Circuit board inductance excitation paint stripping machine for new energy battery
By designing the inductive laser paint stripper for circuit boards for new energy batteries, the existing inductive laser paint stripping is solved by using automated loading and unloading, laser paint stripping and ionic wind removal, dust collection boxes and vacuum cleaners to deal with dust. The problems of time-consuming labor in the paint machine, easy to fall off by mechanical grasping, high electrostatic accumulation and dust treatment cost in the paint machine, achieving an efficient, safe and low-cost production process.
Patent Information
- Application Number
- CN202510023317.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2045-01-07
AI Technical Summary
During the use of existing inductive laser paint strippers, there are problems such as time-consuming and labor-intensive labor, easy mechanical grabbing, static accumulation and high dust treatment costs.
A new energy battery circuit board inductive laser paint stripping machine was designed, using a chain-type transporter and belt conveyor for automatic loading and unloading, combining laser lens module and ionic air duct for laser paint stripping and static removal, and Centralized collection and low-cost processing of dust are achieved through dust collecting boxes and vacuum cleaners.
The automatic loading and unloading of inductive workpieces is realized, which improves production efficiency and safety; the surface quality of the workpiece is improved through laser paint stripping and ionic wind. The design of dust collecting boxes and vacuuming boxes reduces the cost of dust treatment , improves energy utilization.
Smart Images

Figure CN119426805A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of paint stripping of circuit board components, and in particular to an inductive laser paint stripping machine for circuit boards used in new energy batteries. Background Art
[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. An inductor has a certain inductance and only hinders the change of current. If there is no current flowing through the inductor, it will try to hinder the current from flowing through it when the circuit is connected. If there is current flowing through the inductor, it will try to maintain the current when the circuit is disconnected. Inductors can be installed on circuit boards and are widely used in the field of new energy batteries. When manufacturing inductors, copper wire needs to be wound around the blank, and then the enamel layer on the copper wire of the blank after winding is removed to facilitate the subsequent soldering of the electrode pins, so a laser paint stripping machine is used.
[0003] There are many technical defects in the use of existing inductor laser paint stripping machines. First, the inductors are loaded by manual picking or mechanical grabbing, which is time-consuming and labor-intensive and inefficient. When the inductors are grabbed mechanically, they are easy to fall off due to their small size and smooth surface. Second, during the process of unloading the inductors from the vibration plate and transporting them with the belt conveyor, the inductors are easily squeezed and rubbed against each other or contaminated by workshop dust, which causes static electricity on their surface. The accumulated charge can easily cause safety problems and is not conducive to subsequent laser processing. Third, the powder blown away by the air pipe during laser paint stripping will form dust in the workshop. The existing measure is to absorb it in time with a vacuum cleaner. However, since the amount of dust generated by each group of inductors is very small, the cost of using a vacuum cleaner for a long time is too high, resulting in low energy utilization.
[0004] To sum up, considering that the existing facilities cannot meet the work needs, we propose an inductive laser paint stripping machine for circuit boards for new energy batteries. Summary of the invention
[0005] The main purpose of the present invention is to provide an inductive laser paint stripping machine for circuit boards used in new energy batteries, which can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is: An inductive laser paint stripping machine for circuit boards for new energy batteries comprises a machine platform, a chain plate conveyor is installed in the middle position of the machine platform, the chain plate conveyor comprises a plurality of groups of chain plates, each group of the chain plates is horizontally installed with a tooling frame, and the tooling frame is provided with equidistant positioning grooves for placing inductive workpieces, and the number of the positioning grooves is preferably 3-12 groups.
[0007] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, a support beam is arranged on the upper end surface of the machine and located on the outside of the chain conveyor, a driving module is connected to the outside of the support beam, a laser lens module is installed in the driving module, and a laser head acting on the inductive workpiece is arranged at the lower end of the laser lens module.
[0008] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: a vibration disk module is installed on the outer side of the machine, and the vibration disk module includes a vibration disk, a straight vibration flow channel and a visual system, and several groups of inductive workpieces are placed in the vibration disk, and the vibration disk extends in the direction of the chain plate conveyor and is horizontally connected to a belt conveyor, and several groups of inductive workpieces are arranged in sequence on the belt of the belt conveyor, and a stop block acting on the inductive workpiece is provided at the end of the belt conveyor, and a pushing port for the inductive workpiece on the belt is opened near the stop block in the middle of the belt conveyor.
[0009] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, wherein: a pusher is fixedly installed at a position corresponding to one side of the pushing port, a mobile loading box is movably installed at a position corresponding to one side of the pushing port, a driving guide platform is arranged at the lower end of the mobile loading box, the lower end of the driving guide platform is fixed to the upper end surface of the machine platform by two groups of supporting legs, and the machine platform spans a chain plate conveyor.
[0010] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: a linear groove is horizontally opened inside the pusher, a pushing frame is movably arranged inside the linear groove, a pushing rod is horizontally welded to the middle part of the pushing frame, the pushing rod passes through the pusher and the pushing port in sequence, and acts on the inductive workpiece, a strip groove is vertically opened inside the pushing frame, a crank is arranged on the outside of the strip groove, a driving column extending into the strip groove is welded to one end of the crank, and a first rotating shaft is welded to the other end of the crank, the first rotating shaft is connected to the first servo motor through a coupling, and the first servo motor passes through the outer side of the pusher and is fixed.
[0011] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: the upper end surface of the driving guide platform is provided with a guide sliding surface, a second servo motor is installed through the middle position of the side surface of the driving guide platform, the second servo motor is connected to the second rotating shaft through a coupling, the second rotating shaft is located inside the driving guide platform, a swivel seat is fixed at the end of the second rotating shaft, the outer side surface of the swivel seat is fixed by an external bearing and the inner wall of the driving guide platform, a limiting block is fixed at the middle position of the end surface of the swivel seat, and an eccentric column is fixed at the offset position of the end surface of the swivel seat.
[0012] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: a quarter wheel is fitted on one side of the limit block, and four groups of driving grooves and curved limiting grooves are evenly distributed on the outer side of the quarter wheel, and the four groups of driving grooves and curved limiting grooves are arranged alternately, and the four groups of driving grooves are provided for the movement of the eccentric columns in turn, and the four groups of curved limiting grooves are fitted with the limit blocks in turn, and a rotating rod is horizontally arranged extending outward from the middle part of the quarter wheel, and a damping bearing is sleeved in the middle part of the rotating rod, and the damping bearing is fixed to the inner wall of the driving guide platform, and the end of the rotating rod away from the quarter wheel is sleeved with a No. 1 gear, and a part of the No. 1 gear extends outward from the guide sliding surface.
[0013] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, a mobile platform is connected to the outside of the mobile feeding box, the mobile platform moves linearly on the guide sliding surface, a long tooth portion that interacts with the No. 1 gear is horizontally arranged at the bottom of the mobile platform, and the mobile feeding box moves linearly in the gap between the driving guide platform and the belt conveyor.
[0014] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, wherein: a loading chamber is opened inside the mobile loading box toward the direction of the belt conveyor, and a plurality of groups of unloading channels are equidistantly opened at the bottom of the loading chamber and through the bottom of the mobile loading box, the number of the unloading channels and the number of the positioning grooves are consistent, preferably 3-12 groups, each group of the unloading channels and the positioning grooves of the tooling frame are arranged relatively to each other, and each group of unloading channels enables the inductive workpiece to move, an ion air duct is installed on the top of the loading chamber, and a plurality of groups of air outlets acting on the inductive workpieces respectively are equidistantly opened at the lower end of the ion blower, and each group of inductive workpieces is allocated 1-2 groups of air outlets, and an automatic unloader is installed inside the mobile loading box.
[0015] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, the automatic unloader includes a slide, a connecting rod, a unloading plate, a driving platform, a gear rod, a second gear and a third servo motor, and a storage groove is provided inside the mobile feeding box and below the feeding chamber, and a slide is provided with a movable limit in the storage groove, and connecting rods are welded on the slide at equal intervals, and the ends of each group of the connecting rods are connected to a unloading plate, and the unloading plate covers the upper position in the unloading channel, and the middle part of the slide extends outward and is fixed with a driving platform, and a gear rod is installed at the bottom of the driving platform, and the lower end of the gear rod is meshed with a second gear, and the second gear is sleeved on the output shaft of the third servo motor, and the third servo motor is fixed inside the mobile feeding box.
[0016] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: an air blow pipe is installed on the laser lens module, a dust box is provided on the side of each group of positioning grooves away from the air blow pipe, the box mouth of the dust box and the side of the tooling frame are riveted together, a collection chamber is opened inside the dust box, and a layer of filter cloth is laid in the collection chamber.
[0017] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, wherein: a dust box is fixedly arranged inside the machine, the dust box includes a dust motor, the upper end face of the dust box is provided with a multi-tube joint, and a plurality of groups of corrugated telescopic tubes are connected to the multi-tube joint, and the upper end of each group of the corrugated telescopic tubes is sealed and connected to a dust square tube, and the dust square tube moves upward to act on the corresponding dust collecting box, and the number of the corrugated telescopic tubes and the dust square tubes and the number of positioning slots are kept consistent, preferably 3-12 groups.
[0018] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, several groups of the dust collection square tubes are connected by a transverse tube rack, vertical plates are symmetrically arranged on both sides of the transverse tube rack, and the number of the vertical plates is 2 groups. The lower ends of the vertical plates are riveted to the dust collection box, and the inner side surfaces of each group of the vertical plates are vertically provided with track grooves, both ends of the transverse tube rack are located in the track grooves, and the middle part of the transverse tube rack extends outwardly and is connected to a support seat, and a cylinder is installed on the upper end surface of the dust collection box and on one side of the multi-tube joint, and a cylinder rod is movably arranged inside the cylinder upward, and the upper end of the cylinder rod is welded to the lower end surface of the support seat.
[0019] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, when the tooling frame moves to the left end of the chain conveyor along with the chain plate, the dust collecting box faces downward and docks with the dust collecting square tube.
[0020] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, baffle plates are symmetrically arranged on the upper end surface of the machine and on both sides of the chain conveyor.
[0021] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, a material receiving trough is provided on the upper end surface of the machine and located on the left side of the chain conveyor.
[0022] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, a limited stopper is fixed on the guide sliding surface.
[0023] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, the pushing rod pushes the inductive workpiece on the belt through the pushing port into the loading chamber, and the inductive workpiece falls on the unloading plate.
[0024] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, the unloading channel at the bottom of the loading box is close to the position of the tooling frame.
[0025] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, when the No. 1 gear is meshed with the long tooth portion, the bottom of the movable platform is in contact with the guide sliding surface.
[0026] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, a guide pipe groove for extending a plurality of groups of dust suction square pipes is provided on the right side of the material receiving trough.
[0027] The present invention provides an inductive laser paint stripping machine for circuit boards used in new energy batteries through improvement, which has the following significant improvements and advantages compared with the prior art: Start the first servo motor, the first shaft drives the crank to move in a circle, the driving column and the strip groove interact with each other, drive the push frame to move linearly to the left in the linear groove first, the push rod passes through the push port, and pushes the inductive workpiece through the push port into the loading chamber until the inductive workpiece falls on the first group of unloading plates at the front, and then the push frame moves linearly to the right in the linear groove, driving the push rod to return, and so on, to achieve the purpose of automatic pushing.
[0028] Start the second servo motor, and after a series of transmissions, the eccentric column makes a circular motion and enters the nearest set of driving slots, pushing the quarter wheel to rotate 90°, and the No. 1 gear is rotated through the rotating rod transmission, so that the long tooth part moves forward in a straight line for a distance, driving the entire mobile loading box to move in a straight line on the driving guide table, so that the second set of unloading channels in the loading chamber is facing the pushing port, and the pushing rod is used for loading. This is repeated to ensure that the length of each driving guide table movement is equal to the spacing between adjacent unloading channels, so as to achieve the purpose of automatic loading.
[0029] Start the third servo motor to drive the No. 2 gear to rotate and drive the gear rod to move linearly, thereby driving the slide to move linearly to the left in the storage slot, so that several groups of unloading plates immediately evacuate the unloading channel position, and the inductive workpieces on the unloading plates move downward along the unloading channel and fall onto the tooling rack just below the mobile loading box. Several groups of inductive workpieces enter the positioning slots respectively to complete precise unloading, which saves time and labor compared to manual labor and has a lower error rate than mechanical grasping.
[0030] Start the ion blower to generate ion wind which enters the ion air duct and is discharged from several groups of air outlets to blow towards the inductive workpiece directly below. On the one hand, it can neutralize the positive and negative static charges on the outer surface of the inductive workpiece and eliminate static electricity. On the other hand, it can blow away the dust or impurities on the outer surface of the inductive workpiece to achieve the purpose of cleaning.
[0031] The powder will directly enter the collection chamber on one side of the positioning groove along with the direct airflow, and will be intercepted by the filter cloth in the collection chamber. The powder will be adsorbed on the filter cloth to achieve the purpose of direct collection. When cleaning, the cylinder is started, and the cylinder rod extends upward, driving the support seat to move upward, so that the guide pipe grooves of several groups of dust suction square tubes on the horizontal pipe frame are respectively connected with the box openings of the dust collection box, and the dust suction motor is started to generate a strong suction force on the filter cloth of the dust collection box, so that the dust on the filter cloth enters the dust collection box along the dust suction square tube and the corrugated telescopic tube and is collected centrally. The dust suction motor only needs to work periodically, thereby solving the technical problems of continuous operation of the vacuum cleaner and low energy utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a schematic diagram of the overall structure of an inductive laser paint stripping machine for circuit boards used in new energy batteries according to the present invention in one direction; Figure 2 This is a schematic diagram of the overall structure of the inductive laser paint stripping machine for circuit boards used in new energy batteries of the present invention from another direction; Figure 3 It is a schematic diagram of the external connection of the belt conveyor of the present invention; Figure 4 It is a schematic diagram of the internal structure of the pusher of the present invention; Figure 5 This is a schematic diagram of the external structure of the driving guide platform of the present invention; Figure 6 This is a schematic diagram of the structure of the driving guide platform in one direction of the present invention; Figure 7 It is a schematic diagram of the structure of the driving guide platform in another direction of the present invention; Figure 8 This is a schematic diagram of the bottom structure of the mobile loading box and the mobile platform of the present invention; Fig. 9 It is a schematic diagram of the specific structure of the loading chamber of the mobile loading box of the present invention; Fig.10 It is a structural schematic diagram of the automatic unloader of the present invention in one direction; Fig.11 It is a structural schematic diagram of the automatic unloader of the present invention in another direction; Fig.12 This is a schematic diagram of the installation position of the dust collection square tube in the second embodiment of the present invention; Fig.13This is a schematic diagram of the specific structure of the dust collecting box in the second embodiment of the present invention; Fig.14 A schematic diagram of the structure of the dust collection mechanism of the present invention in one direction; Fig.15 It is a schematic structural diagram of the dust collection mechanism of the present invention from another direction.
[0033] In the figure: 1, machine table; 2, chain plate conveyor; 3, tooling frame; 4, positioning groove; 5, laser head; 6, support beam; 7, drive module; 8, laser lens module; 9, automatic unloader; 91, slide seat; 92, connecting rod; 93, unloading plate; 94, drive table; 95, gear rod; 96, second gear; 97, third servo motor; 10, inductive workpiece; 11, vibration plate module; 12, belt conveyor; 13, stop block; 14, push port; 20, pusher; 21, push frame; 22, push rod; 23, strip groove; 24, crank; 25, drive column; 26, first servo motor; 27, first rotating shaft; 30, drive guide table; 31, support leg; 32, guide slide; 33, second servo motor; 34, first Second rotating shaft; 35, rotating seat; 36, outer bearing; 37, limit block; 38, eccentric column; 40, quarter wheel; 41, driving groove; 42, curved limit groove; 43, rotating rod; 44, damping bearing; 45, gear No. 1; 50, mobile feeding box; 51, moving platform; 52, long tooth part; 53, feeding chamber; 54, unloading channel; 56, ion air duct; 57, air outlet; 60, dust collecting box; 61, collecting chamber; 62, filter cloth; 63, dust suction box; 64, dust suction motor; 70, multi-tube joint; 71, corrugated telescopic tube; 72, dust suction square tube; 73, horizontal tube frame; 74, vertical plate; 75, track groove; 76, support seat; 77, cylinder; 78, cylinder rod; 80, receiving trough; 81, material blocking plate; 82, limit block. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0035] like Figure 1-11As shown, the present embodiment provides an inductive laser paint stripping machine for circuit boards for new energy batteries, including a machine table 1, a chain plate conveyor 2 is installed in the middle position of the machine table 1, and baffle plates 81 are symmetrically arranged on the upper end surface of the machine table 1 and on both sides of the chain plate conveyor 2 to play a shielding role. The chain plate conveyor 2 includes a plurality of groups of chain plates, and a tooling frame 3 is horizontally installed on each group of chain plates. The tooling frame 3 and the chain plates are welded by thin rods, and positioning grooves 4 for placing inductive workpieces 10 are equidistantly opened on the tooling frame 3, and the sizes of the two are adapted.
[0036] Among them, the upper end surface of the machine 1 is located on the left side of the chain plate conveyor 2 and is provided with a material receiving trough 80, which is convenient for collecting the inductor workpiece 10 after paint stripping (manual material collection or mechanical automatic material collection). Figure 2 shown.
[0037] Furthermore, a support beam 6 is provided on the upper end surface of the machine 1 and is located outside the chain plate conveyor 2. A driving module 7 is connected to the outside of the support beam 6. The driving module 7 includes a driving structure and a track structure. A laser lens module 8 is installed in the driving module 7. A laser head 5 acting on the inductive workpiece 10 is provided at the lower end of the laser lens module 8. An air blow pipe is installed on the laser lens module 8 (the direction and position of the air blow pipe are designed according to needs). Figure 1 and 2 shown.
[0038] Furthermore, a vibration plate module 11 is installed on the outer side of the machine 1. The vibration plate module 11 includes a vibration plate, a straight vibration flow channel and a visual system. The visual system includes a binocular camera and a processor. A plurality of groups of inductive workpieces 10 are placed in the vibration plate. The vibration plate extends in the direction of the chain plate conveyor 2 and is horizontally connected to a belt conveyor 12. Figure 1-3 shown.
[0039] Among them, a plurality of groups of inductive workpieces 10 are arranged in sequence on the belt of the belt conveyor 12, and a stop block 13 acting on the inductive workpiece 10 is arranged at the end of the belt conveyor 12 to position the inductive workpiece 10, and a push port 14 for the inductive workpiece 10 on the belt is symmetrically opened near the stop block 13 in the middle of the belt conveyor 12 (a total of two groups of push ports 14 are distributed on both sides of the belt, one on the left and one on the right), and the size of the push port 14 is adapted to the inductive workpiece 10, such as Figure 2 and 3 shown.
[0040] Among them, a pusher 20 is fixedly installed at a corresponding position on one side of the push port 14. Figure 3 shown.
[0041] In this embodiment, a linear groove is horizontally opened inside the pusher 20, and a pusher frame 21 is movably arranged in the linear groove to play a role of limiting guide. A pusher rod 22 is horizontally welded to the middle of the pusher frame 21. The pusher rod 22 passes through the pusher 20 and the pusher port 14 in sequence, and acts on the inductor workpiece 10. Figure 3 and 4 shown.
[0042] In this embodiment, a strip groove 23 is vertically opened inside the pusher frame 21, a crank 24 is arranged on the outside of the strip groove 23, a driving column 25 extending into the strip groove 23 is welded to one end of the crank 24, the strip groove 23 and the driving column 25 are of matching sizes, a first rotating shaft 27 is welded to the other end of the crank 24, the first rotating shaft 27 is connected to the first servo motor 26 through a coupling, and the first servo motor 26 passes through the outer side of the pusher 20 and is fixed, as shown in FIG. Figure 4 shown.
[0043] Furthermore, a movable loading box 50 is movably installed at a corresponding position on one side of the push port 14, and a driving guide platform 30 is provided at the lower end of the movable loading box 50. The lower end of the driving guide platform 30 is fixed to the upper end surface of the machine 1 through two sets of supporting legs 31, and the machine 1 crosses the chain plate conveyor 2. Figure 1 and 5 shown.
[0044] The upper end surface of the driving guide platform 30 is provided with a guide sliding surface 32, on which a limit stopper 82 is fixed, and the limit stopper 82 blocks the driving guide platform 30. A second servo motor 33 is installed through the middle position of the side of the driving guide platform 30. Figure 5 shown.
[0045] In this embodiment, the second servo motor 33 is connected to the second rotating shaft 34 through a coupling. The second rotating shaft 34 is located inside the driving guide platform 30. A rotating seat 35 is fixed to the end of the second rotating shaft 34. The outer side of the rotating seat 35 is fixed by an outer bearing 36 and the inner wall of the driving guide platform 30. The rotating seat 35 rotates around the outer bearing 36. A limiting block 37 is fixed at the middle position of the end surface of the rotating seat 35. An eccentric column 38 is fixed at the eccentric position of the end surface of the rotating seat 35. Figure 6 and 7 shown.
[0046] In this embodiment, a quartile wheel 40 is fitted on one side of the limit block 37, and four groups of driving grooves 41 and curved limit grooves 42 are evenly distributed on the outer side of the quartile wheel 40. The four groups of driving grooves 41 and the curved limit grooves 42 are arranged alternately, and the four groups of driving grooves 41 are sequentially provided for the movement of the eccentric column 38, and the four groups of curved limit grooves 42 are sequentially fitted with the limit block 37 to play a guiding role. A rotating rod 43 is horizontally arranged extending outward from the middle part of the quartile wheel 40, and a damping bearing 44 is sleeved in the middle part of the rotating rod 43. The damping bearing 44 has a damping force, and the damping bearing 44 is fixed to the inner wall of the driving guide platform 30. The end of the rotating rod 43 away from the quartile wheel 40 is sleeved with a No. 1 gear 45, and a part of the No. 1 gear 45 extends out of the guide sliding surface 32, as shown in FIG. Figure 6 and 7 shown.
[0047] Furthermore, a moving platform 51 is connected to the outside of the mobile loading box 50, and the moving platform 51 moves linearly on the guide sliding surface 32. A long tooth portion 52 that interacts with the No. 1 gear 45 is horizontally arranged at the bottom of the moving platform 51. When the No. 1 gear 45 and the long tooth portion 52 are in meshing position, the bottom of the moving platform 51 contacts the guide sliding surface 32, and the mobile loading box 50 moves linearly in the gap between the driving guide platform 30 and the belt conveyor 12, which plays a role of limiting movement, thereby ensuring the stability of the movement of the mobile loading box 50. Figure 3 and 8 shown.
[0048] Among them, a loading chamber 53 is opened inside the mobile loading box 50 toward the belt conveyor 12, and a plurality of groups of unloading channels 54 are evenly spaced at the bottom of the loading chamber 53 and through the bottom of the mobile loading box 50. The unloading channels 54 are adapted to the size of the inductive workpiece 10 to ensure that the inductive workpiece 10 falls straightly in the unloading channels 54. The inductive workpiece 10 is arranged relative to the positioning groove 4 of the tooling frame 3 in each group of unloading channels 54. Each group of unloading channels 54 is used to move the inductive workpiece 10. The unloading channels 54 at the bottom of the mobile loading box 50 are close to the tooling frame 3. Figure 8 and 9 shown.
[0049] An ion air duct 56 is horizontally installed on the top of the loading chamber 53, an ion fan is arranged at the end of the ion air duct 56, and a plurality of groups of air outlets 57 are equidistantly opened at the lower end of the ion air duct 56, which act on the inductive workpiece 10 respectively. An automatic unloader 9 is installed inside the mobile loading box 50. Fig. 9 shown.
[0050] Specifically, the automatic unloader 9 includes a slide 91, a connecting rod 92, a unloading plate 93, a driving platform 94, a gear rod 95, a second gear 96 and a third servo motor 97. Fig.10 and 11 shown.
[0051] In this embodiment, a storage groove is provided inside the movable loading box 50 and below the loading chamber 53. A slide 91 is provided in the storage groove for movable limiting movement. The sizes of the two are matched. The slide 91 moves linearly in the storage groove. Connecting rods 92 are welded on the slide 91 at equal intervals. A discharge plate 93 is connected to the end of each group of connecting rods 92. The discharge plate 93 covers the upper position in the discharge channel 54 (a plate groove for recovering the discharge plate 93 is provided on the inner side of the discharge channel 54).
[0052] There is a height difference between the unloading plate 93 and the upper end surface of the unloading channel 54 , so as to facilitate the accurate placement of the inductor workpiece 10 .
[0053] In this embodiment, a driving platform 94 is fixedly extended outward from the middle of the slide 91, a gear rod 95 is installed at the bottom of the driving platform 94, a second gear 96 is meshed with the lower end of the gear rod 95, and the second gear 96 is sleeved on the output shaft of the third servo motor 97. The third servo motor 97 is fixed inside the mobile loading box 50.
[0054] Furthermore, the push rod 22 pushes the inductor workpiece 10 on the belt through the push port 14 into the loading chamber 53 , and the inductor workpiece 10 falls on the unloading plate 93 .
[0055] When the present embodiment is used, a plurality of groups of inductance workpieces 10 are first placed on the vibration disk of the vibration disk module 11. The vibration disk can neatly convey the inductance workpieces 10 to the straight vibration flow channel through mechanical vibration, and the front and back sides of the inductance workpieces 10 are obtained in cooperation with the visual system, and the inductance workpieces 10 are uniformly turned over in sequence until the inductance workpieces 10 are transported to the belt conveyor 12, blocked by the stop block 13, and arranged in sequence on the belt of the belt conveyor 12. At this time, the first servo motor 26 is started, and the first rotating shaft 27 drives the curved The handle 24 makes one circular motion. During this process, the driving column 25 and the strip groove 23 interact with each other, driving the push frame 21 to move linearly to the left in the linear groove first, and the push rod 22 passes through the push port 14, contacts the inductor workpiece 10, and pushes the inductor workpiece 10 through the push port 14 into the loading chamber 53 until the inductor workpiece 10 falls on the first group of unloading plates 93 at the front. Then the push frame 21 moves linearly to the right in the linear groove, driving the push rod 22 to return, and completing the loading of a group of inductor workpieces 10.
[0056] Then the second servo motor 33 is started, and the second rotating shaft 34 is used to drive the rotating seat 35 to rotate one circle. During the rotation of the rotating seat 35, the eccentric column 38 makes a circular motion and enters the closest set of driving grooves 41, pushing the quarter wheel 40 to rotate 90°, and the No. 1 gear 45 is rotated by the rotating rod 43. The long tooth portion 52 and the No. 1 gear 45 mesh, so that the long tooth portion 52 moves forward in a straight line for a distance (i.e., one quarter of the circumference of the No. 1 gear 45), driving the entire mobile loading box 50 to move in a straight line on the driving guide platform 30, resulting in the second set of unloading channels 54 in the loading chamber 53 facing the pushing port 14, and then repeating the above operation to complete the loading of the second set of inductive workpieces 10 by using the pushing rod 22, and the cycle is repeated until all the unloading plates 93 in the loading chamber 53 have inductive workpieces 10 placed on them.
[0057] At this time, the ion blower is started to generate ion wind that enters the ion wind duct 56 and is discharged from several groups of air outlets 57 to blow air toward the inductor workpiece 10 directly below to neutralize the positive and negative static charges on the outer surface of the inductor workpiece 10. Then the third servo motor 97 is started to drive the second gear 96 to rotate and drive the gear rod 95 to move linearly, thereby driving the slide 91 to move linearly to the left in the storage groove, so that several groups of unloading plates 93 immediately evacuate the position of the unloading channel 54, so that the inductor workpiece 10 on the unloading plate 93 moves downward along the unloading channel 54 and falls onto the tooling rack 3 directly below the mobile loading box 50, and several groups of inductor workpieces 10 respectively enter the positioning groove 4 to complete precise unloading.
[0058] Then, the tooling frame 3 carrying the inductive workpiece 10 moves straight to the left along with the chain plate conveyor 2 and stops under the laser lens module 8. Then, under the traction of the driving module 7, the laser head 5 on the laser lens module 8 performs orderly laser processing on the inductive workpiece 10 in sequence, so that the enamel layer on the copper wire melts and forms cracks after cooling. The powder of the cracks is immediately blown away with an air pipe, leaving the copper wire part to facilitate the soldering of the electrode pins. The above operation is repeated for each group of tooling frames 3 on the chain plate conveyor 2 to form a continuous operation. Embodiment 2
[0059] Based on the first embodiment, the powder blown away by the air blowing pipe will form dust in the workshop. The existing measure is to absorb it through a vacuum cleaner. However, since the amount of dust generated by each group of inductor workpieces 10 is very small, the cost of using the vacuum cleaner for a long time is too high, resulting in low energy utilization. In order to solve the above technical problems, we set a dust collecting box 60 on the side of each group of positioning grooves 4 away from the air blowing pipe, such as Figure 12-15 shown.
[0060] Specifically, the opening of the dust box 60 and the side of the tooling frame 3 are riveted to play a connecting and fixing role. The dust box 60 is provided with a collection chamber 61 inside, and a layer of filter cloth 62 is laid around the collection chamber 61. The inner wall of the collection chamber 61 is provided with ventilation holes to assist the filtering of the filter cloth 62. Fig.12 and 13 shown.
[0061] Furthermore, a dust collecting box 63 is fixedly arranged inside the machine 1, and the dust collecting box 63 includes a dust collecting motor 64 and a dust collecting bag structure, such as Fig.14 and 15 shown.
[0062] Among them, the upper end surface of the dust box 63 is provided with a multi-tube joint 70, and a plurality of groups of bellows telescopic tubes 71 are connected to the multi-tube joint 70. The bellows telescopic tubes 71 can be extended and retracted with the movement of the dust collecting square tube 72. The upper end of each group of bellows telescopic tubes 71 is sealed and connected to the dust collecting square tube 72. A guide tube groove for extending a plurality of groups of dust collecting square tubes 72 is provided at the right side of the receiving trough 80. The dust collecting square tube 72 moves upward to act on the corresponding dust collecting box 60, such as Fig.14 and 15 shown.
[0063] In this embodiment, a plurality of groups of dust collecting square tubes 72 are connected by a transverse tube frame 73. Vertical plates 74 are symmetrically arranged on both sides of the transverse tube frame 73. The lower ends of the vertical plates 74 are riveted to the dust collecting box 63. A track groove 75 is vertically opened on the inner side surface of each group of vertical plates 74. Both ends of the transverse tube frame 73 are located in the track groove 75 and move up and down along the track groove 75. Fig.14 and 15 shown.
[0064] In this embodiment, the middle part of the cross pipe frame 73 extends outwardly and is connected to a support seat 76. The upper end surface of the dust box 63 is located on one side of the multi-tube joint 70 and is installed with a cylinder 77. The cylinder 77 is provided with a cylinder rod 78 that moves upward. The upper end of the cylinder rod 78 is welded to the lower end surface of the support seat 76. Fig.14 and 15 shown.
[0065] Furthermore, when the tooling frame 3 moves to the left end of the chain-type conveyor 2 along with the chain plate (the stage when the tooling frame 3 starts to move in a downward circular motion), the dust collecting box 60 faces downward and docks with the dust collecting square pipe 72 .
[0066] Furthermore, a filter cloth blower may be installed on the outside of the material receiving trough 80 to assist in discharging dust from the dust collecting box 60 .
[0067] When the present embodiment is in use, the powder blown away by the air blowing pipe will directly enter the collecting chamber 61 on one side of the positioning groove 4 (blowing directly by the air blowing pipe), be intercepted by the filter cloth 62 in the collecting chamber 61, and the powder is adsorbed on the filter cloth 62. When the amount of powder in the dust collecting box 60 reaches the adsorption upper limit of the filter cloth 62, the tooling frame 3 moves to the left end portion of the chain plate conveyor 2 with the chain plate, so that the box opening direction of each group of dust collecting boxes 60 is downward. At this time, the cylinder 77 is started, and the cylinder rod 78 extends upward, driving the support seat 76 to move upward (the cross tube frame 73 moves upward along the track groove 75), so that the guide tube grooves extending from the several groups of dust collecting square tubes 72 on the cross tube frame 73 are respectively connected with the box opening of the dust collecting box 60. At this time, the dust suction motor 64 on the dust collecting box 63 is started, generating a strong suction force to act on the filter cloth 62 of the dust collecting box 60, so that the dust on the filter cloth 62 enters the dust collecting box 63 along the dust suction square tube 72 and the corrugated telescopic tube 71, and is collected centrally.
[0068] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0069] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An inductive laser paint stripping machine for circuit boards used in new energy batteries, comprising a machine (1), characterized in that: A chain plate conveyor (2) is installed in the middle of the machine platform (1), the chain plate conveyor (2) comprising a plurality of groups of chain plates, each group of chain plates having a tooling frame (3) installed horizontally, the tooling frame (3) having positioning grooves (4) for placing inductor workpieces (10) arranged at equal intervals; A support beam (6) is provided on the upper end surface of the machine platform (1) and located outside the chain plate conveyor (2); a drive module (7) is connected to the outside of the support beam (6); a laser lens module (8) is installed in the drive module (7); and a laser head (5) for acting on the inductive workpiece (10) is provided at the lower end of the laser lens module (8); A vibration plate module (11) is installed on the outer side of the machine platform (1), and the vibration plate module (11) includes a vibration plate, a straight vibration flow channel and a visual system. A plurality of groups of inductive workpieces (10) are placed in the vibration plate. The vibration plate extends in the direction of the chain plate conveyor (2) and is horizontally connected to a belt conveyor (12). A plurality of groups of inductive workpieces (10) are arranged in sequence on the belt of the belt conveyor (12). A stop block (13) acting on the inductive workpieces (10) is provided at the end of the belt conveyor (12). A push port (14) for the inductive workpieces (10) on the belt is provided in the middle of the belt conveyor (12) near the stop block (13). A pusher (20) is fixedly installed at a position corresponding to one side of the push port (14), and a movable loading box (50) is movably installed at a position corresponding to one side of the push port (14). A driving guide platform (30) is arranged at the lower end of the movable loading box (50), and the lower end of the driving guide platform (30) is fixed to the upper end surface of the machine platform (1) through two groups of supporting legs (31), and the machine platform (1) straddles the chain plate conveyor (2).
2. According to claim 1, the circuit board inductive laser paint stripping machine for new energy batteries is characterized in that: A linear groove is horizontally provided inside the pusher (20), a pusher frame (21) is movably provided inside the linear groove, a pusher rod (22) is horizontally welded in the middle of the pusher frame (21), the pusher rod (22) passes through the pusher (20) and the pusher port (14) in sequence, and acts on the inductive workpiece (10), a strip groove (23) is vertically provided inside the pusher frame (21), a crank (24) is provided on the outside of the strip groove (23), a driving column (25) extending into the strip groove (23) is welded to one end of the crank (24), and a first rotating shaft (27) is welded to the other end of the crank (24), the first rotating shaft (27) is connected to a first servo motor (26) through a coupling, and the first servo motor (26) passes through the outer side of the pusher (20) and is fixed.
3. The inductive laser paint stripping machine for circuit boards for new energy batteries according to claim 1 is characterized in that: The upper end surface of the driving guide platform (30) is provided with a guide sliding surface (32), a second servo motor (33) is installed through the middle position of the side surface of the driving guide platform (30), the second servo motor (33) is connected to a second rotating shaft (34) via a coupling, the second rotating shaft (34) is located inside the driving guide platform (30), a rotating seat (35) is fixed at the end of the second rotating shaft (34), the outer side surface of the rotating seat (35) is fixed by an external bearing (36) and the inner wall of the driving guide platform (30), a limiting block (37) is fixed at the middle position of the end surface of the rotating seat (35), and an eccentric column (38) is fixed at the eccentric position of the end surface of the rotating seat (35).
4. The inductive laser paint stripping machine for circuit boards for new energy batteries according to claim 3 is characterized in that: A quartile wheel (40) is disposed on one side of the limit block (37), and four groups of driving grooves (41) and curved limiting grooves (42) are evenly distributed on the outer side surface of the quartile wheel (40). The four groups of driving grooves (41) and the curved limiting grooves (42) are arranged alternately. The four groups of driving grooves (41) are provided for the eccentric column (38) to move in sequence, and the four groups of curved limiting grooves (42) are in sequence in contact with the limit block (37). A rotating rod (43) is horizontally disposed extending outward from the middle of the quartile wheel (40), and a damping bearing (44) is sleeved on the middle of the rotating rod (43). The damping bearing (44) is fixed to the inner wall of the driving guide platform (30), and one end of the rotating rod (43) away from the quartile wheel (40) is sleeved on a first gear (45), and a part of the first gear (45) extends out of the guide sliding surface (32).
5. According to claim 4, the inductive laser paint stripping machine for circuit boards used in new energy batteries is characterized in that: The outer side of the mobile loading box (50) is connected to a mobile platform (51), the mobile platform (51) moves linearly on the guide sliding surface (32), a long tooth portion (52) interacting with the first gear (45) is horizontally arranged at the bottom of the mobile platform (51), and the mobile loading box (50) moves linearly in the gap between the driving guide platform (30) and the belt conveyor (12).
6. The inductive laser paint stripping machine for circuit boards for new energy batteries according to claim 5 is characterized in that: A loading chamber (53) is provided inside the mobile loading box (50) in the direction of the belt conveyor (12); a plurality of groups of unloading channels (54) are equidistantly provided at the bottom of the loading chamber (53) and through the bottom of the mobile loading box (50); each group of unloading channels (54) is arranged opposite to a positioning groove (4) of the tooling frame (3); each group of unloading channels (54) enables the inductive workpiece (10) to move; an ion air duct (56) is installed at the top of the loading chamber (53); a plurality of groups of air outlets (57) are equidistantly provided at the lower end of the ion air duct (56) for respectively acting on the inductive workpiece (10); and an automatic unloader (9) is installed inside the mobile loading box (50).
7. The inductive laser paint stripping machine for circuit boards for new energy batteries according to claim 6 is characterized in that: The automatic unloader (9) comprises a slide (91), a connecting rod (92), a unloading plate (93), a driving platform (94), a gear rod (95), a second gear (96) and a third servo motor (97). A storage groove is provided inside the mobile loading box (50) and below the loading chamber (53). A slide (91) is provided in the storage groove for movable limiting. Connecting rods (92) are welded to the slide (91) at equal intervals. The ends of each group of connecting rods (92) are connected to a unloading plate. A plate (93) is provided, wherein the unloading plate (93) covers an upper position in the unloading channel (54), a driving platform (94) is fixedly provided on the middle part of the slide seat (91) extending outward, a gear rod (95) is installed on the bottom of the driving platform (94), a second gear (96) is meshedly provided at the lower end of the gear rod (95), and the second gear (96) is sleeved on the output shaft of a third servo motor (97), and the third servo motor (97) is fixed inside the mobile loading box (50).
8. The inductive laser paint stripping machine for circuit boards for new energy batteries according to claim 1 is characterized in that: An air blowing pipe is installed on the laser lens module (8); a dust collecting box (60) is provided on a side of each group of positioning grooves (4) away from the air blowing pipe; a box opening of the dust collecting box (60) is riveted to a side surface of the tooling frame (3); a collecting chamber (61) is provided inside the dust collecting box (60); and a layer of filter cloth (62) is laid inside the collecting chamber (61).
9. The inductive laser paint stripping machine for circuit boards for new energy batteries according to claim 8 is characterized in that: A dust collection box (63) is fixedly arranged inside the machine (1), and the dust collection box (63) includes a dust collection motor (64). A multi-tube joint (70) is arranged on the upper end surface of the dust collection box (63), and a plurality of groups of bellows telescopic tubes (71) are connected to the multi-tube joint (70). The upper end of each group of bellows telescopic tubes (71) is sealedly connected to a dust collection square tube (72), and the dust collection square tube (72) moves upward to act on the corresponding dust collection box (60).
10. The inductive laser paint stripping machine for circuit boards used in new energy batteries according to claim 9 is characterized in that: A plurality of groups of dust collecting square tubes (72) are connected by a transverse tube frame (73). Vertical plates (74) are symmetrically arranged on both sides of the transverse tube frame (73). The lower ends of the vertical plates (74) are riveted to the dust collecting box (63). A track groove (75) is vertically opened on the inner side surface of each group of the vertical plates (74). Both ends of the transverse tube frame (73) are located in the track groove (75). The middle part of the transverse tube frame (73) extends outward and is connected to a support seat (76). A cylinder (77) is installed on the upper end surface of the dust collecting box (63) and is located on one side of the multi-tube joint (70). A cylinder rod (78) is movably arranged inside the cylinder (77) so as to move upward. The upper end of the cylinder rod (78) is welded to the lower end surface of the support seat (76).
Citation Information
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