Pipeline cleaning construction process based on high-pressure water self-driving low-rotating-speed cleaning equipment
By adopting high-pressure water self-drive low-speed cleaning equipment in pipeline cleaning technology, combined with detection equipment and adapted cleaning nozzles, the problems of low efficiency and high cost in the existing technology are solved, and efficient and economical pipeline cleaning effect is achieved .
Patent Information
- Application Number
- CN202411664419.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-02-18
AI Technical Summary
The existing pipeline cleaning technology is low efficiency, high labor intensity, high cost, and high speed of high-pressure water nozzles and short water jets, making it difficult to form an effective strike effect.
The low-speed cleaning equipment based on high-pressure water self-driving is adopted to obtain the internal morphology information of the pipeline through the detection equipment, select a suitable cleaning nozzle, and use a high-pressure water machine to drive the cleaning equipment to move the pipeline to realize pipe cleaning.
It realizes efficient removal of blocked substances inside the pipeline without the need for additional power sources. It has the characteristics of self-drive, self-reducing, adjustable speed, compact structure, etc., improving cleaning efficiency and strike effect.
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Figure CN119456592A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of pipeline cleaning, and in particular relates to a pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment. Background Art
[0002] Urban drainage is an important and indispensable infrastructure for modern cities, and has a global and leading impact on urban economic development. It is also a backbone project for urban water pollution prevention and control and urban drainage, waterlogging and flood control. With the development of the economy and the continuous gathering of urban population, the drainage pressure of urban drainage channels is increasing day by day, while the new and rebuilt municipal sewer projects are far from meeting the demand. The problems exposed in the field of urban drainage are becoming increasingly prominent. Poor drainage will affect the daily life of residents at the least, and will disrupt the normal rhythm of the entire city in serious cases. Urban drainage facilities are not only an important prerequisite for maintaining the metabolic function of urban ecological substances, but also an important measure to protect urban water quality resources and living environment.
[0003] At present, pipeline desilting work relies on manual labor, which is inefficient, labor-intensive, costly, and labor-intensive. Conventional pipeline cleaning nozzles rely on the reaction force of high-pressure water to form an eccentric torque drive, which often has a high speed. The water jet acts on the surface of the object for a very short time, making it difficult to form a striking effect.
[0004] Based on this, the present invention provides a pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment to solve the above problems. Summary of the invention
[0005] In order to overcome the deficiencies of the prior art, the present invention provides a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device to solve the problems in the prior art.
[0006] One embodiment of the present invention provides a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device, comprising the following steps:
[0007] S10, placing a detection device in the pipeline to be cleaned, and using the detection device to obtain internal morphology information of the pipeline;
[0008] S20, after obtaining the internal morphology information of the pipeline, retrieving the detection device, and selecting a cleaning nozzle corresponding to the cleaning device according to the internal morphology information of the pipeline;
[0009] S30, placing a cleaning device inside the pipeline;
[0010] S40, starting the high-pressure water machine, and dragging the cleaning device to move inside the pipeline, and completing the pipeline cleaning during the movement;
[0011] S50: Recover and clean the equipment to complete the overall construction work.
[0012] In one embodiment, before step S10, the method further includes:
[0013] S01. Clear obstacles at the pipe opening of the pipe to be cleaned to form a construction area at the pipe opening.
[0014] In one embodiment, after step S01, the method further includes:
[0015] S02. Open the manhole cover of the pipeline to be cleaned, and use a measuring tool to measure the inner diameter of the pipeline.
[0016] In one embodiment, after step S02, the method further includes:
[0017] S03. Carry out preliminary cleaning of the construction pipeline entrance until the detection equipment and cleaning equipment can be naturally placed into the pipeline.
[0018] In one embodiment, the detection device is a visual vehicle, and the step S10 specifically includes:
[0019] S101, placing a first winch at the pipe opening of the pipe to be cleaned, and placing a second winch at the next pipe opening, and connecting the wire rope of the first winch to the end of the visual trolley;
[0020] S102, placing the vision car inside the pipeline to be cleaned, and remotely controlling the vision car to move in the pipeline toward the next pipeline opening with the wire rope of the first winch, and obtaining the internal morphology information of the pipeline during the movement of the vision car.
[0021] In one embodiment, the step S20 specifically includes:
[0022] S201, retrieving the visual trolley at the next pipeline opening, removing the steel wire rope from the visual trolley, and connecting the steel wire rope to the second winch;
[0023] S202, selecting a cleaning nozzle corresponding to the cleaning equipment according to the internal morphology information of the pipeline;
[0024] S203, after selecting the cleaning nozzle corresponding to the cleaning device, removing the wire rope of the first hoist and connecting it to the cleaning device;
[0025] S204, according to the inner diameter of the construction pipeline measured in step S02, adjusting the support frame of the cleaning equipment to a size close to the inner diameter of the pipeline;
[0026] The step S30 is:
[0027] Place the cleaning device inside the pipeline, keep the cleaning device horizontal, and make the cleaning nozzle of the cleaning device face the direction of the next pipeline opening.
[0028] In one embodiment, the step S40 includes:
[0029] S401, start the high-pressure water machine, and use high-pressure water to drive the cleaning nozzle of the cleaning equipment to rotate;
[0030] S402, start the second winch, use the second winch to drag the cleaning device in the pipeline toward the next pipeline opening, during the movement, the inside of the pipeline is cleaned by the rotating cleaning nozzle of the cleaning device, and when the cleaning device moves to the next pipeline opening, the pipeline cleaning is completed.
[0031] The pipeline cleaning construction process based on the high-pressure water self-driven low-speed cleaning equipment provided in the above embodiments has the following beneficial effects:
[0032] 1. The high-pressure water self-driven low-speed cleaning equipment used in this application can remove and clean the blocked materials inside the pipeline without the need for an additional power source. It has the characteristics of self-driving, self-deceleration, adjustable speed, and compact structure.
[0033] 2. The high-pressure water self-driven low-speed cleaning equipment used in this application can be equipped with different cleaning nozzles corresponding to different construction pipeline environments to cope with different construction pipeline environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0035] Figure 1 A construction flow chart of a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0036] Figure 2 A schematic diagram of the construction process of a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0037] Figure 3 A schematic diagram of the construction process of a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0038] Figure 4A schematic diagram of the construction process of a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0039] Figure 5 A schematic diagram of the construction process of a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0040] Figure 6 A schematic diagram of the construction process of a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0041] Figure 7 A schematic diagram of the construction process of a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0042] Figure 8 A schematic diagram of the overall internal structure of a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0043] Fig. 9 A schematic diagram of the connection between the driving component and the speed reduction component of the high-pressure water self-driven low-speed cleaning device provided by an embodiment of the present invention;
[0044] Fig.10 A schematic diagram of the connection between the driving component and the speed reduction component of the high-pressure water self-driven low-speed cleaning device provided by an embodiment of the present invention;
[0045] Fig.11 A schematic diagram of a planetary gear for a high-pressure water self-driven low-speed cleaning device provided by an embodiment of the present invention;
[0046] Fig.12 A schematic diagram of the structure of a first nozzle of a high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0047] Fig.13 A schematic diagram of the second nozzle structure of the high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0048] Fig.14 A schematic diagram of the structure of the third nozzle of the high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0049] Fig.15 A schematic diagram of the structure of the fourth nozzle of the high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention;
[0050] Fig.16 A schematic diagram of the fifth nozzle structure of the high-pressure water self-driven low-speed cleaning device provided in an embodiment of the present invention.
[0051] Figure Number:
[0052] 100, housing; 110, water inlet end; 120, cleaning end; 130, water inlet chamber; 140, lubrication chamber; 150, oil inlet; 160, seal; 170, installation chamber; 200, drive assembly; 210, oblique hole disc; 220, impeller; 300, speed reduction assembly; 310, planetary gear; 311, planetary gear; 312, sun gear; 313, inner gear ring; 320, planet carrier; 330, connecting shaft; 400, rotating assembly; 410, rotating body; 411, water outlet channel; 500, Connector; 510, water pipe threaded adapter; 520, end connector; 600, cleaning nozzle; 610, first nozzle; 620, second nozzle; 630, third nozzle; 640, fourth nozzle; 650, fifth nozzle; 700, support frame; 800, lubrication support assembly; 810, bearing; 820, oil iron ring; 901, high-pressure water machine; 902, remote control; 903, high-pressure water pipe; 904, visual trolley; 905, wire rope; 906, first winch; 907, second winch. DETAILED DESCRIPTION
[0053] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0054] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0055] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0056] Reference Figure 8-Figure 16 One embodiment of the present invention provides a high-pressure water self-driven low-speed cleaning device, comprising:
[0057] A housing 100 having a water inlet end 110 and a cleaning end 120;
[0058] And, a driving assembly 200, a speed reduction assembly 300 and a rotating assembly 400 are sequentially connected from the water inlet end 110 to the cleaning end 120 and installed inside the housing 100, and the driving assembly 200, the speed reduction assembly 300 and the rotating assembly 400 rotate coaxially;
[0059] The water inlet end 110 of the housing 100 is installed with a joint 500 for connecting a high-pressure water pipe, and a water inlet chamber 130 is formed inside the housing 100 through the installed joint 500. The driving assembly 200 and the speed reduction assembly 300 are both located in the water inlet chamber 130.
[0060] One end of the rotating assembly 400 is located inside the housing 100, and the other end is located at the cleaning end 120 of the housing 100 and extends to the outside of the housing 100. The end of the rotating assembly 400 located inside the housing 100 is connected to the water inlet chamber 130.
[0061] The end of the rotating assembly 400 located outside the housing 100 is provided with a cleaning nozzle 600 which is coaxially rotatably connected and communicated with the housing 100 .
[0062] In this embodiment, the driving component 200 is used to convert the direct current high-pressure water in the input shell 100 into eddy current high-pressure water, and the eddy current high-pressure water is converted into kinetic energy to drive the driving component 200 to rotate, and the rotating driving component 200 drives the deceleration component 300; the deceleration component 300 is used to change the transmission ratio of the driving component 200 to reduce the rotation speed of the rotating component 400, so that the subsequent high-pressure water jet acts on the surface of the object to be cleaned for a longer time, thereby enhancing the striking effect; the rotating component 400 is used to output high-pressure water to the cleaning nozzle 600, and is used to drive the cleaning nozzle 600 to rotate, so that the cleaning nozzle 600 rotates and outputs a high-pressure water jet to strike the surface of the object to be cleaned, so as to complete the pipeline cleaning.
[0063] In this embodiment, refer to Figure 12-16 The cleaning nozzle 600 includes a first nozzle 610, a second nozzle 620, a third nozzle 630, a fourth nozzle 640 and a fifth nozzle 650, each nozzle being applied to a different pipeline construction environment;
[0064] The first nozzle 610 is applied to small-diameter pipelines and can thoroughly desilt all areas in the small-diameter pipelines (including dead corners of the pipelines);
[0065] The second nozzle 620 is applied to large-diameter pipelines and can thoroughly desilt all areas in the large-diameter pipelines (including dead corners of the pipelines);
[0066] The third nozzle 630 is a polishing nozzle, which is used to clean the inner wall of the pipeline and polish and clean obstacles on the inner wall of the pipeline;
[0067] The fourth nozzle 640 is used for high-pressure water chiseling and roughening in a small area of the pipeline;
[0068] The fifth nozzle 650 is used for large-scale high-pressure water chiseling and roughening in pipelines.
[0069] Taking the first nozzle 610 as an example, refer to Figure 8 Specifically, the shell 100 has a water inlet end 110 and a cleaning end 120, the water inlet end 110 is used to input high-pressure water, and the cleaning end 120 is used to carry a cleaning nozzle 600 to output a high-pressure water jet; the joint 500 includes a water pipe threaded adapter 510 and an end joint 520, and the end joint 520 is installed at the water inlet end 110 of the shell 100, one end of the water pipe threaded adapter 510 is connected to the high-pressure water pipe, and the other end is connected to the end joint 520; when the end joint 520 is installed at the water inlet end 110 of the shell 100, a water inlet chamber 130 is formed inside the shell 100 (near the water inlet end 110), and the high-pressure water (direct current high-pressure water) input by the high-pressure water pipe enters the water inlet chamber 130 through the joint 500.
[0070] The driving assembly 200 and the deceleration assembly 300 are sequentially installed in the water inlet chamber 130 (from left to right in the figure), and the two are coaxially connected for rotation; when high-pressure water is input into the water inlet chamber 130, it will first pass through the driving assembly 200, so that the direct high-pressure water is converted into eddy current high-pressure water, and the eddy current high-pressure water is converted into kinetic energy to drive the driving assembly 200 to rotate, and the rotating driving assembly 200 drives the deceleration assembly 300;
[0071] The rotating assembly 400 is installed inside the shell 100 near the cleaning end 120, one end of the rotating assembly 400 is close to the water inlet chamber 130, and the other end passes through the cleaning end 120 of the shell 100 and is located outside the shell 100. The end of the rotating assembly 400 close to the water inlet chamber 130 is coaxially connected with the deceleration assembly 300 and the driving assembly 200 for rotation, and the first nozzle 610 is installed at the end of the rotating assembly 400 located outside the shell 100, and the installed first nozzle 610 maintains a connected state with the rotating assembly 400; when the deceleration assembly 300 is driven by the driving assembly 200, it will drive the rotating assembly 400 to rotate, but due to the characteristics of the deceleration assembly 300, the transmission ratio of the driving assembly 200 will be changed, so that the rotation speed of the rotating assembly 400 will be reduced, so that the rotating assembly 400 maintains a low rotation speed, and during the rotation of the rotating assembly 400, it will drive the first nozzle 610 connected thereto to rotate;
[0072] When high-pressure water flows into the water inlet chamber 130, while driving the driving component 200, it also passes through the speed reduction component 300 and flows into the rotating component 400, and then is sprayed out from the first nozzle 610 in the form of a high-pressure water jet to strike the surface of the object to be cleaned. Since the rotating component 400 maintains a low rotation speed, the time that the high-pressure water jet of the first nozzle 610 acts on the surface of the object to be cleaned will increase, so that the striking effect is enhanced, thereby increasing the effect of pipeline cleaning.
[0073] In one embodiment, it also includes:
[0074] Support frame 700;
[0075] The support frame 700 is installed outside the housing 100 .
[0076] In this embodiment, since the high-pressure water jet will generate a large recoil force when the overall equipment is operating in the pipeline, in order to ensure that the overall equipment can operate normally, a support frame 700 is set on the outside of the shell 100 to provide support force and overcome the generated recoil force, so as to ensure that the overall equipment can be supported in the pipeline and work normally.
[0077] In one embodiment, a plurality of support frames 700 are arranged in an array on the outer circumference of the housing 100 .
[0078] In this embodiment, if Fig.12 As shown, a plurality of support frames 700 are arranged in a circumferential array outside the shell 100 , three in the figure, and there are at least three support frames 700 to ensure stability during support.
[0079] In one embodiment, it also includes:
[0080] Lubricate support assembly 800;
[0081] The housing 100 is provided with a lubrication cavity 140 , and the lubrication cavity 140 is close to the cleaning end 120 of the housing 100 ;
[0082] The lubrication support assembly 800 is installed in the lubrication cavity 140 and connected to the rotating assembly 400 .
[0083] In this embodiment, since the rotating assembly 400 rotates in the housing 100 to drive the cleaning nozzle 600 to rotate accordingly, in order to ensure the stability of the rotating assembly 400, the high-pressure water self-driven low-speed cleaning device of the present application also includes a lubrication support assembly 800, such as Figure 8 As shown, a lubrication cavity 140 is provided inside the shell 100 near the cleaning end 120, and a lubrication support assembly 800 is installed in the lubrication cavity 140, and the lubrication support assembly 800 is connected to the rotating assembly 400. The lubrication support assembly 800 is provided to support the rotating assembly 400 to ensure the stability of the rotating assembly 400 during rotation, and the lubrication support assembly 800 is provided to reduce the friction coefficient of the rotating assembly 400 during rotation, so that the rotating assembly 400 can rotate smoothly.
[0084] In one embodiment, the lubrication support assembly 800 includes a bearing 810 and an oil-permeable iron ring 820;
[0085] Bearings 810 are disposed at both ends of the lubrication cavity 140, and the bearings 810 are sleeved on the rotating assembly 400;
[0086] The oil-permeable iron ring 820 is disposed between the two bearings 810;
[0087] An oil inlet 150 is disposed on the circumferential surface of the lubrication cavity 140 . The oil inlet 150 is located between the two bearings 810 and corresponds to the oil passing iron ring 820 .
[0088] In this embodiment, the lubrication support assembly 800 includes a bearing 810 and an oil-permeable iron ring 820. Figure 8 As shown, there are two bearings 810, both of which are sleeved on the rotating assembly 400, and the two bearings 810 are respectively arranged at the two ends of the lubrication cavity 140 (the left side and the right side in the axial direction), and the rotating assembly 400 is supported by the arranged bearings 810, and the friction coefficient of the rotating assembly 400 during the rotation process is reduced;
[0089] like Figure 8As shown, the lubrication cavity 140 is also provided with an oil inlet 150, and the oil inlet 150 is located in the middle of the lubrication cavity 140. The oil inlet 150 is used to inject lubricating oil into the lubrication cavity 140 to lubricate the bearing 810; the oil-passing iron ring 820 is arranged in the middle of the two bearings 810 and connects the two bearings 810, and the position of the oil-passing iron ring 820 corresponds to the position of the oil inlet 150, so that the lubricating oil injected into the oil inlet 150 can be evenly distributed to the bearings 810 on both sides through the oil-passing iron ring 820 to lubricate the bearings 810.
[0090] In one embodiment, sealing members 160 are disposed at both ends of the lubrication cavity 140 .
[0091] In this embodiment, if Figure 8 As shown, seals 160 are respectively provided at both ends of the lubrication cavity 140 to prevent the lubricating oil from leaking out; the seal 160 is not limited to a sealing rubber ring, and those skilled in the art can select it according to actual usage.
[0092] In one embodiment, the speed reduction assembly 300 includes a planetary gear 310, a planetary carrier 320, and a connecting shaft 330;
[0093] The planetary gear 310 has a plurality of planetary wheels 311, and the planetary carrier 320 has a through hole in the middle;
[0094] The sun gear 312 of the planetary gear 310 is sleeved on one end of the connecting shaft 330, and the other end of the connecting shaft 330 is arranged on the driving assembly 200;
[0095] One end of the sun gear 312 of the planetary gear 310 away from the planet carrier 320 is connected to the driving assembly 200 and supports the driving assembly 200;
[0096] One end of the planet carrier 320 away from the inner gear ring 313 of the planetary gear 310 is connected to the rotating assembly 400 , and this end of the planet carrier 320 is attached to the end surface of the water inlet chamber 130 .
[0097] In this embodiment, the speed reduction assembly 300 includes a planetary gear 310, a planetary carrier 320, and a connecting shaft 330. The connecting shaft 330 is used to support the planetary gear 310. Figure 8-Figure 11 , as shown, the sun gear 312 of the planetary gear 310 is sleeved on one end of the connecting shaft 330, and the other end of the connecting shaft 330 passes through the sun gear 312 and is connected to the driving assembly 200, so as to support the planetary gear 310;
[0098] The planetary gear 310 has at least two planetary wheels 311, and in this embodiment, there are three planetary wheels 311. The planetary carrier 320 has the same number of connection points as the planetary wheels 311, and the planetary carrier 320 has a through hole in the middle. When the planetary carrier 320 is connected to the planetary wheels 311, a gap is left between the planetary carrier 320 and the planetary wheels 311, so that subsequent high-pressure water can flow through the through hole in the middle of the planetary carrier 320.
[0099] like Figure 8-Figure 11 As shown, the end of the sun gear 312 away from the planet carrier 320 (i.e., the left side in the figure) is connected to the driving assembly 200, and the end of the planet carrier 320 away from the sun gear 312 is connected to the rotating assembly 400 (i.e., the right side in the figure). When high-pressure water is input into the water inlet chamber 130, it will first pass through the driving assembly 200, so that the direct current high-pressure water is converted into eddy current high-pressure water, and the eddy current high-pressure water is converted into kinetic energy to drive the driving assembly 200 to rotate, and the rotating driving assembly 200 drives the sun gear 312 of the planetary gear 310 to rotate, and the planetary gear 311 will mesh with the sun gear 312 and the inner ring gear 313 to rotate, and the planetary gear 311 drives the planetary carrier 320 to follow the rotation, and then the planetary carrier 320 drives the rotating assembly 400 to follow the rotation. Due to the characteristics of the planetary gear 310, the rotation speed of the rotating assembly 400 is reduced, so that the rotating assembly 400 maintains a relatively low rotation speed;
[0100] At the same time, the high-pressure water entering the water inlet chamber 130 will flow to the gap between the planetary gear 311 and the planetary carrier 320 , and flow into the rotating assembly 400 from the through hole in the middle of the planetary carrier 320 .
[0101] In one embodiment, the driving assembly 200 includes an inclined hole disc 210 and an impeller 220;
[0102] The surface of the inclined hole disk 210 has a plurality of inclined holes;
[0103] The oblique hole disc 210 is installed in the water inlet chamber 130 and close to the joint 500, and the oblique hole disc 210 is sleeved on the end of the connecting shaft 330 away from the planet carrier 320;
[0104] The impeller 220 is installed in the water inlet chamber 130 , and is located at one end of the inclined hole disc 210 away from the joint 500 , and the impeller 220 is sleeved on one end of the sun gear 312 of the planetary gear 310 away from the planet carrier 320 .
[0105] In this embodiment, the driving assembly 200 includes an inclined hole disc 210 and an impeller 220. Figure 8-Figure 11As shown, the surface of the inclined hole disk 210 has a plurality of inclined holes. The inclined hole disk 210 is installed in the water inlet chamber 130 of the housing 100, that is, located at the end of the end joint 520 away from the water pipe threaded adapter 510, and the inclined hole disk 210 is connected to the end of the connecting shaft 330 away from the sun gear 312. The inclined hole disk 210 also plays a supporting role, supporting the connecting shaft 330, thereby supporting the planetary gear 310; the impeller 220 is also installed in the water inlet chamber 130 of the housing 100, located between the planetary gear 310 and the inclined hole disk 210, and the impeller 220 is sleeved on the end of the sun gear 312 away from the planetary carrier 320, and the impeller 220 is connected to the end of the sun gear 312 by a key to ensure that the sun gear 312 can rotate coaxially with the impeller 220.
[0106] When the high-pressure water pipe inputs high-pressure water (direct current high-pressure water) into the housing 100, the high-pressure water first enters the water inlet chamber 130 of the housing 100 through the joint 500. The high-pressure water entering the water inlet chamber 130 first passes through the inclined hole disc 210 and is sprayed to the position where the impeller 220 is located through the inclined hole of the inclined hole disc 210. The inclined hole on the inclined hole disc 210 increases the injection speed of the high-pressure water. At the same time, the direct current high-pressure water can be converted into eddy current high-pressure water, which is sprayed to the impeller 220. The impeller 220 has blades, so that the impeller 220 rotates, and the rotating impeller 220 drives the sun gear 312 to rotate coaxially, and drives the planetary gear 311 to mesh with the sun gear 312 and the inner ring gear 313 to rotate, and the planetary gear 311 drives the planetary carrier 320 to rotate, and then the planetary carrier 320 drives the rotating component 400 to rotate. Due to the characteristics of the planetary gear 310, the rotation speed of the rotating component 400 is reduced, so that the rotating component 400 maintains a lower rotation speed.
[0107] In this embodiment, the impeller 220 is the main driving component to drive the remaining components to rotate, and the drive of the impeller 220 does not require an additional power source. Through clever design, the present application makes the whole have the characteristics of self-drive, self-deceleration, adjustable speed, compact structure, etc., and since no additional power source is required, it also has the effect of energy saving.
[0108] In one embodiment, the rotating assembly 400 includes a rotating body 410, and a water outlet channel 411 is disposed inside the rotating body 410;
[0109] The housing 100 is provided with a mounting cavity 170 near the cleaning end 120, and one end of the planetary carrier 320 away from the inner gear ring 313 of the planetary gear 310 passes through the water inlet cavity 130 and is located in the mounting cavity 170;
[0110] The rotating body 410 is installed in the installation cavity 170, and one end of the rotating body 410 is sleeved on one end of the planetary frame 320 located in the installation cavity 170, and the other end of the rotating body 410 extends from the installation cavity 170 to the outside of the shell 100, and the rotating body 410 is connected to the through hole of the planetary frame 320 through the water outlet channel 411.
[0111] In this embodiment, the rotating assembly 400 includes a rotating body 410, such as Figure 8 As shown, the rotating body 410 has a through water outlet channel 411, and the housing 100 is provided with a mounting cavity 170 near the cleaning end 120. The mounting cavity 170 is similar in shape to the rotating body 410 to adapt to the installation of the rotating body 410; one end of the planetary carrier 320 away from the inner gear ring 313 of the planetary gear 310 passes through the water inlet cavity 130 and is located in the mounting cavity 170, as shown in FIG. Fig.11 As shown, this end of the planetary carrier 320 is designed in a rectangular shape, and the rotating body 410 is installed inside the shell 100 through the installation cavity 170, and one end of the rotating body 410 is socketed with one end of the planetary carrier 320 located in the installation cavity 170, and the other end extends from the installation cavity 170 to the outside of the shell 100. Since this end of the planetary carrier 320 is designed in a rectangular shape, when the planetary carrier 320 rotates, it will drive the rotating body 410 to rotate coaxially. At the same time, the through hole of the planetary carrier 320 corresponds to the water outlet channel 411 of the rotating body 410. When the high-pressure water in the water inlet cavity 130 flows through the through hole of the planetary carrier 320, the high-pressure water will directly enter the water outlet channel 411 of the rotating body 410.
[0112] In one embodiment, the cleaning nozzle 600 is installed on one end of the rotating body 410 located outside the shell 100, and the cleaning nozzle 600 is connected to the water outlet channel 411 of the rotating body 410.
[0113] In this embodiment, if Figure 8 , Fig.12 As shown, taking the first nozzle 610 as an example, the first nozzle 610 is installed on one end of the rotating body 410 located outside the shell 100, and the first nozzle 610 is connected to the water outlet channel 411 of the rotating body 410. The high-pressure water flowing into the water outlet channel 411 of the rotating body 410 will be sprayed out from the first nozzle 610 in the form of a high-pressure water jet to strike the surface of the object to be cleaned. Since the rotating body 410 keeps rotating at a low speed, the time that the high-pressure water jet of the first nozzle 610 acts on the surface of the object to be cleaned will increase, so that the striking effect is enhanced, thereby increasing the effect of pipeline cleaning.
[0114] As needed, the above-mentioned installation, setting, provision or connection methods include but are not limited to installation, setting or connection by screws, riveting, welding or socketing, fixing, etc., and the installation, setting or connection method is selected according to the needs of the working scenario.
[0115] Reference Figure 1-Figure 7 One embodiment of the present invention provides a pipeline cleaning construction process based on a high-pressure water self-driven low-speed cleaning device, comprising the following steps:
[0116] S01. Clear obstacles such as weeds, branches, and dirt at the pipe opening to be cleaned, and clean them manually to form a construction area at the pipe opening that can accommodate construction workers; at the same time, place the high-pressure water machine 901, visual trolley 904, cleaning equipment, etc. used for the construction work in the construction area.
[0117] S02. Open the manhole cover of the pipeline to be cleaned, and use a measuring tool to measure the inner diameter of the pipeline.
[0118] S03. Carry out preliminary cleaning of the construction pipeline entrance until the detection equipment and cleaning equipment can be naturally placed into the pipeline.
[0119] S10, placing a detection device in the pipeline to be cleaned, and using the detection device to obtain internal morphological information of the pipeline. The detection device is a visual car 904, and step S10 specifically includes:
[0120] S101, placing a first winch 906 at the pipe opening of the pipe to be cleaned, and placing a second winch 907 at the next pipe opening, connecting the wire rope 905 of the first winch 906 to the end of the visual trolley 904;
[0121] S102, placing the visual trolley 904 inside the pipeline to be cleaned, and remotely controlling the visual trolley 904 to move with the wire rope 905 of the first winch 906 in the pipeline toward the next pipeline opening, and obtaining the internal morphology information of the pipeline during the movement of the visual trolley 904. Specifically, the visual trolley 904 is provided with a camera, and the operator controls the visual trolley 904 to slowly move forward inside the pipeline in the construction area through the remote control 902. During the advancement of the visual trolley 904, the operator can observe the internal morphology information of the pipeline transmitted back by the visual trolley 904 through the display screen. If debris is observed in the pipeline, the position is fixed through the marking function, and the coordinate position is collected and uploaded to the database; the visual trolley 904 is continuously controlled to move forward to obtain information, and the positioning, collection, uploading, etc. are continued until the visual trolley 904 moves to the next pipeline opening, and the visual trolley 904 stops.
[0122] S20, after obtaining the internal morphology information of the pipeline, recycle the detection device, and select the cleaning nozzle 600 corresponding to the cleaning device according to the internal morphology information of the pipeline. Step S20 specifically includes:
[0123] S201. Recover the visual trolley 904 at the next pipe opening, remove the steel wire rope 905 on the visual trolley 904, and connect the steel wire rope 905 to the second winch 907. Specifically, the construction personnel open the manhole cover at the next pipe opening, and salvage the visual trolley 904 with a salvage tool to complete the recovery; at the same time, remove the steel wire rope 905 on the visual trolley 904 to connect the steel wire rope 905 to the second winch 907.
[0124] S202. Select the cleaning nozzle 600 corresponding to the cleaning equipment according to the internal morphology information of the pipeline; specifically, the construction personnel determine which cleaning nozzle 600 is suitable for cleaning according to the location of the debris in the marked pipeline, and install the selected corresponding cleaning nozzle 600 on the cleaning equipment. The specific installation method can refer to the above description of a high-pressure water self-driven low-speed cleaning equipment, which will not be repeated here.
[0125] S203. After selecting the cleaning nozzle 600 corresponding to the cleaning device, remove the wire rope 905 of the first winch 906 and connect it to the cleaning device; specifically, remove the remaining wire rope 905 on the first winch 906 and fix the end of the wire rope 905 to the cleaning device. The specific fixing position is not limited as long as it does not affect the subsequent dragging of the second winch 907.
[0126] S204, according to the inner diameter of the construction pipeline measured in step S02, adjusting the support frame 700 of the cleaning equipment to a size close to the inner diameter of the pipeline;
[0127] S30, placing the cleaning device inside the pipeline. Step S30 is specifically as follows:
[0128] Place the cleaning device inside the pipeline, keep the cleaning device horizontal, and make the cleaning nozzle 600 of the cleaning device face the direction of the next pipeline opening.
[0129] S40, start the high pressure water machine 901, and drag the cleaning device to move inside the pipeline, and complete the pipeline cleaning during the movement. Step S40 specifically includes:
[0130] S401, start the high-pressure water machine 901, transmit high-pressure water to the cleaning equipment through the high-pressure water pipe 903, and use the high-pressure water to drive the cleaning nozzle 600 of the cleaning equipment to rotate; as for the rotation method of the cleaning nozzle 600 of the high-pressure water driven cleaning equipment, how to rotate specifically, refer to the above description of a high-pressure water self-driven low-speed cleaning equipment, which will not be repeated here.
[0131] S402, start the second hoist 907, use the second hoist 907 to drag the cleaning device in the pipeline toward the next pipeline opening, and clean the inside of the pipeline through the rotating cleaning nozzle 600 of the cleaning device during the movement. When the cleaning device moves to the next pipeline opening, the pipeline cleaning is completed. Specifically: through the fixed point coordinates collected in the database, start the second hoist 907 to recycle the wire rope 905, so as to drag the cleaning device forward to the fixed point coordinate position and stop. After stopping for a certain period of time, continue to start the second hoist 907 to drag the cleaning device to the next working position, and so on. When the cleaning device moves to the next pipeline opening, the pipeline cleaning is completed.
[0132] S50, reclaim the cleaning equipment and complete the overall construction work. Specifically, when the cleaning equipment completes the cleaning work, start the second winch 907 to drag the cleaning equipment for recycling, dismantle the corresponding equipment, put the manhole cover back to the pipe opening, evacuate the site, and the work is completed.
[0133] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment, characterized in that: The steps include: S10, placing a detection device in the pipeline to be cleaned, and using the detection device to obtain internal morphology information of the pipeline; S20, after obtaining the internal morphology information of the pipeline, retrieving the detection device, and selecting a cleaning nozzle corresponding to the cleaning device according to the internal morphology information of the pipeline; S30, placing a cleaning device inside the pipeline; S40, starting the high-pressure water machine, and dragging the cleaning device to move inside the pipeline, and completing the pipeline cleaning during the movement; S50: Recover and clean the equipment to complete the overall construction work.
2. The pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment according to claim 1 is characterized in that: Before step S10, the method further includes: S01. Clear obstacles at the pipe opening of the pipe to be cleaned to form a construction area at the pipe opening.
3. The pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment according to claim 2 is characterized in that: After step S01, the method further includes: S02. Open the manhole cover of the pipeline to be cleaned, and use a measuring tool to measure the inner diameter of the pipeline.
4. The pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment according to claim 3 is characterized in that: After step S02, the method further includes: S03. Carry out preliminary cleaning of the construction pipeline entrance until the detection equipment and cleaning equipment can be naturally placed into the pipeline.
5. The pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment according to claim 3 is characterized in that: The detection device is a visual car, and the step S10 specifically includes: S101, placing a first winch at the pipe opening of the pipe to be cleaned, and placing a second winch at the next pipe opening, and connecting the wire rope of the first winch to the end of the visual trolley; S102, placing the vision car inside the pipeline to be cleaned, and remotely controlling the vision car to move in the pipeline toward the next pipeline opening with the wire rope of the first winch, and obtaining the internal morphology information of the pipeline during the movement of the vision car.
6. The pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment according to claim 5, characterized in that: The step S20 specifically includes: S201, retrieving the visual trolley at the next pipeline opening, removing the steel wire rope from the visual trolley, and connecting the steel wire rope to the second winch; S202, selecting a cleaning nozzle corresponding to the cleaning equipment according to the internal morphology information of the pipeline; S203, after selecting the cleaning nozzle corresponding to the cleaning device, removing the wire rope of the first hoist and connecting it to the cleaning device; S204, according to the inner diameter of the construction pipeline measured in step S02, adjusting the support frame of the cleaning equipment to a size close to the inner diameter of the pipeline; The step S30 is: Place the cleaning device inside the pipeline, keep the cleaning device horizontal, and make the cleaning nozzle of the cleaning device face the direction of the next pipeline opening.
7. The pipeline cleaning construction process based on high-pressure water self-driven low-speed cleaning equipment according to claim 6 is characterized in that: The step S40 comprises: S401, start the high-pressure water machine, and use high-pressure water to drive the cleaning nozzle of the cleaning equipment to rotate; S402, start the second winch, use the second winch to drag the cleaning device in the pipeline toward the next pipeline opening, during the movement, the inside of the pipeline is cleaned by the rotating cleaning nozzle of the cleaning device, and when the cleaning device moves to the next pipeline opening, the pipeline cleaning is completed.
Citation Information
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