Packaging mechanism for soap production and packaging method thereof

Abstract

The invention belongs to the technical field of soap production, and particularly relates to a packaging mechanism for soap production and a packaging method thereof. The packaging mechanism is reasonable in design and is mainly composed of a soap block conveying assembly, a membrane conveying assembly, a membrane folding assembly and a membrane sealing assembly. Soap blocks are sequentially transferred to the packaging station from the feeding station through the soap block conveying assembly, and then packaged products are transferred to the discharging station from the packaging station. The membranes are sequentially conveyed to the membrane folding assembly through the membrane conveying assembly; after a membrane folding assembly arranged below the packaging station is used for folding the membrane, the outer side of the soap block is wrapped with the membrane; the film sealing assembly arranged above the packaging station is used for rotating, bundling and sealing the folded films, automatic packaging of the soap blocks is achieved in this way, and the packaging efficiency is high.

Description

Technical Field

[0001] The invention belongs to the technical field of soap production, and particularly relates to a packaging mechanism for soap production and a packaging method thereof. Background Art

[0002] The main functions of the soap packaging mechanism that wraps the film paper on the soap are reflected in the following aspects: 1) Protect the quality of soap: Soap is easily absorbed by water when exposed to the air for a long time, resulting in deliquescence, forming a soft paste or even liquefaction. The film paper coating can effectively prevent moisture from entering the soap, keep it dry, and thus extend the service life of the soap. The film paper can keep the moisture inside the soap from evaporating, prevent the soap from hardening due to water loss, and maintain its softness and performance. 2) Improve user experience: The appearance of the soap wrapped with film paper is neater and more beautiful, which improves the overall texture of the product and meets the aesthetic needs of consumers. The soap wrapped with film paper is easier to store and carry, and is also convenient to use, avoiding the inconvenience that may be caused by direct contact with the surface of the soap. 3) Improve production efficiency: The soap packaging mechanism is usually fully automatic or semi-automatic, which can greatly improve packaging efficiency, reduce manual operations, and reduce production costs. Through standardized packaging processes, it is ensured that the packaging of each piece of soap meets uniform standards, improving the overall quality of the product.

[0003] The traditional packaging mechanism for soap production has shortcomings when in use. It cannot automatically wrap the film around the outside of the soap block, cannot automatically tie and seal after wrapping, and has low packaging efficiency. Therefore, it is necessary to optimize and improve it. Summary of the invention

[0004] The object of the present invention is to overcome the above-mentioned problems existing in the conventional technology and to provide a packaging mechanism and a packaging method for soap production.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] The present invention provides a packaging mechanism for soap production, comprising:

[0007] A soap bar conveying assembly, which is used to sequentially transfer soap bars from a loading station to a packaging station, and then transfer the packaged products from the packaging station to a unloading station;

[0008] A film conveying assembly, wherein the film conveying assembly is used to convey the films to the film closing assembly in sequence;

[0009] A membrane closing assembly, which is arranged below the packaging station and is used to close the membrane and wrap it around the outside of the soap block;

[0010] The film sealing assembly is arranged above the packaging station and is used for rotating, bundling and sealing the closed film.

[0011] Furthermore, in the above-mentioned packaging mechanism for soap production, the soap block conveying assembly includes two conveyor belts, the upper belt bodies of the two conveyor belts are used to convey the soap blocks, and the two conveyor belts are provided with a diaphragm conveying assembly and a diaphragm closing assembly below the upper belt bodies.

[0012] Furthermore, in the above-mentioned packaging mechanism for soap production, the diaphragm conveying assembly includes a diaphragm conveyor belt and a dialing unit arranged above the diaphragm conveyor belt, the dialing unit consists of a first substrate, a first lifting push rod, a first mounting plate, a dialing wheel, a dialing motor and a first belt transmission member, and a plurality of diaphragms are laid at intervals above the diaphragm conveyor belt; a first lifting push rod is installed on the lower side of the first substrate, a first mounting plate is installed on the movable end of the first lifting push rod, a dialing wheel and a dialing motor are installed on the lower side of the first mounting plate, the output shaft of the dialing motor is transmission-connected to the dialing wheel through the first belt transmission member, and the dialing wheel uses the friction resistance between itself and the diaphragm to drive the diaphragm to move toward the diaphragm closing assembly.

[0013] Furthermore, in the above-mentioned packaging mechanism for soap production, the diameter of the diaphragm is larger than the gap between the two conveyor belts in the soap block conveying assembly. By utilizing the deformation recovery force of the diaphragm, the diaphragm can smoothly pass through the two conveyor belts after it rises with the diaphragm closing assembly to contact the soap block.

[0014] Furthermore, in the above-mentioned packaging mechanism for soap production, the diaphragm closing assembly includes a second base plate, a second lifting push rod, a second mounting plate, a guide vertical rod, a vacuum adsorption block, a screw motor, a screw, a movable sleeve and a closing claw member, a second lifting push rod is fixed on the upper side of the second base plate, a second mounting plate is mounted on the movable end of the second lifting push rod, a vacuum adsorption block is fixed to the second mounting plate through the guide vertical rod, a screw motor is fixed to the second mounting plate, a screw is mounted on the output end of the screw motor, a vacuum adsorption block is provided on the top end of the screw for movable limiting, a movable sleeve is jointly sleeved on the outer sides of the screw and the guide vertical rod, and a closing claw member is jointly mounted between the vacuum adsorption block and the movable sleeve.

[0015] Furthermore, in the above-mentioned packaging mechanism for soap production, the closing claw member includes a first ear seat, a second ear seat, a connecting rod and an angular closing claw, the first ear seat is symmetrically fixed on both sides of the movable sleeve, the second ear seat is symmetrically fixed on both sides of the vacuum adsorption block, one end of the connecting rod is hinged to the first ear seat, the other end of the connecting rod is hinged to one end of the angular closing claw, and the inflection point of the angular closing claw is hinged to the second ear seat.

[0016] Furthermore, in the above-mentioned packaging mechanism for soap production, the diaphragm sealing assembly includes a third base plate, a third lifting push rod, a hanging shaft, a mounting frame, a suspension shaft, a mechanical clamp, a servo motor and a second belt transmission member, a third lifting push rod is installed on the third base plate, a movable end of the third lifting push rod is fixed to the top end of the hanging shaft via a coupling, a mounting frame is fixed to the bottom end of the hanging shaft, a suspension shaft is movable restricted in the mounting frame, a mechanical clamp is installed at the bottom end of the suspension shaft, a servo motor is fixed on the mounting frame, and an output shaft of the servo motor is transmission-connected to the suspension shaft via a second belt transmission member.

[0017] The present invention also provides a packaging method for a packaging mechanism for soap production, comprising the following steps:

[0018] 1) using a soap block conveying assembly to transfer the soap block from the loading station to the packaging station, and using a film conveying assembly to convey the film to a film closing assembly located below the packaging station;

[0019] 2) The membrane closing assembly absorbs and locks the delivered membrane, and the membrane closing assembly drives the membrane to move up first until it contacts the soap block, and then the membrane continues to rise together with the soap block until the membrane is exposed from the conveying surface of the soap block conveying assembly; the membrane closing assembly closes the membrane and covers the outside of the soap block;

[0020] 3) The membrane sealing assembly rotates, bundles and seals the closed membrane;

[0021] 4) After the sealing is completed, the diaphragm sealing assembly is reset, and the diaphragm closing assembly drives the sealed product to move down to the conveying surface of the soap block conveying assembly and releases the lock on the product. The soap block conveying assembly is used to transfer the packaged product from the packaging station to the unloading station.

[0022] The beneficial effects of the present invention are:

[0023] The structure of the present invention is reasonably designed, and is mainly composed of a soap block conveying component, a diaphragm conveying component, a diaphragm closing component and a diaphragm sealing component; the soap block conveying component is used to sequentially transfer the soap block from a loading station to a packaging station, and then the packaged product is transferred from the packaging station to a unloading station; the diaphragm is sequentially transferred to the diaphragm closing component by the diaphragm conveying component; the diaphragm is closed by the diaphragm closing component arranged below the packaging station and then wrapped on the outside of the soap block; the diaphragm sealing component arranged above the packaging station is used to rotate, bundle and seal the closed diaphragm, and automatic packaging of the soap block is realized in this way, with high packaging efficiency.

[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the structure of the packaged product in the present invention;

[0028] Figure 3 It is a schematic diagram of the structure of the soap bar conveying assembly in the present invention;

[0029] Figure 4 It is a structural schematic diagram of the diaphragm conveying assembly in the present invention;

[0030] Figure 5 It is a structural schematic diagram of the diaphragm closing assembly in the present invention;

[0031] Figure 6 It is a structural schematic diagram of the diaphragm sealing assembly in the present invention;

[0032] In the accompanying drawings, the reference numerals of the various components are as follows:

[0033] 1-soap block conveying assembly, 2-membrane conveying assembly, 201-membrane conveyor belt, 202-first substrate, 203-first lifting push rod, 204-first mounting plate, 205-push wheel, 206-push motor, 207-first belt transmission member, 3-membrane closing assembly, 301-second substrate, 302-second lifting push rod, 303-second mounting plate, 304-guide vertical rod, 305-vacuum adsorption block, 306 -screw motor, 307-screw, 308-movable sleeve, 309-first ear seat, 310-second ear seat, 311-connecting rod, 312-angular closing claw, 4-diaphragm sealing assembly, 401-third base plate, 402-third lifting push rod, 403-suspension shaft, 404-installation frame, 405-suspension shaft, 406-mechanical clamp, 407-servo motor, 408-second belt transmission, 5-soap block, 6-diaphragm. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 6 As shown, this embodiment provides a packaging mechanism for soap production, including a soap block conveying component 1, a film conveying component 2, a film closing component 3 and a film sealing component 4; the soap block conveying component 1 is used to transfer the soap blocks 5 from the loading station to the packaging station in sequence, and then transfer the packaged products from the packaging station to the unloading station; the film conveying component 2 is used to transfer the film 6 to the film closing component 3 in sequence; the film closing component 3 is arranged below the packaging station, and is used to close the film 6 and wrap it around the outside of the soap block 5; the film sealing component 4 is arranged above the packaging station, and is used to rotate, bundle and seal the closed film 6.

[0036] In this embodiment, the soap block conveying assembly 1 comprises two conveyor belts, the upper belt bodies of the two conveyor belts are used to convey the soap blocks 5, and the membrane conveying assembly 2 and the membrane closing assembly 3 are installed below the upper belt bodies of the two conveyor belts.

[0037] In this embodiment, the film conveying assembly 2 includes a film conveying belt 201 and a sending unit arranged above the film conveying belt 201, and the sending unit is composed of a first substrate 202, a first lifting push rod 203, a first mounting plate 204, a sending wheel 205, a sending motor 206 and a first belt transmission member 207. A plurality of films 6 are laid at intervals above the film conveying belt 201; a first lifting push rod 203 is installed on the lower side of the first substrate 202, a first mounting plate 204 is installed on the movable end of the first lifting push rod 203, a sending wheel 205 and a sending motor 206 are installed on the lower side of the first mounting plate 204, and the output shaft of the sending motor 206 is connected to the sending wheel 205 through the first belt transmission member 207, and the sending wheel 205 uses the friction resistance between itself and the film 6 to drive the film 6 to move toward the film closing assembly 3.

[0038] In this embodiment, the diameter of the diaphragm 6 is larger than the gap between the two conveyor belts in the soap block conveying assembly 1. By utilizing the deformation recovery force of the diaphragm 6, the diaphragm 6 rises with the diaphragm closing assembly 3 until it contacts the soap block 5, and the diaphragm 6 can pass smoothly through the two conveyor belts.

[0039] In this embodiment, the diaphragm closing assembly 3 includes a second substrate 301, a second lifting push rod 302, a second mounting plate 303, a guide vertical rod 304, a vacuum adsorption block 305, a screw motor 306, a screw 307, a movable sleeve 308 and a closing claw. The second lifting push rod 302 is fixed on the upper side of the second substrate 301, the second mounting plate 303 is installed on the movable end of the second lifting push rod 302, and the vacuum adsorption block 305 is fixed to the second mounting plate 303 through the guide vertical rod 304. The screw motor 306 is fixed on the second mounting plate 303, the output end of the screw motor 306 is installed with a screw 307, the top of the screw 307 is provided with a movable limit by the vacuum adsorption block 305, the screw 307 and the outer side of the guide vertical rod 304 are jointly sleeved with a movable sleeve 308, and a closing claw is jointly installed between the vacuum adsorption block 305 and the movable sleeve 308.

[0040] In this embodiment, the closing claw member includes a first ear seat 309, a second ear seat 310, a connecting rod 311 and an angular closing claw 312. The first ear seat 309 is symmetrically fixed on both sides of the movable sleeve 308, and the second ear seat 310 is symmetrically fixed on both sides of the vacuum adsorption block 305. One end of the connecting rod 311 is hinged to the first ear seat 309, and the other end of the connecting rod 311 is hinged to one end of the angular closing claw 312. The inflection point of the angular closing claw 312 is hinged to the second ear seat 310.

[0041] In this embodiment, the membrane sealing assembly 4 includes a third substrate 401, a third lifting push rod 402, a hanging shaft 403, a mounting frame 404, a suspension shaft 405, a mechanical clamp 406, a servo motor 407 and a second belt transmission member 408. The third lifting push rod 402 is mounted on the third substrate 401, and the movable end of the third lifting push rod 402 is fixed to the top of the hanging shaft 403 through a coupling, and the mounting frame 404 is fixed to the bottom end of the hanging shaft 403. The hanging shaft 405 is restricted in movement in the mounting frame 404, and the mechanical clamp 406 is mounted on the bottom end of the hanging shaft 405. The servo motor 407 is fixed on the mounting frame 404, and the output shaft of the servo motor 407 is connected to the hanging shaft 405 through the second belt transmission member 408.

[0042] This embodiment also provides a packaging method for a packaging mechanism for soap production, comprising the following steps:

[0043] 1) Using the soap block conveying assembly 1 to transfer the soap block 5 from the loading station to the packaging station, and using the film conveying assembly 2 to convey the film 6 to the film closing assembly 3 located below the packaging station;

[0044] 2) The membrane closing component 3 absorbs and locks the delivered membrane 6, and the membrane closing component 3 drives the membrane 6 to move up first until it contacts the soap block 5, and then the membrane 6 and the soap block 5 continue to be lifted until the membrane 6 is exposed from the conveying surface of the soap block conveying component 1; the membrane closing component 3 closes the membrane 6 and covers the outer side of the soap block 5;

[0045] 3) The membrane sealing assembly 4 performs rotational bundling and sealing on the closed membrane 6;

[0046] 4) After the sealing is completed, the membrane sealing assembly 4 is reset, and the membrane closing assembly 3 drives the sealed product to move down to the conveying surface of the soap block conveying assembly 1 and releases the lock on the product. The soap block conveying assembly 1 is used to transfer the packaged product from the packaging station to the unloading station.

[0047] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A packaging mechanism for soap production, characterized in that: include: A soap bar conveying assembly, which is used to sequentially transfer soap bars from a loading station to a packaging station, and then transfer the packaged products from the packaging station to a unloading station; A film conveying assembly, wherein the film conveying assembly is used to convey the films to the film closing assembly in sequence; A membrane closing assembly, which is arranged below the packaging station and is used to close the membrane and wrap it around the outside of the soap block; The film sealing assembly is arranged above the packaging station and is used for rotating, bundling and sealing the closed film.

2. The packaging mechanism for soap production according to claim 1, characterized in that: The soap block conveying assembly comprises two conveyor belts, the upper belt bodies of the two conveyor belts are used to convey soap blocks together, and the two conveyor belts are provided with a membrane conveying assembly and a membrane closing assembly below the upper belt bodies.

3. The packaging mechanism for soap production according to claim 2, characterized in that: The diaphragm conveying assembly includes a diaphragm conveyor belt and a dialing unit arranged above the diaphragm conveyor belt, the dialing unit consists of a first substrate, a first lifting push rod, a first mounting plate, a dialing wheel, a dialing motor and a first belt transmission member, and a plurality of diaphragms are laid at intervals above the diaphragm conveyor belt; a first lifting push rod is installed on the lower side of the first substrate, a first mounting plate is installed on the movable end of the first lifting push rod, a dialing wheel and a dialing motor are installed on the lower side of the first mounting plate, an output shaft of the dialing motor is connected to the dialing wheel through the first belt transmission member, and the dialing wheel uses the friction resistance between itself and the diaphragm to drive the diaphragm to move toward the diaphragm closing assembly.

4. The packaging mechanism for soap production according to claim 3, characterized in that: The diameter of the diaphragm is larger than the gap between the two conveyor belts in the soap bar conveying assembly. By utilizing the deformation recovery force of the diaphragm, the diaphragm can smoothly pass through the two conveyor belts after the diaphragm is raised with the diaphragm closing assembly to contact the soap bar.

5. The packaging mechanism for soap production according to claim 4, characterized in that: The diaphragm closing assembly includes a second base plate, a second lifting push rod, a second mounting plate, a guide vertical rod, a vacuum adsorption block, a screw motor, a screw, a movable sleeve and a closing claw. A second lifting push rod is fixed to the upper side of the second base plate, a second mounting plate is mounted on the movable end of the second lifting push rod, a vacuum adsorption block is fixed to the second mounting plate via the guide vertical rod, a screw motor is fixed to the second mounting plate, a screw is mounted on the output end of the screw motor, a vacuum adsorption block is provided on the top end of the screw for movable limiting, a movable sleeve is jointly sleeved on the outer sides of the screw and the guide vertical rod, and a closing claw is jointly mounted between the vacuum adsorption block and the movable sleeve.

6. The packaging mechanism for soap production according to claim 5, characterized in that: The closing claw member includes a first ear seat, a second ear seat, a connecting rod and an angular closing claw. The first ear seat is symmetrically fixed on both sides of the movable sleeve, and the second ear seat is symmetrically fixed on both sides of the vacuum adsorption block. One end of the connecting rod is hinged to the first ear seat, and the other end of the connecting rod is hinged to one end of the angular closing claw. The inflection point of the angular closing claw is hinged to the second ear seat.

7. The packaging mechanism for soap production according to claim 6, characterized in that: The diaphragm sealing assembly includes a third substrate, a third lifting push rod, a hanging shaft, a mounting frame, a suspension shaft, a mechanical clamp, a servo motor and a second belt transmission member. The third lifting push rod is installed on the third substrate, and the movable end of the third lifting push rod is fixed to the top end of the hanging shaft through a coupling, and the bottom end of the hanging shaft is fixed with a mounting frame, and the hanging shaft is movable restricted in the mounting frame, and a mechanical clamp is installed at the bottom end of the suspension shaft, and a servo motor is fixed on the mounting frame, and the output shaft of the servo motor is transmission-connected to the suspension shaft through the second belt transmission member.

8. The packaging method of the packaging mechanism for soap production according to claim 7, characterized in that: The steps include: 1) using a soap block conveying assembly to transfer the soap block from the loading station to the packaging station, and using a film conveying assembly to convey the film to a film closing assembly located below the packaging station; 2) The membrane closing assembly absorbs and locks the delivered membrane, and the membrane closing assembly drives the membrane to move up first until it contacts the soap block, and then the membrane and the soap block continue to rise until the membrane is exposed from the conveying surface of the soap block conveying assembly; the membrane closing assembly closes the membrane and covers the outside of the soap block; 3) The membrane sealing assembly rotates, bundles and seals the closed membrane; 4) After the sealing is completed, the diaphragm sealing assembly is reset, the diaphragm closing assembly drives the sealed product to move down to the conveying surface of the soap block conveying assembly and releases the lock on the product, and the soap block conveying assembly is used to transfer the packaged product from the packaging station to the unloading station.

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