Ultrafine grain hard alloy cutting blade machining device

By designing an ultrafine crystal carbide cutting insert processing device that integrates pushing material transport pipes, material storage devices, negative pressure devices, pressure plates, shaping tables and cleaning disks, the problem of traditional devices requiring cleaning of shaping tables before work is solved. , and realize the recycling and reuse of tungsten carbide waste, improving work efficiency and reducing costs.

CN119427079AInactive Publication Date: 2025-02-14GANNAN UNIV OF SCI & TECH +1
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Patent Information

Application Number
CN202411866145.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional ultrafine crystal carbide cutting insert processing device needs to clean the shaping table before working, which increases the operating timing and delays the subsequent processing time, and cannot effectively recycle and utilize tungsten carbide waste.

Method used

A processing device including pushing feed pipes, storage devices, negative pressure devices, pressure plates, shaping tables and cleaning discs is designed. Through the synergy between hydraulic rods and driving motors, tungsten carbide can be fixed and cleaned, and negative The pressure device collects and recovers tungsten carbide waste.

Benefits of technology

It improves the working efficiency of the processing device, reduces operating steps and shortens processing time, and at the same time realizes the effective recycling and reuse of tungsten carbide waste, reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ultra-fine grain hard alloy cutting blades, in particular to an ultra-fine grain hard alloy cutting blade machining device. The device comprises a bottom plate, third threaded holes are formed in the lower surface of the bottom plate, second bolts are in threaded connection with the inner walls of the third threaded holes, first fixing plates are in threaded connection with the outer surfaces of the second bolts, the upper surfaces of the first fixing plates make contact with the bottom plate, and the second bolts are symmetrically distributed; a second hydraulic rod is fixedly connected to the upper surface of the first fixing plate, a jacking is fixedly connected to the upper surface of the second hydraulic rod, a first fixing piece is fixedly connected to the upper surface of the bottom plate, a first threaded hole is formed in the top inner wall of the first fixing piece, and a first bolt is in threaded connection with the inner wall of the first threaded hole; the outer surface of the first bolt is in threaded connection with a threaded column; the tungsten carbide waste is recycled through the negative pressure device and the cleaning disc.
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Description

Technical Field

[0001] The invention relates to the technical field of ultrafine-grained cemented carbide cutting blades, and in particular to an ultrafine-grained cemented carbide cutting blade processing device. Background Art

[0002] The ultrafine-grained cemented carbide cutting blade processing device is a technology for manufacturing cutting blades. The cemented carbide blades mainly use solid cemented carbide as a matrix and are finely processed through multiple production processes.

[0003] Cemented carbide, also known as tungsten steel, is made of high-quality tungsten carbide + cobalt powders that are mixed in a certain proportion and then pressed and sintered. It has high hardness, high strength, high wear resistance and high elastic modulus, and belongs to the powder metallurgy industry.

[0004] As the teeth of modern industry, cemented carbide tools play a fundamental role in promoting the development of manufacturing industry. Cemented carbide can be divided into ordinary cemented carbide, fine-grained cemented carbide, sub-fine and ultra-fine-grained cemented carbide, and the newly launched twin-crystal cemented carbide according to the grain size. According to the main chemical composition, it can be divided into tungsten carbide-based cemented carbide and titanium carbide-based cemented carbide.

[0005] Tungsten carbide-based cemented carbides include tungsten-cobalt (YG), tungsten-cobalt-titanium (YT) and rare carbide (YW) types. They each have their own advantages and disadvantages. The main components are tungsten carbide (WC), titanium carbide (Tic), niobium carbide (NbC), etc. The commonly used metal bonding phase is Co; titanium carbide-based cemented carbide is a cemented carbide with Tic as the main component, and the commonly used metal bonding phases are Mo and Ni. Cemented carbide has high hardness (86-93HRA, equivalent to 69-81HRC), second only to diamond, good hot hardness (up to 900-1000℃, maintaining 60HRC), high bending strength (MPa5100), good impact toughness and chemical inertness with extremely high corrosion resistance, which are characteristics that general alloy blades do not have.

[0006] Traditional processing equipment requires cleaning of the shaping table before work. This method not only adds an operation sequence, causing delays in subsequent processing time, but also makes it impossible to recycle tungsten carbide waste. Summary of the invention

[0007] In view of the deficiencies in the prior art, the present invention provides an ultrafine-grained cemented carbide cutting blade processing device, which is mainly composed of a pushing and transporting pipe, a material storage device, a negative pressure device, a pressing plate, a shaping table and a cleaning disk. The storage device is used to transport tungsten carbide grains to a shaping groove inside the shaping table through the pushing and transporting pipe, and the first driving motor is started to make the screw drive the pressing plate connected with an external thread to move up and down in height, and the other side is guided by a guide rod. In order to limit the downward height of the pressing plate, the first limit member and the second limit member are used to limit the position, and the first hydraulic rod is started to move the second driving motor downward. At this time, the pressure head contacts the carbide in the shaping groove and shapes the tungsten carbide under pressure. The second driving motor drives the rotating shaft to drive the cleaning disk to rotate and clean the surface of the shaping table. The carbide swept out of the shaping table by the cleaning disk slides into the suction groove through the guide slope. The inner wall of the suction groove is provided with a branch pipe and the outer side is provided with a main pipe. Under the action of the pressure device, tungsten carbide is absorbed. In order to reduce the influence of the pressure head on the shaping process, which causes the shaping to be unsatisfactory due to rotation, a bearing is arranged between the rotating shaft and the pressure head. After the shaping is completed, the second hydraulic rod pushes the top support upward to push the shaped tungsten carbide to the surface, and transfers it under the action of the external manipulator; compared with the traditional device, it is necessary to clean the shaping table before work. This method not only adds an operation sequence, but also causes delays in the subsequent processing time. In order to improve the efficiency of cleaning and pressing, the first hydraulic rod first presses the pressure head down to press the tungsten carbide, so that the tungsten carbide is shaped. After pressing, the useless tungsten carbide waste squeezed on the upper part is cleaned in time by the second drive motor driving the rotating shaft and the cleaning disc. At this time, the swept tungsten carbide waste falls inside the mounting table. Under the operation of the negative pressure device, the tungsten carbide waste is collected through the suction trough, the branch pipe and the main pipe for reuse.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: an ultrafine-grained cemented carbide cutting blade processing device, comprising a base plate, a lower surface of the base plate is provided with a third threaded hole, the inner wall of the third threaded hole is threadedly connected with a second bolt, the outer surface of the second bolt is threadedly connected with a first fixing plate, the upper surface of the first fixing plate is in contact with the base plate, and the number of the second bolts is several and symmetrically distributed; the upper surface of the first fixing plate is fixedly connected with a second hydraulic rod, the upper surface of the second hydraulic rod is fixedly connected with a top support, the upper surface of the base plate is fixedly connected with a first fixing member, the top inner wall of the first fixing member is provided with a first threaded hole, the inner wall of the first threaded hole is threadedly connected with a first bolt, the outer surface of the first bolt is threadedly connected with a threaded column, the upper surface of the threaded column is fixedly connected with a shaping table, the upper surface of the first fixing member is fixedly connected with a mounting table, and the inner wall of the mounting table is fixedly connected with a guide slope; the side inner wall of the mounting table is provided with a suction groove, and the suction groove The cam is provided with a first end, a second end, and a second end of the first fixing member is fixedly connected to the support plate, and the second end of the second fixing member is fixedly connected to the support plate, and the first driving motor is fixedly connected to the upper surface of the support plate, and the first driving motor is fixedly connected to the upper surface of the support plate, and the first driving motor is fixedly connected to the upper surface of the support plate, and the first driving motor is fixedly connected to the upper surface of the support plate, and the first driving motor is fixedly connected to the upper surface of the support plate, and the first driving motor is fixedly connected to the lower surface of the support plate. A screw rod is provided at the lower end of the first driving motor, and a pressure plate is threadedly connected to the outer surface of the screw rod; a guide rod is fixedly connected to the lower surface of the support plate, and the outer surface of the guide rod is slidably connected to the pressure plate, and a first hydraulic rod is fixedly connected to the lower surface of the support plate, and the second driving motor is fixedly connected to the lower end of the second driving motor. A rotating shaft is provided, and a cleaning disc is fixedly connected to the outer surface of the rotating shaft, and a bearing is rotatably connected to the outer surface of the rotating shaft, and a pressure head is provided on the outer surface of the bearing.

[0009] As an improvement of the present invention, a shaping groove is provided inside the shaping table, and the inner wall of the shaping groove is slidably connected to the jacking support.

[0010] As a further improvement of the present invention, the lower surface of the negative pressure device is fixedly connected to the bottom plate, and the input end of the negative pressure device is electrically connected to an external power supply.

[0011] As a further improvement of the present invention, a second threaded hole is provided on the upper surface of the support plate, and the inner wall of the second threaded hole is threadedly connected to the screw rod.

[0012] As a further improvement of the present invention, a first limiting member is fixedly connected to the lower surface of the guide rod, and an upper surface of the first limiting member is in contact with the pressure plate.

[0013] As a further improvement of the present invention, a second limiting member is fixedly connected to the lower surface of the screw rod, and an upper surface of the second limiting member is in contact with the pressure plate.

[0014] As a further improvement of the present invention, the input end of the first driving motor is electrically connected to the external power supply, and the input end of the second driving motor is electrically connected to the external power supply.

[0015] As a further improvement of the present invention, a material storage device is fixedly connected to the upper surface of the bottom plate, and a material pushing and transporting pipe is arranged at the front end of the material storage device.

[0016] As a further improvement of the present invention, the lower surface of the base plate is fixedly connected with supporting legs, and the number of the supporting legs is multiple and evenly distributed.

[0017] Compared with the traditional device, the present invention needs to clean the shaping table before work. This method not only adds an operation sequence, but also causes delays to the subsequent processing time. In order to improve the efficiency of cleaning and pressing, the first hydraulic rod is used to press the pressure head downward to press the tungsten carbide so that the tungsten carbide is shaped. After pressing, the useless tungsten carbide waste squeezed on the upper part is cleaned in time by the second driving motor driving the rotating shaft and the cleaning disk. At this time, the swept tungsten carbide waste falls into the inside of the mounting table. Under the timely operation of the negative pressure device, the tungsten carbide waste is collected through the suction trough, the branch pipe and the main pipe for reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the external overall structure of the present invention; Figure 2 It is a schematic diagram of the internal supporting structure of the present invention; Figure 3 It is a schematic diagram of the structure of the mounting platform of the present invention; Figure 4 It is a schematic diagram of the surface cleaning structure of the present invention; Figure 5 This is a schematic diagram of the platen driving structure of the present invention; Figure 6 It is a schematic diagram of the cleaning and pressing structure of the present invention; 1. Base plate; 2. First fixed plate; 3. Material pushing and transporting pipe; 4. Material storage device; 5. First fixed part; 6. Support plate; 7. Second fixed plate; 8. First hydraulic rod; 9. Negative pressure device; 10. Outrigger; 11. Second hydraulic rod; 12. Top support; 13. First bolt; 14. First threaded hole; 15. Mounting table; 16. Forming table; 17. Threaded column; 18. Forming groove; 19. Guide slope; 20. Suction groove; 21. Hole; 22. Annular tube; 23. Branch pipe; 24. Main pipe; 25. Bearing; 26. Guide rod; 27. Pressing plate; 28. Screw; 29. ​​Second threaded hole; 30. First drive motor; 31. Third threaded hole; 32. Second drive motor; 33. Rotating shaft; 34. Cleaning disc; 35. Pressing head; 36. First limiter; 37. Second limiter; 38. Second bolt. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figures 1 to 6 As shown, the present invention provides an ultrafine-grained cemented carbide cutting blade processing device, including a base plate 1, a third threaded hole 31 is provided on the lower surface of the base plate 1, the inner wall of the third threaded hole 31 is threadedly connected with a second bolt 38, the outer surface of the second bolt 38 is threadedly connected with a first fixing plate 2, the upper surface of the first fixing plate 2 is in contact with the base plate 1, and the number of the second bolts 38 is multiple and symmetrically distributed.

[0021] In the present invention, the upper surface of the first fixed plate 2 is fixedly connected to the second hydraulic rod 11, the upper surface of the second hydraulic rod 11 is fixedly connected to the top support 12, the upper surface of the bottom plate 1 is fixedly connected to the first fixing member 5, the top inner wall of the first fixing member 5 is provided with a first threaded hole 14, the inner wall of the first threaded hole 14 is threadedly connected to the first bolt 13, the outer surface of the first bolt 13 is threadedly connected to the threaded column 17, the upper surface of the threaded column 17 is fixedly connected to the shaping table 16, the upper surface of the first fixing member 5 is fixedly connected to the mounting table 15, and the inner wall of the mounting table 15 is fixedly connected to the guide slope 19.

[0022] In the present invention, a suction trough 20 is provided on the inner side wall of the mounting platform 15, a hole 21 is provided on the inner side wall of the suction trough 20, a branch pipe 23 is fixedly connected to the inner wall of the hole 21, a ring pipe 22 is fixedly connected to the rear surface of the branch pipe 23, a main pipe 24 is fixedly connected to the outer surface of the ring pipe 22, a negative pressure device 9 is provided at the rear end of the main pipe 24, a support plate 6 is fixedly connected to the upper surface of the first fixing member 5, a second fixing plate 7 is fixedly connected to the upper surface of the support plate 6, a first driving motor 30 is fixedly connected to the upper surface of the support plate 6, a screw rod 28 is provided at the lower end of the first driving motor 30, and a pressure plate 27 is threadedly connected to the outer surface of the screw rod 28.

[0023] In the present invention, the lower surface of the support plate 6 is fixedly connected with a guide rod 26, the outer surface of the guide rod 26 is slidably connected with the pressure plate 27, the lower surface of the support plate 6 is fixedly connected with a first hydraulic rod 8, the lower surface of the first hydraulic rod 8 is fixedly connected with a second drive motor 32, the lower end of the second drive motor 32 is provided with a rotating shaft 33, the outer surface of the rotating shaft 33 is fixedly connected with a cleaning disc 34, the outer surface of the rotating shaft 33 is rotatably connected with a bearing 25, the outer surface of the bearing 25 is provided with a pressure head 35, the interior of the shaping table 16 is provided with a shaping groove 18, the inner wall of the shaping groove 18 is slidably connected with the top support 12, the lower surface of the negative pressure device 9 is fixedly connected with the bottom plate 1, and the input end of the negative pressure device 9 is electrically connected to the external power supply. A second threaded hole 29 is provided on the upper surface of the support plate 6, and the inner wall of the second threaded hole 29 is threadedly connected to the screw rod 28, and a first limit piece 36 is fixedly connected to the lower surface of the guide rod 26, and the upper surface of the first limit piece 36 contacts the pressing plate 27, and a second limit piece 37 is fixedly connected to the lower surface of the screw rod 28, and the upper surface of the second limit piece 37 contacts the pressing plate 27. The input end of the first drive motor 30 is electrically connected to the external power supply, and the input end of the second drive motor 32 is electrically connected to the external power supply. A storage device 4 is fixedly connected to the upper surface of the base plate 1, and a pushing and transporting pipe 3 is provided at the front end of the storage device 4. The lower surface of the base plate 1 is fixedly connected to the support legs 10, and the number of the support legs 10 is multiple and evenly distributed.

[0024] In the present invention, the material storage device 4 transports the tungsten carbide grains to the shaping groove 18 inside the shaping table 16 by pushing the material transport pipe 3, and starts the first drive motor 30, so that the screw rod 28 drives the externally threaded pressing plate 27 to move up and down in height, and the other side is guided by the guide rod 26. In order to limit the downward height of the pressing plate 27, the first limit member 36 and the second limit member 37 are used to limit the position, and the first hydraulic rod 8 is started to move the second drive motor 32 downward. At this time, the pressure head 35 contacts the carbide in the shaping groove 18 and is pressed. The tungsten carbide is shaped under the action of the second driving motor 32, the second driving motor 32 drives the rotating shaft 33 to drive the cleaning disc 34 to rotate, and cleans the surface of the shaping table 16. The carbide swept out of the shaping table 16 by the cleaning disc 34 slides into the suction groove 20 through the guide slope 19. The inner wall of the suction groove 20 is provided with a branch pipe 23 and the outer side is provided with a main pipe 24. The tungsten carbide is absorbed under the action of the negative pressure device 9. In order to reduce the influence of the pressure head 35 on the shaping process and cause the shaping to be unsatisfactory due to the rotation, a bearing is provided between the rotating shaft 33 and the pressure head 35. 25. After the shaping is completed, the second hydraulic rod 11 pushes the support 12 upward to push the shaped tungsten carbide to the surface and transfers it under the action of the external manipulator. Compared with the traditional device, the shaping table 16 needs to be cleaned before work. This method not only adds an operation, but also causes delays in the subsequent processing time. In order to improve the efficiency of cleaning and pressing, the first hydraulic rod 8 first presses the pressure head 35 downward to press the tungsten carbide to shape the tungsten carbide. After pressing, the useless tungsten carbide waste squeezed from the upper part is removed by the second hydraulic rod 8. The second driving motor 32 drives the rotating shaft 33 and the cleaning disc 34 to clean in time. At this time, the swept tungsten carbide waste falls into the inside of the mounting table 15. Under the timely operation of the negative pressure device 9, the tungsten carbide waste is collected through the suction trough 20, the branch pipe 23 and the main pipe 24 for reuse. By collecting and recycling the excess tungsten carbide waste, not only the production cost is reduced, but also the working time is shortened under the joint action of the cleaning disc 34, the negative pressure device 9, the pressure head 35 and the first hydraulic rod 8.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrafine-grained cemented carbide cutting blade processing device, characterized in that: The invention comprises a bottom plate, wherein a third threaded hole is provided on the lower surface of the bottom plate, an inner wall of the third threaded hole is threadedly connected with a second bolt, an outer surface of the second bolt is threadedly connected with a first fixing plate, an upper surface of the first fixing plate contacts with the bottom plate, and the number of the second bolts is several and symmetrically distributed; a second hydraulic rod is fixedly connected to the upper surface of the first fixing plate, a top support is fixedly connected to the upper surface of the second hydraulic rod, a first fixing member is fixedly connected to the upper surface of the bottom plate, a first threaded hole is provided on the top inner wall of the first fixing member, a first bolt is threadedly connected to the inner wall of the first threaded hole, a threaded column is threadedly connected to the outer surface of the first bolt, a shaping table is fixedly connected to the upper surface of the threaded column, a mounting table is fixedly connected to the upper surface of the first fixing member, and a guide slope is fixedly connected to the inner wall of the mounting table; a suction trough is provided on the side inner wall of the mounting table, a hole is provided on the side inner wall of the suction trough, and the inner wall of the hole is fixedly connected to A branch pipe is connected, the rear surface of the branch pipe is fixedly connected with an annular pipe, the outer surface of the annular pipe is fixedly connected with a main pipe, and a negative pressure device is arranged at the rear end of the main pipe, the upper surface of the first fixing piece is fixedly connected with a support plate, the upper surface of the support plate is fixedly connected with a second fixing plate, the upper surface of the second fixing plate is fixedly connected with the support plate, the upper surface of the support plate is fixedly connected with a first driving motor, the lower end of the first driving motor is provided with a screw rod, and the outer surface of the screw rod is threadedly connected with a pressing plate; the lower surface of the support plate is fixedly connected with a guide rod, the outer surface of the guide rod is slidably connected with the pressing plate, the lower surface of the support plate is fixedly connected with a first hydraulic rod, the lower surface of the first hydraulic rod is fixedly connected with a second driving motor, the lower end of the second driving motor is provided with a rotating shaft, the outer surface of the rotating shaft is fixedly connected with a cleaning disc, the outer surface of the rotating shaft is rotatably connected with a bearing, and the outer surface of the bearing is provided with a pressure head.

2. The ultrafine-grained cemented carbide cutting blade processing device according to claim 1, characterized in that: A shaping groove is arranged inside the shaping table, and the inner wall of the shaping groove is slidably connected with the jacking support.

3. The ultrafine-grained cemented carbide cutting blade processing device according to claim 2, characterized in that: The lower surface of the negative pressure device is fixedly connected to the bottom plate, and the input end of the negative pressure device is electrically connected to an external power source.

4. The ultrafine-grained cemented carbide cutting blade processing device according to claim 3, characterized in that: A second threaded hole is provided on the upper surface of the support plate, and the inner wall of the second threaded hole is threadedly connected to the screw rod.

5. The ultrafine-grained cemented carbide cutting blade processing device according to claim 4, characterized in that: A first position-limiting member is fixedly connected to the lower surface of the guide rod, and an upper surface of the first position-limiting member is in contact with the pressing plate.

6. The ultrafine-grained cemented carbide cutting blade processing device according to claim 1, characterized in that: A second limiting member is fixedly connected to the lower surface of the screw rod, and an upper surface of the second limiting member is in contact with the pressing plate.

7. The ultrafine-grained cemented carbide cutting blade processing device according to claim 1, characterized in that: An input end of the first driving motor is electrically connected to an external power source, and an input end of the second driving motor is electrically connected to an external power source.

8. The ultrafine-grained cemented carbide cutting blade processing device according to claim 1, characterized in that: A material storage device is fixedly connected to the upper surface of the bottom plate, and a material pushing and transporting pipe is arranged at the front end of the material storage device.

9. The ultrafine-grained cemented carbide cutting blade processing device according to claim 1, characterized in that: The lower surface of the bottom plate is fixedly connected with supporting legs, and the number of the supporting legs is several and evenly distributed.