Stable refractory material brick-shaped structure
By designing an arc cross-section with grooves and grooves, the mutual interlocking and structural stability of the refractory brick type is achieved, which solves the problem of insufficient stability of the refractory brick type structure in the high-temperature kiln environment and improves the thermal insulation performance.
Patent Information
- Application Number
- CN202411889586.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-14
AI Technical Summary
The existing refractory brick types have insufficient structural stability in high-temperature kiln environments. Especially when refractory mud or metal furnace shells are not allowed to be used, it is easy to form gas or heat transmission channels, affecting heat insulation.
The refractory brick type adopts a curved block structure, and the arc-shaped cross-section with grooves and grooves is designed. Through these characteristics, the single brick type is interlocked and structurally stable, and the heat transfer efficiency is reduced.
It realizes a refractory brick type with a stable structure without the use of fire mud or external constraints, reduces the transmission efficiency of gas or heat, and improves the overall insulation performance.
Smart Images
Figure CN119436851A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of refractory materials, and in particular relates to a refractory brick structure with a stable structure. Background Art
[0002] Refractory materials are one of the key lining materials necessary for the high-temperature kiln industry. In different application environments, they play the roles of high temperature resistance, corrosion resistance, scouring resistance, thermal insulation, and stable structure. In actual use, according to different use environments, refractory materials need to be prepared into products of different shapes. Common structural types include straight bricks, fan-shaped bricks, axe-shaped bricks, knife-shaped bricks, etc., which are directly stacked or built with refractory mud, and the constraints of the external metal furnace shell are used to form a cylindrical body or wall with a stable structure. When the above-mentioned brick types are combined, the adjacent surfaces are simple straight surfaces or curved surfaces, which are easy to form gas or heat transmission channels, which is not conducive to thermal insulation. In particular, the kiln walls, kiln cars, trailers and other parts of some special high-temperature kilns have extremely high requirements on the volatile matter and use temperature of refractory materials. Neither the use of refractory mud bonding is allowed, nor can the metal furnace shell be used for effective constraints, resulting in a significant reduction in the overall structural stability of the refractory products. A new refractory brick structure is urgently needed to solve this problem. Summary of the invention
[0003] In order to solve the above technical problems, the present invention proposes a structurally stable refractory brick structure, which can realize mutual interlocking by single brick masonry, has a stable structure, and can reduce gas or heat transfer efficiency.
[0004] The present invention adopts the following technical solutions to accomplish the above-mentioned invention tasks: A refractory brick structure with a stable structure, wherein the cross-sectional shape of the refractory brick structure is an arc-shaped block structure; one end of the inner wall of the arc-shaped block structure has a notch I; one end of the outer wall of the arc-shaped block structure has a notch II; the notch I and notch II are located at different ends of the arc-shaped block structure; the bottom surface of the notch I has a groove I concave toward the outer diameter surface, and the groove I is arranged on the side near the notch II; the bottom surface of the notch II has a groove II concave toward the inner diameter surface, and the groove II is arranged on the side near the notch I; the intersection points of the two end surfaces of the arc-shaped block structure with the outer diameter surface are A and F respectively; the intersection points of the two end surfaces of the arc-shaped block structure with the inner diameter surface are L and G respectively; the four endpoints of the groove I are K, J, I, and M respectively; the four endpoints of the groove II are N, C, D, and E respectively; the three endpoints of the notch I are L, K, and H respectively; the three endpoints of the notch II are B, N, and F respectively; The angles formed by the extension lines of line segments AL, JK, IH, BC, ED, and FG are ∠1, ∠2, ∠3, ∠4, and ∠5 respectively. Line segments KM and NE are the extension lines of LK and FE.
[0005] The included angles ∠1=∠2=∠3=∠4=∠5.
[0006] The angle 0°≤∠1≤60°.
[0007] The line segments AL=FG=BC=IH, LK=JI=CD=EF, JI≥KM, KM=NE.
[0008] The present invention proposes a refractory brick structure with a stable structure, which has the following excellent properties and characteristics through the above technical solution: (1) After assembly, the components interlock with each other and can achieve structural stability without the use of fire clay or external constraints; (2) The adjacent surfaces in the occlusal area are tortuous, which reduces the efficiency of heat transfer. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the structure of the present invention.
[0010] Figure 2 It is a schematic diagram of the brick type of the present invention.
[0011] Figure 3 , Figure 4 It is a schematic diagram of the cylindrical shape after the present invention is assembled.
[0012] Figure 5 This is a schematic diagram of a straight wall after assembly of the present invention.
[0013] In the figure: 1, missing groove I, 2, missing groove II, 3, groove I, 4, groove II. DETAILED DESCRIPTION
[0014] The present invention is described with reference to the accompanying drawings and specific embodiments: like Figure 1As shown, a structurally stable refractory brick structure, the cross-sectional shape of the refractory brick structure is an arc-shaped block structure; one end of the inner wall of the arc-shaped block structure has a notch Ⅰ1; one end of the outer wall of the arc-shaped block structure has a notch Ⅱ2; the notch Ⅰ1 and the notch Ⅱ2 are located at different ends of the arc-shaped block structure; the bottom surface of the notch Ⅰ1 has a groove Ⅰ3 concave toward the outer diameter surface, and the groove Ⅰ is arranged on the side near the notch Ⅱ; the bottom surface of the notch Ⅱ has a groove Ⅱ4 concave toward the inner diameter surface, and the groove Ⅱ4 is arranged on the side near the notch Ⅰ; the arc block The intersection points of the two end surfaces of the structure and the outer diameter surface are A and F respectively; the intersection points of the two end surfaces of the arc-shaped block structure and the inner diameter surface are L and G respectively; the four endpoints of the groove I are K, J, I, and M respectively; the four endpoints of the groove II are N, C, D, and E respectively; the three endpoints of the notch I are L, K, and H respectively; the three endpoints of the notch II are B, N, and F respectively; the angles formed by the extension lines of the line segments AL, JK, IH, BC, ED, and FG are ∠1, ∠2, ∠3, ∠4, and ∠5 respectively, and the line segments KM and NE are the extension lines of LK and FE.
[0015] The included angles ∠1=∠2=∠3=∠4=∠5.
[0016] The angle 0°≤∠1≤60°.
[0017] The line segments AL=FG=BC=IH, LK=JI=CD=EF, JI≥KM, KM=NE.
[0018] Figure 2 Middle: After assembling two consecutive pieces, they can interlock with each other; Figure 3 In the figure, when ∠1=60°, two bricks can be assembled into a circular cylinder; Figure 4 When ∠1=5°, 24 bricks of this type can be assembled into a circular cylinder; Figure 5 Middle: When ∠1=0°, that is, AL∥JK∥IH∥BC∥ED∥FG, a straight wall can be formed.
Claims
1. A structurally stable refractory brick structure, characterized in that: The cross-sectional shape of the refractory brick structure is an arc-shaped block structure; one end of the inner wall of the arc-shaped block structure has a notch I; one end of the outer wall of the arc-shaped block structure has a notch II; the notch I and notch II are located at different ends of the arc-shaped block structure; the bottom surface of the notch I has a groove I concave toward the outer diameter surface, and the groove I is arranged on the side near the notch II; the bottom surface of the notch II has a groove II concave toward the inner diameter surface, and the groove II is arranged on the side near the notch I; the intersection points of the two end surfaces of the arc-shaped block structure and the outer diameter surface A and F respectively; the intersection points of the two end faces of the arc-shaped block structure with the inner diameter face are L and G respectively; the four endpoints of the groove I are K, J, I, and M respectively; the four endpoints of the groove II are N, C, D, and E respectively; the three endpoints of the notch I are L, K, and H respectively; the three endpoints of the notch II are B, N, and F respectively; the angles formed by the extension lines of the line segments AL, JK, IH, BC, ED, and FG are ∠1, ∠2, ∠3, ∠4, and ∠5 respectively, and the line segments KM and NE are the extension lines of LK and FE.
2. A structurally stable refractory brick structure as claimed in claim 1, characterized in that: The included angles ∠1=∠2=∠3=∠4=∠5.
3. A structurally stable refractory brick structure as claimed in claim 1, characterized in that: The angle 0°≤∠1≤60°.
4. A structurally stable refractory brick structure as claimed in claim 1, characterized in that: The line segments AL=FG=BC=IH, LK=JI=CD=EF, JI≥KM, KM=NE.