Steel beam lifting three-axis adjusting device with ground gradient self-adaption function
By designing a three-axis adjustment device for lifting steel beams with ground slope adaptive function, using hydraulic power and intelligent control technology, the problem of poor adaptability of equipment in the existing technology under complex working conditions is solved, and efficient and stable operation is achieved. Accurate adjustment.
Patent Information
- Application Number
- CN202411668678.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-14
AI Technical Summary
Existing hydraulic systems and mechanical fixtures have poor adaptability under complex operating conditions, making it difficult to achieve precise adjustment and efficient operation, especially in uneven grounds or complex operating environments.
A three-axis adjustment device for lifting steel beams with ground slope adaptive function is designed, using main hoisting cylinder, clamping mechanism, slip mechanism, rear support wheel mechanism, front drive wheel mechanism, hydraulic power mechanism and heat dissipation mechanism, etc. Components, precise adjustment of equipment position and workpieces through hydraulic power and intelligent control technology.
It realizes efficient and stable operation of the equipment under complex working conditions, improves the equipment's adaptability and operating accuracy, and extends the service life of the equipment.
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Figure CN119430019A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of adjustment devices, and in particular to a three-axis adjustment device for lifting a steel beam with a ground slope self-adaptation function. Background Art
[0002] In the field of automation equipment, especially in the application of hydraulic power, clamping, moving and adjustment systems, technological development has made significant progress. Traditional hydraulic systems and mechanical clamping devices are widely used in the handling, positioning and processing of objects, especially in the fields of industry, transportation and construction. However, with the continuous evolution of technology, the working efficiency and adaptability of traditional equipment are gradually unable to meet the increasingly complex working environment and high-precision requirements. For example, the adjustment and positioning ability of the equipment under different heights, angles and terrain conditions has become a key factor. Therefore, how to improve the adaptability and operating accuracy of the equipment has become a hot issue in current technical research.
[0003] At present, hydraulic drive and electromagnetic suction cup technologies have matured and are widely used in many automation and mechanical equipment, but they often rely on rigid connections and fixed operating structures, resulting in poor adaptability of the equipment under complex working conditions. To address these problems, a new generation of adaptive systems has begun to emerge, which can combine hydraulic, electromagnetic and intelligent control technologies to achieve precise adjustment of equipment position, status and workpieces through optimized structural design and intelligent sensing systems, thereby effectively improving the operating efficiency and reliability of the equipment. In the future, with the continued application of artificial intelligence, the Internet of Things (IoT) and advanced materials, equipment will have more and more efficient adaptive adjustment capabilities, and will be able to achieve more flexible and intelligent operations in complex environments.
[0004] Common hydraulic lifting systems or clamping devices usually use fixed support structures, and most devices are difficult to accurately adjust according to different working conditions during operation, especially when facing uneven ground or complex working environments. The working effect and adaptability of the equipment are often greatly limited. In addition, existing clamping devices mainly rely on electrically or hydraulically driven mechanical components, which are operated through mechanical gear sets or electromagnetic suction cups, but their stability and flexibility are poor under high loads or frequent switching of operating states. Many devices are prone to overheating due to insufficient heat dissipation during high-load operation, which affects the stability and life of the equipment, and the workpiece positioning is inaccurate or uneven force is caused by uneven clamping force. Therefore, technical personnel in this field provide a three-axis adjustment device for steel beam lifting with ground slope adaptive function to solve the problems raised in the above background. Summary of the invention
[0005] The purpose of the present invention is to provide a three-axis adjustment device for lifting a steel beam with a ground slope self-adaptation function to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions: The adjustment device includes a main lifting cylinder, a clamping mechanism, a frame, a sliding mechanism, a rear supporting wheel mechanism, a front driving wheel mechanism, a substation control box, a hydraulic power mechanism, a heat dissipation mechanism, an on-site operation box, a protective plate, an upper cylinder protective cover and a lower cylinder protective cover. The clamping mechanism is tightly connected to the main lifting cylinder, the main lifting cylinder and the sliding mechanism are tightly connected, the sliding mechanism and the frame are tightly connected, the rear supporting wheel mechanism and the frame are tightly connected, the front driving wheel mechanism and the front driving wheel mechanism are tightly connected, the substation control box and the frame are tightly connected, the hydraulic power mechanism and the frame are tightly connected, the heat dissipation mechanism and the frame are tightly connected, the on-site operation box and the frame are tightly connected, the upper cylinder protective cover and the frame are tightly connected, and the lower cylinder protective cover and the frame are tightly connected. The substation control box is used to realize equipment data acquisition and motion control. A storage box is provided on the frame. The storage box is used to place cable reels, linkage signal lines and tools. The protective plate is tightly connected to the frame, and the protective plate is L-shaped.
[0007] By adopting the above technical solution, the clamp mechanism is tightly connected to the main lifting cylinder, the main lifting cylinder is tightly connected to the sliding mechanism, and the sliding mechanism is fixed on the frame to achieve smooth sliding of the main lifting cylinder. The rear support wheel mechanism and the front drive wheel mechanism are both tightly connected to the frame, wherein the front drive wheel mechanism is responsible for the movement of the drive device, and the rear support wheel mechanism provides stable support to ensure the mobility and stability of the equipment. The substation control box and the local operation box are installed on the frame. The substation control box is used to realize data acquisition and motion control of the equipment, and the local operation box facilitates the direct control of the equipment by the on-site operator. The hydraulic power mechanism and the heat dissipation mechanism are also fixed on the frame. The hydraulic power mechanism provides power for the entire system, and the heat dissipation mechanism effectively dissipates heat through components such as heat sinks to ensure the temperature control of the equipment during operation. A storage box is provided on the frame for placing cable reels, linkage signal lines and tools, which facilitates the storage and use of items and keeps the work site clean and tidy. The protective plate is L-shaped and tightly connected to the frame to provide protection for internal components to prevent external damage. The upper cylinder protection cover and the lower cylinder protection cover are installed on the frame respectively, which fully protect the main lifting cylinder and extend the service life of the equipment. In the work process, the operator controls the front drive wheel mechanism through the substation control box and the local operation box to move the equipment to the specified position. The sliding mechanism adjusts the position of the main lifting cylinder, and the main lifting cylinder drives the clamping mechanism to perform lifting or clamping operations. The hydraulic power mechanism provides the required power support, and the heat dissipation mechanism dissipates the heat generated during operation through components such as heat dissipation plates and fans to ensure the normal operation of the equipment. The cable reel, linkage signal line and tools in the storage box facilitate the connection and maintenance of the equipment. The setting of the protective plate and the cylinder protection cover enhances the safety and durability of the equipment. Through the above design, all parts are closely matched, and the adjustment device achieves efficient and stable working results, meets the operation requirements under complex working conditions, and improves the reliability and service life of the equipment.
[0008] Furthermore, the clamp mechanism includes an electromagnetic suction cup, a first opening and closing block, a second opening and closing block, a clamp shell, a closing motor, a bevel gear, a transmission gear set, a first elastic member, a fixed rod, a connecting rod, a first snap block, a second snap block, a second elastic member, a third elastic member, a magnetic block, an electromagnetic block and a clamping top column, the electromagnetic suction cup is fastened to the main lifting cylinder, the first opening and closing block and the second opening and closing block are both crescent-shaped, the first opening and closing block and the second opening and closing block are hinged, the first opening and closing block is rotatably connected to the clamp shell, the transmission gear set is rotatably connected to the clamp shell, the closing motor is transmission-connected to the bevel gear, the closing motor is fastened to the electromagnetic suction cup, the bevel gear is transmission-connected to the transmission gear set, the transmission gear set is transmission-connected to the first opening and closing block, the fixed rod is fastened to the clamp shell, and the first An elastic member is fastened to a fixed rod, a first elastic member is fastened to a connecting rod, a connecting rod is slidably connected to a clamp shell, a connecting rod is transmission-connected to a first snap block, a first snap block is hinged to a clamp shell, a first snap block is snapped to a second snap block, a second snap block is hinged to a second opening and closing block, a second snap block is fastened to a second elastic member, a second elastic member is fastened to a second opening and closing block, a second snap block is snapped to a first opening and closing block, a magnetic block is fastened to a clamp top column, a magnetic block and an electromagnetic block are transmission-driven by magnetic poles repelling each other, an electromagnetic block is fastened to a third elastic member, a third elastic member is fastened to a magnetic block, four electromagnetic blocks, three elastic members and magnetic blocks are provided, two electromagnetic blocks are fastened to a first opening and closing block, and another two electromagnetic blocks are fastened to a second opening and closing block.
[0009] By adopting the above technical solution, the electromagnetic suction cup is tightly connected to the main lifting cylinder to provide a strong electromagnetic force. The first opening and closing block and the second opening and closing block are both half-moon shaped and hinged together, and can be opened and closed around the workpiece. The first opening and closing block is rotatably connected to the fixture shell, and the transmission gear set is also rotatably connected to the fixture shell. The closing motor drives the transmission gear set through the bevel gear, thereby driving the first opening and closing block to rotate, thereby realizing the opening and closing operation of the fixture. The fixed rod is tightly connected to the fixture shell, and the first elastic member is connected between the fixed rod and the connecting rod to provide elastic support. The connecting rod is slidably connected to the fixture shell and is transmission-connected to the first buckle block. The first buckle block is hinged to the fixture shell and is snapped to the second buckle block to form a reliable locking mechanism. The second buckle block is hinged to the second opening and closing block and is tightly connected to the second opening and closing block through the second elastic member to ensure the synchronous action of the opening and closing blocks. The magnetic block is tightly connected to the clamp top column, and the electromagnetic block is tightly connected to the magnetic block through the third elastic member. The principle of magnetic pole repulsion is used to realize the rapid release of the fixture. There are four electromagnetic blocks, three elastic parts and magnetic blocks. Two electromagnetic blocks are tightly connected to the first opening and closing block, and the other two electromagnetic blocks are tightly connected to the second opening and closing block, which ensures the uniform distribution of the clamping force and can rotate axially with respect to the workpiece. Through the synergistic effect of the above parts, when the clamping mechanism is working, the closing motor drives the bevel gear and the transmission gear set to rotate the first opening and closing block, driving the second opening and closing block to open and close, thereby clamping or releasing the workpiece. The design of the elastic parts and the snap blocks ensures the stability and safety of the fixture. The application of electromagnetic suction cups and magnetic blocks improves the clamping force and work efficiency, and realizes the precise positioning and stable clamping of the workpiece.
[0010] Furthermore, the sliding mechanism includes a base, a first slide, a second slide, a first cylinder, a second cylinder, a first articulated rod and a second articulated rod. The first slide and the second slide are slidably connected, the second slide and the base are slidably connected, the base and the frame are firmly connected, the first cylinder and the upper cylinder protective cover are firmly connected, the lower cylinder protective cover and the second cylinder are firmly connected, the first cylinder and the first articulated rod are hinged, the first articulated rod and the first slide are hinged, the second cylinder and the second articulated rod are hinged, and the second articulated rod and the second slide are hinged.
[0011] By adopting the above technical solution, the first slide is slidably connected to the second slide to form a sliding platform that can move in the horizontal direction; the second slide is slidably connected to the base, and the base is tightly connected to the frame to provide a stable basic support. The first cylinder is tightly connected to the upper cylinder protection cover to protect and drive the first slide; the lower cylinder protection cover is tightly connected to the second cylinder to protect and drive the second slide. The first cylinder is hinged to the first slide through the first hinged rod to control the movement of the first slide; the second cylinder is hinged to the second slide through the second hinged rod to control the movement of the second slide. Through the coordinated action of these parts, the sliding mechanism can achieve precise movement in multiple directions, adjust the position of the main lifting cylinder and the clamping mechanism, meet the needs of different working environments, and improve the flexibility and work efficiency of the equipment.
[0012] Furthermore, the rear supporting wheel mechanism includes a rear wheel, a triangular block, a first hydraulic cylinder, an articulated block and a fixed block, the rear wheel and the triangular block are rotatably connected, the first hydraulic cylinder and the triangular block are articulated, the first hydraulic cylinder and the articulated block are articulated, and the articulated block and the frame are fastened.
[0013] By adopting the above technical solution, the rear support wheel mechanism includes a rear wheel, a triangular block, a first hydraulic cylinder, an articulated block and a fixed block. Among them, the rear wheel is rotatably connected to the triangular block, so that the rear wheel can rotate freely around the triangular block, providing support and mobility of the equipment on the ground. One end of the first hydraulic cylinder is hinged to the triangular block, and the other end is hinged to the articulated block. The angle and position of the triangular block are adjusted by the telescopic action of the hydraulic cylinder. The articulated block is tightly connected to the frame to play a connecting and supporting role. The fixed block is used to fix the position of the articulated block to ensure the stability of the rear support wheel mechanism. When the equipment needs to adjust the height or adapt to different terrains, the operator controls the first hydraulic cylinder to extend or shorten it. The action of the hydraulic cylinder drives the triangular block to rotate, thereby changing the height and angle of the rear wheel. The rotation connection of the rear wheel allows it to adapt to the unevenness of the ground and maintain the smooth movement of the equipment. The hydraulic driving force of the first hydraulic cylinder is used to adjust the position of the rear wheel through the articulated relationship between the articulated block and the triangular block. The telescopic action of the hydraulic cylinder changes the inclination angle of the triangular block, and the rear wheel rises or tilts accordingly, thereby adapting to different terrains and work requirements. The setting of the fixed block ensures the fixation of the articulated block on the frame to avoid displacement due to force. The design of the rear support wheel mechanism enables the equipment to maintain stable movement on complex and changeable terrain, improving the equipment's passability and stability. The adjustment of the hydraulic cylinder enables the equipment to adapt to the needs of different heights and angles, enhancing the usability of the equipment. The close fit of all parts ensures the reliability and durability of the mechanism and improves the efficiency and safety of the overall work.
[0014] Furthermore, the front drive wheel mechanism includes a connecting block, a second hydraulic cylinder, a front wheel, a lifting block, a rotating block, a fourth elastic member, a pull rod and a drive motor. The connecting block is fastened to the frame, the second hydraulic cylinder is fastened to the connecting block, the second hydraulic cylinder is transmission-connected to the lifting block, the rotating block is rotationally connected to the lifting block, the front wheel is rotationally connected to the rotating block, the drive motor is transmission-connected to the front wheel, the drive motor is fastened to the rotating block, the rotating block is slidably engaged with the pull rod, the fourth elastic member is fastened to the pull rod, and the fourth elastic member is fastened to the rotating block.
[0015] By adopting the above technical solution, the connecting block is tightly connected to the frame to provide a stable support foundation. One end of the second hydraulic cylinder is tightly connected to the connecting block, and the other end is transmission-connected to the lifting block. Through the extension and contraction of the hydraulic cylinder, the lifting block is driven to move up and down, thereby adjusting the position and height of the front wheel. The rotating block is rotationally connected to the lifting block, so that the lifting and lowering action of the lifting block can drive the rotating block to rotate. The front wheel is rotationally connected to the rotating block, so that the front wheel changes direction as the rotating block rotates, thereby realizing the steering function of the equipment. The drive motor is transmission-connected to the front wheel through a transmission mechanism to provide driving force for the front wheel to drive the equipment forward or backward. The drive motor is tightly connected to the rotating block to ensure effective transmission of power. The rotating block is slidably connected to the pull rod, and the function of the pull rod is to provide support and constraint for the rotating block during operation. One end of the fourth elastic member is tightly connected to the pull rod, and the other end is tightly connected to the rotating block. Through elastic support, a moderate restoring force is provided to the rotating block to ensure that no excessive deviation occurs during the rotation process. During the operation of the equipment, the operator adjusts the position of the lifting block by controlling the extension and contraction of the second hydraulic cylinder. The lifting and lowering action of the lifting block drives the rotating block to rotate, thereby changing the angle of the front wheel, so that the equipment can turn flexibly. At the same time, the drive motor provides power to drive the front wheel to rotate, thereby controlling the forward and backward movement of the equipment. The pull rod and the fourth elastic member cooperate to ensure the stability and flexibility of the rotating block and avoid jamming due to excessive movement. The hydraulic drive drives the lifting block to move up and down through the telescopic action of the second hydraulic cylinder, and then adjusts the angle of the front wheel through the rotating block. The drive motor provides forward power for the front wheel to ensure the normal driving of the equipment. The rotating block provides smooth steering control by cooperating with the pull rod and the fourth elastic member, so that the front wheel can be flexibly turned under different working conditions while maintaining the stability of the front wheel. Through the precise design of the front drive wheel mechanism and the coordinated work of various components, the equipment can achieve precise steering and forward control, enhancing the maneuverability and operational flexibility of the equipment under different terrains. The application of the hydraulic system enables the equipment to adjust the height and angle of the front wheel as needed, improving the adaptability of the front wheel. The drive motor provides a reliable power source to ensure the stable operation of the equipment under various conditions. All parts work closely together, which enhances the reliability and durability of the overall mechanism and improves the operating efficiency and service life of the equipment.
[0016] Furthermore, the hydraulic power mechanism includes an adaptive component, a vibration extrusion plate, an extrusion hydraulic cylinder, a vibrator and a telescopic hydraulic cylinder. The telescopic hydraulic cylinder and the adaptive component are transmission-connected, the telescopic hydraulic cylinder and the frame are fixedly connected, the vibrator and the adaptive component are abutted, the vibration extrusion plate and the vibrator are fixedly connected, the extrusion hydraulic cylinder and the frame are fixedly connected, and the extrusion hydraulic cylinder and the vibration extrusion plate are transmission-connected.
[0017] By adopting the above technical solution, Furthermore, the heat dissipation mechanism includes a heat sink, a liquid pump, a fan, a heat dissipation pipe and a cooling box. The heat sink and the frame are tightly connected, the heat sink and the fan are tightly connected, the heat sink is provided with heat dissipation holes, the cooling box and the frame are tightly connected, the liquid pump and the cooling box are connected, the liquid pump and the heat dissipation pipe are connected, the heat dissipation pipe is connected, the heat dissipation pipe is connected, the heat dissipation pipe is a square spiral rising, and a spiral groove is provided on the heat dissipation pipe.
[0018] By adopting the above technical solution, the telescopic hydraulic cylinder is connected to the adaptive component by transmission and is fastened to the frame, providing a retractable power transmission, which facilitates the adjustment of the position of the adaptive component. The vibrator is in contact with the adaptive component, directly transmitting the vibration energy to the adaptive component, thereby improving the vibration efficiency. The vibration extrusion plate is fastened to the vibrator, so that the vibration energy generated by the vibrator can effectively act on the vibration extrusion plate to vibrate and extrude the target object. The extrusion hydraulic cylinder is fastened to the frame and is connected to the vibration extrusion plate by transmission, and the extrusion force of the vibration extrusion plate is controlled by the hydraulic driving force. The telescopic hydraulic cylinder drives the adaptive component to adjust the position and angle of the adaptive component according to different working environments and requirements. The adaptive component is pushed by the telescopic hydraulic cylinder and is in contact with the vibrator, and the vibrator transmits the generated vibration energy to the vibration extrusion plate. The extrusion hydraulic cylinder controls the extrusion force of the vibration extrusion plate, so that it can effectively extrude and vibrate the target object. The telescopic action of the telescopic hydraulic cylinder is used to drive the position change of the adaptive component to achieve adaptation to different working environments. The vibrator transfers the vibration energy to the vibration extrusion plate by abutting against the adaptive component, and the extrusion hydraulic cylinder controls its extrusion force to complete the processing of the target object. The fastening and transmission connection between the components ensure the effective transmission of energy and power. Through the close cooperation of the various parts in the hydraulic power mechanism, efficient vibration and extrusion processing of the target object is achieved. The adaptive component improves the adaptability of the equipment under different working conditions; the telescopic hydraulic cylinder and the extrusion hydraulic cylinder provide precise power control; the vibrator and the vibration extrusion plate ensure the effective transmission of vibration energy, improving the processing effect and work efficiency.
[0019] Furthermore, the adaptive component includes a horizontal sensor, a rotating outer shell, a fifth elastic member, a rotating inner shell, an auxiliary pressure plate, a hook, a sixth elastic member, an electrically auxiliary magnetic block and a rotating motor. The rotating outer shell and the rotating inner shell are rotatably connected, the rotating motor and the vibrator are fixedly connected, the rotating motor and the rotating outer shell are transmission-connected, the rotating inner shell and the rotating motor are fixedly connected, the horizontal sensor and the frame are fixedly connected, the rotating inner shell and the fifth elastic member are fixedly connected, the rotating outer shell and the fifth elastic member are fixedly connected, a rotating groove is provided on the rotating inner shell, the fifth elastic member and the rotating groove are slidingly connected, the auxiliary pressure plate and the rotating outer shell are hinged, the auxiliary pressure plate and the sixth elastic member are fixedly connected, the sixth elastic member and the rotating outer shell are fixedly connected, the electrically auxiliary magnetic block and the auxiliary pressure plate are magnetically attracted to each other, and the auxiliary pressure plate and the rotating outer shell are hinged.
[0020] By adopting the above technical solution, the rotating outer shell and the rotating inner shell are connected by rotation, so that the rotating outer shell can drive the rotating inner shell to rotate and provide rotational motion. The rotating motor is tightly connected to the vibrator, and the power of the rotating motor is transmitted to the rotating outer shell through a transmission connection, thereby driving the rotation of the rotating inner shell and performing a rotational action. The rotating inner shell is tightly connected to the fifth elastic member, and the rotating outer shell is also tightly connected to the fifth elastic member. The fifth elastic member is slidably connected with the rotating groove of the rotating inner shell in the rotating groove, providing elastic support and buffering, so that the rotating inner shell is more stable during movement. The horizontal sensor is tightly connected to the frame, and the horizontal state of the adaptive component is detected in real time and the data is fed back to the control system to ensure that the adaptive component is always in a suitable horizontal position. The auxiliary pressure plate is connected to the rotating outer shell by a hinge, and is tightly connected to the sixth elastic member, so that the auxiliary pressure plate maintains stability and appropriate pressure during rotation. The sixth elastic member provides elastic restoring force for the auxiliary pressure plate to prevent excessive deformation. The electric auxiliary magnetic block and the auxiliary pressure plate are magnetically attracted to each other to provide additional force to the auxiliary pressure plate to ensure that it maintains a suitable contact pressure with the target object. During operation, the rotating motor drives the rotating outer shell to rotate, and the movement of the rotating outer shell drives the rotating inner shell to rotate, forming a rotating motion. The horizontal sensor monitors the horizontal position of the adaptive component and adjusts the position of the rotating inner shell to ensure that it always maintains a suitable angle during the rotation process. The auxiliary pressing plate is connected to the rotating outer shell by a hinge, moves with the rotating outer shell, and provides the required flattening force through the sixth elastic member and the electric auxiliary magnetic block to ensure that the target object is stably processed. The adaptive component realizes the rotational motion through the mutual cooperation of the rotating outer shell and the rotating inner shell; the fifth elastic member and the sixth elastic member provide elastic support for the rotation and flattening process to ensure the stability and accuracy of the equipment during operation. The horizontal sensor monitors the horizontal state of the component in real time and feeds back the adjustment information to ensure the stable operation of the equipment. The magnetic attraction between the electric auxiliary magnetic block and the auxiliary pressing plate provides additional magnetic support for the flattening process and enhances the flattening effect. Through the design of the adaptive component, the equipment can flexibly adapt to different working environments and provide precise rotation and flattening operations. The cooperation of the rotating outer shell and the rotating inner shell makes the movement of the adaptive component smoother, and the design of the auxiliary pressing plate ensures the stability and efficiency of the operation. The addition of elastic parts improves the stability and shock resistance of the components, and the use of electrically assisted magnetic blocks increases the flattening force, ensuring that the target object is flattened evenly and stably, greatly improving the working efficiency and adaptability of the equipment.
[0021] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes precise control and adaptability of the adaptive component during the rotation and flattening process through the combination of a rotating outer shell, a rotating inner shell, a fifth elastic member, an auxiliary flat plate and an electrically auxiliary magnetic block. Most devices in the prior art rely only on fixed structures to perform rotational movements, resulting in the inability to achieve precise adjustment under different working conditions. Through the rotational connection of the rotating outer shell and the rotating inner shell, the present design can be adaptively adjusted according to the working conditions during the rotation process, avoiding excessive mechanical vibration or unstable operation. In particular, the fifth elastic member is slidably connected to the rotating inner shell in the rotating groove, providing stable elastic support for the rotational movement, so that the adaptive component can maintain high-precision operation under different load conditions and is not easily affected by external vibration or uneven load; the rotating outer shell is driven by a rotating motor, and the rotating inner shell is driven to rotate through a transmission connection. At the same time, the rotating inner shell is connected to the rotating outer shell through the fifth elastic member to provide elastic support. This design makes the rotational movement smoother through the buffering effect of the elastic member. Compared with the relatively rigid rotating structure in the prior art, the design of the elastic connection reduces the friction and resistance during movement, and improves the stability and adaptability of the equipment in complex working environments; 2. The electric auxiliary magnetic block and the auxiliary pressing plate are magnetically attracted to each other, providing additional flattening force through magnetic force, generating stronger contact force between the auxiliary pressing plate and the target object. This design allows the flattening force to be adjusted according to the material characteristics and flattening requirements during the flattening process, avoiding the uneven pressure in traditional equipment. The auxiliary pressing plate is connected to the sixth elastic member to provide elastic recovery force, avoiding the risk of over-pressing and maintaining the stability of the object.
[0022] 3. When the equipment starts working, the rotating motor drives the rotating outer shell to rotate, and the rotating outer shell drives the rotating inner shell to rotate to complete the rotation action. During the rotation process, the horizontal sensor detects the horizontal state of the equipment in real time, and feeds back the adjustment information to the control system to ensure the stability of the adaptive component. At the same time, the electric auxiliary magnetic block enhances the contact force between the auxiliary flattening plate and the target object through magnetic force to provide the required flattening force. The auxiliary flattening plate ensures that the flattening force is applied moderately by connecting with the sixth elastic member, thereby ensuring uniform flattening of the object. Through this design, the equipment can be adaptively adjusted under complex terrain and different load conditions to ensure operational accuracy and efficient processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the clamp mechanism of the present invention; Figure 3 It is a schematic diagram of the clamping top column structure of the present invention; Figure 4 It is a schematic diagram of the structure of the sliding mechanism of the present invention; Figure 5It is a schematic diagram of the structure of the front driving wheel mechanism and the rear supporting wheel mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the hydraulic power mechanism of the present invention; Figure 7 It is a schematic diagram of the heat dissipation mechanism structure of the present invention; Figure 8 It is a schematic diagram of the structure of the adaptive component of the present invention.
[0024] In the figure: 1, main lifting cylinder; 2, clamp mechanism; 21, electromagnetic sucker; 22, first opening and closing block; 23, second opening and closing block; 24, clamp shell; 25, closing motor; 26, bevel gear; 27, transmission gear set; 28, first elastic member; 29, fixing rod; 210, connecting rod; 211, first buckle block; 212, second buckle block; 213, second elastic member; 214, third elastic member; 215, magnetic block; 21 6. Electromagnetic block; 217. Clamping top column; 3. Frame; 31. Storage box; 4. Sliding mechanism; 41. Base; 42. First slide; 43. Second slide; 44. First oil cylinder; 45. Second oil cylinder; 46. First hinge rod; 47. Second hinge rod; 5. Rear support wheel mechanism; 51. Rear wheel; 52. Triangular block; 53. First hydraulic cylinder; 54. Articulated block; 55. Fixed block; 6. Front drive wheel mechanism; 61. Connecting block; 62, second hydraulic cylinder; 63, front wheel; 64, lifting block; 65, rotating block; 66, fourth elastic member; 67, pull rod; 68, drive motor; 7, substation control box; 8, hydraulic power mechanism; 81, adaptive component; 811, level sensor; 812, rotating outer shell; 813, fifth elastic member; 814, rotating inner shell; 8141, rotating slot; 815, auxiliary pressure plate; 816, hook; 817, sixth elastic member Parts; 818, electric auxiliary magnetic block; 819, rotating motor; 82, vibration extrusion plate; 83, extrusion hydraulic cylinder; 84, vibrator; 85, telescopic hydraulic cylinder; 9, heat dissipation mechanism; 91, heat dissipation plate; 911, heat dissipation hole; 92, liquid pump; 93, fan; 94, heat dissipation pipe; 941, spiral groove; 95, cooling box; 10, local operation box; 11, protective plate; 12, upper cylinder protection cover; 13, lower cylinder protection cover. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1 - Figure 8As shown, the present invention provides a technical solution of a three-axis adjustment device for lifting a steel beam with a ground slope adaptive function: The adjustment device includes a main lifting cylinder 1, a clamping mechanism 2, a frame 3, a sliding mechanism 4, a rear support wheel mechanism 5, a front drive wheel mechanism, a substation control box 7, a hydraulic power mechanism 8, a heat dissipation mechanism 9, an on-site operation box 10, a protective plate 11, an upper cylinder protection cover 12 and a lower cylinder protection cover 13. The clamping mechanism 2 is fastened to the main lifting cylinder 1, the main lifting cylinder 1 is fastened to the sliding mechanism 4, the sliding mechanism 4 is fastened to the frame 3, the rear support wheel mechanism 5 is fastened to the frame 3, and the front drive wheel mechanism is fastened to the front drive wheel mechanism. Then, the substation control box 7 is fastened to the frame 3, the hydraulic power mechanism 8 is fastened to the frame 3, the heat dissipation mechanism 9 is fastened to the frame 3, the local operation box 10 is fastened to the frame 3, the upper cylinder protection cover 12 is fastened to the frame 3, the lower cylinder protection cover 13 is fastened to the frame 3, the substation control box 7 is used to realize equipment data acquisition and motion control, a storage box 31 is provided on the frame 3, the storage box 31 is used to place cable reels, linkage signal lines and tools, the protective plate 11 is fastened to the frame 3, and the protective plate 11 is L-shaped.
[0027] By adopting the above technical solution, the clamping mechanism 2 is tightly connected to the main lifting cylinder 1, the main lifting cylinder 1 is tightly connected to the sliding mechanism 4, and the sliding mechanism 4 is fixed on the frame 3 to achieve the smooth sliding of the main lifting cylinder 1. The rear support wheel mechanism 5 and the front drive wheel mechanism are both tightly connected to the frame 3, wherein the front drive wheel mechanism is responsible for the movement of the drive device, and the rear support wheel mechanism 5 provides stable support to ensure the mobility and stability of the equipment. The substation control box 7 and the local operation box 10 are installed on the frame 3. The substation control box 7 is used to realize the data acquisition and motion control of the equipment, and the local operation box 10 facilitates the direct control of the equipment by the on-site operator. The hydraulic power mechanism 8 and the heat dissipation mechanism 9 are also fixed on the frame 3. The hydraulic power mechanism 8 provides power for the entire system, and the heat dissipation mechanism 9 effectively dissipates heat through components such as the heat sink 91 to ensure the temperature control of the equipment during operation. A storage box 31 is provided on the frame 3 for placing cable reels, linkage signal lines and tools, which facilitates the storage and use of items and keeps the work site clean. The protective plate 11 is L-shaped and is tightly connected to the frame 3 to provide protection for the internal components and prevent external damage. The upper cylinder protective cover 12 and the lower cylinder protective cover 13 are respectively installed on the frame 3 to fully protect the main lifting cylinder 1 and extend the service life of the equipment. In the work process, the operator controls the front drive wheel mechanism through the substation control box 7 and the local operation box 10 to move the equipment to the specified position. The sliding mechanism 4 adjusts the position of the main lifting cylinder 1, and the main lifting cylinder 1 drives the clamping mechanism 2 to perform lifting or clamping operations. The hydraulic power mechanism 8 provides the required power support, and the heat dissipation mechanism 9 dissipates the heat generated during operation through components such as the heat sink 91 and the fan 93 to ensure the normal operation of the equipment. The cable reel, linkage signal line and tools in the storage box 31 facilitate the connection and maintenance of the equipment. The setting of the protective plate 11 and the cylinder protective cover enhances the safety and durability of the equipment. Through the above design, all parts work closely together, and the adjustment device achieves efficient and stable working results, meets the operating requirements under complex working conditions, and improves the reliability and service life of the equipment.
[0028] Furthermore, the clamp mechanism 2 includes an electromagnetic suction cup 21, a first opening and closing block 22, a second opening and closing block 23, a clamp housing 24, a closing motor 25, a bevel gear 26, a transmission gear set 27, a first elastic member 28, a fixing rod 29, a connecting rod 210, a first snap block 211, a second snap block 212, a second elastic member 213, a third elastic member 214, a magnetic block 215, an electromagnetic block 216 and a clamping top column 217. The electromagnetic suction cup 21 is fastened to the main lifting cylinder 1, and the first opening and closing block 2 2. The second opening and closing blocks 23 are both half-moon shaped, the first opening and closing blocks 22 and the second opening and closing blocks 23 are hinged, the first opening and closing blocks 22 are rotatably connected to the fixture shell 24, the transmission gear set 27 is rotatably connected to the fixture shell 24, the closing motor 25 is transmission-connected to the bevel gear 26, the closing motor 25 is fastened to the electromagnetic chuck 21, the bevel gear 26 is transmission-connected to the transmission gear set 27, the transmission gear set 27 is transmission-connected to the first opening and closing blocks 22, the fixing rod 29 is fastened to the fixture shell 24, and the first elastic member The first elastic member 28 is connected to the fixing rod 29, the first elastic member 28 is connected to the connecting rod 210, the connecting rod 210 is connected to the clamp shell 24 in a sliding manner, the connecting rod 210 is connected to the first buckle block 211 in a transmission manner, the first buckle block 211 is connected to the clamp shell 24 in a hinged manner, the first buckle block 211 is connected to the second buckle block 212, the second buckle block 212 is connected to the second opening and closing block 23 in a hinged manner, the second buckle block 212 is connected to the second elastic member 213, the second elastic member 213 is connected to the second opening and closing block 23 in a hinged manner, The second snap block 212 is fixedly connected with the first opening and closing block 22, the magnetic block 215 is fastened to the clamping top column 217, the magnetic block 215 and the electromagnetic block 216 are driven by magnetic pole repulsion, the electromagnetic block 216 is fastened to the third elasticity, the third elastic member 214 is fastened to the magnetic block 215, and four electromagnetic blocks 216, the third elasticity and the magnetic block 215 are each provided, two electromagnetic blocks 216 are fastened to the first opening and closing block 22, and the other two electromagnetic blocks 216 are fastened to the second opening and closing block 23.
[0029] By adopting the above technical solution, the electromagnetic suction cup 21 is tightly connected to the main lifting cylinder 1 to provide a strong electromagnetic force. The first opening and closing block 22 and the second opening and closing block 23 are both crescent-shaped and hinged together, and can be opened and closed around the workpiece. The first opening and closing block 22 is rotatably connected to the clamp shell 24, and the transmission gear set 27 is also rotatably connected to the clamp shell 24. The closing motor 25 drives the transmission gear set 27 through the bevel gear 26, thereby driving the first opening and closing block 22 to rotate to achieve the opening and closing operation of the clamp. The fixed rod 29 is tightly connected to the clamp shell 24, and the first elastic member 28 is connected between the fixed rod 29 and the connecting rod 210 to provide elastic support. The connecting rod 210 is slidably connected to the clamp shell 24 and is transmission-connected to the first buckle block 211. The first buckle block 211 is hinged to the clamp shell 24 and is snapped with the second buckle block 212 to form a reliable locking mechanism. The second buckle block 212 is hinged on the second opening and closing block 23, and is fastened to the second opening and closing block 23 through the second elastic member 213, ensuring the synchronous action of the opening and closing blocks. The magnetic block 215 is fastened to the clamping top column 217, and the electromagnetic block 216 is fastened to the magnetic block 215 through the third elastic member 214. The principle of magnetic pole repulsion is used to achieve the rapid release of the clamp. There are four electromagnetic blocks 216, three elastic members 214 and magnetic blocks 215. Two electromagnetic blocks 216 are fastened to the first opening and closing block 22, and the other two electromagnetic blocks 216 are fastened to the second opening and closing block 23, ensuring the uniform distribution of the clamping force, and at the same time, the workpiece can be axially rotated. Through the synergistic effect of the above parts, when the clamping mechanism 2 is working, the closing motor 25 drives the bevel gear 26 and the transmission gear set 27 to rotate the first opening and closing block 22, drive the second opening and closing block 23 to open and close, and achieve clamping or release of the workpiece. The design of the elastic member and the buckle block ensures the stability and safety of the clamp. The application of the electromagnetic chuck 21 and the magnetic block 215 improves the clamping force and work efficiency, and realizes the precise positioning and stable clamping of the workpiece.
[0030] Furthermore, the sliding mechanism 4 includes a base 41, a first slide 42, a second slide 43, a first cylinder 44, a second cylinder 45, a first articulated rod 46 and a second articulated rod 47. The first slide 42 and the second slide 43 are slidably connected, the second slide 43 and the base 41 are slidably connected, the base 41 and the frame 3 are firmly connected, the first cylinder 44 and the upper cylinder protection cover 12 are firmly connected, the lower cylinder protection cover 13 and the second cylinder 45 are firmly connected, the first cylinder 44 and the first articulated rod 46 are hinged, the first articulated rod 46 and the first slide 42 are hinged, the second cylinder 45 and the second articulated rod 47 are hinged, and the second articulated rod 47 and the second slide 43 are hinged.
[0031] By adopting the above technical solution, the first slide 42 is slidably connected to the second slide 43 to form a sliding platform that can move in the horizontal direction; the second slide 43 is slidably connected to the base 41, and the base 41 is tightly connected to the frame 3 to provide a stable basic support. The first oil cylinder 44 is tightly connected to the upper oil cylinder protection cover 12 to protect and drive the first slide 42; the lower oil cylinder protection cover 13 is tightly connected to the second oil cylinder 45 to protect and drive the second slide 43. The first oil cylinder 44 is hinged to the first slide 42 through the first hinge rod 46 to control the movement of the first slide 42; the second oil cylinder 45 is hinged to the second slide 43 through the second hinge rod 47 to control the movement of the second slide 43. Through the coordinated action of these parts, the sliding mechanism 4 can achieve precise movement in multiple directions, adjust the positions of the main lifting oil cylinder 1 and the clamping mechanism 2, meet the needs of different working environments, and improve the flexibility and work efficiency of the equipment.
[0032] Furthermore, the rear supporting wheel mechanism 5 includes a rear wheel 51, a triangular block 52, a first hydraulic cylinder 53, an articulated block 54 and a fixed block 55. The rear wheel 51 and the triangular block 52 are rotatably connected, the first hydraulic cylinder 53 and the triangular block 52 are articulated, the first hydraulic cylinder 53 and the articulated block 54 are articulated, and the articulated block 54 and the frame 3 are fastened.
[0033] By adopting the above technical solution, the rear support wheel mechanism 5 includes a rear wheel 51, a triangular block 52, a first hydraulic cylinder 53, an articulated block 54 and a fixed block 55. Among them, the rear wheel 51 is rotatably connected to the triangular block 52, so that the rear wheel 51 can rotate freely around the triangular block 52, providing support and mobility of the equipment on the ground. One end of the first hydraulic cylinder 53 is hinged to the triangular block 52, and the other end is hinged to the articulated block 54. The angle and position of the triangular block 52 are adjusted by the telescopic action of the hydraulic cylinder. The articulated block 54 is tightly connected to the frame 3, playing the role of connection and support. The fixed block 55 is used to fix the position of the articulated block 54 to ensure the stability of the rear support wheel mechanism 5. When the equipment needs to adjust the height or adapt to different terrains, the operator controls the first hydraulic cylinder 53 to extend or shorten it. The action of the hydraulic cylinder drives the triangular block 52 to rotate, thereby changing the height and angle of the rear wheel 51. The rotation connection of the rear wheel 51 allows it to adapt to the unevenness of the ground and maintain the smooth movement of the equipment. The position of the rear wheel 51 is adjusted by utilizing the hydraulic driving force of the first hydraulic cylinder 53 through the hinge relationship between the articulated block 54 and the triangular block 52. The extension and retraction of the hydraulic cylinder changes the inclination angle of the triangular block 52, and the rear wheel 51 rises or falls or tilts accordingly, thereby adapting to different terrains and work requirements. The setting of the fixed block 55 ensures the fixation of the articulated block 54 on the frame 3 to avoid displacement due to force. Through the design of the rear support wheel mechanism 5, the equipment can maintain stable movement on complex and changeable terrains, improving the passability and stability of the equipment. The adjustment of the hydraulic cylinder enables the equipment to adapt to the requirements of different heights and angles, enhancing the usability of the equipment. The close fit of all parts ensures the reliability and durability of the mechanism and improves the efficiency and safety of the overall work.
[0034] Furthermore, the front drive wheel mechanism includes a connecting block 61, a second hydraulic cylinder 62, a front wheel 63, a lifting block 64, a rotating block 65, a fourth elastic member 66, a pull rod 67 and a drive motor 68. The connecting block 61 is fastened to the frame 3, the second hydraulic cylinder 62 is fastened to the connecting block 61, the second hydraulic cylinder 62 is transmission-connected to the lifting block 64, the rotating block 65 is rotationally connected to the lifting block 64, the front wheel 63 is rotationally connected to the rotating block 65, the drive motor 68 is transmission-connected to the front wheel 63, the drive motor 68 is fastened to the rotating block 65, the rotating block 65 is slidably engaged with the pull rod 67, the fourth elastic member 66 is fastened to the pull rod 67, and the fourth elastic member 66 is fastened to the rotating block 65.
[0035] By adopting the above technical solution, the connecting block 61 is tightly connected to the frame 3 to provide a stable support foundation. One end of the second hydraulic cylinder 62 is tightly connected to the connecting block 61, and the other end is transmission-connected to the lifting block 64. Through the extension and contraction of the hydraulic cylinder, the lifting block 64 is driven to move up and down, thereby adjusting the position and height of the front wheel 63. The rotating block 65 is rotationally connected to the lifting block 64, so that the lifting action of the lifting block 64 can drive the rotating block 65 to rotate. The front wheel 63 is rotationally connected to the rotating block 65, so that the front wheel 63 changes direction as the rotating block 65 rotates, thereby realizing the steering function of the equipment. The driving motor 68 is transmission-connected to the front wheel 63 through the transmission mechanism, providing driving force for the front wheel 63, driving the equipment forward or backward. The driving motor 68 is tightly connected to the rotating block 65 to ensure the effective transmission of power. The rotating block 65 is slidably engaged with the pull rod 67, and the function of the pull rod 67 is to provide support and constraint for the rotating block 65 during operation. One end of the fourth elastic member 66 is tightly connected to the pull rod 67, and the other end is tightly connected to the rotating block 65. The elastic support provides a moderate restoring force for the rotating block 65 to ensure that no excessive deviation occurs during the rotation process. During the operation of the equipment, the operator adjusts the position of the lifting block 64 by controlling the extension and contraction of the second hydraulic cylinder 62. The lifting and lowering action of the lifting block 64 drives the rotating block 65 to rotate, thereby changing the angle of the front wheel 63, so that the equipment can turn flexibly. At the same time, the drive motor 68 provides power to drive the front wheel 63 to rotate, thereby controlling the forward and backward movement of the equipment. The pull rod 67 and the fourth elastic member 66 cooperate to ensure the stability and flexibility of the rotating block 65 and avoid jamming due to excessive movement. The hydraulic drive drives the lifting block 64 to move up and down through the extension and contraction of the second hydraulic cylinder 62, and then adjusts the angle of the front wheel 63 through the rotating block 65. The drive motor 68 provides forward power for the front wheel 63 to ensure the normal driving of the equipment. The rotating block 65 provides smooth steering control by cooperating with the pull rod 67 and the fourth elastic member 66, so that the front wheel 63 can be flexibly turned under different working conditions while maintaining the stability of the front wheel 63. Through the precise design of the front drive wheel mechanism and the coordinated work of various components, the equipment can achieve precise steering and forward control, enhancing the maneuverability and operational flexibility of the equipment under different terrains. The application of the hydraulic system enables the equipment to adjust the height and angle of the front wheel 63 as needed, improving the adaptability of the front wheel 63. The drive motor 68 provides a reliable power source to ensure the stable operation of the equipment under various conditions. All parts are tightly matched, which enhances the reliability and durability of the overall mechanism and improves the operating efficiency and service life of the equipment.
[0036] Furthermore, the hydraulic power mechanism 8 includes an adaptive component 81, a vibration extrusion plate 82, an extrusion hydraulic cylinder 83, a vibrator 84 and a telescopic hydraulic cylinder 85. The telescopic hydraulic cylinder 85 is transmission-connected to the adaptive component 81, the telescopic hydraulic cylinder 85 is fixedly connected to the frame 3, the vibrator 84 abuts against the adaptive component 81, the vibration extrusion plate 82 is fixedly connected to the vibrator 84, the extrusion hydraulic cylinder 83 is fixedly connected to the frame 3, and the extrusion hydraulic cylinder 83 is transmission-connected to the vibration extrusion plate 82.
[0037] By adopting the above technical solution, Furthermore, the heat dissipation mechanism 9 includes a heat sink 91, a liquid pump 92, a fan 93, a heat dissipation pipe 94 and a cooling box 95. The heat sink 91 is fastened to the frame 3, the heat sink 91 is fastened to the fan 93, the heat sink 91 is provided with heat dissipation holes 911, the cooling box 95 is fastened to the frame 3, the liquid pump 92 is connected to the cooling box 95, the liquid pump 92 is connected to the heat dissipation pipe 94, the heat dissipation pipe 94 is connected to the cooling box 95, the heat dissipation pipe 94 is a square spiral rise, and the heat dissipation pipe 94 is provided with a spiral groove 941.
[0038] By adopting the above technical solution, the telescopic hydraulic cylinder 85 is connected to the adaptive component 81 in a transmission manner and is fastened to the frame 3, providing a retractable power transmission, and conveniently adjusting the position of the adaptive component 81. The vibrator 84 is in contact with the adaptive component 81, and directly transmits the vibration energy to the adaptive component 81, thereby improving the vibration efficiency. The vibration extrusion plate 82 is fastened to the vibrator 84, so that the vibration energy generated by the vibrator 84 can effectively act on the vibration extrusion plate 82, and vibrate and extrude the target object. The extrusion hydraulic cylinder 83 is fastened to the frame 3 and is connected to the vibration extrusion plate 82 in a transmission manner, and the extrusion force of the vibration extrusion plate 82 is controlled by the hydraulic driving force. The telescopic hydraulic cylinder 85 drives the adaptive component 81, and adjusts the position and angle of the adaptive component 81 according to different working environments and requirements. The adaptive component 81 is pushed by the telescopic hydraulic cylinder 85 and is in contact with the vibrator 84, and the vibrator 84 transmits the generated vibration energy to the vibration extrusion plate 82. The extrusion hydraulic cylinder 83 controls the extrusion force of the vibration extrusion plate 82, so that it can effectively extrude and vibrate the target object. The telescopic action of the telescopic hydraulic cylinder 85 is used to drive the position change of the adaptive component 81 to achieve adaptation to different working environments. The vibrator 84 transfers the vibration energy to the vibration extrusion plate 82 by abutting against the adaptive component 81, and the extrusion force is controlled by the extrusion hydraulic cylinder 83 to complete the processing of the target object. The fastening and transmission connection between the components ensure the effective transmission of energy and power. Through the close cooperation of the various parts in the hydraulic power mechanism 8, efficient vibration and extrusion processing of the target object is achieved. The adaptive component 81 improves the adaptability of the equipment under different working conditions; the telescopic hydraulic cylinder 85 and the extrusion hydraulic cylinder 83 provide precise power control; the vibrator 84 and the vibration extrusion plate 82 ensure the effective transmission of vibration energy and improve the processing effect and work efficiency.
[0039] Furthermore, the adaptive component 81 includes a horizontal sensor 811, a rotating outer shell 812, a fifth elastic member 813, a rotating inner shell 814, an auxiliary pressure plate 815, a hook 816, a sixth elastic member 817, an electric auxiliary magnetic block 818 and a rotating motor 819. The rotating outer shell 812 and the rotating inner shell 814 are rotatably connected, the rotating motor 819 and the vibrator 84 are fastened, the rotating motor 819 and the rotating outer shell 812 are transmission-connected, the rotating inner shell 814 and the rotating motor 819 are fastened, the horizontal sensor 811 is fastened to the frame 3, and the rotating The rotating inner shell 814 and the fifth elastic member 813 are fastened together, the rotating outer shell 812 and the fifth elastic member 813 are fastened together, a rotating groove 8141 is provided on the rotating inner shell 814, the fifth elastic member 813 and the rotating groove 8141 are slidingly connected, the auxiliary pressure plate 815 and the rotating outer shell 812 are hinged, the auxiliary pressure plate 815 and the sixth elastic member 817 are fastened together, the sixth elastic member 817 and the rotating outer shell 812 are fastened together, the electric auxiliary magnetic block 818 and the auxiliary pressure plate 815 are magnetically attracted to each other, and the auxiliary pressure plate 815 and the rotating outer shell 812 are hinged.
[0040] By adopting the above technical solution, the rotating outer shell 812 and the rotating inner shell 814 are connected by rotation, so that the rotating outer shell 812 can drive the rotating inner shell 814 to rotate and provide rotational motion. The rotating motor 819 is tightly connected to the vibrator 84, and the power of the rotating motor 819 is transmitted to the rotating outer shell 812 through a transmission connection, thereby driving the rotation of the rotating inner shell 814 and performing a rotational action. The rotating inner shell 814 is tightly connected to the fifth elastic member 813, and the rotating outer shell 812 is also tightly connected to the fifth elastic member 813. The fifth elastic member 813 is slidably connected to the rotating groove 8141 of the rotating inner shell 814 in the rotating groove 8141, providing elastic support and buffering, so that the rotating inner shell 814 is more stable during movement. The horizontal sensor 811 is tightly connected to the frame 3, and detects the horizontal state of the adaptive component 81 in real time and feeds back the data to the control system to ensure that the adaptive component 81 is always in a suitable horizontal position. The auxiliary pressure plate 815 is connected to the rotating shell 812 by a hinge, and is fastened to the sixth elastic member 817, so that the auxiliary pressure plate 815 maintains stability and appropriate pressure during the rotation process. The sixth elastic member 817 provides elastic restoring force for the auxiliary pressure plate 815 to prevent excessive deformation. The electric auxiliary magnetic block 818 and the auxiliary pressure plate 815 are magnetically attracted to each other to provide additional force to the auxiliary pressure plate 815 to ensure that it maintains appropriate contact pressure with the target object. During operation, the rotating motor 819 drives the rotating shell 812 to rotate, and the movement of the rotating shell 812 drives the rotating inner shell 814 to rotate, forming a rotating motion. The horizontal sensor 811 monitors the horizontal position of the adaptive component 81, adjusts the position of the rotating inner shell 814, and ensures that it always maintains a suitable angle during the rotation process. The auxiliary pressure plate 815 is connected to the rotating shell 812 by a hinge, moves with the rotating shell 812, and provides the required flattening force through the sixth elastic member 817 and the electric auxiliary magnetic block 818 to ensure that the target object is stably processed. The adaptive component 81 realizes rotational movement through the mutual cooperation of the rotating outer shell 812 and the rotating inner shell 814; the fifth elastic member 813 and the sixth elastic member 817 provide elastic support for the rotation and flattening process to ensure the stability and accuracy of the equipment during operation. The horizontal sensor 811 monitors the horizontal state of the component in real time and feeds back adjustment information to ensure the stable operation of the equipment. The magnetic attraction between the electric auxiliary magnetic block 818 and the auxiliary flattening plate 815 provides additional magnetic support for the flattening process and enhances the flattening effect. Through the design of the adaptive component 81, the equipment can flexibly adapt to different working environments and provide precise rotation and flattening operations. The cooperation between the rotating outer shell 812 and the rotating inner shell 814 makes the movement of the adaptive component 81 smoother, and the design of the auxiliary flattening plate 815 ensures the stability and efficiency of the operation.The addition of elastic parts improves the stability and shock resistance of the components, and the use of the electrically auxiliary magnetic block 818 increases the flattening force, ensuring that the target object is flattened evenly and stably, greatly improving the working efficiency and adaptability of the equipment.
[0041] Working principle of the present invention: The present invention realizes precise control and adaptability of the adaptive component 81 during the rotation and flattening process through the combination of the rotating outer shell 812, the rotating inner shell 814, the fifth elastic member 813, the auxiliary flat plate 815 and the electrically auxiliary magnetic block 818. Through the rotation connection of the rotating outer shell 812 and the rotating inner shell 814, the design can be adaptively adjusted according to the working conditions during the rotation process, avoiding excessive mechanical vibration or unstable operation. In particular, the fifth elastic member 813 is slidably connected with the rotating inner shell 814 in the rotating groove 8141, providing a stable elastic support for the rotational motion, so that the adaptive component 81 can maintain high-precision operation under different load conditions and is not easily affected by external vibration or uneven load; the rotating outer shell 812 is driven by the rotating motor 819, and the rotating inner shell 814 is driven to rotate through the transmission connection. At the same time, the rotating inner shell 814 is connected to the rotating outer shell 812 through the fifth elastic member 813 to provide elastic support. This design makes the rotation action more stable through the buffering effect of the elastic member. Compared with the relatively rigid rotating structure in the prior art, the design of the elastic connection reduces the friction and resistance in the movement, and improves the stability and adaptability of the equipment in complex working environments; the electric auxiliary magnetic block 818 is magnetically attracted to the auxiliary flattening plate 815, and provides additional flattening force through magnetic force, so as to generate a stronger contact force between the auxiliary flattening plate 815 and the target object. This design allows the flattening force to be adjusted according to the material characteristics and flattening requirements during the flattening process, avoiding the situation of uneven pressure in traditional equipment. The auxiliary flattening plate 815 is connected to the sixth elastic member 817 to provide elastic recovery force, avoid the risk of over-pressing, and maintain the stability of the object. When the equipment starts working, the rotating motor 819 drives the rotating outer shell 812 to rotate, and the rotating outer shell 812 drives the rotating inner shell 814 to rotate to complete the rotation action. During the rotation process, the horizontal sensor 811 detects the horizontal state of the equipment in real time, and feeds back the adjustment information to the control system to ensure the stability of the adaptive component 81. At the same time, the electric auxiliary magnetic block 818 enhances the contact force between the auxiliary flattening plate 815 and the target object through magnetic force, and provides the required flattening force. The auxiliary flattening plate 815 ensures that the flattening force is applied appropriately by connecting with the sixth elastic member 817, thereby ensuring uniform flattening of the object. Through this design, the device can be adaptively adjusted under complex terrain and different load conditions, ensuring operational accuracy and efficient processing.
[0042] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A three-axis adjustment device for lifting a steel beam with a ground slope adaptive function, characterized in that: The adjustment device comprises a main lifting cylinder (1), a clamping mechanism (2), a vehicle frame (3), a sliding mechanism (4), a rear supporting wheel mechanism (5), a front driving wheel mechanism (6), a substation control box (7), a hydraulic power mechanism (8), a heat dissipation mechanism (9), an on-site operation box (10), a protective plate (11), an upper cylinder protection cover (12) and a lower cylinder protection cover (13); the clamping mechanism (2) and the main lifting cylinder (1) are fastened together, the main lifting cylinder (1) and the sliding mechanism (4) are fastened together, the sliding mechanism (4) and the vehicle frame (3) are fastened together, the rear supporting wheel mechanism (5) and the vehicle frame (3) are fastened together, and the front driving wheel mechanism (6) and the front driving wheel mechanism (6) are fastened together. The substation control box (7) is tightly connected to the vehicle frame (3), the hydraulic power mechanism (8) is tightly connected to the vehicle frame (3), the heat dissipation mechanism (9) is tightly connected to the vehicle frame (3), the local operation box (10) is tightly connected to the vehicle frame (3), the upper cylinder protection cover (12) is tightly connected to the vehicle frame (3), and the lower cylinder protection cover (13) is tightly connected to the vehicle frame (3). The substation control box (7) is used to realize equipment data collection and action control. The vehicle frame (3) is provided with a storage box (31), and the storage box (31) is used to place a cable reel, a linkage signal line and tools. The protective plate (11) is tightly connected to the vehicle frame (3), and the protective plate (11) is L-shaped.
2. The three-axis adjustment device for lifting a steel beam with a ground slope adaptive function according to claim 1, characterized in that: The clamping mechanism (2) comprises an electromagnetic suction cup (21), a first opening and closing block (22), a second opening and closing block (23), a clamp shell (24), a closing motor (25), a bevel gear (26), a transmission gear set (27), a first elastic member (28), a fixing rod (29), a connecting rod (210), a first buckle block (211), a second buckle block (212), a second elastic member (213), a third elastic member (214), a magnetic block (215), an electromagnetic block (216) and a clamping top column (217); the electromagnetic suction cup (21) is tightly connected to the main lifting cylinder (1); the first opening and closing block (22), the second opening and closing block (23) are The closing blocks (23) are all half-moon shaped, the first opening and closing block (22) and the second opening and closing block (23) are hinged, the first opening and closing block (22) and the clamp shell (24) are rotatably connected, the transmission gear set (27) and the clamp shell (24) are rotatably connected, the closing motor (25) and the bevel gear (26) are transmission-connected, the closing motor (25) and the electromagnetic suction cup (21) are firmly connected, the bevel gear (26) and the transmission gear set (27) are transmission-connected, the transmission gear set (27) and the first opening and closing block (22) are transmission-connected, the fixing rod (29) and the clamp shell (24) are firmly connected, and the first elastic member ( The first elastic member (28) and the connecting rod (210) are fastened to the fixing rod (29), the first elastic member (28) and the connecting rod (210) are fastened to the fixing rod (29), the connecting rod (210) and the clamp shell (24) are slidably connected, the connecting rod (210) and the first buckle block (211) are transmission-connected, the first buckle block (211) and the clamp shell (24) are hinged, the first buckle block (211) and the second buckle block (212) are snap-connected, the second buckle block (212) and the second opening and closing block (23) are hinged, the second buckle block (212) and the second elastic member (213) are fastened to the fixing rod (29), the second elastic member (213) and the second opening and closing block (23) are fastened to the fixing rod (28), the first buckle block (212) and the fixing rod (29) are fastened to the fixing rod (28), the first elastic member (210) and the connecting rod (210) are slidably connected to the clamp shell (24), the connecting rod (210) and the first buckle block (211) are transmission-connected, the first buckle block (211) and the clamp shell (24) are hinged, the first buckle block (211) and the second buckle block (212) are snap-connected, the second buckle block (212) and the second opening and closing block (23) are hinged, the second buckle block (212) and the second elastic member (213) are fastened to the fixing rod (29), the second buckle block (212) and the second opening and closing block (23) are fastened to the fixing rod (29), the second buckle block (212) and the second elastic member (213) are fastened to the fixing rod (29), the second buckle block (212) and the second opening and 3) fastened connection, the second buckle block (212) and the first opening and closing block (22) are fastened, the magnetic block (215) and the clamping top column (217) are fastened, the magnetic block (215) and the electromagnetic block (216) are magnetically pole-repelling transmission, the electromagnetic block (216) and the third elastic are fastened, the third elastic member (214) and the magnetic block (215) are fastened, the electromagnetic block (216), the third elastic and the magnetic block (215) are each provided with four, two of the electromagnetic blocks (216) and the first opening and closing block (22) are fastened, and the other two of the electromagnetic blocks (216) and the second opening and closing block (23) are fastened.
3. The three-axis adjustment device for lifting a steel beam with a ground slope adaptive function according to claim 2, characterized in that: The sliding mechanism (4) comprises a base (41), a first slide (42), a second slide (43), a first oil cylinder (44), a second oil cylinder (45), a first hinged rod (46) and a second hinged rod (47); the first slide (42) and the second slide (43) are slidably connected; the second slide (43) and the base (41) are slidably connected; the base (41) and the vehicle frame (3) are firmly connected; the first oil cylinder (44) and the upper oil cylinder protection cover (12) are firmly connected; the lower oil cylinder protection cover (13) and the second oil cylinder (45) are firmly connected; the first oil cylinder (44) and the first hinged rod (46) are hinged; the first hinged rod (46) and the first slide (42) are hinged; the second oil cylinder (45) and the second hinged rod (47) are hinged; and the second hinged rod (47) and the second slide (43) are hinged.
4. The three-axis adjustment device for lifting a steel beam with a ground slope adaptive function according to claim 3 is characterized in that: The rear supporting wheel mechanism (5) comprises a rear wheel (51), a triangular block (52), a first hydraulic cylinder (53), an articulated block (54) and a fixed block (55); the rear wheel (51) and the triangular block (52) are rotatably connected; the first hydraulic cylinder (53) and the triangular block (52) are articulated; the first hydraulic cylinder (53) and the articulated block (54) are articulated; and the articulated block (54) and the vehicle frame (3) are fixedly connected.
5. The three-axis adjustment device for lifting a steel beam with a ground slope self-adaptation function according to claim 4, characterized in that: The front drive wheel mechanism (6) comprises a connecting block (61), a second hydraulic cylinder (62), a front wheel (63), a lifting block (64), a rotating block (65), a fourth elastic member (66), a pull rod (67) and a driving motor (68); the connecting block (61) is fixedly connected to the vehicle frame (3); the second hydraulic cylinder (62) is fixedly connected to the connecting block (61); the second hydraulic cylinder (62) is transmission-connected to the lifting block (64); the rotating block (65) is rotationally connected to the lifting block (64); the front wheel (63) is rotationally connected to the rotating block (65); the driving motor (68) is transmission-connected to the front wheel (63); the driving motor (68) is fixedly connected to the rotating block (65); the rotating block (65) is slidably engaged with the pull rod (67); the fourth elastic member (66) is fixedly connected to the pull rod (67); and the fourth elastic member (66) is fixedly connected to the rotating block (65).
6. The three-axis adjustment device for lifting a steel beam with a ground slope self-adaptation function according to claim 5, characterized in that: The hydraulic power mechanism (8) comprises an adaptive component (81), a vibrating extrusion plate (82), an extrusion hydraulic cylinder (83), a vibrator (84) and a telescopic hydraulic cylinder (85); the telescopic hydraulic cylinder (85) and the adaptive component (81) are in transmission connection; the telescopic hydraulic cylinder (85) and the vehicle frame (3) are fixedly connected; the vibrator (84) and the adaptive component (81) are in abutment; the vibrating extrusion plate (82) and the vibrator (84) are fixedly connected; the extrusion hydraulic cylinder (83) and the vehicle frame (3) are fixedly connected; and the extrusion hydraulic cylinder (83) and the vibration extrusion plate (82) are in transmission connection.
7. The three-axis adjustment device for lifting a steel beam with a ground slope self-adaptation function according to claim 6, characterized in that: The heat dissipation mechanism (9) comprises a heat dissipation plate (91), a liquid pump (92), a fan (93), a heat dissipation pipe (94) and a cooling box (95); the heat dissipation plate (91) is tightly connected to the vehicle frame (3); the heat dissipation plate (91) is tightly connected to the fan (93); a heat dissipation hole (911) is provided on the heat dissipation plate (91); the cooling box (95) is tightly connected to the vehicle frame (3); the liquid pump (92) is connected to the cooling box (95); the liquid pump (92) is connected to the heat dissipation pipe (94); the heat dissipation pipe (94) is connected to the cooling box (95); the heat dissipation pipe (94) is a square spiral riser; and a spiral groove (941) is provided on the heat dissipation pipe (94).
8. The three-axis adjustment device for lifting a steel beam with a ground slope self-adaptation function according to claim 7, characterized in that: The adaptive component (81) comprises a horizontal sensor (811), a rotating outer shell (812), a fifth elastic member (813), a rotating inner shell (814), an auxiliary pressure plate (815), a hook (816), a sixth elastic member (817), an electrically auxiliary magnetic block (818) and a rotating motor (819); the rotating outer shell (812) and the rotating inner shell (814) are rotationally connected; the rotating motor (819) and the vibrator (84) are fixedly connected; the rotating motor (819) and the rotating outer shell (812) are transmission-connected; the rotating inner shell (814) and the rotating motor (819) are fixedly connected; the horizontal sensor (811) and the frame (3) are fixedly connected; the rotating The inner shell (814) and the fifth elastic member (813) are fastened together, the rotating outer shell (812) and the fifth elastic member (813) are fastened together, a rotating groove (8141) is provided on the rotating inner shell (814), the fifth elastic member (813) and the rotating groove (8141) are slidably connected, the auxiliary pressure plate (815) and the rotating outer shell (812) are hinged, the auxiliary pressure plate (815) and the sixth elastic member (817) are fastened together, the sixth elastic member (817) and the rotating outer shell (812) are fastened together, the electric auxiliary magnetic block (818) and the auxiliary pressure plate (815) are magnetically attracted to each other, and the auxiliary pressure plate (815) and the rotating outer shell (812) are hinged.