Quick-cooling medical instrument part forming mold and using method thereof
By installing filter plates, spray components and rotating components in the cooling device of the medical device part molding mold, the problem of dust particles being brought to the surface of the mold during blowing and cooling is solved, and more efficient air filtration and better finished product quality is achieved.
Patent Information
- Application Number
- CN202411407017.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-02-14
AI Technical Summary
When the existing medical device parts molding mold is cooled by blow-air after forming, it is easy to bring surrounding dust particles to the surface of the mold, affecting the mold accuracy and product appearance quality.
A cooling device including a filter plate, a spray assembly and a rotating assembly is designed to filter air through the filter plate. The spray assembly absorbs impurities through contact with water and gas. The rotating assembly causes dynamic flow when the filter plate comes into contact with gas, thereby improving the Air filtration effect.
It effectively avoids dust particles being blown to the surface of the mold, ensuring the excellent finished product quality and product appearance of the mold.
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Figure CN119427605A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of molding dies, and in particular relates to a rapid cooling molding die for medical device parts and a use method thereof. Background Art
[0002] Parts molding molds are important tools used to manufacture parts in industrial production. They are designed and manufactured according to the shape, structure and size requirements of the parts. Through molding processes such as pressing, injection molding, extrusion, and blow molding, raw materials are transformed into parts with specific shapes and sizes.
[0003] Parts molding dies are widely used in various fields, such as automobile manufacturing, electronic appliances, medical devices, aerospace, etc. Among them, medical devices have extremely high precision requirements for parts, so molding dies need to have high-precision processing capabilities and stable molding performance to ensure the dimensional accuracy and surface quality of parts;
[0004] After searching, such as patent: CN218892131U, a medical device part molding mold capable of rapid cooling includes a lower mold and an upper mold, a cooling device is arranged between the lower mold and the upper mold, the cooling device includes a hollow rectangular frame detachably fixedly connected to the top of the lower mold, the rectangular frame is used to enclose a molding cavity together with the lower mold and the upper mold, an annular air duct is arranged in the rectangular frame, and a plurality of air outlets connected to the air duct are opened on the inner side wall of the rectangular frame; by arranging the cooling device, the wind blown by the fan can be blown out through the air outlets on the rectangular frame, and the parts formed on the lower mold are cooled by wind;
[0005] Currently, molds are cooled by blowing air after molding. Since the airflow generated during the blowing process will carry tiny particles (including dust) in the surrounding environment, the dust is easily blown onto the mold surface by the airflow. The dust particles adhere to the mold surface, which will directly affect the accuracy of the mold and the appearance quality of the product. Summary of the invention
[0006] The object of the present invention is to provide a medical device component forming mold with rapid cooling and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a medical device part molding mold with rapid cooling, comprising a lower mold, an upper mold is installed on the top of the lower mold, a cooling device is installed on the outer wall of the lower mold, an air intake pipe is fixedly connected to one side of the cooling device, air intake holes are evenly opened on the inner wall of the air intake pipe, a motor is arranged inside the air intake pipe, a first rotating shaft is installed at one end of the motor, a fan is fixedly connected to one end of the first rotating shaft, and air outlet holes are evenly opened inside the cooling device;
[0008] A filter plate is arranged inside the air intake pipe, a spray assembly is arranged above the filter plate, and the filter plate is rotatably installed inside the air intake pipe through a rotating assembly.
[0009] As a further technical solution of the present invention, the spray assembly includes a nozzle arranged above the filter plate, and there are multiple nozzles, each of which is fixedly connected by a second water pipe, the second water pipe is installed on the inner wall of the air inlet pipe, one end of the second water pipe is connected to the first water pipe, a water pump is installed on the outer wall of the first water pipe, and the bottom end of the first water pipe is embedded in the interior of the liquid storage cavity, and the liquid storage cavity is opened in the interior of the air inlet pipe.
[0010] As a further technical solution of the present invention, the filter plates are evenly arranged in a ring array.
[0011] As a further technical solution of the present invention, a filter screen is arranged below the filter plate, and the filter screen is fixedly installed inside the air intake pipe.
[0012] As a further technical solution of the present invention, the rotating assembly includes a second gear rotatably installed inside the intake pipe, the inner wall of the second gear is fixedly connected with a fixed block, one end of the fixed block is fixedly connected to the filter plate, one side of the second gear is meshedly connected with the first gear, the inner wall of the first gear is fixedly installed with a second rotating shaft, and one end of the second rotating shaft is fixedly connected to the rotating plate.
[0013] As a further technical solution of the present invention, one end of the filter plate is slidably fitted to the inner wall of the air inlet pipe.
[0014] As a further technical solution of the present invention, a cooling fin is installed inside the air intake pipe.
[0015] As a further technical solution of the present invention, water absorption plates are installed inside the air intake pipe, and the water absorption plates are evenly arranged.
[0016] As a further technical solution of the present invention, a liquid filling plug is provided at the top of the cooling device.
[0017] A method for using a medical device part molding mold with rapid cooling, comprising the following steps:
[0018] S1: When the mold is cooled, the motor and the water pump are started. The start of the motor drives the first rotating shaft to rotate. The rotation of the first rotating shaft drives the fan to rotate, so that air enters the air inlet pipe from the air inlet hole. The air enters the air inlet pipe and is filtered by the filter plate and then flows to one side of the cooling device.
[0019] S2: When the water pump is started, water is drawn from the liquid storage chamber through the first water pipe and transmitted through the second water pipe, and finally sprayed out from the nozzle, the water contacts the gas, and the impurities in the gas are adsorbed and filtered again by the water;
[0020] S3: When water enters the first water pipe and flows upward, it drives the rotating plate to rotate, the rotation of the rotating plate drives the rotation of the second rotating shaft, the rotation of the second rotating shaft drives the rotation of the first gear, the rotation of the first gear drives the rotation of the second gear, the rotation of the second gear drives the rotation of the fixed block, the rotation of the fixed block drives the filter plate to rotate, so that the filter plate rotates when it contacts the gas, so that the air forms a dynamic flow when passing through the filter plate;
[0021] S4: The filtered gas continues to flow to one side of the cooling device and then enters the cooling device after being cooled by the cooling fins;
[0022] S5: After the gas enters the cooling device, the water in the gas is absorbed by the water absorption plate and finally discharged from the air outlet to cool the mold.
[0023] The beneficial effects of the present invention are as follows:
[0024] 1. The present invention starts the motor when the mold is cooled by setting the filter plate. The start of the motor drives the rotation of the first rotating shaft. The rotation of the first rotating shaft drives the rotation of the fan, so that air enters the air inlet pipe from the air inlet hole, enters the cooling device after being filtered by the filter plate, and is finally discharged from the air outlet to cool the mold. This avoids the problem that the airflow generated during the blowing process will drive the tiny particles in the surrounding environment to flow together, and dust is easily blown onto the surface of the mold by the airflow, affecting the appearance quality of the product. Air filtration can ensure the quality of the finished product of the mold.
[0025] 2. The present invention sets a spray assembly. When the mold is cooled, the water pump is started, and the water source inside the liquid storage chamber is extracted through the first water pipe and transmitted through the second water pipe. Finally, the water is sprayed out from the nozzle, and the water contacts the gas. The impurities in the gas are adsorbed and filtered by the water, thereby further improving the filtering effect of the gas and reducing the possibility of impurities in the gas adhering to the mold surface, thereby improving the quality of the finished mold.
[0026] 3. The present invention arranges a rotating assembly. When water enters the first water pipe and flows upward, it drives the rotating plate to rotate. The rotation of the rotating plate drives the second rotating shaft. The rotation of the second rotating shaft drives the first gear. The rotation of the first gear drives the second gear. The rotation of the second gear drives the fixed block. The rotation of the fixed block drives the filter plate to rotate. The filter plate rotates when it contacts the gas, so that the air forms a dynamic flow when passing through the filter plate. This helps to better capture and adsorb particles in the air, and can ensure the uniform distribution of air on the filter plate, avoiding excessive blockage in local areas, thereby improving the efficiency of the entire filtration system and improving the stability of gas filtration. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a structural schematic diagram of the cooling device of the present invention;
[0029] Figure 3 It is a schematic diagram of the structural cross section of the cooling device of the present invention;
[0030] Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement in the middle;
[0031] Figure 5 For the present invention Figure 3 A magnified schematic diagram of the structure at B in the middle;
[0032] Figure 6 It is a structural schematic diagram of the filter plate of the present invention;
[0033] Figure 7 For the present invention Figure 2 A schematic diagram of the structure enlargement in the middle;
[0034] Figure 8 It is a schematic cross-sectional view of the structure of the air intake pipe of the present invention.
[0035] In the figure: 1. lower mold; 2. upper mold; 3. cooling device; 4. air inlet pipe; 5. air inlet hole; 6. motor; 7. first rotating shaft; 8. fan; 9. air outlet hole; 10. filter plate; 11. liquid storage chamber; 12. first water pipe; 13. water pump; 14. second water pipe; 15. nozzle; 16. filter screen; 17. rotating plate; 18. second rotating shaft; 19. first gear; 20. second gear; 21. fixed block; 22. refrigeration plate; 23. water absorption plate; 24. liquid filling plug. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] like Figures 1 to 8 As shown, in the embodiment of the present invention, a rapid cooling medical device part molding die comprises a lower die 1, an upper die 2 is installed at the top of the lower die 1, a cooling device 3 is installed on the outer wall of the lower die 1, an air inlet pipe 4 is fixedly connected to one side of the cooling device 3, air inlet holes 5 are evenly opened on the inner wall of the air inlet pipe 4, a motor 6 is arranged inside the air inlet pipe 4, a first rotating shaft 7 is installed at one end of the motor 6, a fan 8 is fixedly connected to one end of the first rotating shaft 7, and air outlet holes 9 are evenly opened inside the cooling device 3;
[0038] A filter plate 10 is disposed inside the air intake pipe 4 , a spray assembly is disposed above the filter plate 10 , and the filter plate 10 is rotatably installed inside the air intake pipe 4 through a rotating assembly.
[0039] Existing: CN218892131U discloses a medical device parts molding mold that can quickly cool down. This patent discloses 1 and 2 proposed in this application document. This patent discloses the lower mold 1 and the upper mold 2 proposed in this application document. The lower mold 1 and the upper mold 2 in this application document adopt the same technical means in this prior art, and this technical means will not be repeated here one by one;
[0040] When the mold is cooled, the motor 6 is started. The start of the motor 6 drives the rotation of the first rotating shaft 7. The rotation of the first rotating shaft 7 drives the rotation of the fan 8, so that the air enters the air inlet pipe 4 from the air inlet hole 5, enters the cooling device 3 after being filtered by the filter plate 10, and is finally discharged from the air outlet 9 to cool the mold. This avoids the problem that the airflow generated during the blowing process will drive the tiny particles in the surrounding environment to flow together, which will easily blow dust onto the mold surface by the airflow and affect the appearance quality of the product. Air filtration can ensure the quality of the finished product of the mold.
[0041] like Figures 1 to 8 As shown, the spray assembly includes a nozzle 15 arranged above the filter plate 10, and a plurality of nozzles 15 are provided. Each nozzle 15 is fixedly connected via a second water pipe 14, and the second water pipe 14 is installed on the inner wall of the air inlet pipe 4. One end of the second water pipe 14 is connected to the first water pipe 12, and a water pump 13 is installed on the outer wall of the first water pipe 12. The bottom end of the first water pipe 12 is embedded in the liquid storage chamber 11, and the liquid storage chamber 11 is opened in the interior of the air inlet pipe 4.
[0042] When the mold is cooled, the water pump 13 is started, the water source inside the liquid storage chamber 11 is extracted through the first water pipe 12 and transmitted through the second water pipe 14, and finally sprayed out by the nozzle 15, the water contacts with the gas, and the impurities in the gas are adsorbed and filtered by the water, so as to further improve the filtering effect of the gas and reduce the possibility of impurities in the gas adhering to the mold surface, thereby improving the quality of the finished product of the mold.
[0043] like Figure 6 As shown, the filter plates 10 are evenly arranged in a circular array.
[0044] Each filter plate 10 can be configured as filter plates 10 of different levels to further improve the filtering effect.
[0045] like Figure 4 and Figure 8 As shown, a filter screen 16 is provided below the filter plate 10 , and the filter screen 16 is fixedly installed inside the air intake pipe 4 .
[0046] The used water is filtered through the filter 16, and the filtered water enters the liquid storage chamber 11 to be recovered and reused.
[0047] like Figure 4 and Figure 5 As shown, the rotating assembly includes a second gear 20 rotatably mounted inside the intake pipe 4, a fixing block 21 is fixedly connected to the inner wall of the second gear 20, one end of the fixing block 21 is fixedly connected to the filter plate 10, one side of the second gear 20 is meshingly connected to the first gear 19, a second rotating shaft 18 is fixedly mounted on the inner wall of the first gear 19, and one end of the second rotating shaft 18 is fixedly connected to the rotating plate 17.
[0048] Through the setting of the rotating component, when the water source enters the first water pipe 12 and flows upward, it drives the rotating plate 17 to rotate. The rotation of the rotating plate 17 drives the rotation of the second rotating shaft 18. The rotation of the second rotating shaft 18 drives the rotation of the first gear 19. The rotation of the first gear 19 drives the rotation of the second gear 20. The rotation of the second gear 20 drives the rotation of the fixed block 21. The rotation of the fixed block 21 drives the filter plate 10 to rotate, so that the filter plate 10 rotates when it contacts the gas, so that the air forms a dynamic flow when passing through the filter plate 10, which helps to better capture and adsorb particles in the air, and can ensure the uniform distribution of air on the filter plate 10, avoid excessive blockage in local areas, thereby improving the efficiency of the entire filtration system and improving the stability of gas filtration.
[0049] like Figure 4 As shown, one end of the filter plate 10 is slidably fitted against the inner wall of the air inlet pipe 4 .
[0050] like Figure 8 As shown, a cooling fin 22 is installed inside the air intake pipe 4.
[0051] The filtered gas is cooled by the refrigeration plate 22, thereby reducing the gas temperature and further improving the cooling effect on the mold.
[0052] like Figure 7 and Figure 8 As shown, water absorption plates 23 are installed inside the air intake pipe 4, and the water absorption plates 23 are evenly arranged.
[0053] The water absorption plate 23 is configured to be made of a water-absorbing material, such as a sponge, to absorb water in the filtered gas and reduce the water content in the air.
[0054] like Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, a liquid filling plug 24 is provided at the top end of the cooling device 3 .
[0055] A method for using a medical device part molding mold with rapid cooling, comprising the following steps:
[0056] S1: When the mold is cooled, the motor 6 and the water pump 13 are started. The start of the motor 6 drives the first rotating shaft 7 to rotate. The rotation of the first rotating shaft 7 drives the fan 8 to rotate, so that air enters the air inlet pipe 4 from the air inlet hole 5. The air enters the air inlet pipe 4 and is filtered by the filter plate 10 and then flows to one side of the cooling device 3.
[0057] S2: When the water pump 13 is started, water is drawn from the liquid storage chamber 11 through the first water pipe 12 and transmitted through the second water pipe 14, and finally sprayed out from the nozzle 15, the water contacts the gas, and the impurities in the gas are adsorbed and filtered again by the water;
[0058] S3: When the water source enters the first water pipe 12 and flows upward, the rotating plate 17 is driven to rotate, the rotation of the rotating plate 17 drives the second rotating shaft 18 to rotate, the rotation of the second rotating shaft 18 drives the first gear 19 to rotate, the rotation of the first gear 19 drives the second gear 20 to rotate, the rotation of the second gear 20 drives the fixed block 21 to rotate, the rotation of the fixed block 21 drives the filter plate 10 to rotate, so that the filter plate 10 rotates when it contacts the gas, so that the air forms a dynamic flow when passing through the filter plate 10;
[0059] S4: The filtered gas continues to flow toward one side of the cooling device 3 and enters the cooling device 3 after being cooled by the cooling fins 22;
[0060] S5: After the gas enters the cooling device 3, the gas is absorbed by the water absorption plate 23 and finally discharged from the gas outlet 9 to cool the mold.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rapid cooling medical device component forming die, comprising a lower die (1), characterized in that: An upper mold (2) is installed at the top of the lower mold (1), a cooling device (3) is installed on the outer wall of the lower mold (1), an air intake pipe (4) is fixedly connected to one side of the cooling device (3), air intake holes (5) are evenly opened on the inner wall of the air intake pipe (4), a motor (6) is arranged inside the air intake pipe (4), a first rotating shaft (7) is installed at one end of the motor (6), a fan (8) is fixedly connected to one end of the first rotating shaft (7), and air outlet holes (9) are evenly opened inside the cooling device (3); A filter plate (10) is arranged inside the air intake pipe (4), a spray assembly is arranged above the filter plate (10), and the filter plate (10) is rotatably mounted inside the air intake pipe (4) via a rotating assembly.
2. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: The spray assembly comprises a spray head (15) arranged above the filter plate (10), wherein a plurality of the spray heads (15) are provided, each of the spray heads (15) is fixedly connected via a second water pipe (14), wherein the second water pipe (14) is installed on the inner wall of the air intake pipe (4), wherein one end of the second water pipe (14) is connected to a first water pipe (12), wherein a water pump (13) is installed on the outer wall of the first water pipe (12), wherein the bottom end of the first water pipe (12) is embedded in a liquid storage chamber (11), wherein the liquid storage chamber (11) is opened in the air intake pipe (4).
3. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: The filter plates (10) are evenly arranged in a ring array.
4. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: A filter screen (16) is provided below the filter plate (10), and the filter screen (16) is fixedly installed inside the air intake pipe (4).
5. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: The rotating assembly comprises a second gear (20) rotatably mounted inside the air intake pipe (4); a fixing block (21) is fixedly connected to the inner wall of the second gear (20); one end of the fixing block (21) is fixedly connected to the filter plate (10); one side of the second gear (20) is meshingly connected to the first gear (19); a second rotating shaft (18) is fixedly mounted on the inner wall of the first gear (19); and one end of the second rotating shaft (18) is fixedly connected to the rotating plate (17).
6. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: One end of the filter plate (10) is slidably fitted to the inner wall of the air inlet pipe (4).
7. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: A cooling fin (22) is installed inside the air inlet pipe (4).
8. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: A water absorption plate (23) is installed inside the air intake pipe (4), and the water absorption plates (23) are evenly arranged.
9. The rapid cooling medical device parts forming mold according to claim 1, characterized in that: A liquid filling plug (24) is provided at the top end of the cooling device (3).
10. A method for using a rapid cooling medical device component forming mold, the method being applicable to the rapid cooling medical device component forming mold described in claims 1 to 9, characterized in that: The following steps are involved: S1: When the mold is cooled, the motor (6) and the water pump (13) are started. The start of the motor (6) drives the first rotating shaft (7) to rotate. The rotation of the first rotating shaft (7) drives the fan (8) to rotate, so that air enters the air inlet pipe (4) from the air inlet hole (5). The air enters the air inlet pipe (4), is filtered by the filter plate (10), and then flows to one side of the cooling device (3); S2: When the water pump (13) is started, water is drawn from the liquid storage chamber (11) through the first water pipe (12) and transmitted through the second water pipe (14), and finally sprayed out by the nozzle (15), the water contacts the gas, and the impurities in the gas are adsorbed and filtered again by the water; S3: When the water source enters the first water pipe (12) and flows upward, the rotating plate (17) is driven to rotate. The rotation of the rotating plate (17) drives the second rotating shaft (18) to rotate. The rotation of the second rotating shaft (18) drives the first gear (19) to rotate. The rotation of the first gear (19) drives the second gear (20) to rotate. The rotation of the second gear (20) drives the fixed block (21). The rotation of the fixed block (21) drives the filter plate (10) to rotate. The filter plate (10) rotates when it contacts the gas, so that the air forms a dynamic flow when passing through the filter plate (10). S4: the filtered gas continues to flow toward one side of the cooling device (3) and enters the cooling device (3) after being cooled by the cooling fins (22); S5: After the gas enters the cooling device (3), the gas passes through the water absorption plate (23) to absorb the water in the gas, and finally is discharged from the gas outlet (9) to cool the mold.
Citation Information
Patent Citations
Medical instrument part forming mold capable of achieving rapid cooling
CN218892131U