Magnesium-aluminum alloy infusion tube of die-casting machine
By introducing automatic detection and automatic closing of valve components in magnesium-aluminum alloy infusion tubes, the problem of aluminum-magnesium liquid overflow and fire caused by workers' forgetting to connect is solved, and the operation safety and reliability of automated control are improved.
Patent Information
- Application Number
- CN202410870650.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the die-casting molding process of the car steering wheel skeleton, workers may forget to connect the magnesium-aluminum alloy infusion tube to the inlet of the die-casting machine during shift handover, causing high-temperature aluminum-magnesium liquid to overflow and cause a fire, causing a safety accident.
A kind of automatic detection of the position of the infusion tube outlet port and automatically closes the valve assembly to intercept the aluminum-magnesium liquid to ensure that the liquid cannot be discharged before pairing with the inlet port.
It improves the safety of workers' operations, prevents fire accidents caused by overflow of aluminum and magnesium liquid, and reduces the risk of manual operation errors through the control of automated valves.
Smart Images

Figure CN119426555A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steering wheel frame production, in particular to a magnesium-aluminum alloy infusion tube for a die-casting machine. Background Art
[0002] In the production of steering wheel frames, die casting machines play a vital role, which can quickly inject molten aluminum and magnesium into the mold and quickly solidify the metal through high pressure. This step is the core of steering wheel frame production, ensuring that the shape and size of the frame meet the design requirements.
[0003] In the die-casting process of the steering wheel frame of the car, when changing shifts, the workers will shut down the equipment. After the shutdown, the workers need to remove the aluminum-magnesium liquid infusion tube from the die-casting machine feed port and clean it (here the outlet of the infusion tube is cleaned). When the worker who takes over restarts the equipment, he may forget to connect the infusion tube to the die-casting machine feed port. In this case, if the equipment is started directly, the high-temperature aluminum-magnesium liquid overflowing from the infusion tube will ignite various installed pipelines and equipment, causing a fire and a safety accident. Summary of the invention
[0004] The purpose of the present invention is to provide a magnesium-aluminum alloy infusion tube for a die-casting machine, which has the function of automatically detecting the position of the discharge port of the infusion tube, providing a prompt for workers before operation, and improving safety at the same time, so that the aluminum-magnesium liquid cannot be discharged before being paired with the feed port.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions: A magnesium-aluminum alloy infusion tube for a die-casting machine, comprising an infusion tube, an on-off structure and an adjustment component;
[0006] The on-off structure is installed on the outside of the infusion tube, and the regulating component is connected to the bottom of the infusion tube. The on-off structure includes a mounting frame, a through port and a valve component. The outside of the mounting frame is fixed integrally with the infusion tube, and the through port is opened on the left and right sides of the mounting frame. The valve component is fixed on the mounting frame, and the outer end of the through port is communicated with the inside of the infusion tube, and the inner end is in contact with the gate of the valve component.
[0007] The adjusting component includes a mounting seat, a supporting component, a synchronizing component, a fixing component, a transmission component, a detecting component and an opening and closing component. The supporting component is fixed inside the mounting seat, the bottom end of the synchronizing component is detachably fixed to the supporting component, the fixing component is detachably arranged in the mounting seat, the outer side of the synchronizing component is rotatably connected to the fixing component, the bottom end of the transmission component is fixedly connected to the synchronizing component, and the top side of the transmission component is detachably connected to the infusion tube, the detecting component is mounted on the bottom end of the supporting component, and the opening and closing component is arranged on the detecting component, so as to detect the position of the nozzle of the infusion tube through the detecting component, and automatically open or close the valve component through the opening and closing component.
[0008] The present invention is further configured as follows: the supporting assembly includes a partition, a circular frame, a rotating plate, a mounting frame and a lubrication assembly; the partition is fixed to the inner wall of the mounting seat; a circular opening is provided in the middle of the partition; the outer wall of the circular frame is fitted and fixed to the center opening; the rotating plate is rotatably installed inside the circular frame; the top of the mounting frame is an open structure; and the outer side of the mounting frame is coaxially fixed to the rotating plate; and the bottom end of the lubrication assembly remains fixed to the circular frame.
[0009] By adopting the above technical solution, the rotating plate can be quickly lubricated by the lubrication component when the rotating plate is rotating.
[0010] The present invention is further configured as follows: a lubrication groove is provided on the upper surface of the rotating plate, the lubrication groove is in a circular structure coaxial with the rotating plate, and the bottom end of the lubrication groove is connected to the peripheral side of the rotating plate through a seepage hole;
[0011] The lubrication assembly includes an oil storage tank, a screw cap, a conduit, an embedded cylinder, lubricating oil, an embedded ring and a rolling ball. The top of the oil storage tank is threadedly connected to the screw cap, the upper and lower ends of the conduit are fixedly connected to the oil storage tank and the embedded cylinder respectively, the outer side of the conduit is fixed to the mounting seat, the outer side of the embedded cylinder is embedded and fixedly installed in the round frame, the oil storage tank, the conduit and the embedded cylinder are provided with lubricating oil, two embedded rings are provided, and the two embedded rings are fixed in the embedded cylinder in an upper and lower spacing manner, the outer side of the rolling ball is rollingly arranged between the two embedded rings, and the top and bottom sides of the rolling ball are in contact with the lubricating oil and the lubrication groove respectively.
[0012] By adopting the above technical solution, when the rotating plate rotates, the rolling ball is driven to rotate through the lubrication groove.
[0013] The present invention is further configured as follows: the synchronization block, column, side frame and ring plate, the bottom end of the synchronization block is plugged into the mounting frame, the outer contour of the synchronization block is a polygonal structure, the inner contour of the mounting frame matches the outer shape of the synchronization block, the bottom end of the column is fixed to the synchronization block, the outer side of the column is fixed to the ring plate by the side frame, and the ring plate is rotatably arranged on the fixed component.
[0014] By adopting the above technical solution, the fixing assembly provides an upward retaining force to the synchronization block, so that when the synchronization block is inserted into the installation frame, it will not be forced to move upward and be taken out.
[0015] The present invention is further configured as follows: the fixing assembly includes a frame tube, an edge plate, a ring, a calibration assembly and a retaining assembly, the frame tube is coaxially arranged on the outside of the column, the edge plate is coaxially fixed to the outer periphery of the frame tube, the ring is coaxially fixed to the inside of the frame tube, the upper and lower surfaces of the ring plate are rotationally fitted with the ring, and the circumferential side of the ring plate is rotationally fitted with the frame tube, the calibration assembly is fixed on the edge plate, the retaining assembly is installed on the bottom end of the frame tube, and a lubrication port is opened on the upper surface of the ring.
[0016] By adopting the above technical solution, the lubricating medium can be directly injected into the surface of the ring plate through the lubrication port, thereby improving the convenience of the lubrication operation of the ring plate.
[0017] The present invention is further configured as follows: the edge plate is provided with calibration grooves, the number of which is two or more, the number of calibration components is consistent with the number of calibration grooves, the calibration components include a calibration rod and a base, the outer side of the calibration rod is plugged into the calibration groove, the bottom end of the calibration rod is fixed to the base, and the outer side of the base is fixed to the mounting seat;
[0018] A first mounting groove is provided at the bottom of the frame tube, the bottom end and the outer end of the first mounting groove are open structures, a second mounting groove is provided inside the first mounting groove, the retaining assembly includes a driving assembly, a fixing frame and a mounting frame, the driving assembly and the fixing frame are arranged on the mounting frame, and the bottom end of the mounting frame is fixed to the round frame;
[0019] The driving assembly includes a push cylinder, a push rod and a rack, the push cylinder piston rod is fixed to the push rod, the outer side of the rack is fixed to the push rod, and the rack is in sliding contact with the inner wall of the second groove;
[0020] A retaining plate is fixedly installed on the inner wall of the first mounting groove, and the fixing frame includes a rotating rod, a retaining piece, a pressing frame and a tooth groove. The two ends of the rotating rod are fixed to the retaining piece. The retaining piece has a semicircular structure, and the outer diameter of the retaining piece is smaller than the width of the first mounting groove. A pressing frame is fixedly installed between the retaining pieces. The top end of the retaining piece and the bottom end of the pressing frame are in contact with the retaining plate. The tooth groove is opened on the outer side of the rotating rod, and the rotating rod is meshed with the rack through the tooth groove.
[0021] The mounting frame includes a base plate, a first mounting frame and a second mounting frame. The bottom surface of the base plate is fixedly connected to the round frame. The bottom ends of the first mounting frame and the second mounting frame are fixedly mounted on the base plate. The outer side of the push cylinder is fixedly connected to the first mounting frame, and the outer side of the rotating rod is rotatably connected to the second mounting frame.
[0022] By adopting the above technical solution, the push cylinder and the rotating rod can be stably installed and supported, so as to facilitate stable use and meet the needs during use.
[0023] The present invention is further configured as follows: the transmission assembly includes a driven wheel, a driving wheel, a motor, a tube seat and a through groove, the bottom end of the driven wheel is fixedly connected to the column, the outer side of the driving wheel is meshed with the driven wheel, the motor output shaft is fixed to the driving wheel, and the motor is fixed to the outer side of the mounting seat, the bottom end of the tube seat is coaxially fixed to the driven wheel, and the top of the tube seat is bolted to the infusion tube, and a through groove is provided on the surface of the driven wheel.
[0024] By adopting the above technical solution, the through groove is used to facilitate workers to lubricate the lubrication port, thereby improving the operating space and convenience.
[0025] The present invention is further configured as follows: the detection assembly includes a synchronization rod, a detector and a frame plate, the top of the synchronization rod is coaxially fixed with the mounting frame, the detector is installed on the outside of the synchronization rod to detect the rotation angle of the synchronization rod, the outer end of the frame plate is fixed with the mounting seat, and the bottom end of the detector is fixed on the frame plate.
[0026] By adopting the above technical solution, the rotation angle of the synchronization rod is detected by a detector to obtain the rotation angle of the infusion tube.
[0027] The present invention is further configured as follows: the switch assembly includes an output assembly and a switch seat, the output assembly is fixedly connected to the bottom end of the synchronization rod, the switch seat is fixedly arranged on the inner wall of the mounting seat, and the outer end of the output assembly is connected to the switch seat.
[0028] By adopting the above technical solution, the opening and closing of the switch on the switch seat is controlled by the output component, so that when the infusion tube is reset, the output component operates the switch seat.
[0029] The present invention is further configured as follows: the output component includes a fixed frame, a moving frame, a guide rod, a first gear, a second gear, a connecting frame, a driving frame and an opening and closing frame, the outer side of the fixed frame is fixed to the mounting seat, the moving frame is arranged at intervals on the outer side of the fixed frame, one end of the guide rod is fixed to the fixed frame, and the other end is fixed to the inner wall of the mounting seat, the moving frame slides along the guide rod, the first gear and the second gear are meshed with each other, and the first gear and the second gear are both located inside the fixed frame and the moving frame, the centers of the first gear and the second gear are both rotationally matched with the connecting frame, the outer side of the synchronization rod is rotationally contacted with the fixed frame, the first gear is fixed to the bottom end of the synchronization rod through the driving frame, the second gear is rotationally matched with the moving frame through the driving frame, and the opening and closing frame is fixed on the outer side of the moving frame;
[0030] The switch seat includes a shell, a guide groove and a contact switch. The shell is fixedly connected to the inner wall of the mounting seat. A guide groove is provided on one side of the shell close to the opening and closing frame. Two contact switches are symmetrically fixed on the inner wall of the guide groove. The opening and closing frame contacts the contact switch after sliding along the guide groove.
[0031] By adopting the above technical solution, when the valve assembly is closed, the opening and closing frame fits with the first contact switch.
[0032] The beneficial effects of the present invention are:
[0033] 1. A valve assembly is installed on the infusion pipe. When cleaning the discharge pipe, the gate will automatically close to intercept the aluminum and magnesium liquid, improving the safety of workers' cleaning operations;
[0034] 2. The traditional push rod rotating structure of the infusion tube is replaced by the transmission component, which reduces the installation of the push rod and saves the installation space in the production workshop. At the same time, the rotation amplitude of the infusion tube can be automatically detected by the detector to form reference data at the initial point and the feeding point. It can not only provide data prompts for workers when they move the infusion tube, but also can quickly cooperate with the opening and closing components;
[0035] 3. When the infusion tube is placed and rotated for feeding, the synchronization rod can drive the two gears through the driving frame to apply force, so that the second gear drives the moving frame and the opening and closing frame to move, so that when the infusion tube is reset and working, the valve assembly is automatically closed or opened by the opening and closing frame, replacing the manual opening and closing of the valve in an automated manner, so that even if the worker accidentally opens the equipment to transport aluminum and magnesium liquid when the infusion tube is not aligned with the feed port, the valve assembly is in a closed state at this time, and the aluminum and magnesium liquid can be intercepted immediately, thereby improving the safety level of operation, reducing risks and ensuring the personal safety of operators;
[0036] 4. When the infusion tube needs to be loaded and unloaded, the infusion tube and the parts connected to the bottom end can be removed from the mounting seat or quickly fixed by separating or positioning the retaining assembly from the frame tube, so as to facilitate maintenance or repair. The infusion tube can also be quickly separated from the tube seat by the loading and unloading bolts, making the loading and unloading of the infusion tube and the synchronous assembly particularly fast and improving the operating efficiency;
[0037] 5. When the ring plate is rotating, the lubricating medium can be quickly applied to the ring plate through the lubrication port to achieve the purpose of lubrication and reduce wear. The rotating plate contacts the ball through the lubrication groove, so that the lubricating oil penetrates into the rotating plate and the circular frame through the lubrication groove and the seepage hole, achieving the purpose of automatic lubrication, thereby improving the rotation convenience and life. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0039] Figure 1 A schematic diagram of the structure of a magnesium-aluminum alloy infusion tube for a die-casting machine provided in an embodiment of the present invention;
[0040] Figure 2 It is a structural schematic diagram of the adjustment component in an embodiment of the present invention;
[0041] Figure 3 This is a schematic diagram of the structure inside the mounting base in an embodiment of the present invention;
[0042] Figure 4 It is a structural schematic diagram of a support assembly in an embodiment of the present invention;
[0043] Figure 5 It is a structural schematic diagram of a lubrication assembly in an embodiment of the present invention;
[0044] Figure 6 It is a schematic diagram of the structure of the retaining assembly in an embodiment of the present invention;
[0045] Figure 7 It is a schematic structural diagram of the first mounting slot in an embodiment of the present invention.
[0046] Figure 8 Schematic diagram of the structure of the opening and closing component in the embodiment of the present invention.
[0047] In the figure, 1, infusion tube; 2, on-off structure; 3, adjustment component; 21, installation frame; 22, port; 23, valve component; 31, mounting seat; 4, support component; 5, synchronization component; 6, fixing component; 7, transmission component; 8, detection component; 9, opening and closing component; 41, partition; 42, round frame; 43, rotary plate; 44, installation frame; 411, lubrication groove; 412, seepage hole; 45, lubrication component; 451, oil storage tank; 452, rotary cover; 453, catheter; 454, embedded cylinder; 455, lubricating oil; 456, embedded ring; 457, rolling ball; 51, synchronization block; 52, column; 53, side frame; 54, ring plate; 61, frame cylinder; 62, edge plate; 63, ferrule; 64, calibration component; 65, retaining component; 611, calibration groove; 612, first mounting groove ;613, second mounting groove;614, retaining plate;615, lubrication port;641, calibration rod;642, base;66, drive assembly;67, fixed frame;68, mounting frame;661, push cylinder;662, push rod;663, rack;671, rotating rod;672, retaining plate;673, pressure frame;674, tooth groove;681, bottom plate;682, first mounting frame;683, second mounting frame;71, driven wheel;72, driving wheel;73, motor;74, pipe seat;75, through groove;81, synchronization rod;82, detector;83, frame plate;91, fixed frame;92, movable frame;93, guide rod;94, first gear;95, second gear;96, connecting frame;97, driving frame;98, opening and closing frame;99, shell;910 guide groove;911, contact switch. DETAILED DESCRIPTION
[0048] The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] The embodiment of the present invention specifically provides a magnesium-aluminum alloy infusion tube for a die-casting machine, please refer to Figure 1 , including an infusion tube 1, an on-off structure 2 and an adjustment component 3.
[0050] Among them, the on-off structure 2 is installed on the outside of the infusion tube 1, and the adjustment component 3 is connected to the bottom end of the infusion tube 1. The on-off structure 2 includes a mounting frame 21, a through port 22 and a valve component 23. The outside of the mounting frame 21 is fixed integrally with the infusion tube 1. The width of the mounting frame 21 is larger than the width of the infusion tube 1, so that the side bracket of the valve component 23 has enough space for installation, so that the gate of the valve component 23 can cut off the inside of the infusion tube 1, and the bottom end of the gate is in contact with the bottom surface of the inner wall of the infusion tube 1, so that the gate can The through-port 22 is provided on the left and right sides of the mounting frame 21, and the valve assembly 23 is fixed on the mounting frame 21. The valve assembly 23 is a gate valve. The outer end of the through-port 22 is connected to the inside of the infusion tube 1, and the inner end is fitted with the gate of the valve assembly 23. The inner wall of the through-port 22 is fitted and fixed with the outer side of the infusion tube 1, so that after the gate of the valve assembly 23 is opened, the aluminum-magnesium liquid is discharged from the liquid outlet end of the infusion tube 1 through the through-port 22.
[0051] For details, please refer to Figure 1 , Figure 2 and Figure 3 The adjusting component 3 includes a mounting seat 31, a supporting component 4, a synchronizing component 5, a fixing component 6, a transmission component 7, a detecting component 8 and an opening and closing component 9. The supporting component 4 is fixed inside the mounting seat 31. The bottom end of the synchronizing component 5 is detachably fixed to the supporting component 4. The fixing component 6 is detachably arranged in the mounting seat 31. The outer side of the synchronizing component 5 is rotatably connected to the fixing component 6, so as to provide a stable rotation and temporary retention effect for the synchronizing component 5 through the fixing component 6, so as to facilitate the installation and removal of the synchronizing component 5.
[0052] The bottom end of the transmission component 7 is fixedly connected to the synchronization component 5, and the top side of the transmission component 7 is detachably connected to the infusion tube 1, so that the transmission component 7 can drive the infusion tube 1 to rotate to adjust the position of the tube mouth, so that the tube mouth of the infusion tube 1 can be aligned with or separated from the feed port of the die-casting machine, so as to facilitate the workers to rotate the tube mouth of the infusion tube 1 after infusion to move it out above the feed port, thereby cleaning the inner wall of the tube mouth. The detection component 8 is installed at the bottom end of the support component 4, and the opening and closing component 9 is arranged on the detection component 8 to detect the tube mouth position of the infusion tube 1 through the detection component 8, and automatically open or close the valve component 23 through the opening and closing component 9.
[0053] For further information, please refer to Figure 3 and Figure 4The supporting assembly 4 includes a partition 41, a circular frame 42, a rotating plate 43, a mounting frame 44 and a lubricating assembly 45. The partition 41 is fixed to the inner wall of the mounting seat 31. A circular opening is provided in the middle of the partition 41. The outer wall of the circular frame 42 is fitted and fixed to the center opening. The rotating plate 43 is rotatably mounted inside the circular frame 42. The top of the mounting frame 44 is an open structure, and the outer side of the mounting frame 44 is coaxially fixed on the rotating plate 43. The bottom end of the lubricating assembly 45 is fixed to the circular frame 42, so that when the rotating plate 43 rotates, the rotating plate 43 can be quickly lubricated by the lubricating assembly 45 to improve the rotation accuracy and convenience, while reducing wear and increasing the service life.
[0054] For details, please refer to Figure 5 The upper surface of the rotating plate 43 is provided with a lubrication groove 411, which is in a circular structure coaxial with the rotating plate 43, and the upper surface of the lubrication groove 411 is in a semicircular structure. The bottom end of the lubrication groove 411 is connected to the peripheral side of the rotating plate 43 through the seepage hole 412, so as to facilitate the subsequent lubrication oil 455 to penetrate into the inner peripheral side of the circular frame 42 through the extension hole 412;
[0055] The lubrication assembly 45 comprises an oil storage tank 451, a screw cap 452, a guide tube 453, an embedded cylinder 454, lubricating oil 455, an embedded ring 456 and a rolling ball 457. The top of the oil storage tank 451 is threadedly connected to the screw cap 452 to facilitate filling and replenishing the lubricating oil 455 by rotating the screw cap 452. The upper and lower ends of the guide tube 453 are fixedly connected to the oil storage tank 451 and the embedded cylinder 454 respectively. The outer side of the guide tube 453 is fixed to the mounting seat 31 so that the guide tube 453 can be stably installed. The outer side of the embedded cylinder 454 is embedded and fixedly installed in the round frame 42. The oil storage tank 451, the guide tube 453 and the embedded cylinder 454 are provided with lubricating oil. Lubricating oil 455 and embedded ring 456 are provided at two locations, and the two embedded rings 456 are fixedly arranged inside the embedded cylinder 454 in an upper and lower spacing manner. The outer side of the ball 457 is rolled between the two embedded rings 456. The top and bottom sides of the ball 457 are respectively in contact with the lubricating oil 455 and the lubricating groove 411, so that when the rotating plate 43 rotates, the ball 457 is driven to rotate through the lubricating groove 411, so that the ball 457 continuously brings the lubricating oil 455 into the lubricating groove 411, and the lubricating oil 411 flows into the inside of the circular frame 42 along the seepage hole 412, so as to reduce the rotational friction between the rotating plate 43 and the circular frame 42 and improve the service life.
[0056] For further information, please refer to Figure 4, a synchronization block 51, a column 52, a side frame 53 and a ring plate 54, the bottom end of the synchronization block 51 is plugged into the mounting frame 44, the outer contour of the synchronization block 51 is a polygonal structure, the inner contour of the mounting frame 44 matches the outer shape of the synchronization block 51, and the mounting frame 44 bears the installation pressure of the synchronization block 51, and enables the synchronization block 51 not only to be inserted and removed from the mounting frame 44, but also to drive the mounting frame 44 to rotate synchronously when the synchronization block 51 rotates;
[0057] The bottom end of the column 52 is fixed to the synchronization block 51, and the outer side of the column 52 is fixed to the ring plate 54 through the side frame 53. The ring plate 54 is rotatably set on the fixing component 6, and the fixing component 6 provides an upward fixing force for the synchronization block 51, so that when the synchronization block 51 is inserted into the installation frame 44, it will not be forced to move up and be taken out.
[0058] For further information, please refer to Figure 3 The fixing assembly 6 includes a frame tube 61, an edge plate 62, a ferrule 63, a calibration assembly 64 and a retaining assembly 65. The frame tube 61 is coaxially arranged on the outside of the column 52, the edge plate 62 is coaxially fixed to the outer periphery of the frame tube 61, the ferrule 63 is coaxially fixed to the inside of the frame tube 61, and the ferrule 63 is arranged at two places in an upper and lower interval manner. The upper and lower surfaces of the ring plate 54 are rotatably fitted with the ferrule 63, and the circumferential side of the ring plate 54 is rotatably fitted with the frame tube 61, so that the ring plate 54 can stably rotate inside the frame tube 61;
[0059] The calibration component 64 is fixed on the edge plate 62, and the calibration component 64 is used to provide calibration of the placement position when the frame tube 61 is installed. The fixing component 65 is installed at the bottom end of the frame tube 61, and the frame tube 61 is fixed by the fixing component 65, so that the frame tube 61 cannot move upward after being subjected to force. A lubrication port 615 is opened on the upper surface of the ring 63. During daily use, the lubricating medium can be directly injected into the surface of the ring plate 54 through the lubrication port 615, thereby improving the convenience of lubrication operation of the ring plate 54 and improving the lubrication efficiency of the ring plate 54.
[0060] During implementation, the edge plate 62 is provided with calibration grooves 611, and the number of calibration grooves 611 is two or more. The number of calibration components 64 is consistent with the number of calibration grooves 611. The calibration component 64 includes a calibration rod 641 and a base 642. The outer side of the calibration rod 641 is plugged into the calibration groove 611, and the bottom end of the calibration rod 641 is fixed on the base 642. The outer side of the base 642 is fixed to the mounting seat 31. When the frame tube 61 is installed, it is plugged into the calibration rod 641 through the calibration groove 611, so that the frame tube 61 is restricted from circumferential rotation, and it is also convenient to quickly align and connect the bottom of the frame tube 61 with the retaining component 65.
[0061] For details, please refer to Figure 6The bottom of the frame tube 61 is provided with a first mounting groove 612, the bottom end and the outer end of the first mounting groove 612 are open structures, and the inside of the first mounting groove 612 is provided with a second mounting groove 613. The retaining assembly 65 includes a driving assembly 66, a fixing frame 67 and a mounting frame 68. The driving assembly 66 and the fixing frame 67 are arranged on the mounting frame 68, and the bottom end of the mounting frame 68 is fixed to the round frame 42;
[0062] Please refer to Figure 6 and Figure 7 The driving assembly 66 includes a push cylinder 661, a push rod 662 and a rack 663. The piston rod of the push cylinder 661 is fixed to the push rod 662. The outer side of the rack 663 is fixed to the push rod 662. The rack 663 is in sliding contact with the inner wall of the second groove 613. The second groove 613 provides sufficient space for the movement of the rack 663, so that the rack 663 can move linearly to the left or right under the drive of the push cylinder 661. When the rack 663 moves out of the second groove 613, the rotating rod 671 rotates counterclockwise to drive the retaining plate 672 to rotate downward.
[0063] Please refer to Figure 6 and Figure 7 The inner wall of the first mounting groove 612 is fixed with a retaining plate 614, and the fixing frame 67 includes a rotating rod 671, a retaining piece 672, a pressing frame 673 and a tooth groove 674. The two ends of the rotating rod 671 are fixed with the retaining piece 672. The retaining piece 672 has a semicircular structure, and the outer diameter of the retaining piece 672 is smaller than the width of the first mounting groove 612. A pressing frame 673 is fixed between the retaining pieces 672. The top end of the retaining piece 672 and the bottom end of the pressing frame 673 are fixed with the retaining plate 614. 14 abuts against each other, so that when the frame tube 61 needs to be moved out, the rotating rod 671 drives the fixing piece 672 to rotate counterclockwise, so that the upper end of the fixing piece 672 and the pressing frame 673 rotate to the bottom of the fixing plate 614, so that the frame tube 61 is subjected to an upward lifting force to move upward. When the frame tube 61 is installed, only the fixing piece 672 needs to be reset and rotated, so that it drives the pressing frame 673 to abut against the upper surface of the fixing plate 614, so that the frame tube 71 cannot move upward after being restricted by force;
[0064] The tooth groove 674 is provided on the outer side of the rotating rod 671, and the rotating rod 671 is meshed with the rack 663 through the tooth groove 674, so that the rack 663 can drive the rotating rod 671 to rotate through the tooth groove 674 when moving, so that the rotating rod 671 rotates and drives the retaining plate 672 to rotate clockwise or counterclockwise;
[0065] Please refer to Figure 6 and Figure 7The mounting frame 68 includes a base plate 681, a first mounting frame 682 and a second mounting frame 683. The bottom surface of the base plate 681 is fixedly connected to the round frame 42. The bottom ends of the first mounting frame 682 and the second mounting frame 683 are fixedly mounted on the base plate 681. The outer side of the push cylinder 661 is fixedly connected to the first mounting frame 682. The outer side of the rotating rod 671 is rotatably connected to the second mounting frame 683, so that the push cylinder 661 and the rotating rod 671 can be firmly installed and supported for convenient and stable use to meet the needs during use.
[0066] For further information, please refer to Figure 2 The transmission assembly 7 includes a driven wheel 71, a driving wheel 72, a motor 73, a pipe seat 74 and a through groove 75. The bottom end of the driven wheel 71 is fixedly connected to the column 52, the driven wheel 71 and the column 52 are kept coaxially matched, the outer side of the driving wheel 72 is meshed with the driven wheel 71, the output shaft of the motor 73 is fixed to the driving wheel 72, and the motor 73 is fixedly mounted on the outer side of the mounting seat 31, so that the driving wheel 72 is driven by the motor 73 to rotate, and the driven wheel 71 can be forced to rotate synchronously, the bottom end of the pipe seat 74 is coaxially fixed to the driven wheel 71, and the top of the pipe seat 74 is bolted to the infusion tube 1, so that when the infusion tube 1 needs to be loaded and unloaded, it can be separated from the pipe seat 74 by the loading and unloading bolts, thereby improving the loading and unloading efficiency, so that the pipe seat 74 can drive the infusion tube 1 to rotate after following the rotation of the driving wheel 71, and a through groove 75 is opened on the surface of the driven wheel 71, through which it is convenient for workers to lubricate the lubrication port 615, thereby improving the operating space and convenience.
[0067] For further information, please refer to Figure 8 The detection assembly 8 includes a synchronization rod 81, a detector 82 and a frame 83. The top of the synchronization rod 81 is coaxially fixed with the mounting frame 44, so that when the mounting frame 44 rotates, the synchronization rod 81 can be driven to rotate. The detector 82 is installed on the outside of the synchronization rod 81 to detect the rotation angle of the synchronization rod 81. The type of the detector 82 is an angle encoder. The angle encoder is an existing mature component and can be customized according to needs during implementation, so it will not be described in detail here.
[0068] The outer end of the frame 83 is fixed to the mounting base 31, and the bottom end of the detector 82 is fixed on the frame 83. The middle part of the frame 83 is a through-hole. The bottom end of the synchronization rod 81 passes through the frame 83 through the empty slot from the bottom end of the detector 82. The rotation angle of the synchronization rod 81 is detected by the detector 82 to obtain the rotation angle of the infusion tube 1. Before implementation, the rotation angle of the infusion tube 1 when it moves into the feed port and the angle when it is reset and idle can be measured first, so that the detector 82 can obtain the information of whether the tube mouth of the infusion tube 1 is at the feed port or has been reset and moved out by referring to the above angles, and send it to the controller in the production system, so that when the worker operates the infusion tube 1 to rotate, it can provide him with a rotation angle prompt, which is convenient for the worker to judge whether the infusion tube 1 is in the initial position or the feed port position, reducing the risk of judgment error of the worker.
[0069] Furthermore, in order to further improve the safety, the opening and closing component 9 includes an output component and a switch seat. The output component is fixedly connected to the bottom end of the synchronization rod 81, the switch seat is fixedly arranged on the inner wall of the mounting seat 31, and the outer end of the output component is connected to the switch seat. The opening and closing of the switch on the switch seat is controlled by the output component, so that when the infusion tube 1 is reset, the output component operates the switch seat so that the valve component 23 can be automatically closed, and after the infusion tube 1 is aligned with the feed port, the valve component 23 is opened.
[0070] Specifically, the output assembly includes a fixed frame 91, a movable frame 92, a guide rod 93, a first gear 94, a second gear 95, a connecting frame 96, a driving frame 97 and an opening and closing frame 98. The outer side of the fixed frame 91 is fixed to the mounting seat 31, and the movable frame 92 is arranged at intervals on the outer side of the fixed frame 91. One end of the guide rod 93 is fixed to the fixed frame 91, and the other end is fixed to the inner wall of the mounting seat 31. The movable frame 92 slides along the guide rod 93, so that the movable frame 92 can move closer to or away from the fixed frame 91 along the guide rod 93. The structure of the movable frame 92 is the same as that of the fixed frame 91.
[0071] The first gear 94 and the second gear 95 mesh with each other, and the first gear 94 and the second gear 95 are both located inside the fixed frame 91 and the movable frame 92. The centers of the first gear 94 and the second gear 95 are both rotatably matched with the connecting frame 96. A connecting rod 961 is rotatably mounted on the connecting frame 96. The centers of the first gear 94 and the second gear 95 are both fixed with the connecting rod 961.
[0072] The outer side of the synchronization rod 81 is in rotational contact with the fixed frame 91, and the number of drive frames 97 is set at two places. The first gear 94 is fixed to the bottom end of the synchronization rod 81 through the drive frame 97, so that the bottom end of the synchronization rod 81 is fixed to the drive frame 97 after passing through the fixed frame 91. When the synchronization rod 81 rotates counterclockwise, it will drive the drive frame 97 to rotate synchronously. The drive frame 97 is rotatably connected with the connecting rod 961 on the first gear 94, so that after the drive frame 97 rotates counterclockwise, it can drive the first gear 94 to be thrust, so that the first gear 94 is displaced along the circumferential trajectory of the drive frame 97, and drives the second gear 95 to rotate;
[0073] When the mounting base 1 is fixedly mounted on the placement surface, the infusion tube 1 is aligned with the feed port after being rotated counterclockwise, so that the rotation direction of the infusion tube 1 is synchronized with the displacement of the first gear 94 .
[0074] The second gear 95 is rotated and matched with the moving frame 92 through the driving frame 97. The connecting frame 961 on the second gear 95 is fixed to the driving frame 97. When the second gear 95 rotates, it drives the driving frame 97 to rotate clockwise, and drives the moving frame 92 to approach the fixed frame 91 through the driving frame 97. When the synchronization rod 81 rotates and resets, the moving frame 92 is reset, and so on.
[0075] The opening and closing frame 98 is fixedly arranged on the outside of the moving frame 92. The switch seat includes a shell 99, a guide groove 910 and a contact switch 911. The shell 99 is fixedly connected to the inner wall of the mounting seat 31. A guide groove 910 is provided on the side of the shell 99 close to the opening and closing frame 98. Two contact switches 911 are fixedly arranged on the inner wall of the guide groove 910 at symmetrical positions. The opening and closing frame 98 contacts the contact switches 911 after sliding along the guide groove 910. The contact switches 911 are respectively arranged at the initial end and the end end of the movement of the opening and closing frame 98. When the valve assembly 23 is closed, the opening and closing frame 98 is in contact with the first contact switch 911. The switch is a closed switch. When the synchronization rod 81 rotates counterclockwise, that is, the infusion tube 1 rotates counterclockwise, the moving frame 92 drives the opening and closing frame 98 to move toward another contact switch 91. The contact switch 91 is the opening switch of the valve assembly 23. When the infusion tube 1 is aligned with the feed port, the opening and closing frame 98 just contacts the contact switch 91, so that the valve assembly 23 is automatically opened. Therefore, even if the worker accidentally opens the infusion switch after rotating the infusion tube 1, if the infusion tube 1 is not aligned with the feed port, the aluminum-magnesium liquid can be intercepted by the valve assembly 23, thereby improving the safety performance.
[0076] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0077] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A magnesium-aluminum alloy infusion tube for a die-casting machine, characterized in that: It comprises an infusion tube (1), an on-off structure (2) and an adjustment component (3); The on-off structure (2) is installed on the outside of the infusion tube (1), the regulating component (3) is connected to the bottom end of the infusion tube (1), the on-off structure (2) comprises a mounting frame (21), a through port (22) and a valve component (23), the outside of the mounting frame (21) is fixed integrally with the infusion tube (1), the through port (22) is provided on the left and right sides of the mounting frame (21), the valve component (23) is fixed on the mounting frame (21), the outer end of the through port (22) is communicated with the inside of the infusion tube (1), and the inner end is in contact with the gate of the valve component (23); The regulating component (3) comprises a mounting seat (31), a supporting component (4), a synchronizing component (5), a fixing component (6), a transmission component (7), a detecting component (8) and an opening and closing component (9); the supporting component (4) is fixedly arranged inside the mounting seat (31); the bottom end of the synchronizing component (5) is detachably fixed to the supporting component (4); the fixing component (6) is detachably arranged inside the mounting seat (31); the outer side of the synchronizing component (5) is rotatably connected to the fixing component (6); the bottom end of the transmission component (7) is fixedly connected to the synchronizing component (5); and the top side of the transmission component (7) is detachably connected to the infusion tube (1); the detecting component (8) is mounted on the bottom end of the supporting component (4); and the opening and closing component (9) is arranged on the detecting component (8) so as to detect the position of the tube mouth of the infusion tube (1) through the detecting component (8), and automatically open or close the valve component (23) through the opening and closing component (9).
2. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 1, characterized in that: The support assembly (4) comprises a partition (41), a circular frame (42), a rotary plate (43), a mounting frame (44) and a lubricating assembly (45); the partition (41) is fixed to the inner wall of the mounting seat (31); a circular opening is provided in the middle of the partition (41); the outer wall of the circular frame (42) is fitted and fixed to the center opening; the rotary plate (43) is rotatably mounted inside the circular frame (42); the top end of the mounting frame (44) is an open structure; the outer side of the mounting frame (44) is coaxially fixed on the rotary plate (43); and the bottom end of the lubricating assembly (45) is fixed to the circular frame (42).
3. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 2, characterized in that: The upper surface of the rotating plate (43) is provided with a lubrication groove (411), the lubrication groove (411) is in a circular structure coaxial with the rotating plate (43), and the bottom end of the lubrication groove (411) is connected to the peripheral side of the rotating plate (43) through a seepage hole (412); The lubrication assembly (45) comprises an oil storage tank (451), a screw cap (452), a guide tube (453), an embedded cylinder (454), lubricating oil (455), an embedded ring (456) and a rolling ball (457). The top of the oil storage tank (451) is threadedly connected to the screw cap (452). The upper and lower ends of the guide tube (453) are fixedly connected to the oil storage tank (451) and the embedded cylinder (454). The outer side of the guide tube (453) is fixed to the mounting seat (31). The outer side of the embedded cylinder (454) is fixedly connected to the mounting seat (31). The roller (457) is embedded and fixed inside the round frame (42), and lubricating oil (455) is provided inside the oil storage tank (451), the conduit (453) and the embedded cylinder (454). Two embedded rings (456) are provided, and the two embedded rings (456) are fixed inside the embedded cylinder (454) in an upper and lower spacing manner. The outer side of the rolling ball (457) is rolled between the two embedded rings (456), and the top side and the bottom side of the rolling ball (457) are in contact with the lubricating oil (455) and the lubricating groove (411) respectively.
4. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 3, characterized in that: The synchronous block (51), the column (52), the side frame (53) and the ring plate (54), the bottom end of the synchronous block (51) is plugged into the installation frame (44), the outer contour of the synchronous block (51) is a polygonal structure, the inner contour of the installation frame (44) matches the outer contour of the synchronous block (51), the bottom end of the column (52) is fixed to the synchronous block (51), the outer side of the column (52) is fixed to the ring plate (54) through the side frame (53), and the ring plate (54) is rotatably arranged on the fixing assembly (6).
5. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 4, characterized in that: The fixing assembly (6) comprises a frame tube (61), an edge plate (62), a ferrule (63), a calibration assembly (64) and a retaining assembly (65); the frame tube (61) is coaxially arranged on the outside of the column (52); the edge plate (62) is coaxially fixed to the outer periphery of the frame tube (61); the ferrule (63) is coaxially fixed to the inside of the frame tube (61); the upper and lower surfaces of the ring plate (54) are rotationally fitted with the ferrule (63); and the circumferential side of the ring plate (54) is rotationally fitted with the frame tube (61); the calibration assembly (64) is fixed on the edge plate (62); the retaining assembly (65) is installed on the bottom end of the frame tube (61); and a lubrication port (615) is provided on the upper surface of the ferrule (63).
6. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 5, characterized in that: The edge plate (62) is provided with a calibration groove (611), the number of the calibration grooves (611) is two or more, the number of the calibration components (64) is the same as the number of the calibration grooves (611), the calibration component (64) comprises a calibration rod (641) and a base (642), the outer side of the calibration rod (641) is plugged into the calibration groove (611), the bottom end of the calibration rod (641) is fixed on the base (642), and the outer side of the base (642) is fixed to the mounting seat (31); A first mounting groove (612) is provided at the bottom of the frame tube (61), the bottom end and the outer end of the first mounting groove (612) are open structures, a second mounting groove (613) is provided inside the first mounting groove (612), the retaining assembly (65) comprises a driving assembly (66), a fixing frame (67) and a mounting frame (68), the driving assembly (66) and the fixing frame (67) are arranged on the mounting frame (68), and the bottom end of the mounting frame (68) is fixed to the round frame (42); The driving assembly (66) comprises a push cylinder (661), a push rod (662) and a rack (663); the piston rod of the push cylinder (661) is fixed to the push rod (662); the outer side of the rack (663) is fixed to the push rod (662); and the rack (663) is in sliding contact with the inner wall of the second groove (613); A retaining plate (614) is fixedly mounted on the inner wall of the first mounting groove (612), and the fixing frame (67) comprises a rotating rod (671), a retaining piece (672), a pressing frame (673) and a tooth groove (674). Both ends of the rotating rod (671) are fixed to the retaining piece (672). The retaining piece (672) has a semicircular structure, and the outer diameter of the retaining piece (672) is smaller than the width of the first mounting groove (612). A pressing frame (673) is fixedly mounted between the retaining pieces (672). The top end of the retaining piece (672) and the bottom end of the pressing frame (673) are in contact with the retaining plate (614). The tooth groove (674) is arranged on the outer side of the rotating rod (671), and the rotating rod (671) is meshed with the rack (663) through the tooth groove (674). The mounting frame (68) comprises a base plate (681), a first mounting frame (682) and a second mounting frame (683); the bottom surface of the base plate (681) is fixedly connected to the round frame (42); the bottom ends of the first mounting frame (682) and the second mounting frame (683) are both fixedly mounted on the base plate (681); the outer side of the push cylinder (661) is fixedly connected to the first mounting frame (682); and the outer side of the rotating rod (671) is rotatably connected to the second mounting frame (683).
7. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 6, characterized in that: The transmission assembly (7) comprises a driven wheel (71), a driving wheel (72), a motor (73), a pipe seat (74) and a through groove (75); the bottom end of the driven wheel (71) is fixedly connected to the column (52); the outer side of the driving wheel (72) is meshed with the driven wheel (71); the output shaft of the motor (73) is fixed to the driving wheel (72); the motor (73) is fixed to the outer side of the mounting seat (31); the bottom end of the pipe seat (74) is coaxially fixed to the driven wheel (71); the top of the pipe seat (74) is bolted to the infusion tube (1); and the surface of the driven wheel (71) is provided with a through groove (75).
8. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 7, characterized in that: The detection assembly (8) comprises a synchronization rod (81), a detector (82) and a frame plate (83); the top of the synchronization rod (81) is coaxially fixed with the mounting frame (44); the detector (82) is mounted on the outside of the synchronization rod (81) to detect the rotation angle of the synchronization rod (81); the outer end of the frame plate (83) is fixed with the mounting seat (31); and the bottom end of the detector (82) is fixed on the frame plate (83).
9. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 8, characterized in that: The switch assembly (9) comprises an output assembly and a switch seat, wherein the output assembly is fixedly connected to the bottom end of the synchronization rod (81), the switch seat is fixedly arranged on the inner wall of the mounting seat (31), and the outer end of the output assembly is connected to the switch seat.
10. The magnesium-aluminum alloy infusion tube for a die-casting machine according to claim 9, characterized in that: The output assembly comprises a fixed frame (91), a movable frame (92), a guide rod (93), a first gear (94), a second gear (95), a connecting frame (96), a driving frame (97) and an opening and closing frame (98); the outer side of the fixed frame (91) is fixed to the mounting seat (31); the movable frame (92) is arranged at intervals on the outer side of the fixed frame (91); one end of the guide rod (93) is fixed to the fixed frame (91) and the other end is fixed to the inner wall of the mounting seat (31); the movable frame (92) slides along the guide rod (93); the first gear (94) and the second gear (95) are connected to the drive frame (97) and the opening and closing frame (98 ... The wheels (95) are meshed with each other, and the first gear (94) and the second gear (95) are both located inside the fixed frame (91) and the movable frame (92). The centers of the first gear (94) and the second gear (95) are both rotationally matched with the connecting frame (96). The outer side of the synchronization rod (81) is rotationally contacted with the fixed frame (91). The first gear (94) is fixed to the bottom end of the synchronization rod (81) through the driving frame (97). The second gear (95) is rotationally matched with the movable frame (92) through the driving frame (97). The opening and closing frame (98) is fixedly arranged on the outer side of the movable frame (92). The switch seat comprises a shell (99), a guide groove (910) and a contact switch (911); the shell (99) is fixedly connected to the inner wall of the mounting seat (31); a guide groove (910) is provided on one side of the shell (99) close to the opening and closing frame (98); two contact switches (911) are fixedly provided symmetrically on the inner wall of the guide groove (910); and the opening and closing frame (98) contacts the contact switch (911) after sliding along the guide groove (910).
Citation Information
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