent the starch powder from falling into the lower air inlet cylinder 23. The lower side of the drying chamber 2 is an inclined surface, and a discharge port 27 corresponding to the lower side of the inclined surface is provided at the lower end of the drying chamber 2. The starch powder is discharged through the discharge port 27 along the lower inclined surface of the drying chamber 2.

[0035] Furthermore, referring to Figure 3The other end of the circulation pipe 20 is located on the upper side of the storage barrel 3. A filter frame 14 corresponding to the outlet of the other end of the circulation pipe 20 is installed on the upper side of the storage barrel 3. A filter screen is arranged on the lower side of the filter frame 14. Before the starch slurry in the circulation pipe 20 flows back to the storage barrel 3 through the other end, the starch slurry can be repeatedly removed by the filter screen on the lower side of the filter frame 14, thereby improving the purity of the starch particles obtained by drying.

[0036] Furthermore, referring to Figure 5 , 8 A cleaning ring 12 is rotatably connected to the inner side of the frame filter 6 on the periphery of the conical disk 9, a scraper sheet 16 corresponding to the inner side of the frame filter 6 is fixed to the upper part of one side of the cleaning ring 12, a chip discharge port 15 is provided on one side of the impurity removal chamber 1, a blocking block 17 is fixed to the upper part of the other side of the cleaning ring 12, and the blocking block 17 is located on the upper side of the chip discharge port 15, a ratchet block 19 is rotatably connected to the edge of the conical disk 9, and notches are provided on the inner side of the peripheral cleaning ring 12 and the corresponding positions of the edge of the conical disk 9, and a torsion spring is provided at the junction of the ratchet block 19. When the above-mentioned driving motor drives the upper conical disk 9 to rotate, it rotates counterclockwise, and its outer ratchet block 19 rotates counterclockwise. The block 19 does not conflict with the gap of the outer cleaning ring 12. When the equipment stops working and is maintained and repaired, the frame filter 6 needs to be cleaned. At this time, when the conical disk 9 connected to the drive motor is controlled to rotate clockwise, the conical disk 9 rotates through the ratchet block 19 to conflict with the outer cleaning ring 12. The cleaning ring 12 rotates and cleans the inner wall of the frame filter 6 through the scraper piece 16 thereon. At the same time, the blocking block 17 on the scraper piece 16 moves out of the upper side of the chip discharge port 15, the upper side opening of the chip discharge port 15 is opened, and the granular waste scraped by the scraper piece 16 is swept into the chip discharge port 15 for discharge.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A soluble starch centrifugal processing device, comprising a decontamination chamber (1), characterized in that: The left and right drying chambers (2) are fixedly installed on the lower side of the impurity removal chamber (1), a storage barrel (3) is installed on the rear side of the drying chamber (2), a stacking inclined plate (11) is fixed on the lower side of the interior of the impurity removal chamber (1), a material discharge port (13) corresponding to the storage barrel (3) is arranged on the lower side of the stacking inclined plate (11), a circulation pipe (20) is connected to the outside of the storage barrel (3), and the middle section of the circulation pipe (20) runs through the two drying chambers (2); A support seat (8) located on the upper side of the pile inclined plate (11) is fixedly installed inside the impurity removal chamber (1); a conical plate (9) rotatably connected to the impurity removal chamber (1) is arranged on the lower side of the support seat (8); a frame (5) located inside the support seat (8) is arranged on the upper side of the conical plate (9); a frame filter (6) is installed on the lower side of the frame (5); and a centrifugal wheel (7) is rotatably connected inside the frame (5); An air inlet pipe (23) is installed at the lower part of the two drying chambers (2), a hot air pipe (24) is connected in the middle of the two air inlet pipes (23), a shielding plate (25) fixedly installed on the circulation pipe (20) is arranged on the upper side of the air inlet pipe (23), a plurality of atomizing nozzles (21) located in the drying chamber (1) are installed around the circulation pipe (20), a material blocking umbrella plate (22) fixedly installed on the circulation pipe (20) is arranged on the upper side of the interior of the drying chamber (2), and an exhaust port (26) is opened at the upper part of the drying chamber (2).

2. The soluble starch centrifugal processing equipment according to claim 1, characterized in that: A sealing cover (4) is installed on the upper side of the impurity removal chamber (1), a feed pipe (10) is connected to the upper side of the sealing cover (4), a sealing ring corresponding to the impurity removal chamber (1) and the bracket (8) is arranged on the lower side of the sealing cover (4), a plurality of slots are opened on the inner side of the bracket (8), and a plurality of plugs corresponding to the slots are arranged on the outer side of the frame (5).

3. The soluble starch centrifugal processing equipment according to claim 1, characterized in that: A through opening is provided at the center of the centrifugal wheel disc (7), and a plurality of blades are fixed on the upper and lower sides of the centrifugal wheel disc (7), and the plurality of blades are arranged in a circular pattern.

4. The soluble starch centrifugal processing equipment according to claim 1, characterized in that: A driving motor connected to a conical disk (9) is installed inside the impurity removal chamber (1), and a cleaning ring (12) rotatably connected to the inner side of the frame filter (6) is arranged on the periphery of the conical disk (9), and a scraper sheet (16) corresponding to the inner side of the frame filter (6) is fixed on the upper part of one side of the cleaning ring (12).

5. The soluble starch centrifugal processing equipment according to claim 4, characterized in that: A chip removal opening (15) is provided on one side of the impurity removal chamber (1), and a material blocking block (17) is fixed on the upper part of the other side of the cleaning ring (12), wherein the material blocking block (17) is located on the upper side of the chip removal opening (15).

6. The soluble starch centrifugal processing equipment according to claim 4, characterized in that: The edge of the conical disk (9) is rotatably connected to a ratchet block (19), and notches are provided on the inner side of the cleaning ring (12) and at corresponding positions on the edge of the conical disk (9), and a torsion spring is provided at the transition point of the ratchet block (19), and a plurality of slots (18) corresponding to the blades of the centrifugal wheel (7) are provided on the surface of the conical disk (9).

7. The soluble starch centrifugal processing equipment according to claim 1, characterized in that: One end of the circulation pipe (20) is connected to a centrifugal pump disposed in the storage barrel (3); the circulation pipe (20) is arranged in the two drying chambers (2) in the shape of an inverted letter "U", and the other end of the circulation pipe (20) is located on the upper side of the storage barrel (3); a filter frame (14) corresponding to the outlet of the other end of the circulation pipe (20) is installed on the upper side of the storage barrel (3); and a filter screen is arranged on the lower side of the filter frame (14).

8. The soluble starch centrifugal processing equipment according to claim 1, characterized in that: A material blocking convex edge (28) is arranged at the upper air outlet inside the drying chamber (2), and the lower side inside the drying chamber (2) is an inclined surface, and a material discharge port (27) corresponding to the lower side of the inclined surface is arranged at the lower end of the drying chamber (2).