Part containing and feeding integrated design method, device and equipment under delivery system
By generating inclusion and feeding instructions based on MES system and other data during the production process of commercial vehicle parts, and optimizing sorting and distribution with logistics data, the problems of unbalanced materials and low inventory management efficiency in the traditional process are solved, and the problem of Accurate feeding of parts and accurate collection of inventory data.
Patent Information
- Application Number
- CN202411493759.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-10-24
AI Technical Summary
There are problems such as uneven material inclusion in the inclusion of traditional commercial vehicle parts and feeding process, secondary sorting of parts before feeding, large inventory points, slow inventory turnover, large inventory volume, and difficult material indications to penetrate.
By generating inclusion instructions and feeding instructions based on the MES system production line plan, P-BOM data, and LES system maintenance logistics data, and generating a sorting task list based on the arrival time, production line, and feeding station to realize the stocking and distribution of materials. Finally, the materials are received and delivered to the material station to be put into the feeding station to complete the feeding.
It realizes balanced material arrival, rapid turnover, and accurate collection of inventory data, reduces the secondary sorting steps before parts are put into feeding, and improves the efficiency of inventory management.
Smart Images

Figure CN119444050A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile production and manufacturing, and specifically to a method, device and equipment for integrated design of parts inclusion and material feeding under a delivery system. Background Art
[0002] The commercial vehicle industry is mainly based on the delivery system, that is, suppliers deliver parts to the main engine factory warehouse, and the factory distributes the parts to the production line for assembly. In the traditional business model, intake and feeding are two independent business nodes, and instructions are given separately. Suppliers gather the parts of the main engine factory on time and send them to the factory warehouse. The factory then performs secondary sorting according to the needs of the production line, and then distributes them to the production line for assembly. However, the above business model is prone to problems such as uneven material intake, secondary sorting before feeding parts, multiple inventory points, slow inventory turnover, large inventory volume, and difficulty in permeating material instructions. Summary of the invention
[0003] The present application provides a method, device and equipment for integrated design of parts inclusion and material feeding under a delivery system, which can achieve balanced arrival of materials, rapid turnover and accurate collection of inventory data.
[0004] In a first aspect, an embodiment of the present application provides a method for integrated design of parts inclusion and material feeding under a delivery system, and the method for integrated design of parts inclusion and material feeding under a delivery system includes:
[0005] Generate and issue inclusion instructions and material feeding instructions based on the MES system production line plan, P-BOM data, and LES system maintained logistics data;
[0006] According to the inclusion instructions, the transit warehouse or direct supplier generates a sorting task list based on the arrival time, production line, and feeding station, prepares the materials, and generates a delivery list;
[0007] Based on the distribution list, the coordinated warehouse receives the materials and delivers the materials to the workstations where materials are required to be delivered to complete the delivery.
[0008] In combination with the first aspect, in one implementation, generating an inclusion instruction and a material feeding instruction and issuing an inclusion instruction based on the MES system production line plan, P-BOM data, and the logistics data maintained by the LES system specifically includes:
[0009] Receive the second set time verification plan of the production line in the MES system, combine the P-BOM data and the logistics data maintained by the LES system, take the time when the frame goes online as the base point, and consider the arrival time offset of different materials according to the single vehicle usage and production rhythm, and generate integrated inclusion instructions and feeding instructions;
[0010] The inclusion instructions are generated according to the production line, feeding station, and arrival time, and are released after confirmation by the coordination warehouse;
[0011] Among them, the P-BOM data includes vehicle component data and work station information, and the LES system has maintained logistics data including component packaging information, inclusion attributes, material feeding attributes, and collection and distribution attributes.
[0012] In combination with the first aspect, in one implementation,
[0013] The MES system has a three-level verification system including a first set time verification plan, a second set time verification plan, and a third set time verification plan;
[0014] The first set time verification plan is used to verify the basic logistics parameters and identify missing basic logistics parameters;
[0015] The second set time verification plan is used for re-verification to improve the unmaintained logistics basic parameter data that is missed after the execution of the first set time verification plan;
[0016] The third set time verification plan is a supplement to the first set time verification plan and the second set time verification plan, and is used to correct temporary changes to temporary disposal data.
[0017] In combination with the first aspect, in one implementation,
[0018] Based on the time point when the frame goes online, the time offset parameters of different materials are set, so that the LES system automatically calculates the total lead time according to the time offset parameters. The time offset parameters include the lead time for pulling materials or kanban release, the lead time for the start of arrival, the lead time for the end of arrival, the lead time for the first feeding, the lead time for the second feeding, the sorting operation lead time, the packaging operation lead time, and the distribution operation lead time.
[0019] In combination with the first aspect, in one implementation, according to the inclusion instruction, the transit warehouse or the direct supplier generates a sorting task list in combination with the arrival time, production line, and feeding station, prepares the materials, and generates a distribution list, specifically including:
[0020] The transit warehouse or direct supplier receives the receipt instruction, and generates a sorting task list according to the arrival time, production line, and feeding station, and prints the packaging label;
[0021] For sorted materials, the packages are moved to the shipping area and the package labels are scanned to generate a delivery list.
[0022] In combination with the first aspect, in one implementation,
[0023] The parameter data included in the indication include sequential material pulling, whole package material pulling, first time length sign, second time length sign, and third time length sign;
[0024] The parameter data of the feeding indication include arrival-sorting-online, arrival-collection-online, arrival-subpackaging-online, arrival-subpackaging-collection-online, and full-packaging arrival-online;
[0025] The coordination library can combine the parameter data of the inclusion instructions and the feeding instructions.
[0026] In combination with the first aspect, in one implementation, based on the delivery list, the coordinated distribution warehouse receives the materials and delivers the materials to the station where the materials are to be delivered, thereby completing the delivery, which specifically includes:
[0027] Based on the delivery list, the co-distribution warehouse completes the receipt of goods by scanning the packaging label or the pallet label through the smart mobile device. The smart mobile device displays the current list of tasks to be completed, the list of unloaded materials to be delivered, the list of delivered materials, and the accumulated data statistics for the day;
[0028] Sort the materials according to the feeding instructions, deliver the materials to the feeding station, and scan the packaging labels and cargo location labels through smart mobile devices to complete the feeding.
[0029] In combination with the first aspect, in one embodiment, the packaging label is marked with inclusion instructions and feeding instructions.
[0030] In a second aspect, an embodiment of the present application provides a device for integrated design of parts inclusion and material feeding under a delivery system, wherein the device for integrated design of parts inclusion and material feeding under a delivery system comprises:
[0031] The generation module is used to generate and issue inclusion instructions and material feeding instructions based on the production line plan of the MES system, P-BOM data, and logistics data maintained by the LES system;
[0032] The stocking module is used to drive the transit warehouse or direct supplier to generate a sorting task list based on the arrival time, production line, and feeding station according to the inclusion instructions, prepare the materials and generate a delivery list;
[0033] The feeding module is used to drive the coordinated distribution warehouse to receive materials based on the distribution list, and deliver the materials to the feeding station to complete the feeding.
[0034] In a third aspect, an embodiment of the present application provides a device for integrated design of parts inclusion and material feeding under a delivery system, wherein the device comprises a processor, a memory, and a program for integrated design of parts inclusion and material feeding under a delivery system stored in the memory and executable by the processor, wherein when the program for integrated design of parts inclusion and material feeding under a delivery system is executed by the processor, the steps of the method for integrated design of parts inclusion and material feeding under a delivery system described above are implemented.
[0035] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:
[0036] By planning materials according to the vertical logistics business line according to the flow link, the intake and feeding are vertically integrated, and the instructions are implemented with the intake and feeding labels as the carrier. The independent intake instructions and feeding instructions are combined to realize the integrated and precise feeding instructions of intake and feeding with the packaging labels as the carrier. There is no need for secondary sorting after the parts are taken in, which can achieve balanced arrival of materials, rapid turnover and accurate collection of inventory data. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 This is a flow chart of the integrated design method for parts inclusion and material feeding under the delivery system of this application;
[0038] Figure 2 This is a functional module diagram of the integrated design device for parts inclusion and feeding under the delivery system of this application;
[0039] Figure 3 This is a schematic diagram of the hardware structure of the equipment designed for integrated parts incorporation and feeding under the delivery system for this application. DETAILED DESCRIPTION
[0040] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0041] First, some technical terms in the present application are explained to facilitate those skilled in the art to understand the present application.
[0042] LES, the full name of Logistics Execution System, is a logistics management system that takes material pulling as the core and comprehensively considers the interaction of materials in different storage units to realize the material from warehousing, warehouse management, outbound, pulling, transfer to final assembly.
[0043] Inclusion refers to the formal receipt of the required raw materials, parts, semi-finished products, etc. and their inclusion in the management of the coordinated distribution warehouse.
[0044] Feeding refers to the process of placing the various components that make up the product into the corresponding production stations according to the established production plan and quantity requirements during the manufacturing process.
[0045] Inclusion instructions are divided into two types: pull material instructions and kanban instructions. Pull material instructions are usually for small and medium-sized parts, and the delivery cycle is relatively long. Kanban instructions are usually for large assembly parts, and the delivery cycle is more frequent.
[0046] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below with reference to the accompanying drawings.
[0047] On the first aspect, the embodiment of the present application provides an integrated design method for parts inclusion and feeding under the delivery system, which is guided by lean production, and plans materials according to the vertical logistics business line according to the flow link, and vertically integrates inclusion and feeding, realizes the indication penetration with inclusion and feeding labels as the carrier, realizes accurate prompts for material inclusion (inclusion time, feeding location, parts variety, required quantity), realizes balanced and smooth inclusion, realizes one-time sorting of all inclusion and feeding links, realizes rapid turnover of materials between multiple inventory points, and realizes a substantial reduction in inventory.
[0048] In one embodiment, referring to Figure 1 , Figure 1 This is a flow chart of the integrated design method for parts inclusion and material feeding under the delivery system of this application. Figure 1 As shown in the figure, the integrated design method of parts inclusion and material feeding under the delivery system includes:
[0049] S1: Based on the production line plan of the MES (Manufacturing Execution System), P-BOM data, and logistics data maintained by the LES system, the inclusion instructions and material feeding instructions are generated and issued; P-BOM, or planned BOM, is obtained by process engineers redesigning EBOM according to the processing level and capacity of the factory;
[0050] S2: According to the inclusion instructions, the transit warehouse or direct supplier generates a sorting task list based on the arrival time, production line, and feeding station, prepares the materials, and generates a delivery list;
[0051] S3: Based on the distribution list, the coordinated distribution warehouse receives the materials and delivers the materials to the workstations where materials are required to be delivered to complete the delivery.
[0052] Furthermore, in one embodiment, based on the production line plan of the MES system, the P-BOM data, and the logistics data maintained by the LES system, an inclusion instruction and a material feeding instruction are generated and issued, specifically including:
[0053] S101: Receive the second set time verification plan of the MES system production line, combine the P-BOM data and the logistics data maintained by the LES system, take the time when the frame goes online as the base point, and consider the arrival time offset of different materials according to the single vehicle usage and production rhythm, and generate an integrated inclusion instruction and feeding instruction; specifically, receive the N+3 verification plan of the MES system production line, where N can refer to days or other time;
[0054] Among them, the P-BOM data includes vehicle component data and work station information, and the LES system has maintained logistics data including component packaging information, inclusion attributes, material feeding attributes, and collection and distribution attributes.
[0055] S102: After the inclusion instruction is generated according to the production line, feeding station, and arrival time, it is released after confirmation by the coordinating warehouse; that is, it is triggered after confirmation by the coordinating warehouse instruction manager, thereby releasing the inclusion instruction.
[0056] The generation of the instructions included in this application specifically includes the following steps:
[0057] a: According to the execution plan and P-BOM structure, expand the procurement materials for the plans that need to be included in the instructions;
[0058] b. Verify the relevant attributes of the expanded purchased parts: including parameters such as attributes, custodians, feeding attributes, online methods, feeders, and supply stations. Submit materials with missing parameters to relevant business personnel for maintenance, and regenerate the inclusion instructions after maintenance;
[0059] c. Calculate the execution plan interval according to the planned launch time of the vehicle, and divide the plan into different time periods according to the planned interval parameters included in the attribute settings;
[0060] d. Calculate the arrival time for each time period: Calculate based on the first online time and online method within the planned time period, as well as the set advance time parameters for the online method of inclusion attributes. Different inclusion methods and online methods have different advance times.
[0061] e. Select qualified suppliers from the order details list according to the vehicle order number, expanded bill of materials, arrival warehouse, and process;
[0062] f. Summarize the calculated materials according to arrival time, supplier, online method, feeder, online date, supply station and other conditions;
[0063] g. Calculate the quality inspection marks for the summarized materials, and mark the materials that meet the requirements with quality inspection marks;
[0064] h. The above calculations finally generate the included indication data;
[0065] i. Process the included instructions according to the direct supply warehouse supply mark. For the instructions of the direct supply supplier, calculate the direct supply material order data (pulling material and kanban) according to the arrival organization, arrival warehouse, supplier, custodian, arrival time, online date, logistics company, and logistics company warehouse;
[0066] For warehouse suppliers, the outbound instructions (pulling materials and kanban) of the transit warehouse are calculated based on the arrival organization, arrival warehouse, supplier, custodian, arrival time, online date, logistics company, and logistics company warehouse.
[0067] In this application, a three-level verification system is created in the MES system, namely, the first set time verification plan, the second set time verification plan, and the third set time verification plan; the first set time is N+6, the second set time is N+3, and the third set time is N+1. The first set time verification plan is used to verify the basic logistics parameters and identify the missing basic logistics parameters; the second set time verification plan is used for re-verification, and is used to improve the unmaintained basic logistics parameter data that is missed after the execution of the first set time verification plan; the third set time verification plan is a supplement to the first set time verification plan and the second set time verification plan, and is used to correct temporary changes to temporary disposal data.
[0068] That is, this application establishes a three-level basic parameter verification system of N+6, N+3, and N+1. The prerequisite for the generation of inclusion instructions is that the basic logistics parameters are complete. The complete basic logistics parameters include logistics codes, packaging parameters, inclusion parameters, feeding parameters, collection and distribution parameters, and assembly stations (taken from the P-BOM system). The purpose of the basic logistics parameter verification is to avoid missing parameters. Through the verification after the release of the N+6 plan, most of the missing basic logistics parameters can be identified and maintained in time, which can reduce the impact of untimely maintenance of the basic logistics parameters on the generation of inclusion instructions. After the N+3 execution plan is released, it is verified again to improve the missing and unmaintained basic logistics parameters to ensure the normal generation of inclusion instructions. The N+1 verification is a supplement to the previous two verifications. Its main purpose is to make corrections to temporary changes in data such as temporary disposal.
[0069] Furthermore, in one embodiment, according to the inclusion instruction, the transit warehouse or direct supplier generates a sorting task list in combination with the arrival time, production line, and feeding station, prepares the materials, and generates a delivery list, specifically including:
[0070] S201: The transit warehouse or direct supplier receives the receipt instruction, and generates a sorting task list according to the arrival time, production line, and feeding station according to the received receipt instruction, and prints a packaging label;
[0071] Specifically, the transit warehouse or direct supplier receives the receiving instructions, i.e. the pulling instructions and the kanban instructions, and generates a sorting task list according to the arrival time, production line, and feeding station, and prints the packaging label.
[0072] S202: For the sorted materials, the packages are moved to the shipping area, and the package labels are scanned to generate a delivery list.
[0073] Furthermore, this application provides a summary table of material feeding attribute parameters based on business model sorting. The parameter data of the included instructions include five types: sequential material pulling, whole package material pulling, first time length dashboard, second time length dashboard, and third time length dashboard. The first time is 1 hour, the second time is 2 hours, and the third time is 3 hours; the parameter data of the material feeding instructions include five types: arrival-sorting-online, arrival-collection-online, arrival-sub-packaging-online, arrival-sub-packaging-collection-online, and whole package arrival-online; in actual applications, it is necessary to distinguish between two delivery methods: warehouse supply suppliers and direct supply suppliers.
[0074] The coordination library can combine the parameter data of the inclusion indication and the feeding indication, that is, different coordination libraries can respectively configure personalized inclusion and feeding indication parameter combinations, and combine the above-mentioned inclusion indication and feeding indication to obtain up to 25 parameters.
[0075] Furthermore, the present application provides logistics parameter auxiliary settings based on logistics indication timing diagrams, which are used to guide the arrival time offsets of 25 attributes in an intuitive form. According to the classification of material inclusion and feeding in various modes (i.e. the above-mentioned 25 inclusion and feeding indication parameter combinations), the material is reversed based on the time point of material online, thereby assisting decision-making on the offset parameters of different material attributes (i.e. one of the 25 inclusion and feeding indications).
[0076] For example: for the engine, the inclusion and feeding indication parameters are set as kanban, arrival-subassembly-online. In the timing diagram, the corresponding kanban parts are arrival-subassembly-online. Taking the engine online as the origin, the engine subassembly time is 1 hour ahead of the online time, and the engine arrival time is 2 hours ahead of the engine subassembly time. Therefore, the total arrival lead time based on the engine online is 3 hours.
[0077] Furthermore, based on the time point when the frame goes online, time offset parameters of different materials are set, so that the LES system automatically calculates the total lead time according to the time offset parameters, and the time offset parameters include the lead time for pulling materials or kanban release, the lead time for the start of arrival, the lead time for the end of arrival, the first feeding lead time, the second feeding lead time, the sorting operation lead time, the packaging operation lead time, and the distribution operation lead time.
[0078] Specifically, this application provides the lead time and inventory parameter setting rules for each business node based on the time of going online, and the logistics indication timing diagram is used as an auxiliary decision. Here are the detailed parameter setting rules for the above 25 types of inclusion and feeding attributes. Based on the time point of going online, set the offset parameters of different material attributes, including the lead time for pulling materials / banner release, the lead time for the start of arrival, the lead time for the end of arrival, the lead time for 1st feeding, the lead time for 2nd feeding, the lead time for sorting operations, the lead time for subpackaging operations, and the lead time for distribution operations; the LES system automatically calculates the total lead time based on the parameter settings to achieve precise control of the inventory of the coordinated distribution warehouse and each link of the line.
[0079] Furthermore, in one embodiment, based on the delivery list, the coordinated distribution warehouse receives the materials and delivers the materials to the stations where materials need to be delivered, thereby completing the delivery of materials, which specifically includes:
[0080] S301: Based on the delivery list, the coordinating warehouse completes the receipt of goods by scanning the packaging label or the pallet label through the smart mobile device, and the smart mobile device displays the current list of tasks to be completed, the list of unloaded materials to be delivered, the list of delivered materials, and the accumulated data statistics of the day;
[0081] Specifically, the coordination warehouse can use handheld smart mobile devices to display the current list of tasks to be completed, the list of unloaded materials to be delivered, the list of delivered materials, and the cumulative data statistics of the day. The device can be used to scan the packaging label or the pallet label to complete the receipt;
[0082] S302: sort the materials according to the feeding instructions, deliver the materials to the feeding station, and scan the packaging label and the cargo location label through the smart mobile device to complete the feeding. The packaging label is marked with the inclusion instructions and feeding instructions.
[0083] Specifically, logistics personnel sort materials according to feeding instructions (only whole pallets are disassembled, and the material box packaging after unpacking the pallets is no longer sorted again, which reduces the previous step of secondary sorting after unpacking the pallets when the goods arrive at the coordinated distribution warehouse), deliver the materials to the feeding station, and scan the packaging labels and cargo location labels through smart mobile devices to complete the feeding.
[0084] Furthermore, the present application provides integrated business rules for the generation and release of inclusion and feeding instructions. For the instruction generation rules: based on the N+4 plan release, N+3 days of inclusion instructions are released in a rolling manner, among which kanban parts generate previewable instructions, and executable instructions are generated in a rolling manner 4 hours in advance, and non-kanban parts directly generate executable instructions in a rolling manner 3 days in advance; for the instruction release frequency and slice length: 1-hour kanban is released once every 2 hours, indicating a slice length of 1 hour, 2-hour kanban is released once every 2 hours, indicating a slice length of 2 hours, 3-hour kanban is released once every 3 hours, indicating a slice length of 3 hours, non-kanban parts are released once a day, and the instruction slice length is 4 hours for pulling parts and 1 day for whole packaging parts.
[0085] Furthermore, the present application provides a packaging label based on integrated receipt and feeding, which integrates the receipt and feeding information into one label, facilitates key information sharing, accurate identification and traceability, improves collaboration efficiency, and instructs suppliers / transit warehouses to prepare goods by line, time, and workstation, thereby reducing secondary sorting after arrival.
[0086] The integrated design method for parts inclusion and material feeding under the delivery system of the embodiment of the present application, by planning materials according to the flow link with the vertical logistics business line, vertically integrates inclusion and material feeding, realizes the penetration of instructions with inclusion and material feeding labels as the carrier, combines independent inclusion instructions and material feeding instructions, realizes integrated and precise material feeding instructions with packaging labels as the carrier, and does not require secondary sorting after the parts are included, which can achieve balanced arrival of materials, rapid turnover, and accurate collection of inventory data.
[0087] On the second aspect, the embodiment of the present application also provides an integrated design device for parts inclusion and material feeding under the delivery system.
[0088] In one embodiment, referring to Figure 2 , Figure 2 This is a functional module diagram of the integrated design device for parts inclusion and feeding under the delivery system of this application. Figure 2 As shown, the integrated design device for parts inclusion and feeding under the delivery system includes: a generation module, a stock preparation module, and a feeding module.
[0089] The generation module is used to generate and publish inclusion instructions and material feeding instructions based on the MES system production line plan, P-BOM data, and logistics data maintained by the LES system; the stocking module is used to drive the transit warehouse or direct supplier to generate a sorting task list based on the arrival time, production line, and feeding station according to the inclusion instructions, prepare materials, and generate a distribution list; the feeding module is used to drive the coordinated distribution warehouse to receive materials based on the distribution list, and deliver the materials to the feeding station to complete the feeding.
[0090] Among them, the functional implementation of each module in the above-mentioned device for integrated design of parts incorporation and material feeding under the delivery system corresponds to the steps in the embodiment of the above-mentioned method for integrated design of parts incorporation and material feeding under the delivery system, and their functions and implementation processes will not be repeated here one by one.
[0091] On the third aspect, an embodiment of the present application provides an integrated design device for the inclusion and feeding of parts under a delivery system. The integrated design device for the inclusion and feeding of parts under a delivery system can be a personal computer (PC), a laptop computer, a server, or other device with data processing capabilities.
[0092] Reference Figure 3 , Figure 3 The hardware structure diagram of the device for integrated design of parts and components in the delivery system involved in the embodiment of the present application is shown in FIG. In the embodiment of the present application, the device for integrated design of parts and components in the delivery system may include a processor, a memory, a communication interface and a communication bus.
[0093] The communication bus may be of any type and is used to interconnect the processor, the memory, and the communication interface.
[0094] The communication interface includes input / output (I / O) interface, physical interface and logical interface, etc., which are used to realize the interconnection of devices inside the delivery system and the interface used to realize the interconnection between the delivery system and other devices (such as other computing devices or user devices). The physical interface can be an Ethernet interface, a fiber optic interface, an ATM interface, etc.; the user device can be a display, a keyboard, etc.
[0095] The memory can be various types of storage media, such as random access memory (RAM), read-only memory (ROM), non-volatile RAM (NVRAM), flash memory, optical storage, hard disk, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), etc.
[0096] The processor may be a general-purpose processor, which may call the integrated design program for the incorporation of parts and feeding under the delivery system stored in the memory, and execute the integrated design method for the incorporation of parts and feeding under the delivery system provided in the embodiment of the present application. For example, the general-purpose processor may be a central processing unit (CPU). The method executed when the integrated design program for the incorporation of parts and feeding under the delivery system is called may refer to the various embodiments of the integrated design method for the incorporation of parts and feeding under the delivery system of the present application, which will not be described in detail here.
[0097] Those skilled in the art will understand that Figure 3 The hardware structure shown in the figure does not constitute a limitation on the present application, and may include more or less components than shown in the figure, or combine certain components, or arrange the components differently.
[0098] The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally includes steps or units that are not listed, or optionally includes other steps or units inherent to these processes, methods, products or devices. The terms "first", "second" and "third" are used to distinguish different objects, etc., and do not represent a sequence, nor do they limit "first", "second" and "third" to different types.
[0099] In the description of the embodiments of the present application, "exemplary", "for example" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary", "for example" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary", "for example" or "for example" is intended to present related concepts in a specific way.
[0100] In the description of the embodiments of the present application, unless otherwise specified, “ / ” means or, for example, A / B can mean A or B; the “and / or” in the text is merely a description of the association relationship of associated objects, indicating that three relationships may exist, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, “multiple” refers to two or more than two.
[0101] In some processes described in the embodiments of the present application, multiple operations or steps that appear in a specific order are included, but it should be understood that these operations or steps may not be executed in the order in which they appear in the embodiments of the present application or in parallel, and the sequence number of the operation is only used to distinguish the different operations, and the sequence number itself does not represent any execution order. In addition, these processes may include more or fewer operations, and these operations or steps may be executed in sequence or in parallel, and these operations or steps may be combined.
[0102] Through the description of the above implementation methods, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be implemented by means of software plus a necessary general hardware platform, and of course by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of the present application is essentially or the part that contributes to the prior art can be embodied in the form of a software product, which is stored in a storage medium (such as ROM / RAM, disk, CD) as described above, and includes a number of instructions for a terminal device to execute the methods described in each embodiment of the present application.
[0103] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A method for integrated design of parts collection and material feeding under delivery system, characterized in that: The integrated design method for parts inclusion and material feeding under the delivery system includes: Generate and issue inclusion instructions and material feeding instructions based on the MES system production line plan, P-BOM data, and LES system maintained logistics data; According to the inclusion instructions, the transit warehouse or direct supplier generates a sorting task list based on the arrival time, production line, and feeding station, prepares the materials, and generates a delivery list; Based on the distribution list, the coordinated warehouse receives the materials and delivers the materials to the workstations where materials are required to be delivered to complete the delivery.
2. A method for integrated design of parts delivery and material feeding under delivery system as claimed in claim 1, characterized in that: Based on the production line plan of the MES system, P-BOM data, and the logistics data maintained by the LES system, the inclusion instructions and material feeding instructions are generated and issued, specifically including: Receive the second set time verification plan of the production line in the MES system, combine the P-BOM data and the logistics data maintained by the LES system, take the time when the frame goes online as the base point, and consider the arrival time offset of different materials according to the single vehicle usage and production rhythm, and generate integrated inclusion instructions and feeding instructions; The inclusion instructions are generated according to the production line, feeding station, and arrival time, and are released after confirmation by the coordination warehouse; Among them, the P-BOM data includes vehicle component data and work station information, and the LES system has maintained logistics data including component packaging information, inclusion attributes, material feeding attributes, and collection and distribution attributes.
3. A method for integrated design of parts collection and material feeding under delivery system as claimed in claim 2, characterized in that: The MES system has a three-level verification system including a first set time verification plan, a second set time verification plan, and a third set time verification plan; The first set time verification plan is used to verify the basic logistics parameters and identify missing basic logistics parameters; The second set time verification plan is used for re-verification to improve the unmaintained logistics basic parameter data that is missed after the execution of the first set time verification plan; The third set time verification plan is a supplement to the first set time verification plan and the second set time verification plan, and is used to correct temporary changes to temporary disposal data.
4. The integrated design method for parts collection and material feeding under the delivery system according to claim 2, characterized in that: Based on the time point when the frame goes online, the time offset parameters of different materials are set, so that the LES system automatically calculates the total lead time according to the time offset parameters. The time offset parameters include the lead time for pulling materials or kanban release, the lead time for the start of arrival, the lead time for the end of arrival, the lead time for the first feeding, the lead time for the second feeding, the sorting operation lead time, the packaging operation lead time, and the distribution operation lead time.
5. The integrated design method for parts delivery and material feeding under the delivery system as claimed in claim 1, characterized in that: According to the inclusion instructions, the transit warehouse or direct supplier generates a sorting task list based on the arrival time, production line, and feeding station, prepares the materials, and generates a distribution list, including: The transit warehouse or direct supplier receives the receipt instruction, and generates a sorting task list according to the arrival time, production line, and feeding station, and prints the packaging label; For sorted materials, the packages are moved to the shipping area and the package labels are scanned to generate a delivery list.
6. A method for integrated design of parts collection and material feeding under delivery system as claimed in claim 5, characterized in that: The parameter data included in the indication include sequential material pulling, whole package material pulling, first time length sign, second time length sign, and third time length sign; The parameter data of the feeding indication include arrival-sorting-online, arrival-collection-online, arrival-subpackaging-online, arrival-subpackaging-collection-online, and full-packaging arrival-online; The coordination library can combine the parameter data of the inclusion instructions and the feeding instructions.
7. The integrated design method for parts delivery and material feeding under the delivery system as claimed in claim 1, characterized in that: Based on the distribution list, the coordinated warehouse receives the materials and delivers the materials to the workstations where materials are required to be delivered, completing the delivery, which specifically includes: Based on the delivery list, the co-distribution warehouse completes the receipt of goods by scanning the packaging label or the pallet label through the smart mobile device. The smart mobile device displays the current list of tasks to be completed, the list of unloaded materials to be delivered, the list of delivered materials, and the accumulated data statistics for the day; Sort the materials according to the feeding instructions, deliver the materials to the feeding station, and scan the packaging labels and cargo location labels through smart mobile devices to complete the feeding.
8. The integrated design method for receiving and feeding parts under the delivery system according to claim 7, characterized in that: The packaging label is marked with inclusion instructions and feeding instructions.
9. A device for integrated design of parts collection and feeding under delivery system, characterized in that: The integrated design device for receiving and feeding parts under the delivery system includes: The generation module is used to generate and issue inclusion instructions and material feeding instructions based on the production line plan of the MES system, P-BOM data, and logistics data maintained by the LES system; The stocking module is used to drive the transit warehouse or direct supplier to generate a sorting task list based on the arrival time, production line, and feeding station according to the inclusion instructions, prepare the materials and generate a delivery list; The feeding module is used to drive the coordinated distribution warehouse to receive materials based on the distribution list, and deliver the materials to the feeding station to complete the feeding.
10. An integrated design equipment for receiving and feeding parts under the delivery system, characterized in that: The device for integrated design of parts incorporation and material feeding under a delivery system comprises a processor, a memory, and a program for integrated design of parts incorporation and material feeding under a delivery system stored in the memory and executable by the processor, wherein when the program for integrated design of parts incorporation and material feeding under a delivery system is executed by the processor, the steps of the method for integrated design of parts incorporation and material feeding under a delivery system as described in any one of claims 1 to 8 are implemented.
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