Cloth dyeing machine with rapid level dyeing function

Abstract

The invention relates to the field of cloth dyeing machine equipment, in particular to a cloth dyeing machine with a rapid level dyeing function, which comprises a dye box body for supporting, a feeding guide groove formed in the inner end surface of the dye box body and close to the top, and a feeding guide pipe arranged on one side of the side end surface of the dye box body, a discharging guide pipe is arranged on the other side of the side end face of the dye box body. During dyeing, four groups of dye high-pressure pumps can quickly adsorb and compress dye, and meanwhile, two groups of double-shaft motors can drive high-pressure nozzles to rotate at a high speed through a third synchronous belt wheel and a third synchronous belt, so that the dye high-pressure pumps can guide high-pressure dye into the two groups of opposite high-pressure nozzles; the two groups of high-pressure spray heads rotating at high speed can spray high-pressure dye to the outer part of the cloth oppositely and stably, so that the stability and the efficiency of dyeing the cloth are improved.

Description

Technical Field

[0001] The invention relates to the technical field of cloth dyeing machine equipment, in particular to a cloth dyeing machine with a rapid and even dyeing function. Background Art

[0002] Dyeing machines play an irreplaceable role in dyeing factories. They can not only realize the diversified dyeing of fabrics, improve production efficiency, save resources, but also have wide adaptability. The main function of dyeing machines is to dye fabrics into the required colors. Through different dyeing processes and dyes, the diversified dyeing of fabrics can be realized to meet the market demand for fabrics of different colors.

[0003] As disclosed in the patent with publication number: CN116815430A, a dyeing machine with a fast and even dyeing function comprises a main frame, one side of the inner wall of the main frame is rotatably connected to a cloth feed roller, the side of the inner wall of the main frame away from the cloth feed roller is rotatably connected to a cloth receiving roller, the outer surface of the cloth feed roller is slidably connected to the processed cloth, the side of the main frame away from the cloth feed roller is fixedly connected to a main motor, the side of the main frame surface close to the main motor is rotatably connected to a transmission pulley, the middle part of the outer surface of the transmission pulley is sleeved with a transmission belt, the top of the output end of the main motor is fixedly connected to one end of the cloth feed roller close to the transmission belt, the present invention arranges an adjusting mechanism, and while winding the processed cloth by winding the cloth, the processed cloth roll drives the moving shell to move upward through the force when tightened, thereby performing spray dyeing on the processed cloth, which is convenient for quickly performing even dyeing on the cloth.

[0004] Although the above-mentioned equipment can dye cloth, it is not convenient for interactive high-pressure jet dyeing of cloth, and it is also not convenient for rapid regulation of the dyed cloth, thereby reducing the efficiency of subsequent dyeing of the cloth. Therefore, a dyeing machine with a rapid and uniform dyeing function is needed to solve the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide a cloth dyeing machine with a rapid and level dyeing function to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a cloth dyeing machine with a rapid and even dyeing function, comprising a dye box for supporting, a feed guide groove is provided at the inner end surface of the dye box near the top, a feed conduit is provided at one side of the side end surface of the dye box, and a discharge conduit is provided at the other side of the side end surface of the dye box,

[0007] A regulating device, wherein the regulating device is fixedly arranged at the center of the upper end surface of the dye box;

[0008] A dye device, the dye device is threadedly slidably connected to the inner end surface of the dye box through the regulating device;

[0009] The guide device is provided with five groups in total, the two groups of the guide devices located at the side are directly opposite to the dye device, and the guide device located in the middle is arranged at the bottom of the center of the inner end surface of the dye box.

[0010] Preferably, the regulating device includes a profile bracket, and a limit clamping seat is provided at the front and rear of the profile bracket, and two groups of second synchronous pulleys are rotatably clamped at the bottom of the inner end surface of the limit clamping seat, and the two groups of the second synchronous pulleys are meshed and connected by a first synchronous belt, and two groups of first synchronous pulleys on the upper part of the inner end surface of the limit clamping seat are rotatably clamped, and the two groups of the first synchronous pulleys on the same side are meshed and connected by a second synchronous belt, and a servo motor is provided at the upper end surface of the limit clamping seat opposite to the first synchronous pulley, and a transmission screw is fixedly provided on the inner end surfaces of the first synchronous pulley and the second synchronous pulley.

[0011] Preferably, the dye device includes a sealed box body, a dye guide groove is opened at the center of the inner end surface of the sealed box body, and two groups of sealed rotating grooves are opened at the upper and lower parts of the inner end surface of the dye guide groove, the upper and lower parts of the inner end surface of the sealed box body are sealed and rotatably clamped with two groups of high-pressure nozzles, both side ends of the sealed box body are fixedly clamped with dual-axis motors, the connecting ends of the dual-axis motor and the high-pressure nozzles are provided with third synchronous pulleys, and the two groups of the third synchronous pulleys on the same side are meshed and connected by a third synchronous belt, a dye high-pressure pump is provided on the upper end surface of the sealed box body opposite to the high-pressure nozzle, and a threaded guide seat is fixedly provided on the side end surface of the sealed box body.

[0012] Preferably, the guiding device includes a fixed guide seat, a material guide groove is opened at the center of the inner end surface of the fixed guide seat, and two groups of transmission guide shafts are rotatably clamped on the inner end surface of the fixed guide seat, and transmission gears for transmission are arranged on the side end surfaces of the two groups of transmission guide shafts, and a waterproof motor is arranged on the inner end surface of the fixed guide seat opposite to the transmission guide shaft.

[0013] Preferably, the sealing box is adapted to the transmission screw through the threaded guide seat and then threadedly slidably connected to the inner end surface of the dye box. Four sets of transmission screws can drive the dye device downward through the threaded guide seat, thereby facilitating the subsequent rapid and stable regulation of the tension of the fabric and the convenience of adjustment.

[0014] Preferably, the high-pressure nozzle is sealed and rotated through the sealing groove and then clamped on the inner end surface of the sealing box, and the dual-axis motor is sealed and fixedly clamped on the inner end surface of the sealing box through the threaded guide seat. The threaded guide seat can seal the side of the sealing box, thereby increasing the subsequent service life of the dual-axis motor.

[0015] Preferably, the high-pressure nozzle is sealed and rotatably connected to the output end of the dye high-pressure pump, and the two groups of high-pressure nozzles located at the same axis do not contact each other, which can provide sufficient space for subsequent dyeing of the cloth. At the same time, the two groups of relative high-pressure nozzles can improve the uniformity of local dyeing of the cloth, thereby improving the dyeing efficiency.

[0016] Preferably, the two groups of transmission guide shafts are meshedly connected via the transmission gears, and the dye guide groove, material guide chute and feed guide groove are located on the same straight line, which can effectively improve the accuracy and stability of subsequent conveying of dyed fabrics.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. When dyeing, the present invention uses four sets of dye high-pressure pumps to quickly adsorb and compress the dye, and at the same time, two sets of dual-axis motors can drive the high-pressure nozzles to rotate at high speed through the third synchronous pulley and the third synchronous belt, so that the dye high-pressure pumps can introduce the high-pressure dye into the two sets of opposite high-pressure nozzles, and the two sets of high-speed rotating high-pressure nozzles can spray the high-pressure dye to the outside of the fabric in opposite and stable directions, thereby improving the stability and efficiency of fabric dyeing.

[0019] 2. When the present invention dyes the cloth, the servo motor can synchronously drive the four sets of transmission screws to rotate through the first synchronous pulley, the second synchronous pulley, the first synchronous belt and the second synchronous belt. The four sets of transmission screws can drive the sealing box to move downward inside the dye box through the threaded guide seat, so as to quickly and stably adjust the tension of the cloth, thereby improving the stability of the subsequent dyeing of the cloth by the equipment, and also facilitating the subsequent adaptive dyeing of different types of cloth, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1 A disassembled diagram of the main body of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the main body of the present invention;

[0023] Figure 3 It is a schematic diagram of the structure of the control device of the present invention;

[0024] Figure 4 is a disassembled diagram of the dye device of the present invention;

[0025] Figure 5 It is a structural schematic diagram of the dye device of the present invention;

[0026] Figure 6 is a disassembled diagram of the guide device of the present invention;

[0027] Figure 7 It is a schematic structural diagram of the guide device of the present invention.

[0028] In the figure: 1-feed conduit, 2-discharge conduit, 3-regulating device, 4-dye device, 5-guiding device, 6-feed guide groove, 7-dye box, 31-limiting card seat, 32-first synchronous pulley, 33-second synchronous pulley, 34-first synchronous belt, 35-servo motor, 36-transmission screw, 37-second synchronous belt, 38-profile bracket, 41-sealed box, 42-threaded guide seat, 43-dye high-pressure pump, 44-third synchronous pulley, 45-dual-axis motor, 46-third synchronous belt, 47-high-pressure nozzle, 48-dye guide groove, 49-sealed rotating groove, 51-material guide chute, 52-fixed guide seat, 53-transmission gear, 54-transmission guide shaft, 55-waterproof motor. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] The present invention is further described below in conjunction with the accompanying drawings.

[0032] Example 1

[0033] See also Figure 1-7 The present invention provides an embodiment: a dyeing machine with a fast and even dyeing function, comprising a dye box 7 for support, a feed guide groove 6 is provided near the top of the inner end surface of the dye box 7, a feed conduit 1 is provided on one side of the side end surface of the dye box 7, and a discharge conduit 2 is provided on the other side of the side end surface of the dye box 7,

[0034] A regulating device 3, the regulating device 3 is fixedly arranged at the center of the upper end surface of the dye box 7;

[0035] The dye device 4 is threadably connected to the inner end surface of the dye box 7 through the regulating device 3;

[0036] The guide device 5 is provided with five groups in total. The two groups of guide devices 5 located at the side are directly opposite to the dye device 4 , and the guide device 5 located in the middle is arranged at the bottom of the center of the inner end surface of the dye box 7 .

[0037] The regulating device 3 includes a profile bracket 38, and a limit clamp 31 is provided at the front and rear of the profile bracket 38. Two sets of second synchronous pulleys 33 are rotatably clamped at the bottom of the inner end surface of the limit clamp 31, and the two sets of second synchronous pulleys 33 are meshed and connected through a first synchronous belt 34. Two sets of first synchronous pulleys 32 are rotatably clamped at the upper part of the inner end surface of the limit clamp 31, and the two sets of first synchronous pulleys 32 on the same side are meshed and connected through a second synchronous belt 37. A servo motor 35 is provided at the upper end surface of the limit clamp 31 opposite to the first synchronous pulley 32, and a transmission screw 36 is fixedly provided on the inner end surfaces of the first synchronous pulley 32 and the second synchronous pulley 33.

[0038] The dye device 4 includes a sealed box body 41, a dye guide groove 48 is opened at the center of the inner end surface of the sealed box body 41, and two groups of sealed rotating grooves 49 are opened at the upper and lower parts of the inner end surface of the dye guide groove 48, and two groups of high-pressure nozzles 47 are sealed and rotatably clamped at the upper and lower parts of the inner end surface of the sealed box body 41. A dual-axis motor 45 is fixedly clamped at both side ends of the sealed box body 41, and the connecting ends of the dual-axis motor 45 and the high-pressure nozzle 47 are both provided with a third synchronous pulley 44, and the two groups of third synchronous pulleys 44 on the same side are meshed and connected by a third synchronous belt 46, a dye high-pressure pump 43 is provided on the upper end surface of the sealed box body 41 opposite to the high-pressure nozzle 47, and a threaded guide seat 42 is fixedly provided on the side end surface of the sealed box body 41.

[0039] The guide device 5 includes a fixed guide seat 52, a material guide groove 51 is opened at the center of the inner end surface of the fixed guide seat 52, and two groups of transmission guide shafts 54 are rotatably clamped on the inner end surface of the fixed guide seat 52, and transmission gears 53 for transmission are arranged on the side end surfaces of the two groups of transmission guide shafts 54, and a waterproof motor 55 is arranged on the inner end surface of the fixed guide seat 52 opposite to the transmission guide shaft 54.

[0040] The sealing box body 41 is adapted to the transmission screw 36 through the threaded guide seat 42 and then threadedly slidably connected to the inner end surface of the dye box body 7. The four sets of transmission screws 36 can drive the dye device 4 to move downward through the threaded guide seat 42, thereby facilitating the subsequent rapid and stable regulation of the tension of the fabric and the convenience of adjustment.

[0041] The high-pressure nozzle 47 is sealed and rotated to be clamped on the inner end surface of the sealing box 41 through the sealing rotation groove 49, and the dual-axis motor 45 is sealed and fixed to the inner end surface of the sealing box 41 through the threaded guide seat 42. The threaded guide seat 42 can seal the side of the sealing box 41, thereby increasing the subsequent service life of the dual-axis motor 45.

[0042] The high-pressure nozzle 47 is sealed and rotatably connected to the output end of the dye high-pressure pump 43. The two groups of high-pressure nozzles 47 located at the same axis do not contact each other, which can provide sufficient space for subsequent dyeing of the fabric. At the same time, the two groups of relative high-pressure nozzles 47 can improve the uniformity of local dyeing of the fabric, thereby improving the dyeing efficiency.

[0043] The two sets of transmission guide shafts 54 are meshed and connected via transmission gears 53, and the dye guide groove 48, the material guide chute 51 and the feed guide groove 6 are located on the same straight line, which can effectively improve the accuracy and stability of subsequent conveying of the dyed fabrics.

[0044] Working principle: Before use, the staff can introduce the dye into the interior of the dye box 7 through the feed conduit 1, which is convenient for the subsequent all-round dyeing operation of the cloth. Then the staff can sequentially pass the cloth through the dye device 4, the guide device 5 and the feed guide groove 6, which is convenient for subsequent export. When dyeing the cloth, the waterproof motor 55 can synchronously drive the two sets of transmission guide shafts 54 to rotate in the opposite direction through the two sets of transmission gears 53, so that the two sets of transmission guide shafts 54 can stably perform fast and accurate intermittent conveying operations on the cloth. When the cloth stops, the two sets of dual-axis motors 45 And the dye high-pressure pump 43 is started, at this time, the dual-axis motor 45 can synchronously drive the two groups of high-pressure nozzles 47 to rotate at high speed through the third synchronous pulley 44 and the third synchronous belt 46, and at the same time, the dye high-pressure pump 43 can extract the dye and compress it, and then the high-pressure nozzle 47 can spray the high-pressure dye object to the outside of the cloth, which not only improves the dyeing effect, but also improves the dyeing efficiency. At the same time, the staff can also adjust the limit height of the sealing box 41 to the dyed cloth through the threaded connection between the transmission screw 36 and the threaded guide seat 42, so as to facilitate the subsequent real-time adjustment of the tension of the dyed cloth.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cloth dyeing machine with a rapid and level dyeing function, comprising a dye box (7) for supporting, a feed guide groove (6) is provided on the inner end surface of the dye box (7) near the top, a feed conduit (1) is provided on one side of the side end surface of the dye box (7), and a discharge conduit (2) is provided on the other side of the side end surface of the dye box (7), characterized in that: A regulating device (3), wherein the regulating device (3) is fixedly arranged at the center of the upper end surface of the dye box (7); A dye device (4), wherein the dye device (4) is threadably connected to the inner end surface of the dye box (7) through the regulating device (3); The guide device (5) is provided with five groups in total, the two groups of the guide devices (5) located at the side are directly opposite to the dye device (4), and the guide device (5) located in the middle is arranged at the bottom of the center of the inner end surface of the dye box (7).

2. A cloth dyeing machine with a rapid and level dyeing function according to claim 1, characterized in that: The regulating device (3) comprises a profile bracket (38), the front and rear parts of the profile bracket (38) are both provided with a limit clamping seat (31), two groups of second synchronous belt pulleys (33) are rotatably clamped at the bottom of the inner end surface of the limit clamping seat (31), and the two groups of the second synchronous belt pulleys (33) are meshed and connected through a first synchronous belt (34), two groups of first synchronous belt pulleys (32) are rotatably clamped at the upper part of the inner end surface of the limit clamping seat (31), and the two groups of the first synchronous belt pulleys (32) located on the same side are meshed and connected through a second synchronous belt (37), a servo motor (35) is provided at the upper end surface of the limit clamping seat (31) facing the first synchronous belt pulley (32), and a transmission screw (36) is fixedly provided on the inner end surfaces of the first synchronous belt pulley (32) and the second synchronous belt pulley (33).

3. A cloth dyeing machine with a rapid and level dyeing function according to claim 2, characterized in that: The dye device (4) comprises a sealed box (41), a dye guide groove (48) is provided at the center of the inner end surface of the sealed box (41), and two groups of sealed rotating grooves (49) are provided at the upper and lower parts of the inner end surface of the dye guide groove (48), two groups of high-pressure nozzles (47) are sealed and rotatably clamped at the upper and lower parts of the inner end surface of the sealed box (41), a double-axis motor (45) is fixedly clamped at both side ends of the sealed box (41), the connecting ends of the double-axis motor (45) and the high-pressure nozzle (47) are provided with a third synchronous pulley (44), and the two groups of the third synchronous pulleys (44) on the same side are meshed and connected via a third synchronous belt (46), a dye high-pressure pump (43) is provided at the upper end surface of the sealed box (41) opposite to the high-pressure nozzle (47), and a threaded guide seat (42) is fixedly provided at the side end surface of the sealed box (41).

4. The cloth dyeing machine with rapid and level dyeing function according to claim 3, characterized in that: The guide device (5) comprises a fixed guide seat (52), a material guide slot (51) is provided at the center of the inner end surface of the fixed guide seat (52), and two groups of transmission guide shafts (54) are rotatably connected to the inner end surface of the fixed guide seat (52), and transmission gears (53) for transmission are provided on the side end surfaces of the two groups of transmission guide shafts (54), and a waterproof motor (55) is provided at the inner end surface of the fixed guide seat (52) opposite to the transmission guide shaft (54).

5. The cloth dyeing machine with rapid and level dyeing function according to claim 4, characterized in that: The sealing box body (41) is adapted to the transmission screw (36) through the threaded guide seat (42) and is then threadedly slidably connected to the inner end surface of the dye box body (7).

6. The cloth dyeing machine with rapid and level dyeing function according to claim 4, characterized in that: The high-pressure nozzle (47) is sealed and rotatably clamped on the inner end surface of the sealing box (41) through the sealing rotation groove (49), and the dual-axis motor (45) is sealed and fixedly clamped on the inner end surface of the sealing box (41) through the threaded guide seat (42).

7. The cloth dyeing machine with rapid and level dyeing function according to claim 4, characterized in that: The high-pressure nozzle (47) is sealed and rotatably connected to the output end of the dye high-pressure pump (43), and the two groups of high-pressure nozzles (47) located at the same axis do not contact each other.

8. The cloth dyeing machine with rapid and level dyeing function according to claim 4, characterized in that: The two sets of transmission guide shafts (54) are meshedly connected via the transmission gears (53), and the dye guide groove (48), the material guide chute (51) and the feed guide groove (6) are located on the same straight line.

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