Noise reduction and dust removal workshop for ship

By designing a ship noise reduction and dust removal workroom combining steel plates, sound insulation cotton, steel lining grids and porous plates, the problem of noise and dust generated by grinding operations is solved, and effective protection of the working environment is achieved.

CN119427213APending Publication Date: 2025-02-14CHINA MERCHANTS JINLING SHIPBUILDING (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411333696.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

During the manufacturing process of ships, the noise and particle dust generated by grinding operations have serious impacts on the working environment, and the prior art cannot effectively reduce these adverse effects.

Method used

A ship noise reduction and dust removal workroom was designed, with a main frame composed of steel plates and sound insulation cotton. Combined with steel lining grids and porous plates, dust collecting boxes and exhaust fans were set up, and absorbed and filtered through the combination of sound insulation cotton and steel plates. Noise and dust.

Benefits of technology

It effectively reduces the noise and particle dust generated by grinding operations, improves the hygiene and safety of the working environment, and protects the health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ship noise reduction and dust removal workshop comprises a main frame with an opening in one side, steel plates are fixed to the outer side of the top and the outer sides of three side faces of the main frame, sound insulation cotton is laid on the inner side faces of the steel plates, and steel lining blocking grids are arranged on the inner side of the top and the inner sides of the three side faces of the main frame. A perforated plate is fixed on one side, close to the main frame, of the steel lining grid; a bottom steel plate is connected between the lower portions of the two oppositely-arranged side faces of the main frame, two sets of through holes distributed in a matrix mode are formed in the bottom steel plate, two dust collecting boxes are arranged below the bottom steel plate, the two dust collecting boxes are arranged below one set of through holes respectively, and the peripheral sides of the dust collecting boxes are sealed through steel plates. An induced draft fan is arranged on the outer side of the top wall of the workshop, and an exhaust fan is arranged on the lower portion of one outer side wall of the workshop. According to the ship noise reduction and dust removal workshop, the environmental protection requirement is met, the problem of noise external expansion generated by grinding operation is effectively solved, and particle dust generated by grinding can be collected.
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Description

Technical Field

[0001] The invention relates to the technical field of shipbuilding, and in particular to a ship noise reduction and dust removal workshop. Background Art

[0002] There are a lot of grinding operations in the ship manufacturing process, which are generally carried out in a workshop. A lot of particle dust and noise will be generated during the grinding operation, which has a great impact on the working environment and is not conducive to the health of workers. The existing grinding workshop cannot handle the noise and particle dust to reduce its adverse effects on the working environment. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a ship noise reduction and dust removal workshop, which meets environmental protection requirements, effectively reduces the noise expansion problem generated by grinding operations, and can collect particulate dust generated by grinding.

[0004] To achieve the above objectives, the present invention adopts the following technical solutions: A ship noise reduction and dust removal workshop, comprising a main frame with one side open, steel plates are fixed to the outer side of the top and three side surfaces of the main frame, sound insulation cotton is applied on the inner side of the steel plates, steel lining grids are provided on the inner side of the top and three side surfaces of the main frame, and a porous plate is fixed to the steel lining grid on the side close to the main frame; a bottom steel plate is connected between the lower parts of two oppositely arranged side surfaces of the main frame, the bottom steel plate divides the interior of the workshop into an operation room and a debris particle storage space, two groups of through holes distributed in a matrix are opened on the bottom steel plate, two dust boxes are provided below the bottom steel plate, the two dust boxes are respectively placed below a group of through holes, and the surrounding sides of the dust boxes are sealed by steel plates; an induced draft fan is provided on the outer side of the top wall of the workshop, and an exhaust fan is provided on the lower part of an outer wall of the workshop, and the exhaust fan is connected to the debris particle storage space.

[0005] Furthermore, the steel lining grid is a grid-like structure composed of multiple transverse steel linings and multiple longitudinal steel linings that intersect vertically and horizontally. Multiple steel lining tie rods are arranged at intervals on the outer sides of the transverse steel linings at both ends of the steel lining grid in the transverse direction, and steel lining tie rods are arranged on both side surfaces of multiple longitudinal steel linings between the two longitudinal outer sides of the steel lining grid in an upper and lower staggered manner. The extension direction of the steel lining tie rod is perpendicular to the steel lining grid, one end of the steel lining tie rod is connected to the steel plate, and the other end is connected to the porous plate.

[0006] Furthermore, each of the longitudinal steel lining blocks is a long steel lining block, and each of the transverse steel lining blocks is formed by splicing a plurality of short steel lining blocks located between two adjacent longitudinal steel lining blocks.

[0007] Furthermore, the multiple steel lining pull strips located on the outer side of the transverse steel lining are respectively located directly above a longitudinal steel lining; one of the two upper and lower adjacent steel lining pull strips located on the two side surfaces of the longitudinal steel lining is located at the intersection of the transverse steel lining and the longitudinal steel lining.

[0008] Furthermore, the distance between the transverse center lines of two adjacent steel lining bars on both side surfaces of the longitudinal steel lining is 600-700 mm; the distance between two adjacent longitudinal steel linings and two adjacent transverse steel linings is 1000 mm.

[0009] Furthermore, two adjacent steel plates are connected at their butt joints by angle steel.

[0010] Furthermore, a plurality of toggle plates are provided at the inner corners of the top of the main frame.

[0011] Furthermore, a pleated curtain is provided at the opening of the workshop.

[0012] Furthermore, four hanging weights are evenly distributed on the outer side of the top of the workshop.

[0013] The ship noise reduction and dust removal workshop of the present invention uses angle steel 100*100*8 to make the outer frame of the workshop, the outer wall plate is wrapped with a steel plate with a thickness of 3mm, the floor in the room is 8mm thick, and a small hole with a diameter of 30mm is designed on the bottom plate for the exhaust fan to ventilate the room and collect dust. There is a dust collection box at the bottom of the bottom plate opening area, which is made of a three-millimeter steel plate and has a size of 1000mm*2000mm. It has a handle for convenient pulling and cleaning of internal debris. The three inner walls and the top of the room are covered with 50mm thick sound insulation cotton, and the sound insulation cotton is decorated with steel scales and porous plates. There are two indoor lightings, one mechanical ventilation on the top, and an exhaust pipe interface under the bottom plate. The opening on the bottom plate is used to circulate the gas in the room, and metal debris can also fall into the drawer below through the low plate opening. A pleated curtain is used at the entrance of the room to facilitate objects to enter and exit the workshop. There are 4 hanging codes on the top of the outdoor room for convenient transfer and use.

[0014] Noise control is mainly achieved through isolation of sound-absorbing cotton on the four walls of the workshop, the main component of which is ceramic fiber cotton. The exhaust fan ventilates the room gas from the bottom through the pipe, which is filtered through the air filter (the filter material is made of polyester fiber) and finally discharged into the atmosphere. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the ship noise reduction and dust removal workshop of the present invention; Figure 2 It is a schematic diagram of the arrangement of the main frame and the steel plate of the present invention; Figure 3It is a schematic diagram of the connection node between the steel liner and the steel liner tie rod described in the present invention.

[0016] Among them, 1-main frame, 2-steel plate, 3-sound insulation cotton, 4-steel lining grid, 5-bottom steel plate, 6-dust box, 7-induced draft fan 7, 8-exhaust fan 8, 9-steel lining pull rod, 10-porous plate, 11-hanging code, 12-angle steel, 13-elbow plate, 41-transverse steel lining, 42-longitudinal steel lining, 51-through hole. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] like Figure 1-Figure 3 As shown, a ship noise reduction and dust removal workshop comprises a main frame 1 with one side open, steel plates 2 are fixed on the outer side of the top and three side surfaces of the main frame 1, sound insulation cotton 3 is laid on the inner side of the steel plate 2, and a steel lining grid 4 is provided on the inner side of the top and three side surfaces of the main frame 1, and a porous plate 10 is fixed on the side of the steel lining grid 4 close to the main frame 1; a bottom steel plate 52 is connected between the lower parts of the two oppositely arranged side surfaces of the main frame 1, and the bottom steel plate 52 divides the interior of the workshop into an operation room and a debris particle storage space, and two groups of through holes 51 distributed in a matrix are opened on the bottom steel plate 52, and two dust boxes 6 are provided below the bottom steel plate 52, and the two dust boxes 6 are respectively placed below a group of through holes 51, and the surrounding sides of the dust boxes 6 are sealed by the steel plate 2; an induced draft fan 7 is provided on the outer side of the top wall of the workshop, and an exhaust fan 8 is provided at the lower part of an outer wall of the workshop, and the exhaust fan 8 is communicated with the debris particle storage space.

[0019] In one embodiment, the steel lining grid 4 is a grid structure composed of multiple transverse steel linings 41 and multiple longitudinal steel linings 42 that intersect vertically and horizontally. Multiple steel lining pull rods 9 are arranged at intervals on the outer sides of the transverse steel linings 41 located at both ends of the steel lining grid 4 in the transverse direction, and steel lining pull rods 9 are arranged on both side surfaces of multiple longitudinal steel linings 42 located between the two longitudinal outer sides of the steel lining grid 4 in an upper and lower staggered manner. The extension direction of the steel lining pull rod 9 is perpendicular to the steel lining grid 4, one end of the steel lining pull rod 9 is connected to the steel plate 2, and the other end is connected to the porous plate 10.

[0020] Furthermore, each of the longitudinal steel lining blocks 42 is a long steel lining block, and each of the transverse steel lining blocks 41 is formed by splicing a plurality of short steel lining blocks located between two adjacent longitudinal steel lining blocks 42 .

[0021] Among them, the multiple steel lining strips 9 located on the outer side of the transverse steel lining 41 are respectively located directly above a longitudinal steel lining 42; one of the two adjacent steel lining strips located on the two side surfaces of the longitudinal steel lining 42 is located at the intersection of the transverse steel lining 41 and the longitudinal steel lining 42.

[0022] In one embodiment, the distance between the transverse center lines of two adjacent steel lining bars on both side surfaces of the longitudinal steel lining 42 is 600-700 mm; the distance between two adjacent longitudinal steel linings 42 and two adjacent transverse steel linings 41 is 1000 mm.

[0023] A further improvement is that two adjacent steel plates 2 are connected at their joints by angle steels 12; a plurality of toggle plates 13 are provided at the inner corners of the top of the main frame 1; a pleated curtain is provided at the opening of the workshop; and four hanging codes 10 are evenly distributed on the outer side of the top of the workshop.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ship noise reduction and dust removal workshop, characterized in that: It comprises a main frame with one side open, steel plates are fixed on the outer side of the top and three side surfaces of the main frame, sound insulation cotton is applied on the inner side of the steel plates, steel lining grids are provided on the inner side of the top and three side surfaces of the main frame, and a porous plate is fixed on the side of the steel lining grid close to the main frame; a bottom steel plate is connected between the lower parts of two oppositely arranged side surfaces of the main frame, the bottom steel plate divides the interior of the workshop into an operation room and a debris particle storage space, two groups of through holes distributed in a matrix are opened on the bottom steel plate, two dust boxes are provided below the bottom steel plate, the two dust boxes are respectively placed below a group of through holes, and the surrounding sides of the dust boxes are sealed by steel plates; an induced draft fan is provided on the outer side of the top wall of the workshop, an exhaust fan is provided on the lower part of an outer wall of the workshop, and the exhaust fan is connected to the debris particle storage space.

2. A ship noise reduction and dust removal workshop according to claim 1, characterized in that: The steel lining grid is a grid structure composed of multiple transverse steel linings and multiple longitudinal steel linings that intersect vertically. Multiple steel lining tie rods are arranged at intervals on the outer sides of the transverse steel linings at both ends of the steel lining grid in the transverse direction. Steel lining tie rods are arranged on both side surfaces of the multiple longitudinal steel linings between the two longitudinal outer sides of the steel lining grid in an up-and-down staggered manner. The extension direction of the steel lining tie rod is perpendicular to the steel lining grid. One end of the steel lining tie rod is connected to the steel plate, and the other end is connected to the porous plate.

3. A ship noise reduction and dust removal workshop according to claim 2, characterized in that: Each of the longitudinal steel lining blocks is a long steel lining block, and each of the transverse steel lining blocks is formed by splicing a plurality of short steel lining blocks located between two adjacent longitudinal steel lining blocks.

4. A ship noise reduction and dust removal workshop according to claim 2, characterized in that: A plurality of steel lining retainer pull strips located on the outer side surface of the transverse steel lining retainer are respectively located directly above a longitudinal steel lining retainer; One of the two upper and lower adjacent steel lining retainer pull strips located on both side surfaces of the longitudinal steel lining retainer is located at the intersection of the transverse steel lining retainer and the longitudinal steel lining retainer.

5. A ship noise reduction and dust removal workshop according to claim 4, characterized in that: The distance between the transverse center lines of two adjacent steel lining retainer strips located on both side surfaces of the longitudinal steel lining retainer is 600-700 mm; the distance between two adjacent longitudinal steel lining retainers and two adjacent transverse steel lining retainers is 1000 mm.

6. A ship noise reduction and dust removal workshop according to claim 1, characterized in that: The butt joints of two adjacent steel plates are connected by angle steel.

7. A ship noise reduction and dust removal workshop according to claim 1, characterized in that: A plurality of toggle plates are arranged at the inner corners of the top of the main frame.

8. A ship noise reduction and dust removal workshop according to claim 1, characterized in that: A pleated curtain is provided at the opening of the workshop.

9. A ship noise reduction and dust removal workshop according to claim 1, characterized in that: Four hanging weights are evenly distributed on the outer side of the top of the workshop.