Group-level production equipment maintenance management method and system, medium and program product
By establishing maintenance ledgers, group maintenance standards and operating qualifications, and generating and issuing maintenance tasks, the problem of low maintenance quality and efficiency in large group companies has been solved, and more efficient and unified maintenance has been achieved Guaranteed management.
Patent Information
- Application Number
- CN202411631714.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-14
AI Technical Summary
The maintenance quality and efficiency in related technologies are low, especially in large group companies, lack of unified maintenance standards and procedures, resulting in different maintenance efficiency and quality.
Provide a group-level production equipment maintenance management method, including establishing maintenance ledgers, group maintenance standards and operating qualifications, binding operator information, and generating and issuing maintenance tasks.
Through unified maintenance procedures and standards, maintenance quality and efficiency are improved, ensuring timely maintenance and efficient operation of equipment.
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Figure CN119443718A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of production equipment operation and maintenance management, and in particular to a group-level production equipment maintenance management method, system, medium and program product. Background Art
[0002] As the manufacturing industry develops towards digitalization and intelligence, more and more high-quality and high-reliability production equipment is put into use. Production equipment is the basic premise of smart factory production. The maintenance results of production equipment directly determine the equipment failure interval time, processing quality, etc. As the level of modern enterprise management improves, most companies have formulated production equipment maintenance systems and established equipment maintenance management systems. The equipment maintenance process uses mobile APP to improve equipment maintenance efficiency, realize paperless office for equipment maintenance, and quickly query and control equipment maintenance results.
[0003] However, the equipment maintenance level of large group companies varies greatly. Some companies use paper maintenance records, maintenance information cannot be quickly queried, and the group lacks unified maintenance standards and processes, resulting in different maintenance efficiency and quality among companies. In particular, most high-end production equipment uses external professional maintenance, which is expensive and the maintenance quality cannot be evaluated in real time. The maintenance quality and efficiency of related technologies are relatively low. Summary of the invention
[0004] A technical problem solved by the present disclosure is that the maintenance quality and efficiency in the related technology are low.
[0005] According to one aspect of the present disclosure, a group-level production equipment maintenance management method is provided, including: establishing a maintenance ledger for production equipment, the maintenance ledger including status information and location information of the production equipment; grouping maintenance standards according to equipment type of the production equipment to obtain multiple maintenance standard groups, wherein the equipment type is bound to the maintenance standard group in a one-to-one correspondence; grouping equipment maintenance operation qualifications according to the equipment type to obtain multiple equipment maintenance operation qualification groups, wherein the equipment maintenance operation qualification group is in a one-to-one correspondence with the equipment type, and each equipment maintenance operation qualification group includes one or more equipment maintenance operation qualifications; establishing an operator information library, and binding the operator to the equipment maintenance operation qualification group, each operator corresponds to one or more equipment maintenance operation qualification groups; binding the maintenance ledger, the maintenance standard group and the equipment maintenance operation qualification group to define the maintenance content and operation qualification requirements of the production equipment; and generating maintenance tasks based on the maintenance content and operation qualification requirements of the production equipment, and issuing the maintenance tasks to the corresponding operator's terminal device.
[0006] In some embodiments, the group-level production equipment maintenance management method further includes: generating an equipment electronic tag for the production equipment using a group unified code, wherein the basic maintenance information corresponding to the equipment electronic tag includes: the maintenance ledger, the maintenance standard group, and the equipment maintenance operation qualification group.
[0007] In some embodiments, the types of maintenance tasks include: daily periodic maintenance tasks, preventive maintenance tasks and professional maintenance tasks.
[0008] In some embodiments, the group-level production equipment maintenance management method also includes: establishing production shift information, the production shift information includes at least one shift; generating a shutdown plan for the next maintenance cycle, wherein the shutdown plan includes: the equipment number, shutdown date and shift information of the production equipment that needs to be shut down; automatically generating a maintenance plan for the next maintenance cycle based on the production shift information and the shutdown plan; and obtaining a team shift calendar and a personal shift calendar based on the maintenance plan for the next maintenance cycle.
[0009] In some embodiments, a maintenance plan for the next maintenance cycle is automatically generated based on the production shift information and the shutdown plan, including: generating a date matrix based on the production shift information and all dates of the next maintenance cycle, wherein the elements of the date matrix include shutdown dates and normal working dates; establishing a shift vector based on the production shift information; and calculating a scheduling data matrix for the next maintenance cycle based on the date matrix and the shift vector as the maintenance plan for the next maintenance cycle.
[0010] In some embodiments, the group-level production equipment maintenance management method also includes: according to the set pre-shift maintenance reminder time threshold, sending a first reminder message to the corresponding operator's terminal device to provide a task reminder before the maintenance task of each shift is executed; according to the set mid-shift maintenance reminder time threshold, sending a second reminder message to the corresponding operator's terminal device to provide a task reminder during the execution of the maintenance task of each shift; and according to the set post-shift maintenance reminder time threshold, sending a third reminder message to the corresponding operator's terminal device to provide a task reminder after the maintenance task of each shift is completed.
[0011] In some embodiments, the group-level production equipment maintenance management method further includes: automatically generating equipment maintenance record sheets of different levels according to the maintenance execution status, wherein the equipment maintenance record sheets include the timely completion rate of maintenance at the corresponding level; wherein the timely completion rate L w for
[0012] ,
[0013] in, is the total number of maintenance tasks completed on time on day j, is the total number of maintenance tasks that need to be completed on the jth day, T is the total number of days in a maintenance cycle, where 1≤j≤T, j and T are positive integers.
[0014] In some embodiments, the group-level production equipment maintenance management method also includes: for preventive maintenance tasks or professional maintenance tasks, based on the location information of multiple maintenance plants and the number of professional maintenance equipment in each of the multiple maintenance plants, the location of the spare parts warehouse for the production equipment is determined with the minimization of the transportation cost of the spare parts for the production equipment as the objective function.
[0015] According to another aspect of the present disclosure, a group-level production equipment maintenance management system is provided, including: a maintenance ledger establishment module, used to establish a maintenance ledger for production equipment, the maintenance ledger including status information and location information of the production equipment; a maintenance standard grouping module, used to group maintenance standards according to equipment type of production equipment to obtain multiple maintenance standard groups, wherein the equipment type is bound to the maintenance standard group in a one-to-one correspondence; an operation qualification grouping module, used to group equipment maintenance operation qualifications according to the equipment type to obtain multiple equipment maintenance operation qualification groups, wherein the equipment maintenance operation qualification group is bound to the equipment type in a one-to-one correspondence One to one, each equipment maintenance and operation qualification group includes one or more equipment maintenance and operation qualifications; a personnel information database establishment module is used to establish an operator information database and bind the operator to the equipment maintenance and operation qualification group, and each operator corresponds to one or more equipment maintenance and operation qualification groups; a binding module is used to bind the maintenance ledger, the maintenance standard group and the equipment maintenance and operation qualification group to define the maintenance content and operation qualification requirements of the production equipment; and a task issuing module is used to generate maintenance tasks based on the maintenance content and operation qualification requirements of the production equipment, and issue the maintenance tasks to the corresponding operator's terminal device.
[0016] According to another aspect of the present disclosure, a group-level production equipment maintenance and management system is provided, comprising: a memory; and a processor coupled to the memory, the processor being configured to execute the group-level production equipment maintenance and management method as described above based on instructions stored in the memory.
[0017] According to another aspect of the present disclosure, a computer-readable storage medium is provided, on which computer instructions are stored. When the computer instructions are executed by a processor, the group-level production equipment maintenance management method as described above is implemented.
[0018] According to another aspect of the present disclosure, a computer program product is provided, which includes a computer program or instructions, and when the computer program or instructions are executed by a processor, the group-level production equipment maintenance management method as described above is implemented.
[0019] The above method can unify the maintenance process of the group's production equipment, thereby improving the quality and efficiency of maintenance.
[0020] Other features and advantages of the present disclosure will become apparent from the following detailed description of exemplary embodiments of the present disclosure with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings, which constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0022] The present disclosure may be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:
[0023] Figure 1 is a flow chart showing a group-level production equipment maintenance management method according to some embodiments of the present disclosure;
[0024] Figure 2 is a schematic diagram showing a maintenance standard library for production equipment according to some embodiments of the present disclosure;
[0025] Figure 3 is a schematic diagram showing the management of a production equipment operation qualification library according to some embodiments of the present disclosure;
[0026] Figure 4 is a flowchart showing a group-level production equipment maintenance management method according to other embodiments of the present disclosure;
[0027] Figure 5 is a schematic diagram showing the location selection of a shared spare parts warehouse for maintenance of production equipment according to some embodiments of the present disclosure;
[0028] Figure 6 is a block diagram schematically showing a structure of a group-level production equipment maintenance management system according to some embodiments of the present disclosure;
[0029] Figure 7 is a structural block diagram schematically showing a group-level production equipment maintenance management system according to other embodiments of the present disclosure;
[0030] Figure 8 It is a block diagram schematically showing the structure of a group-level production equipment maintenance and management system according to other embodiments of the present disclosure. DETAILED DESCRIPTION
[0031] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present disclosure unless otherwise specifically stated.
[0032] At the same time, it should be understood that for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship.
[0033] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present disclosure, its application, or uses.
[0034] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0035] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0036] It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0037] Figure 1 is a flow chart showing a group-level production equipment maintenance management method according to some embodiments of the present disclosure. Figure 1 As shown, the method includes steps S102 to S110.
[0038] In step S102, a maintenance record of the production equipment is established, and the maintenance record includes status information and location information of the production equipment.
[0039] The maintenance record is a list of equipment that indicates which production equipment needs maintenance. The maintenance record includes the status information and location information of the production equipment. Here, the status information may include the status information such as the equipment is in use, the equipment is idle, and the equipment is sealed.
[0040] It should be noted that the "maintenance" disclosed in this disclosure refers to inspection, maintenance, etc.
[0041] In step S104, the maintenance standards are grouped according to the equipment types of the production equipment to obtain a plurality of maintenance standard groups, wherein the equipment types are bound to the maintenance standard groups in a one-to-one correspondence.
[0042] Here, a company-level maintenance standard library is established. Figure 2 is a schematic diagram showing a maintenance standard library for production equipment according to some embodiments of the present disclosure. Figure 2 As shown, the maintenance standards are grouped according to the equipment type. For example, equipment type 1 corresponds to maintenance standard group 1, which includes maintenance standards 1 to i; equipment type m corresponds to maintenance standard group m, which includes maintenance standards i+1 to m, etc., where 1≤i≤m, i and m are positive integers. This allows the binding of similar production equipment to maintenance standard groups. Here, production equipment can be maintained with different maintenance standards, etc. Each maintenance standard contains data such as maintenance target parameters and maintenance frequency.
[0043] In step S106, the equipment maintenance and operation qualifications are grouped according to the equipment type to obtain multiple equipment maintenance and operation qualification groups, wherein the equipment maintenance and operation qualification groups correspond to the equipment types one by one, and each equipment maintenance and operation qualification group includes one or more equipment maintenance and operation qualifications.
[0044] Here, an equipment operation qualification database is established. Figure 3 is a schematic diagram showing the management of a production equipment operation qualification library according to some embodiments of the present disclosure. Figure 3 As shown in the figure, equipment maintenance and operation qualifications are grouped according to equipment type. For example, Figure 3 , it is shown that operator 1 corresponds to operation qualification groups 1 to j, and operator p corresponds to equipment maintenance operation qualification groups j to u, where j, p and u are positive integers. Each equipment maintenance operation qualification group can correspond to multiple devices of the same equipment type. For example, Figure 3 Equipment 1 to q are shown in FIG. 1 , where q is a positive integer. Since the skills of operators are different, the corresponding operating qualifications are different. By establishing a mapping relationship among operators, operating qualifications and production equipment, in actual applications, it is possible to ensure that operators with operating qualifications can maintain the corresponding production equipment, and to ensure the effective implementation of maintenance tasks as much as possible.
[0045] In step S108, an operator information database is established, and the operators are bound to equipment maintenance and operation qualification groups, and each operator corresponds to one or more equipment maintenance and operation qualification groups.
[0046] Here, an operator information database is established. The operator information includes the branch, production line, section, etc. to which the operator belongs. That is, the operator information database is the organizational structure to which a certain operator belongs, including the branch, production line, and section information, and the operator corresponds one-to-one to the above branch, production line, and section information. The operator is bound to the equipment operation qualification database to obtain the operation qualification of a certain type / several types of equipment. Each operator corresponds to one or more equipment maintenance operation qualification groups. For example, Figure 3 As shown, operator 1 corresponds to equipment maintenance operation qualification groups 1 to j, and operator p corresponds to equipment maintenance operation qualification groups j to u.
[0047] In step S110, the maintenance ledger, the maintenance standard group and the equipment maintenance operation qualification group are bound to define the maintenance content and operation qualification requirements of the production equipment.
[0048] Here, by binding the maintenance ledger of production equipment with the maintenance standard group and equipment maintenance operation qualification, the maintenance content and operation qualification requirements required for production equipment can be defined.
[0049] For example, the method of binding the maintenance record of production equipment with the maintenance standard group includes: adding the maintenance standard group established in the previous step to the maintenance record of production equipment to bind the production equipment with the required maintenance standard. In addition, the same type of production equipment can be copied to batch set the maintenance standard group for a batch of similar equipment to improve operation efficiency.
[0050] The method for binding the maintenance ledger of production equipment to the equipment maintenance operation qualification group is similar to the method for binding the maintenance ledger of production equipment to the maintenance standard group. For example, the method for binding the maintenance ledger of production equipment to the equipment maintenance operation qualification group includes: adding the equipment maintenance operation qualification group established in the previous steps to the maintenance ledger of production equipment to achieve the binding of production equipment with the required equipment maintenance operation qualification. In addition, the same type of production equipment can be copied to batch set the equipment maintenance operation qualification groups of a batch of similar equipment to improve operation efficiency.
[0051] In step S112, a maintenance task is generated based on the maintenance content and operation qualification requirements of the production equipment, and the maintenance task is sent to the terminal device of the corresponding operator.
[0052] By sending the generated maintenance tasks to the operator's terminal device, the operator can be notified of the maintenance tasks he needs to perform.
[0053] So far, a group-level production equipment maintenance management method according to some embodiments of the present disclosure is provided. The method includes: establishing a maintenance ledger for production equipment, the maintenance ledger includes status information and location information of the production equipment; grouping the maintenance standards according to the equipment type of the production equipment to obtain multiple maintenance standard groups, wherein the equipment type is bound to the maintenance standard group in a one-to-one correspondence; grouping the equipment maintenance operation qualifications according to the equipment type to obtain multiple equipment maintenance operation qualification groups, wherein the equipment maintenance operation qualification group corresponds to the equipment type in a one-to-one correspondence, and each equipment maintenance operation qualification group includes one or more equipment maintenance operation qualifications; establishing an information base for operators, and binding operators to equipment maintenance operation qualification groups, each operator corresponds to one or more equipment maintenance operation qualification groups; binding the maintenance ledger, maintenance standard group and equipment maintenance operation qualification group to define the maintenance content and operation qualification requirements of the production equipment; and generating maintenance tasks based on the maintenance content and operation qualification requirements of the production equipment, and issuing the maintenance tasks to the corresponding terminal devices of the operators. Therefore, a method for digital comprehensive maintenance management of production equipment for group companies is provided here. This method can unify the maintenance process of the group's production equipment, thereby improving the quality and efficiency of maintenance.
[0054] In some embodiments, the above method may further include: generating an electronic equipment tag for production equipment with a unified group code, wherein the basic maintenance information corresponding to the electronic equipment tag includes: a maintenance ledger, a maintenance standard group, and an equipment maintenance operation qualification group. In this way, the electronic equipment tag is generated with a unified group code, integrating basic maintenance information such as equipment ledger information, maintenance standards, and operation qualifications.
[0055] The above about Figure 1 The method shown and the method for generating equipment electronic tags here are all methods involved in establishing basic maintenance information. In terms of establishing basic maintenance information, the maintenance operators are classified according to their types, and basic information management modules such as the group-level production equipment maintenance standard group and the production equipment operation qualification library are introduced. The equipment electronic tags are generated with the group's unified coding, and the equipment ledger information, maintenance standards, operation qualifications and other information are integrated, which can improve the unification, standardization and digitization level of the group's production equipment maintenance process.
[0056] In some embodiments, maintenance tasks may be divided into different types, such as daily periodic maintenance tasks, preventive maintenance tasks, and professional maintenance tasks.
[0057] Here, in terms of automatic generation of maintenance plans, a group-level equipment comprehensive maintenance business process is designed, which is classified into three categories according to maintenance content and operators, namely daily periodic maintenance tasks, preventive maintenance tasks and professional maintenance tasks.
[0058] 1. Daily periodic maintenance tasks include equipment inspection, cleaning, tightening, lubrication and other daily routine maintenance tasks, which are mainly completed by equipment operators.
[0059] 2. Preventive maintenance tasks are routine equipment preventive maintenance tasks. Preventive maintenance plans are formulated every month and are mainly implemented by equipment maintenance workers.
[0060] 3. Professional maintenance tasks include professional maintenance tasks for high-end equipment such as industrial robots, CNC machine tools, and cranes, which are implemented by the group's professional maintenance team.
[0061] Figure 4 is a flow chart showing a group-level production equipment maintenance management method according to other embodiments of the present disclosure. Figure 4 As shown, the method includes steps S402 to S414.
[0062] In step S402, the equipment maintenance type is determined, that is, the type of maintenance task (hereinafter referred to as maintenance type) is determined.
[0063] In step S404, it is determined whether the maintenance type is daily periodic maintenance. If yes, the process proceeds to step S406; otherwise, the process proceeds to step S408.
[0064] In step S406, daily maintenance is performed. The daily maintenance may be performed by an operator. For example, daily maintenance may include daily inspection, daily maintenance, etc.
[0065] In step S408, it is determined whether the maintenance type is preventive maintenance. If yes, the process proceeds to step S410; otherwise, the process proceeds to step S412.
[0066] In step S410, preventive maintenance is performed. The preventive maintenance may be performed by a maintenance worker. For example, the preventive maintenance may include: conventional equipment maintenance, replacement of wearing parts, etc.
[0067] In step S412, it is determined whether the maintenance type is professional maintenance. If yes, the process proceeds to step S414; otherwise, the process returns to step S402.
[0068] In step S414, professional maintenance is performed. The professional maintenance can be performed by the company's maintenance team. For example, the professional maintenance includes high-end equipment maintenance. For example, the high-end equipment maintenance includes: robot maintenance, machine tool maintenance, driving maintenance, etc.
[0069] So far, a group-level production equipment maintenance management method according to other embodiments of the present disclosure is provided. Through the above production equipment maintenance process, full coverage of production equipment maintenance services can be achieved.
[0070] In some embodiments, the above method may also include: establishing production shift information, the production shift information includes at least one shift; generating a shutdown plan for the next maintenance cycle, wherein the shutdown plan includes: the equipment number, shutdown date and shift information of the production equipment that needs to be shut down; automatically generating a maintenance plan for the next maintenance cycle based on the production shift information and the shutdown plan; and obtaining a team shift calendar and a personal shift calendar based on the maintenance plan for the next maintenance cycle. Through this method, the purpose of automatically generating a maintenance plan is achieved, thereby facilitating maintenance operations for operators. The method establishes a method for automatically generating a maintenance plan for production equipment, and realizes all-round digital management and control of equipment maintenance.
[0071] For example, the above method includes the following steps (1) to (4).
[0072] In step (1), the production shift information is established, including at least one shift. For example, the production shift information includes three shifts: day shift, mid-shift, and night shift, and the working time period of each shift can be defined. For example, the day shift time is 8:00-16:00, the mid-shift time is 16:00-24:00, and the night shift time is 24:00-8:00.
[0073] In step (2), during the last several (e.g., 5) working days of each month, the system maintains the downtime plan for the next month (i.e., the next maintenance cycle), including the downtime equipment number, downtime date, shift, etc. For example, the maintenance downtime plan can be set in batches, such as batch setting that there is no working shift on Sundays of each month.
[0074] In step (3), according to the set production shifts, downtime plans and other information, the system automatically generates a monthly maintenance plan within a predetermined number of (for example, 3) working days.
[0075] In step (4), the team shift calendar and personal shift calendar are displayed according to the shift schedule. Here, the team shift calendar is mainly for the team leader to view, showing the shift schedule of all members in the team within a certain period (month / week / day); the personal shift calendar is mainly for the operator to view, showing the personal shift schedule within a certain period (month / week / day).
[0076] In addition, the final maintenance plan can be modified and determined based on the actual production plan of the branch factory, and batch modification of the maintenance plan is supported.
[0077] In some embodiments, a maintenance plan for the next maintenance cycle is automatically generated based on the production shift information and the downtime plan, including: generating a date matrix based on the production shift information and all dates of the next maintenance cycle, wherein the elements of the date matrix include downtime dates and normal working dates; establishing a shift vector based on the production shift information; and calculating the scheduling data matrix for the next maintenance cycle based on the date matrix and the shift vector as the maintenance plan for the next maintenance cycle. In this way, the purpose of generating a maintenance plan for the next maintenance cycle based on the production shift information and the downtime plan is achieved. In terms of automatic generation of maintenance plans, the method establishes a method for automatically generating maintenance plans for production equipment, and realizes all-round digital management and control of equipment maintenance.
[0078] The following example describes the specific process of generating a maintenance plan for the next maintenance cycle.
[0079] Take the example of automatically generating the next month's maintenance plan at the end of this month. First, set the planned downtime date for next month in the system. For example, if the system takes a rest every Sunday next month, set the 7th, 14th, 21st, and 28th as downtime days, and the normal working shifts are day shift, mid-shift, and night shift. Create a date matrix:
[0080] , (1)
[0081] Where: shutdown date d7=0, d 14 =0,d 21 =0,d 28 = 0, other normal working days d i =1.
[0082] Then, build the shift vector:
[0083] , (2)
[0084] Among them: b1 is the day shift, b2 is the mid-day shift, b3 is the night shift, no shift is "0", and there is a shift is 1. Then, the shift data matrix P is:
[0085] , (3)
[0086] Right now,
[0087] , (4)
[0088] Where: P i is the shift scheduling vector for the i-th day of the next month, P i1 For the day shift, P i2 For the middle class, P i3The return value is 0 for no shift, and 1 for shift. The above scheduling algorithm is easy to operate. You only need to set the shutdown date and the working shift to automatically schedule the shift. Here, the scheduling data matrix P can be used as the maintenance plan for the next maintenance cycle.
[0089] In terms of the automatic generation of the above-mentioned maintenance plan, the embodiments of the present disclosure can establish an automatic generation of production equipment maintenance plans and a maintenance execution early warning algorithm to achieve all-round digital management and control of equipment maintenance.
[0090] In some embodiments, the above method may also include: according to the set pre-shift maintenance reminder time threshold, sending a first reminder message to the terminal device of the corresponding operator to remind the operator of the task before the maintenance task of each shift is executed; according to the set mid-shift maintenance reminder time threshold, sending a second reminder message to the terminal device of the corresponding operator to remind the operator of the task during the execution of the maintenance task of each shift; and according to the set post-shift maintenance reminder time threshold, sending a third reminder message to the terminal device of the corresponding operator to remind the operator of the task after the maintenance task of each shift is completed. In this way, it is realized that the operator is reminded of the task before, during and after maintenance, so as to prevent the omission of maintenance operations as much as possible.
[0091] For example, maintenance tasks can be divided into pre-shift maintenance, mid-shift maintenance, and post-shift maintenance according to different execution time periods.
[0092] During the maintenance execution process of the day, task reminders will be given in advance in the day shift, mid shift, and night shift according to the set task reminder threshold.
[0093] Set the pre-shift maintenance reminder time threshold t1. The pre-shift maintenance task is to maintain the production equipment before the production task is carried out. Task reminders can be used to improve the maintenance personnel's ability to carry out a pre-shift maintenance task that has not been carried out, and try to ensure that the maintenance task is carried out according to the time period requirements. During the actual execution process, the maintenance personnel can quickly enter the maintenance execution interface by clicking the task reminder on the terminal side, improving the convenience and efficiency of operation.
[0094] , (5)
[0095] Where: T bq is the reminder time before the day shift, T zq It is the reminder time before the middle shift, T wq To remind you of the time before the night shift, in fact, T wq As a reminder for the next day.
[0096] Set the maintenance reminder time threshold t2. Maintenance during a shift is the task of maintaining production equipment during the production process. Task reminders are reminders sent to operators of unperformed maintenance to ensure that maintenance tasks are performed on time.
[0097] , (6)
[0098] Where: T bz is the waking time during the day shift, T zz Reminder time for the middle class, T wz To remind the night shift, in fact, T wz The reminder time for the next day.
[0099] Set the time threshold t3 for after-shift maintenance reminder. After-shift maintenance is the task of maintaining production equipment after the production task is completed. The reminder content is similar or the same as before and during the shift.
[0100] , (7)
[0101] Where: T bh The reminder time after the day shift, T zh It is the reminder time after the middle shift, T wh To remind you of the time after the night shift, in fact, T wh As a reminder for the next day.
[0102] The operator's terminal device (for example, mobile terminal) can receive maintenance task reminders and click the reminder to directly enter the maintenance execution page.
[0103] Maintenance is performed on the mobile terminal, and maintenance standards are implemented according to the classification of before, during and after the shift. Key maintenance steps are photographed and uploaded to the system. Maintenance work needs to be performed at the production site. Operators follow the mobile terminal maintenance standards one by one. The operation and execution efficiency on the mobile terminal is higher. Key processes only support photo uploading (not supporting the uploading of existing photos), which can ensure that maintenance tasks are performed as required and the authenticity of maintenance is ensured.
[0104] Furthermore, the team leader analyzes the unexecuted results of the previous day, sets the status of non-maintenance, extended warranty, etc., and explains the reasons.
[0105] In terms of maintenance task execution, the branch equipment personnel make batch adjustments to the maintenance plan based on the actual production plan. For the current maintenance plan, thresholds are set to provide task reminders in advance. Maintenance executors perform maintenance on mobile devices. The key maintenance process only supports taking photos to ensure the authenticity of the maintenance.
[0106] In some embodiments, the above method may further include: automatically generating equipment maintenance record sheets of different levels according to the maintenance execution status, wherein the equipment maintenance record sheets include the timely completion rate of maintenance at the corresponding level; wherein the timely completion rate of maintenance L w for
[0107] , (8)
[0108] in, is the total number of maintenance tasks completed on time on day j, is the total number of maintenance tasks that need to be completed on the jth day, T is the total number of days in a maintenance cycle, where 1≤j≤T, j and T are positive integers. By generating equipment maintenance record sheets at different levels, the automation level of generating equipment maintenance evaluation and control can be improved.
[0109] Here, in terms of maintenance performance application, according to the maintenance execution status, equipment maintenance record sheets at different levels such as work teams, work sections, production lines, branches, and enterprises are automatically generated. For different levels or dimensions, the maintenance timely completion rate is calculated using the above calculation formula (8).
[0110] The timely completion rate of maintenance of all maintenance personnel (i.e. operators) in the department can be ranked, and the timely completion of maintenance personnel can be improved through data management and control.
[0111] In addition, it can also be connected with the automated office system to issue weekly / monthly notifications on the ranking indicators of timely completion rate of maintenance.
[0112] In terms of the above-mentioned maintenance evaluation, equipment maintenance statistical reports of different dimensions such as factories, branches, production lines, and work sections are automatically generated and integrated with the office automation system, and automatically sent to relevant management and control departments to improve the automation level of generating equipment maintenance evaluation and control, and realize maintenance status tracking and assessment.
[0113] The embodiments of the present disclosure have designed a comprehensive maintenance plan at the group level. Daily periodic maintenance and predictive maintenance are performed by equipment operators and maintenance personnel. The professional maintenance objects are industrial robots, CNC machine tools, cranes and other equipment with strong maintenance expertise. In order to achieve lean management and control of high-end maintenance personnel and ensure the stability and accuracy of equipment processing, a group-level professional maintenance team and production equipment spare parts library are designed. The maintenance team is divided according to the equipment maintenance type. The number of maintenance personnel required for each maintenance type is:
[0114] , (9)
[0115] Where: N w is the number of maintenance personnel required for a certain type of maintenance equipment, T iis the time required for the maintenance content of the i-th item of a certain type of maintenance task (maintenance standard group), 1≤i≤Z, i and Z are positive integers, Z is the total detailed maintenance content of a certain type of maintenance task, P T The shift duration of maintenance personnel.
[0116] In some embodiments, the above method may also include: for preventive maintenance tasks or professional maintenance tasks, according to the location information of multiple maintenance factories and the number of professional maintenance equipment of each of the multiple maintenance factories, with minimizing the transportation cost of spare parts of production equipment as the objective function, determining the location of the spare parts warehouse of the production equipment.
[0117] The location of the spare parts warehouse for production equipment is based on factors such as the distance between multiple maintenance factories (or enterprises) and the number of professional maintenance equipment. An optimized clustering algorithm is proposed for warehouse location selection to increase the weight .
[0118] This calculation is used to solve the location problem of spare parts warehouse for production equipment. O , Y O ) is a variable. The calculated results of different spare parts warehouse locations are different. Therefore, the location of the spare parts warehouse when the minimum transportation cost target is obtained according to the clustering algorithm is used as the basis for establishing the spare parts warehouse.
[0119] For example, the transportation cost objective function L for production equipment spare parts is T for
[0120] , (10)
[0121] Among them, N i is the number of professional maintenance equipment in the ith maintenance plant, X O is the horizontal coordinate of the spare parts warehouse of the production equipment, Y O is the ordinate of the spare parts warehouse of the production equipment, X i is the horizontal coordinate of the location of the ith maintenance plant, Y i is the ordinate of the location of the ith maintenance plant, and a is a known coefficient. For example, the known coefficient a represents the transportation cost per unit distance.
[0122] Figure 5 It is a schematic diagram showing the location selection of a shared spare parts warehouse for maintenance of production equipment according to some embodiments of the present disclosure. Figure 5 The figure shows factories 1 to n, where n is a positive integer and the number of equipment in the i-th factory is N. i , the transportation cost from the i-th factory to the warehouse is L i , where i is a positive integer between 1 and n. The total transportation cost L T That is L1 to L nThe sum of . The location of the spare parts warehouse when the minimum transportation cost target is obtained according to the clustering algorithm is used as the basis for establishing the spare parts warehouse.
[0123] In addition, in the group's professional maintenance spare parts management method, it is also possible to analyze the usage time of spare parts replacement for each type of equipment based on historical operation and maintenance data, establish a correlation model between the group's spare parts category safety inventory and production plants, product production volume, etc., improve the accuracy of spare parts inventory, and achieve lean management and control of spare parts inventory.
[0124] In the above-mentioned embodiments of the present disclosure, according to the maintenance types and standards of high-end equipment, calculation algorithms such as the classification of the group's high-end equipment, the number of maintenance team personnel, and the location of maintenance spare parts warehouses are established to achieve lean management and control of maintenance personnel and maintenance spare parts warehouses, improve maintenance efficiency, and reduce maintenance costs.
[0125] The embodiments of the present disclosure propose a comprehensive maintenance method for group production equipment. A full-process equipment maintenance and control method for group-level production equipment is established, including four modules: establishment of basic maintenance information, automatic generation of maintenance plans, execution of maintenance tasks, and application of maintenance performance. By establishing basic maintenance information, the equipment ledger is bound to information such as the maintenance standard group and the maintenance execution qualification group. By generating a maintenance plan, the maintenance equipment is associated with the maintenance plan, maintenance personnel, etc., thereby realizing the integrated management and control of multi-module businesses such as the group's production equipment maintenance standards, maintenance plans, maintenance execution, and maintenance evaluation.
[0126] Furthermore, the embodiments of the present disclosure also propose an algorithm for automatically generating a maintenance plan for production equipment and reminding maintenance tasks. By presetting the downtime plan and shift information for the next cycle, the system automatically generates a downtime calendar and shift information, and captures the maintenance standards and execution time period. According to the set maintenance threshold, the maintenance task reminder time is calculated, and a mobile applet is sent for task plan reminders. After the maintenance is completed, the execution status is counted and issued, realizing closed-door management and control of maintenance tasks.
[0127] In addition, the embodiments of the present disclosure also propose an autonomous professional maintenance method for high-end production equipment. The established group-level autonomous maintenance method for production equipment includes a high-end equipment classification method, a maintenance team personnel calculation method, and a maintenance shared spare parts library location selection method, which enables the internal sharing of maintenance personnel and maintenance spare parts within the group, and realizes lean management and control of the group's professional maintenance of high-end production equipment, thereby achieving cost-effectiveness.
[0128] Figure 6 Schematically shows a structural block diagram of a group-level production equipment maintenance management system according to some embodiments of the present disclosure. Figure 6As shown, the system includes a maintenance record establishment module 602 , a maintenance standard grouping module 604 , an operation qualification grouping module 606 , a personnel information database establishment module 608 , a binding module 610 and a task issuing module 612 .
[0129] The maintenance record establishment module 602 is used to establish a maintenance record for production equipment, and the maintenance record includes status information and location information of the production equipment.
[0130] The maintenance standard grouping module 604 is used to group the maintenance standards according to the equipment type of the production equipment to obtain multiple maintenance standard groups, wherein the equipment type and the maintenance standard group are bound in a one-to-one correspondence.
[0131] The operation qualification grouping module 606 is used to group the equipment maintenance operation qualifications according to the equipment type to obtain multiple equipment maintenance operation qualification groups, wherein the equipment maintenance operation qualification groups correspond to the equipment types one by one, and each equipment maintenance operation qualification group includes one or more equipment maintenance operation qualifications.
[0132] The personnel information database establishment module 608 is used to establish an information database of operators and bind operators to equipment maintenance and operation qualification groups. Each operator corresponds to one or more equipment maintenance and operation qualification groups.
[0133] The binding module 610 is used to bind the maintenance ledger, the maintenance standard group and the equipment maintenance operation qualification group to define the maintenance content and operation qualification requirements of the production equipment.
[0134] The task issuing module 612 is used to generate maintenance tasks based on the maintenance content and operation qualification requirements of the production equipment, and issue the maintenance tasks to the terminal devices of the corresponding operators.
[0135] So far, a group-level production equipment maintenance management system according to some embodiments of the present disclosure is provided. In this system, through the above functions of the maintenance ledger establishment module, the maintenance standard grouping module, the operation qualification grouping module, the personnel information library establishment module, the binding module and the task issuing module, the maintenance process of the group's production equipment can be unified, thereby improving the maintenance quality and efficiency.
[0136] In some embodiments, the above system also includes: a label generation module, which is used to generate equipment electronic labels for production equipment with a unified group code, wherein the basic maintenance information corresponding to the equipment electronic labels includes: maintenance ledgers, maintenance standard groups, and equipment maintenance operation qualification groups.
[0137] In some embodiments, types of maintenance tasks include: daily periodic maintenance tasks, preventive maintenance tasks, and professional maintenance tasks.
[0138] In some embodiments, the above system also includes: a shift information establishment module, which is used to establish production shift information, and the production shift information includes at least one shift; a shutdown plan generation module, which is used to generate a shutdown plan for the next maintenance cycle, wherein the shutdown plan includes: the equipment number, shutdown date and shift information of the production equipment that needs to be shut down; a maintenance plan generation module, which is used to automatically generate a maintenance plan for the next maintenance cycle based on the production shift information and the shutdown plan; and a shift calendar acquisition module, which is used to obtain a team shift calendar and a personal shift calendar based on the maintenance plan for the next maintenance cycle.
[0139] In some embodiments, the maintenance plan generation module is used to: generate a date matrix based on production shift information and all dates of the next maintenance cycle, wherein the elements of the date matrix include shutdown dates and normal working dates; establish a shift vector based on production shift information; and calculate the scheduling data matrix for the next maintenance cycle based on the date matrix and the shift vector as the maintenance plan for the next maintenance cycle.
[0140] In some embodiments, the above system also includes: a reminder module, which is used to send a first reminder message to the terminal device of the corresponding operator according to the set pre-shift maintenance reminder time threshold to provide a task reminder before the execution of the maintenance task of each shift, send a second reminder message to the terminal device of the corresponding operator according to the set mid-shift maintenance reminder time threshold to provide a task reminder during the execution of the maintenance task of each shift, and send a third reminder message to the terminal device of the corresponding operator according to the set post-shift maintenance reminder time threshold to provide a task reminder after the maintenance task of each shift is completed.
[0141] In some embodiments, the system further includes: a maintenance record sheet generation module, which is used to automatically generate equipment maintenance record sheets of different levels according to the maintenance execution status, wherein the equipment maintenance record sheet includes the timely completion rate of maintenance at the corresponding level;
[0142] Among them, the maintenance completion rate is L w for
[0143] ,
[0144] in, is the total number of maintenance tasks completed on time on day j, is the total number of maintenance tasks that need to be completed on the jth day, T is the total number of days in a maintenance cycle, where 1≤j≤T, j and T are positive integers.
[0145] In some embodiments, the above system also includes: a warehouse location determination module, which is used to determine the location of the spare parts warehouse for production equipment for preventive maintenance tasks or professional maintenance tasks, based on the location information of multiple maintenance plants and the number of professional maintenance equipment in each of the multiple maintenance plants, with the minimization of the transportation cost of production equipment spare parts as the objective function.
[0146] In the method and system disclosed in the present invention, there is no less than one subordinate enterprise of the group. The above method and system can also be applied to the field of industry management. For example, the method and system disclosed in the present invention can be applied to the field of production equipment maintenance management in the process of engineering machinery manufacturing, and can also be applied to the intelligent maintenance and service process of other mechanical products.
[0147] In the method and system of the disclosed embodiment, the architecture of the comprehensive maintenance system of group-level production equipment is unified, and the equipment maintenance level of the group is aligned. A unified production equipment maintenance management method and system is established for the group, and maintenance types are classified according to the executors, including periodic maintenance performed by equipment operators, preventive maintenance performed by maintenance workers, and high-end equipment maintenance performed by professional maintenance teams. The disclosed embodiment introduces basic information management modules such as the group-level production equipment maintenance standard group and the production equipment operation qualification library. The maintenance standard group, operation qualification, etc. are bound to the production equipment ledger, and a maintenance execution personnel certificate file is established. A mapping relationship between maintenance execution personnel and maintenance equipment is established, and equipment electronic tags are generated with the group's unified code. The equipment ledger information, maintenance standards, operation qualifications and other information are integrated to achieve the unification, standardization and digitization of the group's production equipment maintenance process.
[0148] The maintenance plan for production equipment is automatically generated, and early warnings for maintenance execution and abnormal result reminders are provided to achieve all-round digital management and control of equipment maintenance. In terms of plan generation: the equipment personnel of the branch factory set the shutdown plan for the next cycle in the last 5 days of each month. The system automatically generates the shutdown calendar matrix for the next cycle and sets the shift schedule for the next cycle. The system automatically calls the maintenance time period in the equipment maintenance standard and automatically generates the maintenance plan for production equipment; in terms of plan execution: the equipment personnel of the branch factory make batch adjustments to the maintenance plan according to the actual production plan. For the current maintenance plan, the threshold is set to remind the task in advance. The maintenance execution personnel perform maintenance on the mobile terminal. The key maintenance process only supports taking photos to ensure the authenticity of the maintenance; in terms of maintenance evaluation: the statistical reports on equipment maintenance in different dimensions such as factories, branches, production lines, and work sections are automatically generated, and integrated with the office automation system to automatically send them to the relevant control departments to improve the automation level of generating equipment maintenance evaluation and control.
[0149] Propose a centralized professional maintenance method for the group's high-end production equipment. According to the maintenance types and standards of high-end equipment, establish a classification method for the group's high-end equipment. According to the data on the number of different types of production equipment, maintenance time, maintenance location, etc., establish a calculation algorithm for the number of group maintenance team personnel and maintenance spare parts warehouse location, so as to achieve lean management and control of maintenance personnel and maintenance spare parts warehouses, improve maintenance efficiency, and reduce maintenance costs.
[0150] Figure 7 Schematically shows a structural block diagram of a group-level production equipment maintenance management system according to other embodiments of the present disclosure. The system includes a memory 710 and a processor 720. Among them:
[0151] The memory 710 can be a disk, a flash memory or any other non-volatile storage medium. The memory is used to store Figure 1 and / or Figure 4 The instructions in the corresponding embodiment.
[0152] The processor 720 is coupled to the memory 710 and can be implemented as one or more integrated circuits, such as a microprocessor or a microcontroller. The processor 720 is used to execute instructions stored in the memory, and can unify the maintenance process of the group's production equipment, thereby improving the maintenance quality and efficiency.
[0153] In one embodiment, it is also possible to Figure 8 As shown, the system 800 includes a memory 810 and a processor 820. The processor 820 is coupled to the memory 810 via a BUS bus 830. The system 800 can also be connected to an external storage device 850 via a storage interface 840 to call external data, and can also be connected to a network or another computer system (not shown) via a network interface 860, which will not be described in detail here.
[0154] In this embodiment, by storing data instructions in a memory and then processing the instructions through a processor, the maintenance process of the group's production equipment can be unified, thereby improving the quality and efficiency of maintenance.
[0155] In another embodiment, the present disclosure further provides a computer-readable storage medium (eg, a non-transitory computer-readable storage medium) having computer program instructions stored thereon, which are executed by a processor to implement Figure 1 and / or Figure 4The steps of the method in the corresponding embodiment. Those skilled in the art should understand that the embodiments of the present disclosure can be provided as methods, devices, or computer program products. Therefore, the present disclosure can take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present disclosure can take the form of a computer program product implemented on one or more computer-usable non-transient storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0156] The present disclosure is described with reference to flowcharts and / or block diagrams of methods, devices (systems) and computer program products according to embodiments of the present disclosure. It should be understood that each process and / or block in the flowchart and / or block diagram and the combination of processes and / or blocks in the flowchart and / or block diagram can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0157] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.
[0158] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.
[0159] In some embodiments of the present disclosure, a computer program product is also provided, which includes a computer program or instructions, and when the computer program or instructions are executed by a processor, the group-level production equipment maintenance management method as described above is implemented.
[0160] In some embodiments of the present disclosure, a computer program is further provided, comprising: instructions, which, when executed by a processor, cause the processor to execute the group-level production equipment maintenance management method as described above.
[0161] So far, the present disclosure has been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0162] Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims
1. A group-level production equipment maintenance management method, comprising: Establishing a maintenance record of the production equipment, wherein the maintenance record includes status information and location information of the production equipment; According to the equipment type of the production equipment, the maintenance standards are grouped to obtain a plurality of maintenance standard groups, wherein the equipment type is bound to the maintenance standard group in a one-to-one correspondence; According to the equipment type, the equipment maintenance and operation qualifications are grouped to obtain a plurality of equipment maintenance and operation qualification groups, wherein the equipment maintenance and operation qualification groups correspond to the equipment types one by one, and each equipment maintenance and operation qualification group includes one or more equipment maintenance and operation qualifications; Establishing an information database of operators, and binding the operators with the equipment maintenance and operation qualification groups, where each operator corresponds to one or more equipment maintenance and operation qualification groups; Binding the maintenance record, the maintenance standard group, and the equipment maintenance operation qualification group to define the maintenance content and operation qualification requirements of the production equipment; and A maintenance task is generated based on the maintenance content and operation qualification requirements of the production equipment, and the maintenance task is sent to the terminal device of the corresponding operator.
2. The group-level production equipment maintenance management method according to claim 1 further comprises: The equipment electronic tag of the production equipment is generated by using the group unified code, wherein the basic maintenance information corresponding to the equipment electronic tag includes: the maintenance ledger, the maintenance standard group and the equipment maintenance operation qualification group.
3. The group-level production equipment maintenance management method according to claim 1, wherein: The types of maintenance tasks include: daily periodic maintenance tasks, preventive maintenance tasks and professional maintenance tasks.
4. The group-level production equipment maintenance management method according to any one of claims 1 to 3, further comprising: Establishing production shift information, wherein the production shift information includes at least one shift; Generate a shutdown plan for the next maintenance cycle, wherein the shutdown plan includes: equipment number, shutdown date and shift information of the production equipment that needs to be shut down; Automatically generate a maintenance plan for the next maintenance cycle based on the production shift information and the shutdown plan; and According to the maintenance plan of the next maintenance cycle, the team shift calendar and the personal shift calendar are obtained.
5. The group-level production equipment maintenance management method according to claim 4, wherein: According to the production shift information and the shutdown plan, a maintenance plan for the next maintenance cycle is automatically generated, including: Generate a date matrix based on the production shift information and all dates of the next maintenance cycle, wherein the elements of the date matrix include shutdown dates and normal working dates; Establishing a shift vector based on the production shift information; and Based on the date matrix and the shift vector, a shift scheduling data matrix for the next maintenance cycle is calculated as a maintenance plan for the next maintenance cycle.
6. The group-level production equipment maintenance management method according to claim 1 further comprises: According to the set pre-shift maintenance reminder time threshold, a first reminder message is sent to the terminal device of the corresponding operator to remind the operator before the maintenance task of each shift is executed; According to the set maintenance reminder time threshold during the shift, a second reminder message is sent to the terminal device of the corresponding operator to provide a task reminder during the execution of the maintenance task of each shift; and According to the set after-shift maintenance reminder time threshold, the third reminder information is sent to the terminal device of the corresponding operator to provide a task reminder after the maintenance task of each shift is completed.
7. The group-level production equipment maintenance management method according to claim 1 further comprises: According to the maintenance execution status, equipment maintenance record sheets of different levels are automatically generated, wherein the equipment maintenance record sheets include the timely completion rate of maintenance at the corresponding level; Among them, the maintenance timely completion rate L w for , in, is the total number of maintenance tasks completed on time on day j, is the total number of maintenance tasks that need to be completed on the jth day, and T is the total number of days in a maintenance cycle, where 1≤j≤T, j and T are positive integers.
8. The group-level production equipment maintenance management method according to claim 2 further comprises: For preventive maintenance tasks or professional maintenance tasks, the location of the spare parts warehouse for the production equipment is determined based on the location information of multiple maintenance plants and the number of professional maintenance equipment in each of the multiple maintenance plants, with the minimization of the transportation cost of spare parts for the production equipment as the objective function.
9. A group-level production equipment maintenance management system, comprising: A maintenance account establishment module is used to establish a maintenance account for production equipment, wherein the maintenance account includes status information and location information of the production equipment; A maintenance standard grouping module, used to group the maintenance standards according to the equipment type of the production equipment to obtain a plurality of maintenance standard groups, wherein the equipment type is bound to the maintenance standard group in a one-to-one correspondence; An operation qualification grouping module, used for grouping the equipment maintenance operation qualifications according to the equipment type to obtain a plurality of equipment maintenance operation qualification groups, wherein the equipment maintenance operation qualification groups correspond to the equipment types one by one, and each equipment maintenance operation qualification group includes one or more equipment maintenance operation qualifications; A personnel information database establishment module is used to establish an information database of operators and bind the operators to the equipment maintenance and operation qualification groups, where each operator corresponds to one or more equipment maintenance and operation qualification groups; A binding module, used to bind the maintenance ledger, the maintenance standard group and the equipment maintenance operation qualification group to define the maintenance content and operation qualification requirements of the production equipment; and The task issuing module is used to generate maintenance tasks based on the maintenance content and operation qualification requirements of the production equipment, and issue the maintenance tasks to the terminal devices of the corresponding operators.
10. A group-level production equipment maintenance management system, comprising: Memory; as well as A processor coupled to the memory, the processor being configured to execute the group-level production equipment maintenance management method as described in any one of claims 1 to 8 based on instructions stored in the memory.
11. A computer-readable storage medium having computer instructions stored thereon, which, when executed by a processor, implement the group-level production equipment maintenance management method as described in any one of claims 1 to 8.
12. A computer program product, comprising a computer program or instructions, which, when executed by a processor, implements the group-level production equipment maintenance management method as described in any one of claims 1 to 8.