Carburetor feeding and riveting production line
By designing the carburetor loading and riveting production line, using magazine-type automatic loading and feeding conveying components, the fully automated riveting and riveting processing of the carburetor is achieved, solving the safety hazards and low efficiency of manual assembly in the existing technology. Problem, improving production accuracy and efficiency.
Patent Information
- Application Number
- CN202411753025.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-14
AI Technical Summary
The existing carburetor processing technology has problems such as manual assembly and riveting safety hazards, incomplete detection, high defective yield rate, slow speed and uncontrollable.
Design a carburetor loading and riveting production line, using magazine-type automatic loading, and conveying workpieces to the riveting of the one-way valve, needle valve seat, oil inlet pipe and oil return pipe through feeding conveying components and fork straight line device. The mechanism carries out processing to achieve fully automated riveting processing.
It realizes fully automatic conveying and riveting processing of carburetors, liberates manpower, improves production accuracy and efficiency, and reduces the defective yield rate.
Smart Images

Figure CN119426515A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of carburetor production equipment, and in particular relates to a carburetor feeding and riveting production line. Background Art
[0002] A carburetor is a mechanical device that mixes a certain proportion of gasoline and air under the vacuum generated by the engine. As a precision mechanical device, the carburetor uses the kinetic energy of the inhaled air flow to atomize the gasoline. It is so important to the engine that it can be called the "heart" of the engine. When machining a carburetor, the carburetor body has two adjacent machining surfaces, and holes or slots need to be machined on each machining surface. Therefore, two toolings are usually required during machining, and each carburetor body is machined through multiple clamping.
[0003] The existing technology uses manual assembly and riveting, which divides multiple parts into multiple processes and is completed by multiple devices. Manual loading makes it easy for hands to be pressed by the equipment, which poses a safety hazard. Manual assembly lacks inspection technology and has a high defective rate. Manual assembly is slow and uncontrollable, and requires high workers to be patient. Summary of the invention
[0004] The purpose of the present invention is to provide a carburetor feeding and riveting production line, which adopts a clip-type to carry out stable and automatic feeding of workpieces, and conveys them through a feeding conveying assembly and a fork linear device, and sequentially enters a one-way valve riveting mechanism, a needle valve seat riveting mechanism, an oil inlet pipe riveting mechanism and an oil return pipe riveting mechanism for riveting processing of components. The riveting mechanisms cooperate closely with each other, and fully automatic conveying and riveting processing of the carburetor is realized, which not only liberates manpower, but also greatly improves production accuracy and efficiency.
[0005] The object of the present invention is achieved by a carburetor feeding riveting production line, comprising:
[0006] frame;
[0007] A magazine feeding turntable device, wherein the magazine feeding turntable device is fixedly arranged above the frame for feeding;
[0008] A feeding and conveying assembly, the feeding and conveying assembly is placed below the discharge port of the magazine feeding turntable device;
[0009] A one-way valve riveting mechanism, which is used to perform one-way valve riveting processing on the workpiece supplied by the feeding and conveying assembly;
[0010] A needle valve seat riveting mechanism, the needle valve seat riveting mechanism is used to perform needle valve seat riveting processing on the workpiece processed by the one-way valve riveting mechanism;
[0011] An oil inlet pipe riveting mechanism, which is used to install the oil inlet pipe on the workpiece processed by the needle valve seat riveting mechanism;
[0012] An oil return pipe riveting mechanism, the oil return pipe riveting mechanism is used to install the oil return pipe on the workpiece processed by the oil inlet pipe riveting mechanism; and
[0013] The one-way valve riveting mechanism, the needle valve seat riveting mechanism, the oil inlet pipe riveting mechanism and the oil return pipe riveting mechanism are arranged in sequence in the length direction of the fork linear device to transport the workpiece.
[0014] Furthermore, the magazine feeding turntable device includes a turntable motor fixedly mounted on the frame, a turntable fixedly connected to the rotating spindle of the turntable motor, and a workpiece magazine slot arranged on the turntable, wherein a plurality of the workpiece magazine slots are arranged in the conveying direction, and the plurality of the workpiece magazine slots are evenly distributed in the circumferential direction of the turntable.
[0015] Furthermore, the one-way valve riveting mechanism includes a stamping placement bracket, a one-way valve feeding vibration disk and a one-way valve stamping group arranged on one side of the stamping placement bracket. The output end of the one-way valve feeding vibration disk is connected to the one-way valve riveting placement cavity of the stamping placement bracket through a horizontal pushing cylinder assembly. A one-way valve riveting stamping electric cylinder is arranged under the stamping placement bracket. The one-way valve stamping group is used for transferring and fixing the workpiece during stamping.
[0016] Furthermore, the one-way valve stamping group includes a vertically arranged support rod group, a gripper assembly arranged on the support rod group, and a fixed limit cylinder arranged at the upper end of the support rod group. The fixed limit cylinder is vertically arranged, and the main shaft of the fixed limit cylinder is placed directly above the stamping placement bracket.
[0017] Furthermore, the gripper assembly includes a slide rail horizontally fixed on the support rod group and a first gripper and a second gripper arranged on the slide rail. The first gripper is controlled to slide on the slide rail by a first horizontal cylinder, and a second cylinder for relative adjustment is arranged between the first gripper and the second gripper.
[0018] Furthermore, the horizontal pushing cylinder assembly includes a feed plate bin fixedly connected to the stamping placement bracket, the feed plate bin is connected to the one-way valve riveting placement cavity of the stamping placement bracket, one side of the feed plate bin is connected to the feeding end of the one-way valve feeding vibration plate, and the other end of the feed plate bin is provided with a pushing cylinder, and the main shaft of the pushing cylinder moves in the length direction inside the feed plate bin.
[0019] Furthermore, the needle valve seat riveting mechanism includes a needle valve seat feeding device and a needle valve seat stamping assembly arranged in sequence in the workpiece conveying direction, and the needle valve seat feeding device includes a needle valve seat feeding vibration plate and a needle valve seat positioning device arranged on the discharge side of the needle valve seat feeding vibration plate.
[0020] Further, the needle valve seat stamping assembly includes a needle valve seat stamping bracket and a needle valve seat stamping cylinder vertically arranged on the needle valve seat stamping bracket;
[0021] The needle valve seat positioning device includes a support frame fixedly installed on the frame, a lifting cylinder vertically fixedly arranged on the support frame, and a needle valve seat placing assembly slidably arranged in the vertical direction of the support frame. The needle valve seat placing assembly is controlled to rise and fall in the vertical direction by the lifting cylinder. The needle valve seat placing assembly includes a lifting body, a placing cylinder vertically fixedly arranged on the lifting body, and a needle valve seat discharge bin horizontally arranged on the lifting body. The needle valve seat discharge bin is provided with a conveying channel inside, a feeding pipe and a placing pipe are arranged at the upper end of the conveying channel, and the placing pipe is arranged to penetrate in the vertical direction of the needle valve seat discharge bin. A needle valve seat pushing cylinder is arranged at the end of the needle valve seat discharge bin, and the needle valve seat pushing cylinder is pushed in the horizontal direction inside the needle valve seat discharge bin.
[0022] Furthermore, the oil inlet pipe riveting mechanism includes an oil inlet pipe feeding vibration plate and an oil inlet pipe stamping assembly arranged on one side of the oil inlet pipe feeding vibration plate, the oil inlet pipe stamping assembly includes an oil inlet pipe stamping bracket, a conveying fixing plate arranged on the oil inlet pipe stamping bracket and a conveying alignment plate horizontally arranged on the conveying fixing plate, an oil inlet pipe stamping electric cylinder is vertically fixed on the oil inlet pipe stamping bracket, and the output shaft of the oil inlet pipe stamping electric cylinder is arranged directly above the conveying alignment plate.
[0023] Furthermore, the return oil pipe riveting mechanism includes a return oil pipe feeding vibration disk, an return oil pipe angle adjustment device and a return oil pipe clamping installation device, the return oil pipe angle adjustment device includes a mounting base, a pushing electric cylinder horizontally fixedly arranged on the mounting base and an angle adjustment component arranged on the main shaft of the pushing electric cylinder, the angle adjustment component includes a base plate, a moving head group slidably arranged on the base plate, the moving head group includes a sliding head slidably arranged on the base plate and an electric cylinder rotating component arranged on the sliding head, the main shaft of the pushing electric cylinder is rotatably connected to the main shaft of the electric cylinder rotating component, an adjusting cylinder is horizontally arranged on the mounting base, and the adjusting cylinder output shaft is fixedly connected to the moving head group; the output end of the return oil pipe feeding vibration disk is arranged close to the rotating end of the electric cylinder rotating component; the return oil pipe clamping installation device is arranged in the direction of the linear motion of the moving head group.
[0024] The beneficial effects of the present invention are embodied in:
[0025] 1. In the present invention, by setting a frame, the corresponding devices and components are fixedly installed. More specifically, a clip feeding turntable device is set on the frame to realize the placement of batches of workpieces to be processed after stacking, and wait for discharge on the clip feeding turntable device to realize orderly output placement of the workpieces to be processed and perform subsequent riveting processing operations, and convey them under the transmission of the feeding and conveying component, thereby improving the stability and accuracy of the processing; the workpieces to be processed are sequentially entered into the one-way valve riveting mechanism to rivet the one-way valve on the workpiece, and the needle is performed after the one-way valve riveting processing is completed. Valve seat riveting, after completing the riveting of the needle valve seat, the subsequent riveting of the oil inlet pipe and the oil return pipe is carried out. In each riveting process, the positioning riveting treatment of the parts that need to be riveted on the workpiece is realized after transportation. The various riveting processing devices are tightly coordinated to achieve precise transfer, coordination and riveting treatment during the riveting process. Among them, the set clip feeding turntable device realizes stable batch transportation of the workpiece to be processed, and the fork linear device realizes stable transportation and riveting support for the workpiece to be riveted. Therefore, the entire device realizes stable riveting processing of multiple parts in the workpiece that needs to be riveted.
[0026] 2. In the present invention, a turntable motor fixed on the frame is provided in the magazine feeding turntable device, and the turntable is rotationally supported by the turntable motor, so that the entire turntable can be horizontally rotated on the frame. At the same time, the workpieces to be transported are transported to the top of the feeding and conveying assembly, and are stacked in the workpiece magazine slot on the turntable and discharged in sequence. The output of the discharge material and the input of the feed material are realized by rotation, thereby improving the stability of material supply.
[0027] 3. In the present invention, since a stamping placement bracket is provided in the one-way valve riveting mechanism, the workpiece that needs to be riveted by the one-way valve can be stably placed, and then the one-way valve feeding vibration plate provided on one side transports the one-way valve that needs to be riveted on the workpiece to the one-way valve rivet placement chamber, and the one-way valve is pushed at the output end of the one-way valve feeding vibration plate by a horizontal pushing cylinder assembly and placed in the one-way valve rivet placement chamber. At this time, the workpiece that needs to be riveted is placed above the one-way valve rivet placement chamber, and the one-way valve is riveted from bottom to top on the bottom of the workpiece by the one-way valve rivet stamping electric cylinder below, and the one-way valve stamping group provided realizes the transfer and stamping fixation of the workpiece, thereby improving the stability and accuracy of riveting.
[0028] 4. In the present invention, a support rod group is provided in the one-way valve stamping group to realize the installation and support of the gripper assembly and the fixed limit cylinder, wherein the gripper assembly grabs the workpiece input from the feeding and conveying assembly and places it on the stamping placement bracket, and the fixed limit cylinder provided above realizes the upper positioning of the workpiece that needs to be riveted by the one-way valve, thereby realizing the riveting processing of the one-way valve stamping group from the bottom of the workpiece, thereby realizing stable one-way valve riveting of the workpiece.
[0029] 5. In the present invention, since a slide rail is provided in the gripper assembly, and the slide rail is horizontally fixedly provided on the support rod group, and with the cooperation of the first horizontal cylinder and the second cylinder, the overall movement of the first gripper and the second gripper in the horizontal direction and the relative movement therebetween are realized to meet the needs of grasping and transferring the workpiece below, and the function of relative adjustment between the first gripper and the second gripper. During the overall horizontal movement, the distance between the first gripper and the second gripper can be adjusted, and the problem of interference between the first gripper and the second gripper and the fixed limit cylinder during the overall movement can be avoided.
[0030] 6. In the present invention, a feed plate bin is arranged in the horizontal pushing cylinder assembly, so that the feed plate bin is connected to the one-way valve riveting placement chamber of the stamping placement bracket, and one side of the feed plate bin is connected to the feeding end of the one-way valve feeding vibration disk. Thus, the one-way valve vibrated and conveyed by the one-way valve feeding vibration disk enters the feed plate bin from one side of the feed plate bin, and is pushed into the one-way valve riveting placement chamber by the action of the pushing cylinder arranged at the other end of the feed plate bin, thereby completing the transfer and placement of the one-way valve on the one-way valve feeding vibration disk in the one-way valve riveting placement chamber to meet the subsequent one-way valve riveting processing.
[0031] 7. In the present invention, since the needle valve seat feeding device and the needle valve seat stamping assembly are sequentially arranged in the workpiece conveying direction in the needle valve seat riveting mechanism, subsequent needle valve seat riveting is achieved on the workpiece that has completed the one-way valve riveting process. More specifically, the needle valve seat feeding device is arranged on one side of the needle valve seat stamping assembly to achieve needle valve seat riveting of the workpiece that is conveyed to the needle valve seat stamping assembly, wherein the setting of the needle valve seat positioning device provides a placement and positioning installation setting for the needle valve seat.
[0032] 8. In the present invention, a needle valve seat stamping support and a needle valve seat stamping cylinder are provided in the needle valve seat stamping assembly, and a corresponding needle valve seat positioning device and a needle valve seat stamping assembly are provided when the needle valve seat is stamped on the workpiece, and the needle valve seat is fed and transferred through the needle valve seat positioning device, so that the needle valve seat can be accurately placed on the workpiece to be processed. More specifically, since a lifting cylinder and a needle valve seat placing assembly slidingly arranged in the vertical direction of the support frame are provided in the needle valve seat positioning device, the needle valve seat placing assembly is lifted and lowered in the vertical direction by the lifting cylinder, so that the needle valve seat conveyed in the needle valve seat feeding device can be received and lifted and transferred; wherein, after the needle valve seat is received by the needle valve seat discharge bin, it is moved and conveyed in the conveying channel under the horizontal push of the needle valve seat pushing cylinder, and is discharged through the placement tube, thereby entering the workpiece to be processed for pre-installation by riveting.
[0033] 9. In the present invention, an oil return pipe feeding vibration plate, an oil return pipe angle adjustment device and an oil return pipe pressing and installing device are arranged in the oil return pipe riveting mechanism, wherein the oil return pipe feeding vibration plate realizes the feeding operation of the oil return pipe, the oil return pipe angle adjustment device realizes the adjustment in the angular direction of the oil return pipe after the feeding and transportation, and the oil return pipe pressing and installing device realizes the limiting clamping setting of the workpiece that needs to be installed with the oil return pipe, so that one end of the workpiece is subjected to force, and then the oil return pipe at the other end of the workpiece after the angle adjustment can be riveted onto the workpiece, thereby performing adaptive installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0035] Figure 1 This is a schematic diagram of the overall structure of the riveting production line of the present invention;
[0036] Figure 2 This is a schematic structural diagram of the magazine feeding turntable device of the present invention;
[0037] Figure 3 It is a side view of the riveting production line of the present invention;
[0038] Figure 4 It is a structural schematic diagram of the one-way valve riveting mechanism of the present invention;
[0039] Figure 5 It is a structural schematic diagram of the needle valve seat positioning device of the present invention;
[0040] Figure 6 This is a schematic diagram of the structure of the needle valve seat stamping assembly of the present invention;
[0041] Figure 7 It is a schematic structural diagram of the oil return pipe angle adjustment device of the present invention.
[0042] In the attached drawings, 1-frame, 2-clip feeding turntable device, 3-feeding and conveying assembly, 4-check valve riveting mechanism, 5-needle valve seat riveting mechanism, 6-oil inlet pipe riveting mechanism, 7-oil return pipe riveting mechanism, 8-fork linear device, 9-turntable motor, 10-turntable, 11-workpiece clip slot, 12-stamping bracket, 13-check valve feeding vibration plate, 14-check valve stamping group, 15-horizontal push air Cylinder assembly, 16-check valve riveting and pressing chamber, 17-check valve riveting and stamping electric cylinder, 18-support rod group, 19-hand claw assembly, 20-fixed limit cylinder, 21-slide rail, 22-first hand claw, 23-second hand claw, 24-first horizontal cylinder, 25-second cylinder, 26-feeding plate bin, 27-push cylinder, 28-needle valve seat feeding device, 29-needle valve seat stamping assembly, 30-needle valve seat feeding Vibrating plate, 31-needle valve seat positioning device, 32-needle valve seat stamping bracket, 33-needle valve seat stamping cylinder, 34-support frame, 35-lifting cylinder, 36-needle valve seat placement assembly, 37-lifting body, 38-placing cylinder, 39-needle valve seat discharge bin, 40-conveying channel, 41-feeding pipe, 42-placing pipe, 43-inlet pipe stamping bracket, 44-conveying fixed plate, 45-conveying alignment Plate, 47-oil inlet pipe stamping electric cylinder, 48-oil return pipe feeding vibration plate, 49-oil return pipe angle adjustment device, 50-oil return pipe clamping installation device, 51-pushing electric cylinder, 52-angle adjustment assembly, 53-base plate, 54-moving head group, 55-sliding head, 56-electric cylinder rotation assembly, 57-adjusting cylinder, 58-oil inlet pipe stamping assembly, 59-installing base, 60-oil inlet pipe feeding vibration plate. DETAILED DESCRIPTION
[0043] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0044] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the invention belongs.
[0045] Reference Figure 1-Figure 7 , a carburetor feeding riveting production line, comprising:
[0046] Rack 1;
[0047] A magazine feeding turntable device 2, wherein the magazine feeding turntable device 2 is fixedly arranged above the frame 1 for feeding;
[0048] A feeding and conveying assembly 3, wherein the feeding and conveying assembly 3 is placed below the discharge port of the magazine feeding turntable device 2;
[0049] A one-way valve riveting mechanism 4, which is used to perform one-way valve riveting processing on the workpiece supplied by the feeding and conveying assembly 3;
[0050] A needle valve seat riveting mechanism 5, the needle valve seat riveting mechanism 5 is used to perform needle valve seat riveting processing on the workpiece processed by the one-way valve riveting mechanism 4;
[0051] The oil inlet pipe riveting mechanism 6 is used to install the oil inlet pipe on the workpiece processed by the needle valve seat riveting mechanism 5;
[0052] An oil return pipe riveting mechanism 7, which is used to install the oil return pipe on the workpiece processed by the oil inlet pipe riveting mechanism 6; and
[0053] The one-way valve riveting mechanism 4, the needle valve seat riveting mechanism 5, the oil inlet pipe riveting mechanism 6 and the oil return pipe riveting mechanism 7 are sequentially arranged in the length direction of the fork linear device 8 to transport the workpiece.
[0054] By setting up the frame 1, the corresponding devices and components are fixedly installed. More specifically, a clip feeding turntable device 2 is set on the frame 1 to realize the placement of batches of workpieces to be processed after stacking, and wait for discharge on the clip feeding turntable device 2 to realize orderly output placement of the workpieces to be processed and perform subsequent riveting processing operations, and convey them under the transmission of the feeding and conveying component 3, thereby improving the stability and accuracy of the processing; the workpieces to be processed that are conveyed enter the one-way valve riveting mechanism 4 in turn to rivet the one-way valve on the workpiece, and after the one-way valve riveting processing is completed, the needle valve seat is riveted After the needle valve seat is riveted, the subsequent riveting of the oil inlet pipe and the oil return pipe is carried out. In each riveting process, the positioning riveting process of the parts that need to be riveted on the workpiece is realized after transportation. The various riveting processing devices are tightly matched to achieve accurate transfer, matching and riveting processing during the riveting process. Among them, the set magazine feeding turntable device 2 realizes stable batch transportation of the workpiece to be processed, and the fork linear device 8 realizes stable transportation and riveting support for the workpiece to be riveted. Therefore, the whole device realizes stable riveting processing of multiple parts in the workpiece that needs to be riveted.
[0055] Preferably, the magazine feeding turntable device 2 includes a turntable motor 9 fixedly mounted on the frame 1, a turntable 10 fixedly connected to the rotating spindle of the turntable motor 9, and a workpiece magazine slot 11 arranged on the turntable 10, wherein a plurality of the workpiece magazine slots 11 are arranged in the conveying direction, and the plurality of the workpiece magazine slots 11 are evenly distributed in the circumferential direction of the turntable 10.
[0056] It can be understood that by providing a turntable motor 9 fixed on the frame 1 in the clip feeding turntable device 2, and the turntable 10 is rotatably supported by the turntable motor 9, the entire turntable 10 can be horizontally rotated on the frame 1. At the same time, the workpieces to be transported are transported to the top of the feeding and conveying assembly 3, and are stacked in the workpiece clip slot 11 on the turntable 10 and discharged in sequence. The output of the discharge material and the input of the feed material are realized by rotation, thereby improving the stability of the material supply.
[0057] Preferably, the one-way valve riveting mechanism 4 includes a stamping placement bracket 12, a one-way valve feeding vibration disk 13 and a one-way valve stamping group 14 arranged on one side of the stamping placement bracket 12, the output end of the one-way valve feeding vibration disk 13 is connected to the one-way valve riveting placement cavity 16 of the stamping placement bracket 12 through a horizontal pushing cylinder assembly 15, a one-way valve riveting stamping electric cylinder 17 is arranged under the stamping placement bracket 12, and the one-way valve stamping group 14 is used for the transfer and stamping fixation of the workpiece.
[0058] Since a stamping placement bracket 12 is provided in the one-way valve riveting mechanism 4, the workpiece that needs to be riveted with a one-way valve can be stably placed, and then the one-way valve feeding vibration disk 13 provided on one side transports the one-way valve that needs to be riveted on the workpiece to the one-way valve rivet placement cavity, and the one-way valve is pushed at the output end of the one-way valve feeding vibration disk 13 by the horizontal pushing cylinder assembly 15 and placed in the one-way valve rivet placement cavity. At this time, the workpiece that needs to be riveted is placed above the one-way valve rivet placement cavity, and the one-way valve is riveted from bottom to top at the bottom of the workpiece by the one-way valve rivet stamping electric cylinder 17 below, and the one-way valve stamping group 14 provided realizes the transfer and stamping fixation of the workpiece, thereby improving the stability and accuracy of riveting.
[0059] Preferably, the one-way valve stamping group 14 includes a vertically arranged support rod group 18, a gripper assembly 19 arranged on the support rod group 18, and a fixed limit cylinder 20 arranged at the upper end of the support rod group 18. The fixed limit cylinder 20 is vertically arranged, and the main axis of the fixed limit cylinder 20 is placed directly above the stamping placement bracket 12.
[0060] By setting a support rod group 18 in the one-way valve stamping group 14, the installation and support of the gripper assembly 19 and the fixed limit cylinder 20 are realized, wherein the gripper assembly 19 grabs the workpiece input from the feeding and conveying assembly 3 and places it on the stamping placement bracket 12, and the fixed limit cylinder 20 arranged above realizes the upper positioning of the workpiece that needs to be riveted by the one-way valve, so that the one-way valve stamping group 14 performs riveting processing from the bottom of the workpiece, thereby realizing stable one-way valve riveting of the workpiece.
[0061] Preferably, the gripper assembly 19 includes a slide rail 21 horizontally fixed on the support rod group 18 and a first gripper 22 and a second gripper 23 arranged on the slide rail 21, the first gripper 22 is controlled to slide on the slide rail 21 by a first horizontal cylinder 24, and a second cylinder 25 for relative adjustment is arranged between the first gripper 22 and the second gripper 23.
[0062] Reference Figure 4 Since a slide rail 21 is provided in the gripper assembly 19, and the slide rail 21 is horizontally fixed on the support rod group 18, and with the cooperation of the first horizontal cylinder 24 and the second cylinder 25, the first gripper 22 and the second gripper 23 are moved as a whole in the horizontal direction and relative to each other, so as to meet the needs of grasping and transferring the workpiece below, and the function of relative adjustment between the first gripper 22 and the second gripper 23, the distance between the first gripper 22 and the second gripper 23 can be adjusted during the overall horizontal movement process, and the problem of interference between the first gripper 22 and the second gripper 23 and the fixed limit cylinder 20 during the overall movement process can be avoided.
[0063] Preferably, the horizontal pushing cylinder assembly 15 includes a feeding plate bin 26 fixedly connected to the stamping placement bracket 12, the feeding plate bin 26 is communicated with the one-way valve riveting placement chamber 16 of the stamping placement bracket 12, one side of the feeding plate bin 26 is communicated with the feeding end of the one-way valve feeding vibration plate 13, and the other end of the feeding plate bin 26 is provided with a pushing cylinder 27, and the main shaft of the pushing cylinder 27 moves in the length direction inside the feeding plate bin 26.
[0064] Reference Figure 4By setting a feeding plate bin 26 in the horizontal pushing cylinder assembly 15, the feeding plate bin 26 is connected to the one-way valve riveting placement chamber 16 of the stamping placement bracket 12, and one side of the feeding plate bin 26 is connected to the feeding end of the one-way valve feeding vibration disk 13, thereby, the one-way valve vibrated and conveyed by the one-way valve feeding vibration disk 13 enters the feeding plate bin 26 from one side of the feeding plate bin 26, and is pushed into the one-way valve riveting placement chamber by the action of the pushing cylinder 27 set at the other end of the feeding plate bin 26, thereby completing the transfer and placement of the one-way valve on the one-way valve feeding vibration disk 13 in the one-way valve riveting placement chamber to meet the subsequent one-way valve riveting processing.
[0065] Preferably, the needle valve seat riveting mechanism 5 includes a needle valve seat feeding device 28 and a needle valve seat stamping assembly 29 arranged in sequence in the workpiece conveying direction, and the needle valve seat feeding device 28 includes a needle valve seat feeding vibration disk 30 and a needle valve seat positioning device 31 arranged on the discharge side of the needle valve seat feeding vibration disk 30.
[0066] It can be understood that, since the needle valve seat feeding device 28 and the needle valve seat stamping assembly 29 are sequentially arranged in the workpiece conveying direction in the needle valve seat riveting mechanism 5, the subsequent needle valve seat riveting is realized on the workpiece that has completed the one-way valve riveting process. More specifically, the needle valve seat feeding device 28 is arranged on one side of the needle valve seat stamping assembly 29, so as to realize the needle valve seat riveting of the workpiece conveyed to the needle valve seat stamping assembly 29, wherein the setting of the needle valve seat positioning device 31 provides a placement and positioning installation setting for the needle valve seat.
[0067] Preferably, the needle valve seat stamping assembly 29 includes a needle valve seat stamping bracket 32 and a needle valve seat stamping cylinder 33 vertically arranged on the needle valve seat stamping bracket 32;
[0068] Combination Figure 3 , Figure 5 and Figure 6The needle valve seat positioning device 31 includes a support frame 34 fixedly installed on the frame 1, a lifting cylinder 35 vertically fixedly arranged on the support frame 34, and a needle valve seat placing component 36 slidably arranged in the vertical direction of the support frame 34. The needle valve seat placing component 36 is lifted and lowered in the vertical direction by the lifting cylinder 35. The needle valve seat placing component 36 includes a lifting body 37, a placing cylinder 38 vertically fixedly arranged on the lifting body 37, and a needle valve seat discharge bin 39 horizontally arranged on the lifting body 37. The needle valve seat discharge bin 39 is provided with a conveying channel inside, and a feeding pipe 41 and a placing pipe 42 are arranged at the upper end of the conveying channel. The placing pipe 42 is arranged to penetrate the needle valve seat discharge bin 39 in the vertical direction. A needle valve seat pushing cylinder 40 is arranged at the end of the needle valve seat discharge bin 39, and the needle valve seat pushing cylinder 40 is pushed in the horizontal direction inside the needle valve seat discharge bin 39.
[0069] It can be understood that by arranging the needle valve seat stamping support 32 and the needle valve seat stamping cylinder 33 in the needle valve seat stamping assembly 29, by arranging the corresponding needle valve seat positioning device 31 and the needle valve seat stamping assembly 29 when the needle valve seat is stamped on the workpiece, the needle valve seat is fed and transferred by the needle valve seat positioning device 31, so that the needle valve seat is accurately placed on the workpiece to be processed. More specifically, since the lifting cylinder 35 is set in the needle valve seat positioning device 31 and the lifting cylinder 35 is set in the support The needle valve seat placing assembly 36 is slidably arranged in the vertical direction of the support frame 34, so that the needle valve seat placing assembly 36 can be lifted and lowered in the vertical direction by the lifting cylinder 35, thereby realizing the reception of the needle valve seat transported in the needle valve seat feeding device 28, and the lifting and transfer; wherein, after the needle valve seat is received by the needle valve seat, the needle valve seat discharge bin 39 is moved and transported in the conveying channel under the horizontal push of the needle valve seat pushing cylinder, and is discharged through the placing tube 42, thereby entering the workpiece to be processed for riveting pre-installation.
[0070] Preferably, the oil inlet pipe riveting mechanism 6 includes an oil inlet pipe feeding vibration plate 60 and an oil inlet pipe stamping assembly 58 arranged on one side of the oil inlet pipe feeding vibration plate 60, the oil inlet pipe stamping assembly 58 includes an oil inlet pipe stamping bracket 43, a conveying fixing plate 44 arranged on the oil inlet pipe stamping bracket 43 and a conveying alignment plate 45 horizontally arranged on the conveying fixing plate 44, an oil inlet pipe stamping electric cylinder 47 is vertically fixed on the oil inlet pipe stamping bracket 43, and the output shaft of the oil inlet pipe stamping electric cylinder 47 is arranged directly above the conveying alignment plate 45.
[0071] Preferably, the oil return pipe riveting mechanism 7 includes an oil return pipe feeding vibration plate 48, an oil return pipe angle adjustment device 49 and an oil return pipe pressing installation device 50, the oil return pipe angle adjustment device 49 includes a mounting base 59, a pushing electric cylinder 51 fixedly arranged horizontally on the mounting base 59 and an angle adjustment component 52 arranged on the main shaft of the pushing electric cylinder 51, the angle adjustment component 52 includes a base plate 53, a moving head group 54 slidably arranged on the base plate 53, and the moving head group 54 includes a sliding head arranged on the The sliding head 55 on the base plate 53 and the electric cylinder rotating assembly 56 arranged on the sliding head 55, the main shaft of the pushing electric cylinder 51 is rotatably connected with the main shaft of the electric cylinder rotating assembly 56, and an adjusting cylinder 57 is horizontally arranged on the mounting base 59, and the output shaft of the adjusting cylinder 57 is fixedly connected to the moving head group 54; the output end of the return oil pipe feeding vibration plate 48 is arranged close to the rotating end of the electric cylinder rotating assembly 56; the return oil pipe clamping installation device 50 is arranged in the direction of the linear motion of the moving head group 54.
[0072] As a preferred method of this embodiment, a return oil pipe feeding vibration disk 48, a return oil pipe angle adjustment device 49 and a return oil pipe clamping installation device 50 are arranged in the return oil pipe riveting mechanism 7; wherein, the return oil pipe feeding vibration disk 48 realizes the feeding operation of the return oil pipe, the return oil pipe angle adjustment device 49 realizes the adjustment in the angular direction of the return oil pipe after the feeding and transportation, and the return oil pipe clamping installation device 50 realizes the limit clamping setting of the workpiece that needs to be installed with the return oil pipe, so that one end of the workpiece is subjected to force, and then the return oil pipe at the other end of the workpiece after the angle adjustment can be riveted onto the workpiece, thereby performing adaptive installation.
[0073] Working principle and working process of the present invention:
[0074] The present invention provides a carburetor feeding and riveting production system. When the carburetor workpieces to be processed are stacked in the magazine feeding turntable device 2, they are continuously fed and discharged, so that the workpieces to be processed are orderly output and placed, and subsequent riveting processing operations are performed. The workpieces to be processed are transported under the transmission of the feeding and conveying component 3, thereby improving the stability and accuracy of the processing. The transported workpieces to be processed sequentially enter the one-way valve riveting mechanism 4 to rivet the one-way valve on the workpiece, and after the one-way valve riveting processing is completed, the needle valve seat is riveted, and after the needle valve seat riveting is completed, the workpieces to be processed are transported to the one-way valve riveting mechanism 4 to rivet the one-way valve on the workpiece. In the subsequent riveting processing of the oil inlet pipe and the oil return pipe, in each riveting processing, the positioning riveting processing of the parts that need to be riveted on the workpiece is realized after transportation, and the various riveting processing devices are tightly coordinated to achieve precise transfer, coordination and riveting processing during the riveting process. Among them, the set magazine feeding turntable device 2 realizes stable batch transportation of the workpieces to be processed, and the fork linear device 8 realizes stable transportation and riveting support for the workpieces to be riveted. Therefore, the entire device realizes stable riveting processing of multiple parts in the workpiece that needs to be riveted.
[0075] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. A carburetor feeding riveting production line, characterized in that: include: Rack (1); A magazine feeding turntable device (2), wherein the magazine feeding turntable device (2) is fixedly arranged above the frame (1) for feeding; A feeding and conveying assembly (3), wherein the feeding and conveying assembly (3) is placed below the discharge port of the magazine feeding turntable device (2); A one-way valve riveting mechanism (4), wherein the one-way valve riveting mechanism (4) is used to perform one-way valve riveting processing on a workpiece supplied by the feeding and conveying assembly (3); A needle valve seat riveting mechanism (5), the needle valve seat riveting mechanism (5) being used to perform needle valve seat riveting processing on a workpiece processed by the one-way valve riveting mechanism (4); An oil inlet pipe riveting mechanism (6), the oil inlet pipe riveting mechanism (6) being used to install the oil inlet pipe on a workpiece processed by the needle valve seat riveting mechanism (5); An oil return pipe riveting mechanism (7), the oil return pipe riveting mechanism (7) being used to install the oil return pipe on a workpiece processed by the oil inlet pipe riveting mechanism (6); and The one-way valve riveting mechanism (4), the needle valve seat riveting mechanism (5), the oil inlet pipe riveting mechanism (6) and the oil return pipe riveting mechanism (7) are arranged in sequence in the length direction of the shift fork linear device (8) to transport the workpiece.
2. The carburetor feeding riveting production line according to claim 1 is characterized in that: The magazine feeding turntable device (2) comprises a turntable motor (9) fixedly arranged on the frame (1), a turntable (10) fixedly connected to the rotating spindle of the turntable motor (9), and a workpiece magazine slot (11) arranged on the turntable (10), wherein a plurality of the workpiece magazine slots (11) are arranged in a conveying direction, and the plurality of the workpiece magazine slots (11) are evenly distributed in the circumferential direction of the turntable (10).
3. The carburetor feeding riveting production line according to claim 2 is characterized in that: The one-way valve riveting mechanism (4) comprises a punching and placing bracket (12), a one-way valve feeding vibration plate (13) and a one-way valve punching group (14) arranged on one side of the punching and placing bracket (12); the output end of the one-way valve feeding vibration plate (13) is connected to the one-way valve riveting and placing chamber (16) of the punching and placing bracket (12) via a horizontal pushing cylinder assembly (15); a one-way valve riveting and punching electric cylinder (17) is arranged below the punching and placing bracket (12); and the one-way valve punching group (14) is used for transferring and fixing workpieces by punching.
4. The carburetor feeding riveting production line according to claim 3 is characterized in that: The one-way valve stamping group (14) comprises a vertically arranged support rod group (18), a gripper assembly (19) arranged on the support rod group (18), and a fixed limit cylinder (20) arranged at the upper end of the support rod group (18); the fixed limit cylinder (20) is arranged vertically, and the main shaft of the fixed limit cylinder (20) is placed directly above the stamping placement bracket (12).
5. The carburetor feeding riveting production line according to claim 4 is characterized in that: The gripper assembly (19) comprises a slide rail (21) fixedly arranged horizontally on the support rod group (18) and a first gripper (22) and a second gripper (23) arranged on the slide rail (21); the first gripper (22) is controlled to slide on the slide rail (21) by a first horizontal cylinder (24); and a second cylinder (25) for relative adjustment is arranged between the first gripper (22) and the second gripper (23).
6. The carburetor feeding riveting production line according to claim 4 is characterized in that: The horizontal pushing cylinder assembly (15) includes a feeding plate bin (26) fixedly connected to the stamping placement bracket (12), the feeding plate bin (26) is connected to the one-way valve riveting placement chamber (16) of the stamping placement bracket (12), one side of the feeding plate bin (26) is connected to the feeding end of the one-way valve feeding vibration plate (13), and the other end of the feeding plate bin (26) is provided with a pushing cylinder (27), and the main shaft of the pushing cylinder (27) moves in the length direction inside the feeding plate bin (26).
7. The carburetor feeding riveting production line according to claim 1 is characterized in that: The needle valve seat riveting mechanism (5) comprises a needle valve seat feeding device (28) and a needle valve seat stamping assembly (29) which are arranged in sequence in the workpiece conveying direction; the needle valve seat feeding device (28) comprises a needle valve seat feeding vibration plate (30) and a needle valve seat positioning device (31) which is arranged on the discharge side of the needle valve seat feeding vibration plate (30).
8. The carburetor feeding riveting production line according to claim 7 is characterized in that: The needle valve seat stamping assembly (29) comprises a needle valve seat stamping bracket (32) and a needle valve seat stamping cylinder (33) vertically arranged on the needle valve seat stamping bracket (32); The needle valve seat positioning device (31) comprises a support frame (34) fixedly mounted on the frame (1), a lifting cylinder (35) vertically fixedly arranged on the support frame (34), and a needle valve seat placement component (36) slidably arranged in the vertical direction of the support frame (34); the needle valve seat placement component (36) is controlled to be lifted and lowered in the vertical direction by the lifting cylinder (35); the needle valve seat placement component (36) comprises a lifting body (37), a placement cylinder (35) vertically fixedly arranged on the lifting body (37); 8) and a needle valve seat discharge bin (39) horizontally arranged on the lifting body (37), the needle valve seat discharge bin (39) is internally provided with a conveying channel, a feed pipe (41) and a placement pipe (42) are arranged at the upper end of the conveying channel, the placement pipe (42) is arranged to penetrate the needle valve seat discharge bin (39) in the vertical direction, and a needle valve seat pushing cylinder (40) is arranged at the end of the needle valve seat discharge bin (39), and the needle valve seat pushing cylinder (40) is arranged to push the needle valve seat discharge bin (39) in the horizontal direction inside.
9. The carburetor feeding riveting production line according to claim 1, characterized in that: The oil inlet pipe riveting mechanism (6) comprises an oil inlet pipe feeding vibration plate (60) and an oil inlet pipe stamping assembly (58) arranged on one side of the oil inlet pipe feeding vibration plate (60); the oil inlet pipe stamping assembly (58) comprises an oil inlet pipe stamping bracket (43), a conveying fixing plate (44) arranged on the oil inlet pipe stamping bracket (43), and a conveying alignment plate (45) horizontally arranged on the conveying fixing plate (44); an oil inlet pipe stamping electric cylinder (47) is vertically fixed on the oil inlet pipe stamping bracket (43); and an output shaft of the oil inlet pipe stamping electric cylinder (47) is arranged directly above the conveying alignment plate (45).
10. The carburetor feeding riveting production line according to claim 9, characterized in that: The oil return pipe riveting mechanism (7) comprises an oil return pipe feeding vibration plate (48), an oil return pipe angle adjustment device (49) and an oil return pipe pressing installation device (50); the oil return pipe angle adjustment device (49) comprises a mounting base (59), a driving electric cylinder (51) fixedly arranged horizontally on the mounting base (59) and an angle adjustment component (52) arranged on the main shaft of the driving electric cylinder (51); the angle adjustment component (52) comprises a base plate (53), a moving head group (54) slidably arranged on the base plate (53); the moving head group (54) comprises a base plate (53) and a moving head group (54) slidably arranged on the base plate (53); A sliding head (55) on a seat plate (53) and an electric cylinder rotating assembly (56) arranged on the sliding head (55); the main shaft of the pushing electric cylinder (51) is rotatably connected to the main shaft of the electric cylinder rotating assembly (56); an adjusting cylinder (57) is horizontally arranged on the mounting base (59); the output shaft of the adjusting cylinder (57) is fixedly connected to the moving head group (54); the output end of the return oil pipe feeding vibration plate (48) is arranged close to the rotating end of the electric cylinder rotating assembly (56); the return oil pipe clamping installation device (50) is arranged in the direction of the linear movement of the moving head group (54).