Large-specification plane plate machining method

By using a cleaning detection device to clean the cutting fluid and spraying protective coatings during the processing of large-scale flat aluminum alloy sheets, the problem of insufficient corrosion resistance and wear resistance of the sheets in the prior art is solved, and efficient cleaning and protection are achieved, suitable for Aerospace equipment.

CN119426912AActive Publication Date: 2025-02-14GUANGXI ACAD OF SCI +1
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Patent Information

Application Number
CN202411719577.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-14
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

When processing large-scale flat aluminum alloy sheets, it is difficult to meet the corrosion resistance and wear resistance requirements of aerospace equipment. At the same time, the residual cutting fluid causes corrosion of the sheet, and it is difficult to clean.

Method used

A large-scale flat panel processing method is adopted, including selecting slabs, performing CNC processing, using cleaning detection devices to clean the cutting fluid, and spraying protective coatings to form a protective coating.

Benefits of technology

It realizes efficient cleaning and protection of large-scale flat panels, improves its corrosion resistance and wear resistance, and is suitable for aerospace equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a large-specification plane plate machining method, and belongs to the technical field of plate machining. The method comprises the following steps that firstly, a plate blank is selected, and the plate blank is fed and clamped to a machine tool; 2, machining parameters of a machine tool are set, the plate blank is machined to the corresponding size, and a plate is obtained; thirdly, the plate obtained in the third step is taken down and placed on a cleaning detection device; fourthly, a cleaning detection device is started, the plate face of the plate is cleaned, and the cutting fluid on the plate is cleaned; and fifthly, protective paint is sprayed to the surface of the plate, so that a protective coating is formed on the surface of the plate, and the plane plate is obtained. The overall processing technology is simple, the used protective coating is sprayed on the plane plate, and the obtained plane plate has excellent corrosion resistance and abrasion resistance, is high in surface strength and practicability and is applied to aerospace equipment.
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Description

Technical Field

[0001] The invention belongs to the technical field of water pump boosting, and in particular relates to a method for processing a large-size flat plate. Background Art

[0002] Aluminum and aluminum alloys have the advantages of low density, low price and excellent machinability, and are important materials in the field of aerospace. In order to meet the requirements of aerospace, large-sized flat aluminum alloy sheets need to be processed by CNC into grids of different specifications (such as squares and triangles) before being applied to wall panels and boxes. However, the wear resistance and corrosion resistance of aluminum alloys themselves are relatively low, so the existing technology will modify the surface of aluminum alloys, such as using oxidation anodes, thermal spraying, electroplating, laser cladding and other processes to improve the wear resistance and corrosion resistance of the aluminum alloy surface. However, the products obtained by the current processing methods still cannot meet the actual needs of production, and cutting fluids are used in CNC processing projects. The cutting fluids will remain on the flat plates. If they are not cleaned in time, the surface of the plates will be corroded. The surface area of ​​large-sized flat plates is large, which is not easy to inspect and is difficult to clean. Summary of the invention

[0003] The present invention provides a method for processing a large-sized flat plate material to solve the technical problem mentioned in the background technology.

[0004] To achieve the above objectives, the present invention adopts the following technical solutions:

[0005] A method for processing a large-sized flat plate comprises the following steps:

[0006] Step 1: Select the slab and install the slab loading clamp on the machine tool;

[0007] Step 2: Set the processing parameters of the machine tool, process the slab to the corresponding size, and obtain the plate;

[0008] Step 3: Take the plate obtained in step 3 and place it on the cleaning detection device;

[0009] Step 4: Start the cleaning detection device to clean the plate surface and the cutting fluid on the plate;

[0010] Step 5: Spray protective coating on the surface of the plate to form a protective coating on the surface of the plate to obtain a flat plate.

[0011] As a further improvement of the technical solution, the protective coating comprises the following components: acrylic resin, fluorocarbon resin, titanium dioxide nanoparticles, reinforcing agent, dispersant, leveling agent, coupling agent and solvent.

[0012] As a further improvement of the technical solution, the protective coating comprises the following components by weight: 10-25 parts of acrylic resin, 30-50 parts of fluorocarbon resin, 3-10 parts of titanium dioxide nanoparticles, 1-3 parts of reinforcing agent, 2-4 parts of dispersant, 1-2 parts of leveling agent, 1-2 parts of coupling agent and 40-60 parts of solvent.

[0013] As a further improvement of the technical solution, the protective coating includes the following components: 18 parts of acrylic resin, 45 parts of fluorocarbon resin, 7 parts of titanium dioxide nanoparticles, 2 parts of reinforcing agent, 3 parts of dispersant, 1 part of leveling agent, 2 parts of coupling agent and 55 parts of solvent.

[0014] As a further improvement of the technical solution, the cleaning detection device includes: a roller conveyor; a cleaning component for cleaning the surface of the flat plate, arranged in the middle of the roller conveyor; and a detection component for detecting whether there is cutting fluid on the surface of the flat plate, arranged at one end of the roller conveyor.

[0015] As a further improvement of the technical solution, the cleaning assembly includes a first bracket, a fan, an air pipe and a blowing bin; the first bracket is arranged on the roller conveyor; the blowing bin is arranged on the first bracket; the blowing bin is located on the upper and lower surfaces of the conveying area of ​​the roller conveyor, and is also located in the gap between the rollers in the roller conveyor; the blowing bin is provided with an opening along its length direction on one side facing the conveying area of ​​the roller conveyor; the opening is arranged at an inclination; one end of the air pipe is connected to the blowing bin, and the other end thereof is connected to the air outlet end of the fan.

[0016] As a further improvement of the technical solution, the cleaning assembly also includes a cleaning roller; the cleaning roller is rotatably disposed on the roller conveyor and is located above the conveying area of ​​the roller conveyor.

[0017] As a further improvement of the technical solution, the detection component includes a liquid detection module and an electrode sheet; the liquid detection module and the electrode sheet are circuit-connected; the electrode sheet is arranged above the conveying area of ​​the roller conveyor; the length direction of the electrode sheet is consistent with the width direction of the roller conveyor.

[0018] As a further improvement of the technical solution, the detection component also includes a second bracket; the electrode sheet is arranged on the roller conveyor through the second bracket; the second bracket is arranged on the roller conveyor; one side of the electrode sheet is connected to the second bracket, and the other side thereof faces the roller conveyor.

[0019] As a further improvement of the technical solution, the detection component also includes a controller, a first linear motion mechanism and a wiping piece for wiping the electrode sheet; the first linear motion mechanism and the liquid detection module are both connected to the controller circuit; the first linear motion mechanism is arranged on the second bracket, and the movement direction of its movable end is consistent with the length direction of the electrode sheet; the length direction of the electrode sheet is greater than the width of the roller conveyor; one end of the wiping piece is connected to the movable end of the first linear motion mechanism, and the other end thereof faces the roller conveyor; the wiping piece is in contact with the side of the electrode sheet and one end facing the roller conveyor; the wiping piece is close to the end of the electrode sheet.

[0020] As a further improvement of the technical solution, the roller conveyor also includes a baffle, a push plate and a second linear moving mechanism; the baffle is arranged on the end of the roller conveyor away from the detection component; the length direction of the baffle is consistent with the conveying direction of the roller conveyor; the baffle is located on the upper side of the conveying area of ​​the roller conveyor; the second linear moving mechanism is arranged on the end of the roller conveyor away from the detection component corresponding to the baffle; the movement direction of the active end of the second linear moving mechanism is consistent with the width direction of the roller conveyor; the second linear moving mechanism is away from the baffle; the push plate is connected to the active end of the second linear moving mechanism corresponding to the baffle; the push plate is parallel to the baffle.

[0021] As a further improvement of the technical solution, the roller conveyor also includes a third bracket and a roller; the third bracket is arranged on the roller conveyor; the roller is rotatably arranged on the third bracket; the roller is located directly above the conveying area of ​​the roller conveyor; the rotation direction of the roller is tangent to the conveying direction of the roller conveyor.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The overall processing technology of the present application is simple. The protective coating used is sprayed on the flat plate. The obtained flat plate has excellent corrosion resistance and wear resistance, high surface strength, strong practicality, and can be used in aerospace equipment.

[0024] 2. The cleaning component used in the present application can clean both sides of the flat plate at the same time. When in use, place the large-sized flat plate on the end of the roller conveyor away from the detection component, start the roller conveyor and the fan, and the roller conveyor drives the flat plate to move toward the detection component. During the movement of the flat plate, it passes through the air blowing bin, and the fan conveys air into the air blowing bin through the air pipe, so that the air blowing bin blows out a strong airflow, and the air blowing bin blows air toward the upper and lower surfaces of the flat plate to dry and blow off the cutting fluid on the flat plate, and at the same time blow away the debris on the flat plate. After passing through the air blowing bin, the flat plate continues to move toward the detection component, and the plate surface of the flat plate and one side of the electrode sheet are in contact with each other. Side contact forms a stable circuit. If there is no cutting fluid on the flat plate, the circuit state between the electrode sheet and the flat plate is stable during the passing process, and it is detected that there is no cutting fluid on the flat plate. If there is cutting fluid on the flat plate, the liquid contacts the electrode sheet during the passing process, which changes the circuit state between the electrode sheet and the flat plate. The capacitance on the liquid detection module changes, and the buzzer on the liquid detection module sounds at the same time, detecting that there is cutting fluid on the flat plate. After one side of the flat plate is detected, the other side can be switched for detection, which effectively detects the surface of the flat plate to avoid residual liquid before the flat plate is sprayed, affecting the spraying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 A schematic diagram of a large-size flat plate processing method provided by the present invention Figure 1 ;

[0027] Figure 2 The structure diagram provided by the present invention Figure 2 ;

[0028] Figure 3 The structure diagram provided by the present invention Figure 3 ;

[0029] Figure 4 The structure of the detection component provided by the present invention is shown in FIG. Figure 1 ;

[0030] Figure 5 The structure of the detection component provided by the present invention is shown in FIG. Figure 2 ;

[0031] Figure markings: 1-roller conveyor, 11-baffle, 12-push plate, 13-second linear motion mechanism, 14-third bracket, 15-roller, 2-cleaning assembly, 21-first bracket, 22-air pipe, 23-blowing chamber, 24-cleaning roller, 3-detection assembly, 31-liquid detection module, 32-electrode sheet, 33-second bracket, 34-controller, 35-first linear motion mechanism, 36-wiping member. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein should be the common meanings understood by people with ordinary skills in the field to which the present invention belongs.

[0033] The words "first", "second" and similar words used in the specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular form of "a", "an" or "the" and similar words do not indicate a quantitative limitation, but indicate the existence of at least one. Words such as "include" or "comprise" mean that the elements or objects appearing before "include" or "comprise" include the features, wholes, steps, operations, elements and / or components listed after "include" or "comprise", and do not exclude the existence or addition of one or more other features, wholes, steps, operations, elements, components and / or their collections. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] Embodiment 1:

[0036] like Figures 1 to 3As shown, a method for processing a large-sized flat plate comprises the following steps:

[0037] Step 1: Select the slab and load it onto the machine tool through the lifting device;

[0038] Step 2: Set the processing parameters of the machine tool according to the material of the flat plate, process the slab to the corresponding size, and obtain the plate;

[0039] Step 3: Take down the plate obtained in step 3, and place the flat plate on the machine tool on the cleaning detection device by using a lifting device;

[0040] Step 4: Start the cleaning detection device to clean the plate surface, clean the cutting fluid and debris on the plate;

[0041] Step 5: Spray protective coating on the surface of the plate to form a protective coating on the surface of the plate to obtain a flat plate.

[0042] In step 5, the protective coating comprises 18 parts of acrylic resin, 45 parts of fluorocarbon resin, 7 parts of titanium dioxide nanoparticles, 2 parts of reinforcing agent, 3 parts of dispersant, 1 part of leveling agent, 2 parts of coupling agent and 55 parts of solvent by weight, wherein the preparation method of the protective coating comprises the following steps: the first step: weighing each raw material by weight and setting aside;

[0043] Step 2: Pour the acrylic resin, fluorocarbon resin and solvent into the reaction kettle, heat and stir for 1-2 hours, and then cool to room temperature;

[0044] Step 3: Add titanium dioxide nanoparticles, reinforcing agent, dispersant and leveling agent into the reactor and stir to obtain the protective coating.

[0045] like Figure 1 As shown, preferably, the cleaning detection device includes: a roller conveyor 1, a cleaning component 2 and a detection component 3; the roller conveyor 1 is used to convey flat plates; the cleaning component 2 cleans the surface of the flat plate and is arranged in the middle of the roller conveyor 1; the detection component 3 detects whether there is any cutting fluid remaining on the surface of the flat plate after being cleaned by the cleaning component 2, and is arranged at one end of the roller conveyor 1.

[0046] like Figures 1 to 3As shown, the cleaning assembly 2 includes a first bracket 21, a fan (not shown), an air pipe 22 and a blowing bin 23; the first bracket 21 is arranged on the roller conveyor 1; the blowing bin 23 is arranged on the first bracket 21; the blowing bin 23 is located on the upper and lower sides of the conveying area of ​​the roller conveyor 1, and the blowing bin 23 is located in the interval between the rollers in the roller conveyor 1; the length direction of the blowing bin 23 is consistent with the length direction of the roller conveyor 1; the blowing bin 23 is provided with a long strip opening along its length direction on one side facing the conveying area of ​​the roller conveyor 1, and the length direction of the opening is greater than the width of the flat plate; the opening is inclined, inclined toward the direction of the flat plate; preferably, a diverter plate is also arranged in the blowing bin 23, and the diverter plate divides the interior of the blowing bin 23 horizontally, so that the gas flows evenly toward the opening of the blowing bin 23; one end of the air pipe 22 is connected to the blowing bin 23, and the other end is connected to the air outlet end of the fan. In addition, it should be noted that the specific model of the fan is not an improvement point of this application, and will not be repeated here.

[0047] like Figures 1 to 5 As shown, preferably, the detection component 3 includes a liquid detection module 31, an electrode sheet 32 ​​and a second bracket 33; the second bracket 33 is arranged on the roller conveyor 1; one side of the electrode sheet 32 ​​is connected to the second bracket 33, and the other end thereof faces the roller conveyor; the electrode sheet 32 ​​is located above the conveying area of ​​the roller conveyor 1; the length direction of the electrode sheet 32 ​​is consistent with the width direction of the roller conveyor 1; the liquid detection module 31 can be arranged on the second bracket 33, and a buzzer is arranged on the liquid detection module 31 to warn the detection result; the liquid detection module 31 is connected to the electrode sheet 32 ​​in circuit. In addition, it should be noted that the connection method between the liquid detection module and the electrode sheet is a conventional connection, and the liquid detection module belongs to the prior art, similar to the detection module in the liquid leakage sensor. The specific model of the liquid detection module is not an improvement point of this application, so it will not be repeated here.

[0048] Working method:

[0049] When in use, place a large-sized flat plate on one end of the roller conveyor 1 away from the detection component 3, start the roller conveyor 1 and the fan, and the roller conveyor 1 drives the flat plate to move toward the detection component 3. During the movement of the flat plate, it passes through the air blowing bin 23, and the fan conveys air into the air blowing bin 23 through the air pipe 22, so that the air blowing bin 23 blows out a strong airflow, and the air blowing bin 23 blows air toward the upper and lower surfaces of the flat plate to dry and blow off the cutting fluid on the flat plate, and at the same time blow away the debris on the flat plate. After passing through the air blowing bin 23, the flat plate continues to move toward the detection component 3, and the plate surface of the flat plate contacts one side of the electrode sheet 32 ​​to form a stable Circuit, if there is no cutting fluid on the flat plate, during the passing process, the circuit state between the electrode sheet 32 ​​and the flat plate is stable, and it is detected that there is no cutting fluid on the flat plate. If there is cutting fluid on the flat plate, during the passing process, the liquid contacts the electrode sheet 32, which changes the circuit state between the electrode sheet 32 ​​and the flat plate, and the capacitance on the liquid detection module 31 changes. At the same time, the buzzer on the liquid detection module 31 sounds, and it is detected that there is cutting fluid on the flat plate. After one side of the flat plate is detected, the other side can be switched for detection, so as to effectively detect the surface of the flat plate to avoid residual liquid before the flat plate is sprayed, which affects the spraying effect.

[0050] like Figure 4 and Figure 5 As shown, preferably, the detection component 3 also includes a controller 34, a first linear motion mechanism 35 and a wiping piece 36 for wiping the electrode sheet 32; the first linear motion mechanism 35 and the liquid detection module 31 are both connected to the controller 34 circuit; the first linear motion mechanism 35 is arranged on the second bracket 33, and the movement direction of its movable end is consistent with the length direction of the electrode sheet 32; the length direction of the electrode sheet 32 ​​is greater than the width of the roller conveyor 1, so as to facilitate the setting of the wiping piece 36; one end of the wiping piece 36 is connected to the movable end of the first linear motion mechanism 35, and the other end thereof faces the roller conveyor 1; the first linear motion mechanism 35 is a screw slide with a large range of movement; the test piece 36 is away from the first One end of the linear motion mechanism 35 is an arc-shaped structure, which is in contact with the electrode sheet 32. A cloth is provided on the end of the test piece 36 that contacts the electrode sheet 32 ​​to wipe the water on the electrode sheet 32; the wiping piece 36 is in contact with the side of the electrode sheet 32 ​​and the end facing the roller conveyor 1; the wiping piece 36 is close to the end of the electrode sheet 32; when the liquid detection module 31 detects that there is liquid on the flat plate, after the detection, the controller 34 controls the first linear motion mechanism 35 to start, and the first linear motion mechanism 35 drives the wiping piece 36 to move from one end of the electrode sheet 32 ​​to the other end. During the movement, the wiping piece 36 wipes the water stains on the electrode sheet 32 ​​and wipes the electrode sheet 32 ​​dry for the next detection.

[0051] like Figures 1 to 3As shown, preferably, the cleaning component 2 also includes a cleaning roller 24; the cleaning roller 24 is rotatably arranged on the roller conveyor 1, and is located above the conveying area of ​​the roller conveyor 1; a hard-bristle brush is provided on the surface of the cleaning roller 24; the cleaning roller 24 is connected to the roller conveyor 1 through a support frame, and at the same time, one end of the cleaning roller 24 is mechanically connected to a motor (not shown), and the cleaning roller 24 is driven by the motor to rotate, and the cleaning roller 24 cleans the top surface of the flat plate to remove the debris on the flat plate; optionally, a hard-bristle brush may be provided on the surface of some rollers of the roller conveyor 1 corresponding to the cleaning roller 24 to clean the bottom surface of the flat plate to achieve double-sided cleaning.

[0052] like Figures 1 to 3 As shown, preferably, the roller conveyor 1 also includes a baffle 11, a push plate 12 and a second linear motion mechanism 13; the baffle 11 is arranged on the end of the roller conveyor 1 away from the detection component 3; the length direction of the baffle 11 is consistent with the conveying direction of the roller conveyor 1, and the plate surface of the baffle 11 is vertically distributed and faces the conveying area of ​​the roller conveyor 1; the baffle 11 is located on the upper side of the conveying area of ​​the roller conveyor 1 and does not contact the roller of the roller conveyor 1; the second linear motion mechanism 13 corresponds to the baffle 11 and is arranged on the end of the roller conveyor 1 away from the detection component 3; the movement direction of the active end of the second linear motion mechanism 13 is consistent with the width direction of the roller conveyor 1, and the second linear motion mechanism 13 faces the baffle 11, and the second linear motion mechanism 13 can be a hydraulic rod; the second linear motion mechanism 13 is away from the baffle 11; the push plate 12 The corresponding baffle 11 is connected to the movable end of the second linear motion mechanism 13; the push plate 12 is parallel to the baffle 11, and the push plate 12 is located on the side of the roller conveyor 1 away from the baffle 11, and the second linear motion mechanism 13 drives the push plate 12 to move; a pressure sensor is provided on the side of the baffle 11 facing the push plate 12, and the pressure sensor is connected to the controller 34 circuit; the flat plate moves toward the blowing bin 23, first passing through the baffle 11 and the push plate 12, and when passing through, the second linear motion mechanism 13 is started, driving the push plate 12 to move toward the flat plate, pushing the flat plate toward the baffle 11, so that the flat plate contacts the baffle 11, standardizing the position of the flat plate, preventing it from shifting and leaving the blowing range of the blowing bin 23, and after the flat plate contacts the baffle 11, the second linear motion mechanism 13 is reset, and the push plate 12 returns to its position, completing the position adjustment of the flat plate.

[0053] like Figures 1 to 3As shown, preferably, the roller conveyor 1 also includes a third bracket 14 and a roller 15; the third bracket 14 is arranged on the roller conveyor 1; the roller 15 is rotatably arranged on the third bracket 14; the roller 15 is located directly above the conveying area of ​​the roller conveyor 1; the rotation direction of the roller 15 is tangent to the conveying direction of the roller conveyor 1, and the third bracket 14 is located between the baffle 11 and the air blowing bin 23. After the flat plate is adjusted by the push plate 12, it moves to the third bracket 14, and the roller 15 contacts the surface of the flat plate to press the flat plate to prevent it from shifting during movement.

[0054] Embodiment 2:

[0055] Compared with Example 1, the difference is that in step five, the protective coating includes, by weight, 10 parts of acrylic resin, 30 parts of fluorocarbon resin, 3 parts of titanium dioxide nanoparticles, 1 part of reinforcing agent, 2 parts of dispersant, 1 part of leveling agent, 1 part of coupling agent and 40 parts of solvent.

[0056] Embodiment 3:

[0057] Compared with Example 1, the difference is that in step five, the protective coating includes 25 parts of acrylic resin, 50 parts of fluorocarbon resin, 10 parts of titanium dioxide nanoparticles, 3 parts of reinforcing agent, 4 parts of dispersant, 2 parts of leveling agent, 2 parts of coupling agent and 60 parts of solvent by weight.

[0058] Comparative Example 1:

[0059] Compared with Example 1, the difference is that the protective coating includes 25 parts of acrylic resin, 10 parts of titanium dioxide nanoparticles, 3 parts of reinforcing agent, 4 parts of dispersant, 2 parts of leveling agent, 2 parts of coupling agent and 60 parts of solvent in parts by weight.

[0060] Comparative Example 2:

[0061] Compared with Example 1, the difference is that the protective coating includes 50 parts of fluorocarbon resin, 10 parts of titanium dioxide nanoparticles, 3 parts of reinforcing agent, 4 parts of dispersant, 2 parts of leveling agent, 2 parts of coupling agent and 60 parts of solvent in parts by weight.

[0062] Comparative Example 3:

[0063] Compared with Example 1, the difference is that the protective coating includes 25 parts of acrylic resin, 50 parts of fluorocarbon resin, 3 parts of reinforcing agent, 4 parts of dispersant, 2 parts of leveling agent, 2 parts of coupling agent and 60 parts of solvent in parts by weight.

[0064] Performance test:

[0065] As for bonding strength, the bonding strength of the protective coating on the surface of the plate was tested by a scratch method using the flat plate obtained by processing Examples 1 to 3 and Comparative Examples 1 to 3. During the test, the progressive normal load was 0-15N, the scratch length was 5 meters, and the scratch speed was 2 mm / min. The critical load at which the protective coating was completely peeled off was used to characterize the bonding strength.

[0066] Wear rate, take the plane plate obtained by Example 1-Example 3 and Comparative Example 1-Comparative Example 3 to carry out friction and wear test, the friction pair is GCr15 steel ball with a diameter of 6mm, the sliding frequency is 5Hz, the single sliding stroke is 5mm, the friction time is 30min, and the load is 5N. Measure and calculate the wear rate.

[0067] Corrosion resistance: The flat plates processed in Examples 1 to 3 and Comparative Examples 1 to 3 were tested according to the aviation standard "HB 5455 aluminum alloy exfoliation corrosion test method". The above performance test results are shown in Table 1.

[0068] project Bonding strength (N) <![CDATA[Wear rate (10 -16 mm 3 / N*m)]]> Corrosion resistance grade Example 1 12.09 1.34 EB Example 2 11.94 1.41 EB Example 3 11.91 1.39 EB Comparative Example 1 9.35 1.98 EC Comparative Example 2 9.28 1.95 EC Comparative Example 3 9.41 2.01 EC

[0069] The above performance test results show that the protective coating of the present application is sprayed on a flat plate, and the resulting flat plate has excellent corrosion resistance and wear resistance, high surface strength, strong practicality, and can be used in aerospace equipment.

[0070] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for processing large-sized flat plate, characterized in that: The following steps are involved: Step 1: Select the slab and install the slab loading clamp on the machine tool; Step 2: Set the processing parameters of the machine tool, process the slab to the corresponding size, and obtain the plate; Step 3: Take the plate obtained in step 3 and place it on the cleaning detection device; Step 4: Start the cleaning detection device to clean the plate surface and the cutting fluid on the plate; Step 5: Spray protective coating on the surface of the plate to form a protective coating on the surface of the plate to obtain a flat plate.

2. The method for processing large-sized flat sheet materials according to claim 1, characterized in that: The protective coating comprises the following components: Acrylic resin, fluorocarbon resin, titanium dioxide nanoparticles, reinforcing agent, dispersant, leveling agent, coupling agent and solvent.

3. The method for processing large-sized flat plate according to claim 2, characterized in that: The protective coating comprises the following components by weight: 10-25 parts of acrylic resin, 30-50 parts of fluorocarbon resin, 3-10 parts of titanium dioxide nanoparticles, 1-3 parts of reinforcing agent, 2-4 parts of dispersing agent, 1-2 parts of leveling agent, 1-2 parts of coupling agent and 40-60 parts of solvent.

4. The method for processing large-sized flat sheet materials according to claim 3, characterized in that: The protective coating comprises the following components: 18 parts of acrylic resin, 45 parts of fluorocarbon resin, 7 parts of titanium dioxide nanoparticles, 2 parts of reinforcing agent, 3 parts of dispersing agent, 1 part of leveling agent, 2 parts of coupling agent and 55 parts of solvent.

5. The method for processing large-sized flat plate material according to claim 1, characterized in that: The cleaning detection device comprises: Roller conveyor (1); A cleaning component (2) for cleaning the surface of a flat plate, arranged in the middle of the roller conveyor (1); A detection component (3) for detecting whether cutting fluid exists on the surface of a flat plate is arranged at one end of the roller conveyor (1).

6. The method for processing large-sized flat plate material according to claim 5, characterized in that: The cleaning assembly (2) comprises a first bracket (21), a fan, an air pipe (22) and an air blowing bin (23); the first bracket (21) is arranged on the roller conveyor (1); the air blowing bin (23) is arranged on the first bracket (21); the air blowing bin (23) is located on the upper and lower surfaces of the conveying area of ​​the roller conveyor (1), and is also located in the interval between the rollers in the roller conveyor (1); the air blowing bin (23) is provided with an opening along its length direction on a side facing the conveying area of ​​the roller conveyor (1); the opening is arranged at an angle; one end of the air pipe (22) is connected to the air blowing bin (23), and the other end thereof is connected to the air outlet end of the fan.

7. The method for processing large-sized flat plate material according to claim 5, characterized in that: The detection component (3) comprises a liquid detection module (31) and an electrode sheet (32); the liquid detection module (31) and the electrode sheet (32) are connected in circuit; the electrode sheet (32) is arranged above the conveying area of ​​the roller conveyor (1); the length direction of the electrode sheet (32) is consistent with the width direction of the roller conveyor (1).

8. The method for processing large-sized flat plate material according to claim 7, characterized in that: The detection component (3) further comprises a second bracket (33); the electrode sheet (32) is arranged on the roller conveyor (1) via the second bracket (33); the second bracket (33) is arranged on the roller conveyor (1); one side of the electrode sheet (32) is connected to the second bracket (33), and the other side thereof faces the roller conveyor (1).

9. The method for processing large-sized flat plate material according to claim 8, characterized in that: The detection assembly (3) further comprises a controller (34), a first linear motion mechanism (35) and a wiping member (36) for wiping the electrode sheet (32); the first linear motion mechanism (35) and the liquid detection module (31) are both connected to the controller (34) circuit; the first linear motion mechanism (35) is arranged on the second bracket (33), and the movement direction of its movable end is consistent with the length direction of the electrode sheet (32); the length direction of the electrode sheet (32) is greater than the width of the roller conveyor (1); one end of the wiping member (36) is connected to the movable end of the first linear motion mechanism (35), and the other end thereof faces the roller conveyor (1); the wiping member (36) is in contact with the side surface of the electrode sheet (32) and one end facing the roller conveyor (1); the wiping member (36) is close to the end of the electrode sheet (32).

10. The method for processing large-sized flat plate material according to claim 5, characterized in that: The roller conveyor (1) further comprises a baffle (11), a push plate (12) and a second linear motion mechanism (13); the baffle (11) is arranged on one end of the roller conveyor (1) away from the detection component (3); the length direction of the baffle (11) is consistent with the conveying direction of the roller conveyor (1); the baffle (11) is located on the upper side of the conveying area of ​​the roller conveyor (1); the second linear motion mechanism (13) is arranged on one end of the roller conveyor (1) away from the detection component (3) corresponding to the baffle (11); the movement direction of the active end of the second linear motion mechanism (13) is consistent with the width direction of the roller conveyor (1); the second linear motion mechanism (13) is away from the baffle (11); the push plate (12) is connected to the active end of the second linear motion mechanism (13) corresponding to the baffle (11); the push plate (12) is parallel to the baffle (11).

Citation Information

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