Wax apple processing equipment and method
By designing a wax fruit processing equipment that integrates conveyor belts, clamping components and multiple peeling components, the problem that existing equipment is difficult to accurately peel and adapt to different wax fruit shapes is solved, and efficient and thorough wax fruit is achieved. Fruit peeling and processing improves processing quality and efficiency.
Patent Information
- Application Number
- CN202510055270.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-14
AI Technical Summary
Existing wax fruit peeling equipment is difficult to accurately remove the peel, and it has poor adaptability to wax fruit of different sizes and shapes, resulting in low processing efficiency and serious pulp damage.
A wax fruit processing equipment is designed, including a conveyor belt, a load-carrying disc, a center clamping assembly, a top peeling assembly, a skin peeling assembly and a umbilical peeling assembly. Through technical means such as pumping, adsorption, rotational drive and vacuum adsorption, precise centering, thorough peeling and efficient processing of wax fruit can be achieved.
The complete peeling of wax fruit is achieved, and the quality of subsequent processing is improved. The equipment is highly integrated, the peeling is thorough and the flesh retention rate is high. It is suitable for wax fruit of different sizes and shapes, improving processing efficiency and product quality.
Smart Images

Figure CN119453509A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wax apple peeling, and in particular to wax apple fruit processing equipment and a method. Background Art
[0002] In the existing processing of wax apples, some of them need to be peeled, such as making wax apple sauce: because the wax apple skin may affect the texture of the sauce, making it have a rough taste. Moreover, after peeling, the color and flavor of the wax apple sauce can be better controlled, making the pure taste of the wax apple flesh more prominent; for example, in the processing of wax apple canned food, the peeled wax apple flesh is more crystal clear in the can, which can improve the grade of the product. At the same time, peeling can also avoid the bitter taste that may be brought by the wax apple skin, making the canned food taste sweeter.
[0003] In the processing of wax apples, traditional peeling methods often have many problems. For example, due to the unique shape of wax apples, existing peeling equipment is difficult to accurately remove the peel, which can easily lead to incomplete peeling or cause significant damage to the flesh, thus affecting the quality of subsequent processing of the wax apples. Previous processing equipment usually lacks adaptability to wax apples of different sizes and shapes, and cannot meet diverse production needs. In addition, in the overall peeling operation of the fruit stalk, navel and outer skin, the connection between each link is not tight and efficient enough, resulting in low processing efficiency, which cannot meet the requirements of modern food processing industry for efficient and high-quality production. Summary of the invention
[0004] Based on this, it is necessary to provide a wax apple processing equipment and method for the existing technical problems.
[0005] In order to solve the problems of the prior art, the technical solution adopted by the present invention is: The invention provides a wax apple fruit processing device and method, which are used for processing wax apple fruit, and include a conveyor belt for conveying wax apple fruit, a plurality of carrying plates for carrying wax apple fruit are arranged on the conveyor belt, and air suction ports for adsorbing the bottom of wax apple fruit are evenly arranged on the carrying plates, a centering clamping component for centering and aligning wax apple fruit on the carrying plates and a top peeling component installed on the centering clamping component are sequentially arranged on the conveyor belt along the transmission direction thereof, an outer skin peeling component for removing outer skin and a navel peeling component for removing navel fruit skin are arranged at the end of the conveyor belt, the centering clamping component includes a first mounting frame fixedly mounted above the conveyor belt, a first lifting plate for vertical sliding and a first lifting frame connected to the first lifting plate by transmission are arranged on the first mounting frame, four groups of centering clamping mechanisms are arranged in an annular manner in the first lifting frame, the outer skin peeling component includes a second lifting frame arranged for vertical sliding and a first transfer transmission frame arranged on the second lifting frame for sliding along the transmission direction of the conveyor belt, a first vacuum adsorption head and a second rotation drive mechanism for driving the first vacuum adsorption head to rotate are installed on the first transfer transmission frame, and a second peeling mechanism is arranged at the end of the conveyor belt.
[0006] Preferably, the center clamping mechanism includes a first connecting frame, a vertical sliding seat, a first connecting rod, a second connecting rod and a first spring, the first spring is vertically installed between the first lifting plate and the first lifting frame, two ends of the first spring are fixedly connected to the first lifting plate and the first lifting frame respectively, the center clamping mechanism also includes a pushing clamping frame horizontally slidably arranged at the bottom of the first connecting frame, and a bottom contact plate and a side wall contact plate fixedly installed on the pushing clamping frame, the first connecting frame is fixedly installed on the first lifting frame, the vertical sliding seat is vertically slidably arranged on the first connecting frame, one end of the first connecting rod is hinged to the bottom of the first lifting plate, the other end of the first connecting rod is hinged to the vertical sliding seat, one end of the second connecting rod is hinged to the vertical sliding seat, the other end of the second connecting rod is hinged to the pushing clamping frame, the bottom contact plate is located below the side wall contact plate, and a support seat is provided on the side of the conveyor belt that cooperates with the bottom limit of the first connecting frame.
[0007] Preferably, the bottom contact plate includes a first fixed plate, a first contact plate, a third spring and a telescopic connecting rod, the first fixed plate is fixedly connected to the bottom end of the pushing clamping frame, the first contact plate is fixedly installed on the side of the first fixed plate close to the wax apple fruit through the telescopic connecting rod, the third spring is horizontally installed between the first fixed plate and the first contact plate, the side wall contact plate includes a second fixed plate, a second contact plate and a second spring, the second fixed plate is fixedly installed on the top of the pushing clamping frame, the second contact plate is located on the side of the second fixed plate close to the wax apple fruit, the side wall center of the second contact plate is hinged to the second fixed plate, the top of the second contact plate is hinged to one end of the second spring, the other end of the second spring is hinged to one end of the second fixed plate, and elastic contact pads are provided on the side of the first contact plate and the second contact plate close to the wax apple fruit.
[0008] Preferably, the top peeling assembly includes a first pushing rod, a first rotating drive mechanism, a first peeling mechanism and a first air suction mechanism. The first pushing rod that can be raised and lowered is transmission connected to the first lifting plate. The first rotating drive mechanism, the first peeling mechanism and the first air suction mechanism are all arranged on the first lifting plate. The first rotating drive mechanism is transmission connected to the first peeling mechanism and the first air suction mechanism. The first peeling mechanism includes a first arc-shaped cutting knife that can rotate.
[0009] Preferably, the first air extraction mechanism includes an air extraction head, a hollow tube, a conducting ring and an air guide tube. The hollow tube is sleeved on the bottom end of the first push rod, the air extraction head is set at the bottom of the hollow tube, the conducting ring is rotatably sleeved on the hollow tube, the conducting ring is connected with the inside of the hollow tube, the air guide tube is horizontally arranged, one end of the air guide tube is connected with the air pump, and the other end of the air guide tube is connected with the conducting ring. The hollow tube is connected with the first arc-shaped cutting knife in a transmission connection. The first rotation drive mechanism includes a first rotation driver, a driving gear and a driven gear. The first rotation driver is fixedly mounted on the first lifting plate, the driving gear is fixedly set on the output end of the first rotation driver, the driven gear is fixedly sleeved on the outer wall of the hollow tube, and the driving gear is meshed with the driven gear.
[0010] Preferably, the first peeling mechanism also includes a second pushing rod, a lifting transmission ring and a first mounting knife holder. The lifting transmission ring is vertically slidably arranged on the hollow tube, a vertical transmission bar is provided on the hollow tube, a card slot matching the vertical transmission bar is provided on the lifting transmission ring, the second pushing rod capable of lifting and lowering is transmission-connected to the top of the lifting transmission ring, an annular groove is provided on the top of the lifting transmission ring for the second pushing rod to slide, the first mounting knife holder is fixedly installed on the lifting transmission ring, and the first arc-shaped cutting knife is fixedly installed on the first mounting knife holder.
[0011] Preferably, the second peeling mechanism includes a first inclined peeling knife, a second curved cutting knife, a bottom cutting knife, a transverse mounting frame, a first electric push rod and a second electric push rod. The transverse mounting frame is slidably arranged beside the conveyor belt, and the ends of the first inclined peeling knife and the second curved cutting knife close to each other are hingedly arranged on the transverse mounting frame. The first electric push rod and the second electric push rod are respectively horizontally fixedly mounted at the upper and lower ends of the transverse mounting frame, the output end of the first electric push rod is hinged to the top of the first inclined peeling knife, and the output end of the second electric push rod is hinged to the bottom of the second curved cutting knife, and the bottom cutting knife is horizontally fixedly mounted at the bottom of the transverse mounting frame.
[0012] Preferably, the second rotation drive mechanism includes a second rotation drive, a first rotating shaft, a second rotating shaft, a friction transmission wheel and a friction transmission ring. The second rotation drive is installed on the first transfer transmission frame. The first rotating shaft and the second rotating shaft are both vertically arranged. The first rotating shaft is located directly above the supporting plate, and the second rotating shaft is located beside the first rotating shaft. The output end of the second rotation drive is fixedly connected to the first rotating shaft, and the first rotating shaft and the second rotating shaft are connected by a synchronous belt. The friction transmission wheel is fixedly installed on the second rotating shaft, and a friction transmission ring is fixedly provided on the outer wall of the supporting plate. The friction transmission wheel is in contact with the outer wall of the friction transmission ring, and the first vacuum adsorption head is fixedly installed on the bottom of the first rotating shaft.
[0013] Preferably, the navel peeling assembly includes a second mounting frame fixedly mounted on the side of the conveyor belt and a navel removing mechanism mounted on the second mounting frame, the navel removing mechanism including a second inclined peeling knife, a support rod, a lifting ring and a fourth hinged rod, the second mounting frame is provided with a waste avoidance groove, the support rod is vertically arranged on the second mounting frame, the top end of the second inclined peeling knife is hinged to the top end of the support rod, the lifting ring is vertically slidably arranged on the second inclined peeling knife, one end of the fourth hinged rod is hinged to the bottom of the second inclined peeling knife, and the other end of the fourth hinged rod is hinged to the lifting ring.
[0014] A method for processing wax apple fruit is also provided, comprising the following steps: S1: First, the wax apple fruit is clamped in the center. The wax apple fruit is placed on the carrying plate of the conveyor belt. By pressing down the first lifting plate, the first lifting frame is driven to descend, and the center clamping mechanism is driven to move, and the wax apple fruit is gradually moved to the center position of the carrying plate, and then the center clamping is completed by negative pressure adsorption; S2: peeling the top of the wax apple fruit after clamping, realizing the operation of removing the outer skin of the top of the wax apple fruit, and adsorbing the peel residue to realize the peel separation function; S3: performing a peeling operation: sucking the wax apple fruit and driving the wax apple fruit to rotate synchronously through the second rotary drive mechanism, adjusting the cutting angle, cutting off the outer pericarp of the wax apple fruit, and simultaneously cutting off the excess part of the bottom of the wax apple fruit, and cutting off the outer wall and the bottom pericarp; S4: Finally, the navel peeling operation is performed: after the size and shape of the navel at the bottom of the wax apple fruit are detected, the navel at the bottom of the wax apple fruit is removed.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention can completely remove the peel, stalk and navel of the wax apple fruit through the above-mentioned equipment, thereby improving the quality of subsequent processing of the wax apple fruit. The overall integration degree of the equipment is high, the peeling is thorough and the pulp retention rate is high. The wax apple fruits of different sizes and shapes can be matched for peeling operations, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of wax apple processing equipment; Figure 2 It is a three-dimensional structural schematic diagram of a central clamping component and a top peeling component in a wax apple processing device; Figure 3 It is a side view of a wax apple processing equipment; Figure 4 It is a partial three-dimensional structural schematic diagram of a central clamping component and a top peeling component in a wax apple processing device; Figure 5 It is a side view of a center clamping assembly in a wax apple processing device; Figure 6 It is a front view of a center clamping component in a wax apple processing device; Figure 7 It is a three-dimensional structural schematic diagram of a top peeling component in a wax apple processing device; Figure 8 It is a three-dimensional structural schematic diagram of an outer skin peeling component in a wax apple processing device; Fig. 9 It is a schematic diagram of a partial three-dimensional structure of an outer skin peeling component in a wax apple processing device; Fig.10 It is a three-dimensional structural schematic diagram of the second peeling mechanism in wax apple processing equipment; Fig.11 The present invention is a three-dimensional structural schematic diagram of a navel peeling component in wax apple processing equipment.
[0017] The numbers in the figure are: 1. Wax apple; 21. Conveyor belt; 211. Carrying plate; 212. Vacuum suction port; 213. Support seat; 3. Center clamping assembly; 31. First mounting frame; 32. First lifting plate; 33. First lifting frame; 34. Center clamping mechanism; 341. Push clamping frame; 3421. Bottom contact plate; 3422. First fixing plate; 3423. First contact plate; 3424. Third spring; 3425. Telescopic connecting rod; 3431. Side wall contact plate; 3432. 3433, second contact plate; 3434, second spring; 344, first connecting frame; 345, vertical sliding seat; 346, first connecting rod; 347, second connecting rod; 348, first spring; 4, top peeling assembly; 41, first push rod; 42, first rotary drive mechanism; 421, first rotary drive; 422, drive gear; 423, driven gear; 43, first peeling mechanism; 431, first arc-shaped cutting knife; 432, second Push rod; 433, lifting transmission ring; 434, first installation knife holder; 44, first air extraction mechanism; 441, air extraction material head; 442, hollow tube; 443, conduction ring; 444, air guide tube; 5, outer skin peeling assembly; 51, first transfer transmission frame; 52, second lifting frame; 53, first vacuum adsorption head; 54, second peeling mechanism; 541, first inclined peeling knife; 542, second arc cutting knife; 543, bottom cutting knife; 544, transverse installation Mounting rack; 545, first electric push rod; 546, second electric push rod; 55, second rotary drive mechanism; 551, second rotary drive; 552, first rotating shaft; 553, second rotating shaft; 554, friction drive wheel; 555, friction drive ring; 6, navel peeling assembly; 61, second mounting rack; 611, waste avoidance groove; 62, navel removing mechanism; 621, second inclined peeling knife; 622, support rod; 623, lifting ring; 624, fourth articulated rod. DETAILED DESCRIPTION
[0018] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] like Figure 1-11The wax apple processing equipment shown is used for processing wax apple 1, including a conveyor belt 21 for conveying wax apple 1, a plurality of carrier plates 211 for carrying wax apple 1 are arranged on the conveyor belt 21, and air suction ports 212 for adsorbing the bottom of wax apple 1 are evenly arranged on the carrier plates 211, and a center clamping component 3 for centering the wax apple 1 on the carrier plates 211 and a top peeling component 4 installed on the center clamping component 3 are arranged in sequence above the conveying direction thereof, and an outer skin peeling component 5 for removing the outer skin and a navel peeling component 6 for removing the navel peel of the fruit are also arranged at the end of the conveyor belt 21, and the center clamping component 3 includes a fixedly mounted A first mounting frame 31 is above the conveyor belt 21, and a first lifting plate 32 for vertical sliding and a first lifting frame 33 for transmission connection with the first lifting plate 32 are provided on the first mounting frame 31. Four sets of central clamping mechanisms 34 are arranged in a ring inside the first lifting frame 33. The outer skin peeling component 5 includes a second lifting frame 52 for vertical sliding and a first transfer transmission frame 51 for sliding on the second lifting frame 52 along the transmission direction of the conveyor belt 21. A first vacuum adsorption head 53 and a second rotating drive mechanism 55 for driving the first vacuum adsorption head 53 to rotate are installed on the first transfer transmission frame 51. A second peeling mechanism 54 is provided at the end of the conveyor belt 21.
[0020] The present invention can completely remove the peel, stalk and navel of the wax apple fruit 1 through the above-mentioned equipment, thereby improving the quality of subsequent processing of the wax apple fruit 1. The overall integration of the equipment is high, the peeling is thorough and the pulp retention rate is high. The wax apple fruits 1 of different sizes and shapes can be matched for peeling operations, thereby improving the practicality of the equipment.
[0021] The conveyor belt 21 is used for transmission operations. The wax apple fruit 1 is installed on the carrying plate 211 of the conveyor belt 21. The centering clamping component 3 performs centering operations on the wax apple fruit 1 on the carrying plate 211. The top peeling component 4 cuts the stalk and the top of the peel of the wax apple fruit 1 clamped by the centering clamping component 3. The outer peeling component 5 cuts the outer peel of the wax apple fruit 1. The centering clamping component 3 no longer clamps the outer side of the wax apple fruit 1. At this time, the clamping position of the wax apple fruit 1 is converted to the top of the wax apple fruit 1. Since the peeling operation has been completed on the top of the wax apple fruit 1, the outer side wall and the bottom peel of the wax apple fruit 1 cut by the outer peeling component 5 are completely cut off. Finally, through vacuum adsorption, the wax apple fruit 1 is driven to be lifted upward, and driven to be transferred to the top of the navel peeling component 6 and then descended. The navel peeling component 6 performs a cutting operation on the navel position at the bottom of the wax apple fruit 1. This method has high cutting efficiency, less damage to the fruit pulp, and can adapt to different fruit shapes.
[0022] The center clamping mechanism 34 includes a first connecting frame 344, a vertical sliding seat 345, a first connecting rod 346, a second connecting rod 347 and a first spring 348. The first spring 348 is vertically installed between the first lifting plate 32 and the first lifting frame 33. The two ends of the first spring 348 are fixedly connected to the first lifting plate 32 and the first lifting frame 33 respectively. The center clamping mechanism 34 also includes a push clamping frame 341 horizontally slidably arranged at the bottom of the first connecting frame 344, and a bottom contact plate 3421 and a side wall contact plate 3431 fixedly installed on the push clamping frame 341. The connecting frame 344 is fixedly installed on the first lifting frame 33, the vertical sliding seat 345 is vertically slidably set on the first connecting frame 344, one end of the first connecting rod 346 is hinged to the bottom of the first lifting plate 32, the other end of the first connecting rod 346 is hinged to the vertical sliding seat 345, one end of the second connecting rod 347 is hinged to the vertical sliding seat 345, the other end of the second connecting rod 347 is hinged to the pushing clamping frame 341, the bottom contact plate 3421 is located below the side wall contact plate 3431, and a support seat 213 is provided on the side of the conveyor belt 21 to cooperate with the bottom limit of the first connecting frame 344.
[0023] When it is necessary to clamp the wax apple 1 in the center, the first lifting plate 32 is pressed down to drive the first lifting frame 33 elastically connected thereto to descend, and the first lifting frame 33 drives the first connecting frame 344 fixedly connected thereto to descend synchronously. When the bottom of the first connecting frame 344 is in contact with the support seat 213, the first connecting frame 344 descends into place. At this time, the first lifting plate 32 is continued to be pressed down, and the first lifting plate 32 and the first connecting frame 344 slide relative to each other, which drives the first connecting rod 346 connected to the first lifting plate 32 to deflect, and the vertical sliding seat 345 is driven vertically to descend by the first connecting rod 346. When the vertical sliding seat 345 descends, the second connecting rod 347 is driven to deflect, and the second connecting rod 347 pushes the push clamping frame 341 to slide horizontally on the first connecting frame 344, that is, to move in the direction of the wax apple fruit 1 near the center. At this time, the bottom contact plate 3421 and the side wall contact plate 3431 installed on the push clamping frame 341 are driven to move synchronously in the direction close to the wax apple fruit 1. By synchronously driving the bottom contact plate 3421 and the side wall contact plate 3431, the wax apple fruit 1 is forced to gradually move to the center position of the carrier plate 211. At this time, the bottom of the wax apple fruit 1 is subjected to negative pressure adsorption through the vacuum adsorption port 212 to achieve the center clamping effect. The first spring 348 is used to provide elastic force between the first lifting plate 32 and the first lifting frame 33, so that there can be a certain relative displacement between the two. After the clamping is completed, the top peeling operation is performed on the top of the wax apple fruit 1 located in the middle position through the top peeling component 4.
[0024] The bottom contact plate 3421 includes a first fixed plate 3422, a first contact plate 3423, a third spring 3424 and a telescopic connecting rod 3425. The first fixed plate 3422 is fixedly connected to the bottom end of the push clamping frame 341. The first contact plate 3423 is fixedly installed on the side of the first fixed plate 3422 close to the wax apple 1 through the telescopic connecting rod 3425. The third spring 3424 is horizontally installed between the first fixed plate 3422 and the first contact plate 3423. The side wall contact plate 3431 includes a second fixed plate 3432, a second contact plate 3433 and The second spring 3434 and the second fixed plate 3432 are fixedly installed on the top of the pushing clamping frame 341, the second contact plate 3433 is located on the side of the second fixed plate 3432 close to the wax apple fruit 1, the center of the side wall of the second contact plate 3433 is hinged to the second fixed plate 3432, the top of the second contact plate 3433 is hinged to one end of the second spring 3434, the other end of the second spring 3434 is hinged to one end of the second fixed plate 3432, and elastic contact pads are provided on the side of the first contact plate 3423 and the second contact plate 3433 close to the wax apple fruit 1.
[0025] Before peeling, it is necessary to center the wax apple fruit 1 on the supporting plate 211 to facilitate the subsequent peeling of the wax apple fruit 1. When the center of the wax apple fruit 1 is resisted and clamped, when the pushing clamping frame 341 is displaced in the direction close to the wax apple fruit 1, the bottom resistance plate 3421 and the side wall resistance plate 3431 installed thereon are synchronously close to the wax apple fruit 1. The upper half of the side wall of the wax apple fruit 1 is a conical section, and the lower half of the side wall of the wax apple fruit 1 is an arc section. The bottom resistance plate 3421 resists the arc section part, and the side wall resistance plate 3431 resists the conical section (i.e., the inclined surface) part, thereby improving the resistance and clamping force of the wax apple fruit 1 in one direction, which can not only ensure that it can achieve the precise centering positioning effect, but also improve the resistance and clamping force, so as to facilitate the top peeling component 4 to perform the peeling operation.
[0026] The third spring 3424 provides a certain elastic force for the first contact plate 3423, the telescopic connecting rod 3425 is used to guide and limit the displacement of the first contact plate 3423, and the second spring 3434 provides a certain elastic force for the second contact plate 3433, so that it can deflect at an angle around the hinge position with the second fixed plate 3432, so as to match the different inclination angles of the side walls of different wax apple fruits 1, so as to maintain a better clamping and transmission effect.
[0027] The top peeling assembly 4 includes a first push rod 41, a first rotation drive mechanism 42, a first peeling mechanism 43 and a first suction mechanism 44. The first push rod 41 capable of lifting and lowering is transmission-connected to the first lifting plate 32 (such as Figure 4As shown), the first rotary drive mechanism 42, the first peeling mechanism 43 and the first air suction mechanism 44 are all arranged on the first lifting plate 32, the first rotary drive mechanism 42 is transmission-connected with the first peeling mechanism 43 and the first air suction mechanism 44, and the first peeling mechanism 43 includes a first arc-shaped cutting knife 431 that can rotate.
[0028] The first push rod 41 is used to drive the first lifting plate 32 to lift and displace, and can drive the first rotating drive mechanism 42, the first peeling mechanism 43, and the first exhaust mechanism 44 installed thereon to lift and displace synchronously. When the first lifting plate 32 slides relative to the first lifting frame 33, it can drive the centering clamping mechanism 34 to perform a centering clamping operation. When the wax apple 1 is centered, the first lifting plate 32 no longer moves. At this time, the height of the first arc-shaped cutting knife 431 is adjusted by the first peeling mechanism 43 to facilitate cutting off the tops of different wax apple fruits 1. The first rotating drive mechanism 42 drives the first peeling mechanism 43 and the first exhaust mechanism 44 to rotate, driving the first arc-shaped cutting knife 431 in the first peeling mechanism 43 to rotate synchronously, thereby realizing the cutting operation of the outer skin of the top of the wax apple fruit 1, so as to facilitate the subsequent peeling process of the wax apple fruit 1 by adsorbing the top of the wax apple fruit 1. The first suction mechanism 44 can absorb the cut peel residue upwards and separate it from the wax apple 1 during subsequent resetting. When the top of the wax apple 1 is clamped laterally, there is no peel at the clamping position, ensuring that the peel is removed in place. It is worth mentioning that a receiving plate capable of lateral displacement is provided on the side of the top peeling component 4 to receive the removed peel residue.
[0029] The first air extraction mechanism 44 includes an air extraction head 441, a hollow tube 442, a conducting ring 443 and an air guide tube 444. The hollow tube 442 (such as Figure 7 The air guide tube 444 is horizontally arranged, one end of the air guide tube 444 is connected to the air pump, and the other end of the air guide tube 444 is connected to the conduction ring 443, and the hollow tube 442 is transmission connected to the first arc-shaped cutting knife 431.
[0030] When the first air extraction mechanism 44 is working, the air guide tube 444 cooperates with the conducting ring 443 and the hollow tube 442 to realize the vacuuming function of the air extraction material head 441. The hollow tube 442 and the conducting ring 443 can ensure the normal operation of the air extraction operation while transmitting the rotational power, so that the two do not interfere with each other. When the first rotary drive mechanism 42 outputs, it can drive the first arc-shaped cutting knife 431 connected to it to rotate through the hollow tube 442, thereby realizing the rotary drive function.
[0031] The first rotary drive mechanism 42 includes a first rotary driver 421, a driving gear 422 and a driven gear 423. The first rotary driver 421 is fixedly mounted on the first lifting plate 32. The driving gear 422 is fixedly arranged on the output end of the first rotary driver 421. The driven gear 423 is fixedly sleeved on the outer wall of the hollow tube 442. The driving gear 422 is meshed with the driven gear 423.
[0032] When the first rotary drive mechanism 42 is working, the drive gear 422 is driven to rotate through the output of the first rotary driver 421, and then the driven gear 423 meshing with the drive gear 422 is driven to rotate. When the driven gear 423 rotates, it drives the hollow tube 442 connected thereto to rotate, and then the first arc-shaped cutting knife 431 is driven to rotate through the hollow tube 442, thereby achieving the peeling effect on the top of the wax apple fruit 1.
[0033] The first peeling mechanism 43 also includes a second pushing rod 432, a lifting transmission ring 433 and a first mounting knife holder 434. The lifting transmission ring 433 is vertically slidably arranged on the hollow tube 442. A vertical transmission bar is provided on the hollow tube 442. A card slot matching the vertical transmission bar is provided on the lifting transmission ring 433. The second pushing rod 432 that can be lifted and lowered is transmission-connected to the top of the lifting transmission ring 433. An annular slide groove is provided on the top of the lifting transmission ring 433 for the second pushing rod 432 to slide. The first mounting knife holder 434 is fixedly installed on the lifting transmission ring 433. The first arc-shaped cutting knife 431 is fixedly installed on the first mounting knife holder 434.
[0034] When adjusting the top peeling (i.e., adjusting the cutting height of the first arc-shaped cutting knife 431), the second push rod 432 is driven to move in the vertical direction, thereby adjusting the lifting transmission ring 433 to slide on the hollow tube 442. When the hollow tube 442 rotates, it cooperates with the vertical transmission bar and the card slot to drive the lifting transmission ring 433 to rotate synchronously. The annular slide groove is used to connect the second push rod 432 to ensure that the second push rod 432 can be transmitted vertically without interfering with the rotation of the lifting transmission ring 433. When the lifting transmission ring 433 is displaced, it drives the first arc-shaped cutting knife 431 to move in the vertical direction through the fixedly connected first mounting tool holder 434, thereby achieving the effect of top peeling and cutting.
[0035] The second peeling mechanism 54 includes a first inclined peeling knife 541, a second arc-shaped cutting knife 542, a bottom cutting knife 543, a transverse mounting frame 544, a first electric push rod 545 and a second electric push rod 546. The transverse mounting frame 544 is slidably arranged beside the conveyor belt 21. The ends of the first inclined peeling knife 541 and the second arc-shaped cutting knife 542 close to each other are hingedly arranged on the transverse mounting frame 544. The first electric push rod 545 and the second electric push rod 546 are respectively fixedly mounted horizontally at the upper and lower ends of the transverse mounting frame 544. The output end of the first electric push rod 545 is hinged to the top of the first inclined peeling knife 541, and the output end of the second electric push rod 546 is hinged to the bottom of the second arc-shaped cutting knife 542. The bottom cutting knife 543 is fixedly mounted horizontally at the bottom of the transverse mounting frame 544.
[0036] When removing the outer skin, the suction suction port 212 sucks the wax apple fruit 1, and the second rotary drive mechanism 55 drives the carrier plate 211 to rotate, thereby driving the wax apple fruit 1 to rotate synchronously. At this time, the transverse mounting frame 544 is horizontally displaced close to the wax apple fruit 1, and the first inclined peeling knife 541 and the second arc-shaped cutting knife 542 arranged on the outside of the wax apple fruit 1 cut the outer peel of the wax apple fruit 1 to achieve the peeling function. The angles of the first inclined peeling knife 541 and the second arc-shaped cutting knife 542 can be adjusted respectively by the first electric push rod 545 and the second electric push rod 546 to match wax apple fruits 1 of different sizes and shapes. When the transverse mounting frame 544 is displaced, the bottom cutting knife 543 installed at the bottom of the transverse mounting frame 544 cuts the bottom of the wax apple fruit 1 and cuts off the excess part at the bottom.
[0037] The second rotary drive mechanism 55 includes a second rotary driver 551, a first rotating shaft 552, a second rotating shaft 553, a friction transmission wheel 554 and a friction transmission ring 555. The second rotary driver 551 is installed on the first transfer transmission frame 51. The first rotating shaft 552 and the second rotating shaft 553 are both vertically arranged. The first rotating shaft 552 is located directly above the supporting plate 211, and the second rotating shaft 553 is located beside the first rotating shaft 552. The output end of the second rotary driver 551 is fixedly connected to the first rotating shaft 552. The first rotating shaft 552 and the second rotating shaft 553 are connected by a synchronous belt. The friction transmission wheel 554 is fixedly installed on the second rotating shaft 553. A friction transmission ring 555 is fixedly arranged on the outer wall of the supporting plate 211. The friction transmission wheel 554 is in contact with the outer wall of the friction transmission ring 555. The first vacuum adsorption head 53 is fixedly installed at the bottom of the first rotating shaft 552.
[0038] When the second lifting frame 52 descends, it drives the first transfer transmission frame 51 installed thereon to descend synchronously, and the first vacuum adsorption head 53 installed thereon is driven to descend through the first transfer transmission frame 51. At the same time, the second rotation drive mechanism 55 descends synchronously, and the friction transmission wheel 554 on the second rotation drive mechanism 55 conflicts with the friction transmission ring 555 on the carrying plate 211. At this time, the second rotation driver 551 drives the first rotating shaft 552 to rotate, and then drives the first vacuum adsorption head 53 fixedly connected thereto to rotate. The second rotating shaft 553 drives the friction transmission wheel 554 to rotate, and the friction transmission wheel 554 drives the friction transmission ring 555 fitted thereto to rotate, and then drives the synchronous rotation function of the carrying plate 211 fixedly connected to the friction transmission ring 555. At this time, the wax apple fruit 1 realizes a stable rotation function under the joint action of the first vacuum adsorption head 53 and the carrying plate 211, so as to facilitate the peeling operation of the outer wall of the wax apple fruit 1.
[0039] The navel peeling assembly 6 includes a second mounting frame 61 fixedly mounted on the side of the conveyor belt 21 and a navel removing mechanism 62 mounted on the second mounting frame 61, the navel removing mechanism 62 includes a second inclined peeling knife 621, a support rod 622, a lifting ring 623 and a fourth hinged rod 624, the second mounting frame 61 is provided with a waste avoidance groove 611, the support rod 622 is vertically arranged on the second mounting frame 61, the top end of the second inclined peeling knife 621 is hinged to the top end of the support rod 622, the lifting ring 623 is vertically slidably arranged on the second inclined peeling knife 621, one end of the fourth hinged rod 624 is hinged to the bottom of the second inclined peeling knife 621, and the other end of the fourth hinged rod 624 is hinged to the lifting ring 623.
[0040] When the navel peeling component 6 is working, the size and shape of the navel at the bottom of the wax apple fruit 1 are detected by a detection camera vertically arranged at the bottom of the second mounting frame 61, and the lifting ring 623 is driven to lift and lower to adjust the inclination angle of the second inclined peeling knife 621, thereby realizing the removal operation of the navel at the bottom of the wax apple fruit 1. At this time, the lifting ring 623 is lifted and lowered vertically to drive the fourth hinged rod 624 to deflect, thereby adjusting the second inclined peeling knife 621 to deflect around the hinge with the support rod 622, thereby realizing the angle adjustment function, and performing complete removal operations on navels of different sizes and different deflection angles.
[0041] A processing method for wax apple fruit comprises the following steps: S1: First, the wax apple fruit 1 is clamped in the center. The wax apple fruit 1 is placed on the carrying plate 211 of the conveyor belt 21, and the first lifting plate 32 is pressed down to drive the first lifting frame 33 to descend, drive the center clamping mechanism 34 to move, and gradually move the wax apple fruit 1 to the center position of the carrying plate 211, and then complete the center clamping by negative pressure adsorption; S2: peeling the top of the clamped wax apple fruit 1, removing the outer skin of the top of the wax apple fruit 1, and adsorbing the peel residue to achieve the peel separation function; S3: performing the outer peeling operation again: adsorbing the wax apple fruit 1 and driving the wax apple fruit 1 to rotate synchronously through the second rotation drive mechanism 55, adjusting the cutting angle, cutting off the outer pericarp of the wax apple fruit 1, and simultaneously cutting off the excess part at the bottom of the wax apple fruit 1, and cutting off the outer wall and the bottom pericarp; S4: Finally, the navel peeling operation is performed: after the size and shape of the navel at the bottom of the wax apple fruit 1 are detected, the navel at the bottom of the wax apple fruit 1 is removed.
[0042] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A wax apple processing device for processing wax apples (1), characterized in that: The invention comprises a conveyor belt (21) for conveying wax apple fruits (1), a plurality of carrying plates (211) for carrying the wax apple fruits (1) being arranged on the conveyor belt (21), air suction ports (212) for sucking the bottom of the wax apple fruits (1) being evenly arranged on the carrying plates (211), a centering clamping assembly (3) for centering the wax apple fruits (1) on the carrying plates (211) and a top peeling assembly (4) mounted on the centering clamping assembly (3) being arranged in sequence above the conveying direction thereof, an outer skin peeling assembly (5) for removing the outer skin and a navel peeling assembly (6) for removing the navel skin of the fruit being arranged at the end of the conveyor belt (21), the centering clamping assembly (3) comprising a first mounting assembly (21) fixedly mounted above the conveyor belt (21) and a second mounting assembly (3) for fixing the wax apple fruits (1) on the carrying plates (211). The first mounting frame (31) is provided with a first lifting plate (32) that slides vertically and a first lifting frame (33) that is transmission-connected to the first lifting plate (32); four sets of center clamping mechanisms (34) are arranged in an annular shape inside the first lifting frame (33); the outer skin peeling component (5) comprises a second lifting frame (52) that slides vertically and a first transfer transmission frame (51) that slides on the second lifting frame (52) along the transmission direction of the conveyor belt (21); a first vacuum adsorption head (53) and a second rotation drive mechanism (55) that drives the first vacuum adsorption head (53) to rotate are installed on the first transfer transmission frame (51); and a second peeling mechanism (54) is arranged at the end of the conveyor belt (21).
2. A wax apple processing equipment according to claim 1, characterized in that, The center clamping mechanism (34) comprises a first connecting frame (344), a vertical sliding seat (345), a first connecting rod (346), a second connecting rod (347) and a first spring (348). The first spring (348) is vertically installed between the first lifting plate (32) and the first lifting frame (33). The two ends of the first spring (348) are respectively fixedly connected to the first lifting plate (32) and the first lifting frame (33). The center clamping mechanism (34) also comprises a push clamping frame (341) horizontally slidably arranged at the bottom of the first connecting frame (344), and a bottom contact plate (3421) and a side wall contact plate (3431) fixedly installed on the push clamping frame (341). A connecting frame (344) is fixedly mounted on the first lifting frame (33), a vertical sliding seat (345) is vertically slidably arranged on the first connecting frame (344), one end of a first connecting rod (346) is hinged to the bottom of the first lifting plate (32), the other end of the first connecting rod (346) is hinged to the vertical sliding seat (345), one end of a second connecting rod (347) is hinged to the vertical sliding seat (345), the other end of the second connecting rod (347) is hinged to the pushing clamping frame (341), a bottom contact plate (3421) is located below the side wall contact plate (3431), and a support seat (213) that cooperates with the bottom limit of the first connecting frame (344) is provided on the side of the conveyor belt (21).
3. A wax apple processing equipment according to claim 2, characterized in that, The bottom contact plate (3421) comprises a first fixed plate (3422), a first contact plate (3423), a third spring (3424) and a telescopic connecting rod (3425); the first fixed plate (3422) is fixedly connected to the bottom end of the pushing clamping frame (341); the first contact plate (3423) is fixedly installed on a side of the first fixed plate (3422) close to the wax apple (1) through the telescopic connecting rod (3425); the third spring (3424) is horizontally installed between the first fixed plate (3422) and the first contact plate (3423); the side wall contact plate (3431) comprises a second fixed plate (3432), a second contact plate (3433) ) and a second spring (3434), the second fixed plate (3432) is fixedly mounted on the top of the pushing clamping frame (341), the second contact plate (3433) is located on a side of the second fixed plate (3432) close to the wax apple fruit (1), the center of the side wall of the second contact plate (3433) is hinged to the second fixed plate (3432), the top of the second contact plate (3433) is hinged to one end of the second spring (3434), the other end of the second spring (3434) is hinged to one end of the second fixed plate (3432), and elastic contact pads are provided on the side of the first contact plate (3423) and the second contact plate (3433) close to the wax apple fruit (1).
4. A wax apple processing equipment according to claim 1, characterized in that, The top peeling assembly (4) comprises a first push rod (41), a first rotary drive mechanism (42), a first peeling mechanism (43) and a first air suction mechanism (44); the first push rod (41) capable of being raised and lowered is in transmission connection with the first lifting plate (32); the first rotary drive mechanism (42), the first peeling mechanism (43) and the first air suction mechanism (44) are all arranged on the first lifting plate (32); the first rotary drive mechanism (42) is in transmission connection with the first peeling mechanism (43) and the first air suction mechanism (44); the first peeling mechanism (43) comprises a first arc-shaped cutting knife (431) capable of being rotated.
5. A wax apple processing equipment according to claim 4, characterized in that, The first air extraction mechanism (44) comprises an air extraction material extraction head (441), a hollow tube (442), a conducting ring (443) and an air guide tube (444); the hollow tube (442) is sleeved on the bottom end of the first push rod (41); the air extraction material extraction head (441) is arranged at the bottom of the hollow tube (442); the conducting ring (443) is rotatably sleeved on the hollow tube (442); the conducting ring (443) is communicated with the inside of the hollow tube (442); the air guide tube (444) is arranged horizontally; one end of the air guide tube (444) is communicated with the air pump; and the other end of the air guide tube (444) is connected to the conducting ring. (443), the hollow tube (442) is in transmission connection with the first arc-shaped cutting knife (431), the first rotation driving mechanism (42) comprises a first rotation driving mechanism (421), a driving gear (422) and a driven gear (423), the first rotation driving mechanism (421) is fixedly mounted on the first lifting plate (32), the driving gear (422) is fixedly arranged on the output end of the first rotation driving mechanism (421), the driven gear (423) is fixedly sleeved on the outer side wall of the hollow tube (442), and the driving gear (422) is meshed with the driven gear (423).
6. A wax apple processing equipment according to claim 5, characterized in that, The first peeling mechanism (43) also includes a second push rod (432), a lifting transmission ring (433) and a first mounting knife holder (434); the lifting transmission ring (433) is vertically slidably arranged on the hollow tube (442); a vertical transmission bar is arranged on the hollow tube (442); a card slot matching the vertical transmission bar is arranged on the lifting transmission ring (433); the second push rod (432) capable of lifting and lowering is transmission-connected to the top of the lifting transmission ring (433); an annular slide groove for sliding the second push rod (432) is arranged on the top of the lifting transmission ring (433); the first mounting knife holder (434) is fixedly mounted on the lifting transmission ring (433); and the first arc-shaped cutting knife (431) is fixedly mounted on the first mounting knife holder (434).
7. A wax apple processing equipment according to claim 6, characterized in that, The second peeling mechanism (54) also includes a first inclined peeling knife (541), a second curved cutting knife (542), a bottom cutting knife (543), a transverse mounting frame (544), a first electric push rod (545) and a second electric push rod (546). The transverse mounting frame (544) is slidably arranged beside the conveyor belt (21). The ends of the first inclined peeling knife (541) and the second curved cutting knife (542) that are close to each other are both hingedly arranged on the transverse mounting frame (544). The first electric push rod (545) and the second electric push rod (546) are respectively fixedly installed horizontally at the upper and lower ends of the transverse mounting frame (544). The output end of the first electric push rod (545) is hinged to the top of the first inclined peeling knife (541), and the output end of the second electric push rod (546) is hinged to the bottom of the second curved cutting knife (542). The bottom cutting knife (543) is fixedly installed horizontally at the bottom of the transverse mounting frame (544).
8. A wax apple processing equipment according to claim 7, characterized in that, The second rotation drive mechanism (55) comprises a second rotation drive (551), a first rotation shaft (552), a second rotation shaft (553), a friction transmission wheel (554) and a friction transmission ring (555). The second rotation drive (551) is mounted on the first transfer transmission frame (51). The first rotation shaft (552) and the second rotation shaft (553) are both vertically arranged. The first rotation shaft (552) is located directly above the carrier plate (211), and the second rotation shaft (553) is located beside the first rotation shaft (552). The output end of the second rotary driver (551) is fixedly connected to the first rotating shaft (552); the first rotating shaft (552) and the second rotating shaft (553) are connected via a synchronous belt; the friction transmission wheel (554) is fixedly mounted on the second rotating shaft (553); a friction transmission ring (555) is fixedly arranged on the outer wall of the carrier plate (211); the friction transmission wheel (554) is in contact with the outer wall of the friction transmission ring (555); and the first vacuum adsorption head (53) is fixedly mounted on the bottom of the first rotating shaft (552).
9. A wax apple processing equipment according to claim 8, characterized in that, The navel peeling assembly (6) comprises a second mounting frame (61) fixedly mounted on the side of the conveyor belt (21) and a navel removing mechanism (62) mounted on the second mounting frame (61), the navel removing mechanism (62) comprising a second inclined peeling knife (621), a support rod (622), a lifting ring (623) and a fourth hinged rod (624), a waste avoidance groove (611) being provided on the second mounting frame (61), the support rod (622) being vertically mounted on the second mounting frame (61), the top end of the second inclined peeling knife (621) being hinged to the top end of the support rod (622), the lifting ring (623) being vertically slidably mounted on the second inclined peeling knife (621), one end of the fourth hinged rod (624) being hinged to the bottom of the second inclined peeling knife (621), and the other end of the fourth hinged rod (624) being hinged to the lifting ring (623).
10. A wax apple fruit processing method, referring to the wax apple fruit processing equipment according to claim 1, characterized in that: The following steps are involved: S1: firstly clamping the wax apple fruit (1) in the center, placing the wax apple fruit (1) on a carrying plate (211) of a conveyor belt (21), pressing down a first lifting plate (32) to drive a first lifting frame (33) to descend, driving a center clamping mechanism (34) to move, gradually moving the wax apple fruit (1) to the center position of the carrying plate (211), and then completing the center clamping by negative pressure adsorption; S2: peeling the top of the clamped wax apple fruit (1) to achieve the peel removal operation on the top of the wax apple fruit (1), and absorbing the peel residue to achieve the peel separation function; S3: performing a peeling operation: sucking the wax apple fruit (1) and driving the wax apple fruit (1) to rotate synchronously through the second rotation drive mechanism (55), adjusting the cutting angle, cutting off the outer peel of the wax apple fruit (1), and simultaneously cutting off the excess part of the bottom of the wax apple fruit (1), and cutting off the outer wall and the bottom peel; S4: Finally, the navel peeling operation is performed: after the size and shape of the navel at the bottom of the wax apple fruit (1) are detected, the navel at the bottom of the wax apple fruit (1) is removed.
Citation Information
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