Device for preventing feeding metal plate of cotton gin from skewing
By designing the end-center clamping mechanism, marking texture mechanism and resistance bending mechanism in the ginning mill, the bending and deformation problems caused by the ginning mill due to the difference in plate quality and uneven equipment load when processing metal sheets of different sources are solved, and the bending and deformation problems of the ginning mill are achieved. Improve rolling quality and equipment stability.
Patent Information
- Application Number
- CN202411509350.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the ginning mill processes metal sheets from different sources, bending and deformation caused by different plate quality and uneven equipment loads will affect the processing accuracy and equipment life.
A ginning machine device including an end centering clamping mechanism, a marking texture mechanism and a resistance bending mechanism is designed. The end centering clamping mechanism ensures the stability of the plate position through the right barrier column and the line pen. The engraving texture mechanism evaluates the flatness of the plate through the heart-shaped track marking and analysis. The resistance bending mechanism resists bending and warping through friction wheels and snaps. .
Effectively prevent the plate from bending and deforming during the rolling process, improve rolling quality and equipment stability, extend the service life of the equipment, and improve the flatness and surface quality of the product.
Smart Images

Figure CN119456691A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile machinery, in particular to a device for preventing a metal sheet fed into a cotton gin from being skewed. Background Art
[0002] With the acceleration of the global industrialization process, the demand for metal sheets continues to grow. Metal sheets are widely used in many fields such as construction, automobiles, machinery manufacturing, and home appliances. In the construction field, metal sheets are used to build roofs, walls, and decorations; in the automotive industry, metal sheets are key materials for manufacturing car bodies and parts; machinery manufacturing and home appliance production are also inseparable from metal sheets of various specifications and performances. In order to meet the diverse needs of different fields for metal sheets, it is necessary to continuously improve processing technology and equipment. Among them, the ginning machine plays an important role in the surface treatment and functional improvement of metal sheets; There are still the following defects in specific use: 1. Plates from different sources have different quality characteristics, such as hardness, toughness, thickness uniformity, etc. This will bring great challenges to the setting of process parameters during the production process. At the same time, in large-scale production, product consistency is a very important quality indicator. The quality differences of plates from different sources will lead to inconsistencies in the appearance and performance of the final product. Secondly, the quality of plates from different sources is unstable, which increases the risk of product quality problems.
[0003] 2. Secondly, during the operation of the equipment, if it is subjected to abnormal loads caused by bending, the various parts of the equipment will be deformed or displaced. This will directly affect the processing accuracy or operation accuracy of the equipment. The equipment load caused by bending will increase the running resistance of the equipment, so that more energy will be consumed to maintain normal operation. This will lead to a decrease in the energy utilization rate of the equipment and a decrease in operating efficiency. At the same time, the abnormal load caused by bending will cause the key parts of the equipment to bear excessive stress, thereby accelerating the damage of the parts.
[0004] In view of this, the present invention proposes a device for preventing the metal sheet fed into the gin from being skewed to compensate for and improve the deficiencies of the prior art. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a device for preventing the metal sheet fed into a cotton gin from being skewed, so as to solve the technical problems raised in the above background technology.
[0006] To achieve the above purpose, the technical scheme adopted by the present invention is: a device for preventing the skew of the metal sheet fed into the ginning machine, comprising a rolling mill body with a rectangular frame structure, a working roller for directly contacting the metal material and applying pressure to realize metal rolling is rotatably connected at the axis center of the upper outer wall of the rolling mill body, the outer walls on both sides of the rolling mill body are both transmission-connected with chain wheels for transmitting power to the working rollers, the bottom end of the rolling mill body is fixedly connected with a rolling mill frame for supporting the entire rolling mill body structure, the two sides of the rolling mill body close to the working rollers are rotatably connected with support rollers for supporting the working rollers and ensuring their normal operation, the outer walls on both sides of the top of the rolling mill body are threadedly connected with torque handles for adjusting the rotational torque of the working rollers to control the pressure during the rolling process, the outer walls on both sides of the support rollers are provided with end centering clamping mechanisms, the top ends of the outer walls on both sides of the working rollers are provided with engraved texture mechanisms, and the lower ends of the outer walls on both sides of the rolling mill body are provided with resistance bending resistance mechanisms; The end centering clamping mechanism is used to ensure uniform rolling of the sheet metal by stabilizing the position of the sheet metal and thus avoiding deviation; The scoring and texturing mechanism is used to add scoring or texturing to the surface of the plate to increase the surface roughness; The resistance anti-bending mechanism is used to help keep the plate straight during the rolling process and prevent the plate from bending or deforming during the rolling process.
[0007] Furthermore, the end centering clamping mechanism includes a support block fixedly connected to the outer walls on both sides of the top end of the rolling mill body, the outer wall of the support block on one side away from the rolling mill body is fixedly connected to an end table, the outer wall of the end table on one side away from the support block is fixedly connected to a placement table, the surface of the placement table on one side away from the end table is slidably connected to a plate material bottom plate, the outer wall of the placement table on one side away from the end table is fixedly connected to an open long plate, the outer walls of the open long plate on both sides close to the placement table are fixedly connected to a left obstacle column, a sliding groove is provided on the inner wall at the bottom end of the left obstacle column, and a screw is rotatably connected in the sliding groove provided on the inner wall at the bottom end of the open long plate A threaded rod, two of which are symmetrically arranged about the central axis of the open long plate, and moving blocks are arranged on the outer walls of the two threaded rods, and the outer walls on both sides of the moving blocks are fixedly connected to right obstacle columns, and the outer walls of the two threaded rods at one end away from the moving blocks are transmission connected to synchronous belts, and a turning handle is fixedly connected to the center of the side of the synchronous belt away from the moving block, and a socket block is sleeved on the outer wall of the upper end of the synchronous belt, and a rotating rod is rotatably connected to the outer wall of the bottom end of the side of the moving block away from the open long plate, and the rotating rod is rotatably connected to the end of the rotating rod away from the moving block with a connecting rod, and a alignment pen is fixedly connected to the upper surface of the connecting rod close to the rotating rod.
[0008] Furthermore, the outer walls on both sides of the end platform are sloped sliding surfaces, the outer wall of the placement platform close to the working roller is a sloped sliding surface, the height dimension of the right obstacle column is compatible with the height dimension of the bottom plate of the plate raw material, and the threaded rod and the moving block constitute a ball screw structure.
[0009] Furthermore, the side of the socket block away from the turning handle is fixedly connected to the outer wall of one side of the open long plate, the initial position of the alignment pen is attached to the lower surface of the bottom plate of the plate material, and the end of the connecting rod away from the rotating rod is rotatably connected to the bottom end surface of one side of the open long plate close to the left obstacle column. The shape of the alignment pen is cylindrical, and the material of the alignment pen is graphite.
[0010] Furthermore, the engraving texture mechanism includes an external push tube fixedly connected to the axis of the upper end surface of the moving block on one side close to the open long plate, the end of the external push tube away from the moving block is fixedly connected to a slider, the outer wall of the slider away from the external push tube is provided with a slide rail groove body, the bottom end of the slider away from the slide rail groove body is rotatably connected to a transfer rod, the outer wall of one end of the transfer rod away from the slide rail groove body is provided with a V-shaped groove plate, the top surface of the slider away from the transfer rod is rotatably connected to a crank, and the end surface of the crank away from the slider is fixedly connected to a connecting pen.
[0011] Furthermore, the bottom end of the side of the slide rail groove body away from the sliding block is fixedly connected to the top surface of the open long plate, and the sliding block is slidably connected to the inside of the slide rail groove body.
[0012] Furthermore, the central outer wall of the side of the transfer rod away from the V-groove plate is fixedly connected to one end surface of the open long plate, the transfer rod is slidably connected to the inside of the V-groove plate, and the initial position of the end of the connecting pen away from the crank is attached to the lower surface of the end of the bottom plate of the plate material.
[0013] Furthermore, the resistance and anti-bending mechanism includes a small bevel gear which is rotatably connected to the outer wall of one end of the connecting rod near the open long plate, a large bevel gear is provided on the outer wall of the small bevel gear away from the open long plate, a short rod is rotatably connected to the outer wall of the large bevel gear away from the small bevel gear, a long rod is rotatably connected to the outer wall of one end of the short rod away from the large bevel gear, a double-headed rod is rotatably connected to the outer wall of one end of the long rod away from the short rod, a buckle is rotatably connected to the outer wall of one end of the double-headed rod away from the long rod, a caliper plate is rotatably connected to the outer wall axis of the double-headed rod, a friction wheel is provided on the outer wall of one end of the caliper plate away from the double-headed rod, and external connecting rods are fixedly connected to the outer wall axes of both sides of the friction wheel.
[0014] Furthermore, one end of the large bevel gear away from the small bevel gear is fixedly connected to the upper surface of the open long plate, the large bevel gear and the small bevel gear are meshed with each other and constitute a meshing transmission, the side surface of the buckle away from the double-headed rod is a curved surface, and the initial position of the side surface of the buckle away from the double-headed rod is in contact with the outer wall of the friction wheel.
[0015] Furthermore, one end of the caliper plate close to the friction wheel is clamped on the central axis of the friction wheel, and the friction wheel is rotatably connected to the outer wall of one end of the external rod away from the open long plate, the outer wall of the friction wheel is covered with sandpaper, one side of the outer wall of the friction wheel is attached to the end outer wall of the bottom plate of the sheet material, and the end of the external rod away from the friction wheel is fixedly connected to the upper surface of the open long plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention utilizes the right obstacle column and the alignment pen to cooperate with each other, and the end centering clamping mechanism can accurately align the plate, reduce the position deviation during the rolling process, ensure the centering of the plate between the working rollers, and thus improve the rolling quality. In addition, by maintaining the correct centering of the plate, the bending or warping of the plate due to uneven force during the rolling process can be effectively prevented, and the flatness and thickness uniformity of the plate can be ensured. At the same time, the end centering clamping mechanism helps to stabilize the feeding angle of the plate and improve the accuracy of the rolling process, thereby producing products that meet the specifications. In addition, by ensuring that the plate accurately enters the rolling area, the end centering clamping mechanism reduces the equipment vibration and load fluctuation caused by the incorrect position of the plate, and enhances the stability and life of the equipment. Finally, accurate centering reduces the downtime caused by adjusting and correcting the position of the plate, thereby improving production efficiency and continuity; (2) The present invention uses the crank and the connecting pen to cooperate with each other. The heart-shaped track is used as a special mark to clearly mark each plate. Through this unique heart-shaped mark, the production source of the problem plate can be quickly and accurately traced. At the same time, through the measurement and analysis of the movement of the heart-shaped track of the engraved texture mechanism, the flatness of the plate can be indirectly judged. By analyzing the changes in the shape, size and depth of the heart-shaped track of the engraved texture mechanism before and after rolling, the effect of the rolling process can be evaluated. Whether the heart-shaped track becomes more regular and clear after rolling can be used to indicate whether the surface treatment effect of the rolling process on the plate is good; (3) The present invention utilizes the friction wheel and the buckle to cooperate with each other, and the resistance and anti-bending mechanism can help resist the bending and warping caused by the pressure and temperature changes during the rolling process, thereby maintaining the straightness of the plate. At the same time, by controlling the bending of the plate, the resistance and anti-bending mechanism can ensure the thickness uniformity and surface quality of the plate during the rolling process, and reduce the occurrence of unevenness and defects. In addition, the friction increases the contact friction with the working roller, which helps the plate to remain stable during the rolling process and reduces the sliding in the working roller, thereby improving the stability of the entire rolling process. Effectively preventing the bending and deformation of the plate can reduce the production interruption and adjustment time caused by the irregularity of the plate, thereby improving production efficiency. Finally, by reducing the equipment load and wear caused by the bending of the plate, the resistance and anti-bending mechanism can help extend the service life of the rolling equipment and reduce the maintenance cost. In addition, the setting of the resistance and anti-bending mechanism helps to improve the surface finish and uniformity of the plate, thereby improving the performance and appearance of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of a partial three-dimensional structure of the end centering clamping mechanism of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the position relationship between the rotating rod and the connecting rod of the present invention; Figure 4 It is a three-dimensional structural schematic diagram of the position relationship between the synchronous belt and the threaded rod of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the position relationship between the moving block and the rotating rod of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the position relationship between the external push tube and the slider of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the position relationship between the transfer rod and the V-shaped groove plate of the present invention; Figure 8 It is a three-dimensional structural schematic diagram of the position relationship between the connecting rod and the small bevel gear of the present invention; Fig. 9 It is a schematic structural diagram of the position relationship between the friction wheel and the three-dimensional external connecting rod of the present invention.
[0018] The numbers in the figure are: 1, rolling mill body; 11, working roller; 12, chain wheel; 13, rolling mill frame; 14, supporting roller; 15, torque handle; 2, end centering clamping mechanism; 21, supporting block; 22, end table; 23, placing table; 24, plate material bottom plate; 25, opening long plate; 26, left obstacle column; 27, threaded rod; 28, moving block; 29, right obstacle column; 210, synchronous belt; 211, turning handle; 212, socket block; 213. Rotating rod; 214. Connecting rod; 215. Line setting pen; 3. Line engraving texture mechanism; 31. External push tube; 32. Sliding block; 33. Slide rail groove body; 34. Adapter rod; 35. V-shaped groove plate; 36. Crank; 37. Line setting pen; 4. Resistance and anti-bending mechanism; 41. Small bevel gear; 42. Large bevel gear; 43. Short rod; 44. Long rod; 45. Double-headed rod; 46. Buckle; 47. Caliper plate; 48. Friction wheel; 49. External rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; Embodiments of the present invention A device to prevent the metal sheet from being skewed when feeding the cotton gin, reference Figure 1 As shown, it includes a rolling mill body 1 of a rectangular frame structure, a working roll 11 for directly contacting the metal material and applying pressure to realize metal rolling is rotatably connected at the axis center of the upper outer wall of the rolling mill body 1, chain wheels 12 for transmitting power to the working roll 11 are drivingly connected to the outer walls of both sides of the rolling mill body 1, a rolling mill frame 13 for supporting the entire rolling mill body 1 structure is fixedly connected at the bottom end of the rolling mill body 1, supporting rolls 14 for supporting the working roll 11 and ensuring its normal operation are rotatably connected on both sides of the rolling mill body 1 close to the working roll 11, and torque handles 15 for adjusting the rotational torque of the working roll 11 to control the pressure during the rolling process are threadedly connected at the axis center of the outer walls of both sides of the top of the rolling mill body 1; In view of the above-mentioned device for preventing the metal sheet fed into the gin from being skewed, it can be specifically implemented as follows: The outer walls on both sides of the support roller 14 are provided with end centering clamping mechanisms 2, the top ends of the outer walls on both sides of the working roller 11 are provided with engraved texture mechanisms 3, and the lower ends of the outer walls on both sides of the rolling mill body 1 are provided with resistance bending resistance mechanisms 4; refer to Figure 2 As shown, the end centering clamping mechanism 2 is used to ensure uniform rolling of the sheet by stabilizing the position of the metal sheet and thus avoiding deviation; refer to Figure 3 As shown, the end centering clamping mechanism 2 includes a support block 21 fixedly connected to the outer walls on both sides of the top of the rolling mill body 1, the outer wall of the support block 21 on the side away from the rolling mill body 1 is fixedly connected to an end table 22, the outer wall of the end table 22 on the side away from the support block 21 is fixedly connected to a placement table 23, the surface of the placement table 23 on the side away from the end table 22 is slidably connected to a plate material bottom plate 24, the outer wall of the placement table 23 on the side away from the end table 22 is fixedly connected to an open long plate 25, the outer walls of the open long plate 25 on both sides close to the placement table 23 are fixedly connected to left obstacle columns 26, the inner wall of the bottom end of the left obstacle column 26 is provided with a slide groove, and a threaded rod 27 is rotatably connected in the slide groove provided on the inner wall of the bottom end of the open long plate 25, and the threaded rod 27 is rotatably connected to the slide groove. Two opening long plates 25 are symmetrically arranged on the central axis, and the outer walls of the two threaded rods 27 are provided with moving blocks 28. The outer walls on both sides of the moving blocks 28 are fixedly connected with right obstacle columns 29. The outer walls of the ends of the two threaded rods 27 away from the moving blocks 28 are transmission-connected with synchronous belts 210. The center of the side of the synchronous belt 210 away from the moving blocks 28 is fixedly connected with a turning handle 211. The upper end outer wall of the synchronous belt 210 is sleeved with a sleeve block 212. The outer wall of the bottom end of the moving block 28 away from the opening long plate 25 is rotatably connected with a rotating rod 213. The end of the rotating rod 213 away from the moving block 28 is rotatably connected with a connecting rod 214. The upper surface of the end of the connecting rod 214 close to the rotating rod 213 is fixedly connected with a line-fixing pen 215. refer to Figure 4 As shown, both side outer walls of the end platform 22 are sloped sliding surfaces, the outer wall of the side of the placement platform 23 close to the working roller 11 is a sloped sliding surface, the height dimension of the right obstacle column 29 is adapted to the height dimension of the plate material bottom plate 24, and the threaded rod 27 and the moving block 28 constitute a ball screw structure; refer to Figure 5 As shown, the side of the sleeve block 212 away from the turning handle 211 is fixedly connected to the outer wall of one side of the opening long plate 25, the initial position of the alignment pen 215 is attached to the lower surface of the plate material bottom plate 24, and the end of the connecting rod 214 away from the rotating rod 213 is rotatably connected to the bottom end surface of one side of the opening long plate 25 close to the left obstacle column 26. The shape of the alignment pen 215 is cylindrical, and the material of the alignment pen 215 is graphite; Summary 1: Compared with the edge wear of metal plates caused by offset during the rolling process in the prior art, the end centering clamping mechanism 2 of the present invention can accurately align the plates, reduce the position deviation during the rolling process, and ensure the centering of the plates between the working rollers 11, thereby improving the rolling quality. In addition, by maintaining the correct centering of the plates, the bending or warping of the plates due to uneven force during the rolling process can be effectively prevented, thereby ensuring the flatness and thickness uniformity of the plates. At the same time, the end centering clamping mechanism 2 helps to stabilize the feeding angle of the plates, improve the accuracy of the rolling process, and thus produce products that meet the specifications. In addition, by ensuring that the plates accurately enter the rolling zone, the end centering clamping mechanism 2 reduces the equipment vibration and load fluctuation caused by the incorrect position of the plates, thereby enhancing the stability and life of the equipment. Finally, accurate centering reduces the downtime caused by adjusting and correcting the position of the plates, thereby improving production efficiency and continuity.
[0020] refer to Figure 6 As shown, the scoring and texturing mechanism 3 is used to add scoring or texturing to the surface of the plate to increase the surface roughness; refer to Figure 6 As shown, the engraving texture mechanism 3 includes an external push tube 31 fixedly connected to the axis of the upper end surface of one side of the moving block 28 close to the opening long plate 25, the end of the external push tube 31 away from the moving block 28 is fixedly connected to a slider 32, the outer wall of the slider 32 away from the external push tube 31 is provided with a slide rail groove body 33, the bottom end of the slider 32 away from the slide rail groove body 33 is rotatably connected to a transfer rod 34, the outer wall of the end of the transfer rod 34 away from the slide rail groove body 33 is provided with a V-shaped groove plate 35, the top surface of the slider 32 away from the transfer rod 34 is rotatably connected to a crank 36, and the end surface of the crank 36 away from the slider 32 is fixedly connected to a line pen 37; refer to Figure 7 As shown, the bottom end of the side of the slide rail groove body 33 away from the slider 32 is fixedly connected to the top surface of the opening long plate 25, and the slider 32 is slidably connected to the inside of the slide rail groove body 33; refer to Figure 7 As shown, the central outer wall of one side of the transfer rod 34 away from the V-groove plate 35 is fixedly connected to the surface of one end of the open long plate 25, the transfer rod 34 is slidably connected to the inside of the V-groove plate 35, and the initial position of the end of the connecting pen 37 away from the crank 36 is attached to the lower surface of the end of the plate material bottom plate 24; Summary 2: Compared with the prior art, plates from different sources may have differences in quality. The heart-shaped track of the present invention serves as a special mark that can clearly mark each plate. Through this unique heart-shaped mark, the production source of the problematic plate can be quickly and accurately traced back. At the same time, through the movement measurement and analysis of the heart-shaped track of the engraved texture mechanism 3, the flatness of the plate can be indirectly judged. By analyzing the changes in shape, size and depth of the heart-shaped track of the engraved texture mechanism 3 before and after rolling, the effect of the rolling process can be evaluated. Whether the heart-shaped track becomes more regular and clear after rolling can be used to illustrate whether the rolling process has a good surface treatment effect on the plate.
[0021] refer to Figure 8 As shown, the scoring and texturing mechanism 3 is used to add scoring or texturing to the surface of the plate to increase the surface roughness; refer to Figure 8 As shown, the resistance bending resistance mechanism 4 includes a small bevel gear 41 which penetrates and is rotatably connected to the outer wall of one end of the connecting rod 214 near the opening long plate 25, a large bevel gear 42 is provided on the outer wall of the small bevel gear 41 away from the opening long plate 25, a short rod 43 is rotatably connected to the outer wall of the large bevel gear 42 away from the small bevel gear 41, a long rod 44 is rotatably connected to the outer wall of one end of the short rod 43 away from the large bevel gear 42, a double-headed rod 45 is rotatably connected to the outer wall of one end of the long rod 44 away from the short rod 43, a buckle 46 is rotatably connected to the outer wall of one end of the double-headed rod 45 away from the long rod 44, a caliper plate 47 is rotatably connected to the outer wall axis of the double-headed rod 45, a friction wheel 48 is provided on the outer wall of one end of the caliper plate 47 away from the double-headed rod 45, and external connecting rods 49 are fixedly connected to the outer wall axis of both sides of the friction wheel 48; refer to Fig. 9 As shown, one end of the large bevel gear 42 away from the small bevel gear 41 is fixedly connected to the upper surface of the open long plate 25, the large bevel gear 42 and the small bevel gear 41 are meshed with each other and form a meshing transmission, and the side surface of the buckle 46 away from the double-headed rod 45 is a curved surface, and the initial position of the side surface of the buckle 46 away from the double-headed rod 45 is attached to the outer wall of the friction wheel 48; refer to Fig. 9 As shown, one end of the caliper plate 47 close to the friction wheel 48 is clamped on the central axis of the friction wheel 48, and the friction wheel 48 is rotatably connected to the outer wall of the end of the external rod 49 away from the opening long plate 25. The outer wall of the friction wheel 48 is covered with sandpaper, and one side of the outer wall of the friction wheel 48 is attached to the outer wall of the end of the plate material bottom plate 24, and the end of the external rod 49 away from the friction wheel 48 is fixedly connected to the upper surface of the opening long plate 25. Summary 3: Compared with the equipment load and wear caused by the bending of the plate in the prior art, the resistance and anti-bending mechanism 4 of the present invention can help resist the bending and warping caused by the pressure and temperature changes during the rolling process, so as to keep the plate straight. At the same time, by controlling the bending of the plate, the resistance and anti-bending mechanism 4 can ensure the thickness uniformity and surface quality of the plate during the rolling process, and reduce the occurrence of unevenness and defects. In addition, the friction increases the contact friction with the working roller 11, which helps the plate to remain stable during the rolling process and reduces the sliding in the working roller 11, thereby improving the stability of the entire rolling process. Effectively preventing the bending and deformation of the plate can reduce the production interruption and adjustment time caused by the irregularity of the plate, thereby improving production efficiency. Finally, by reducing the equipment load and wear caused by the bending of the plate, the resistance and anti-bending mechanism 4 can help extend the service life of the rolling equipment and reduce maintenance costs. In addition, the setting of the resistance and anti-bending mechanism 4 helps to improve the smoothness and uniformity of the plate surface, thereby improving the performance and appearance of the final product.
[0022] The complete working principle and steps of the above embodiment are as follows: Initial qualification: Figure 1 As shown, the metal sheet is first fed into the feeding area of the rolling mill body 1 through a conveying device or other feeding system, and then the sheet is compressed and shaped by the working roller 11. The rolling mill body 1 is usually equipped with a working roller 11 and a supporting roller 14 and driven by a chain wheel 12 to rotate at different speeds to generate shearing and compression forces, so that the thickness of the sheet is reduced and the width and length are increased. Finally, in the continuous rolling process, the sheet is continuously rolled multiple times by the working roller 11 and the supporting roller 14 to achieve the desired thickness and shape, and the gap between the working roller 11 and the supporting roller 15 can be manually adjusted to control the thickness of the sheet; When using: End-centering clamping mechanism that ensures uniform flattening of the sheet metal by stabilizing the sheet metal position and thus avoiding deviation 2 steps: like Figures 3 to 5As shown, when the operator puts the metal sheet through the conveying device onto the surface of the sheet material bottom plate 24 and sends it to the working roller 11 for compression and shaping, the operator can first turn the handle 211. Since one end of the handle 211 is fixedly connected to the center of the synchronous belt 210, and the synchronous belt 210 is transmission-connected to the outer wall of one end of the threaded rod 27, the rotation of the handle 211 will drive the synchronous belt 210 to transmit, so the rotation of the synchronous belt 210 will drive the threaded rod 27 to rotate, and the moving block 28 and the threaded rod 27 form a ball screw structure, so that the threaded rod When the moving block 27 rotates, the moving block 28 will move to the left. In addition, two right obstacle columns 29 are symmetrically fixedly installed on the outer wall of the moving block 28, and two left obstacle columns 26 are fixedly installed on both sides of the opening long plate 25. Therefore, when the moving block 28 moves to the left until the two right obstacle columns 29 are in contact with the outer wall of the sheet material bottom plate 24, the two right obstacle columns 29 and the two left obstacle columns 26 are in contact with the sheet material bottom plate 24 through the movement of the moving block 28. In this way, the end of the metal sheet placed on the surface of the sheet material bottom plate 24 is clamped and fixed. In addition, when the moving block 28 moves to the left, the two right obstacle columns 29 and the two left obstacle columns 26 are in contact with the sheet material bottom plate 24. During the side movement, the central bottom end of the moving block 28 is rotatably connected to the rotating rod 213, and the end of the rotating rod 213 away from the moving block 28 is also rotatably connected to the connecting rod 214, and the end of the connecting rod 214 away from the rotating rod 213 is also rotatably connected to the bottom end of the opening long plate 25. Therefore, during the movement of the moving block 28, the rotating rod 213 and the connecting rod 214 shrink inward and deflect. At the same time, a line-fixing pen 215 is fixedly installed at the end of the rotating rod 213 close to the connecting rod 214, and the line-fixing pen 215 is in contact with the bottom end of the plate material bottom plate 24. Therefore, when the connecting rod 214 is moved, the rotating rod 213 and the connecting rod 214 are moved inward and deflected. After the rotating rod 213 is retracted inward, the operator can push the opening long plate 25 to move left and right at the bottom of the plate material bottom plate 24, thereby driving the line-fixing pen 215 to horizontally carve on the surface of the bottom end of the plate material bottom plate 24. If the markings on the bottom of the plate material bottom plate 24 are difficult to observe or the line of sight is limited, auxiliary tools such as flashlights, mirrors, telescopes, etc. can be used to better observe and judge. At the same time, if it is necessary to more accurately observe and measure the markings on the bottom of the plate material bottom plate 24, measuring tools such as calipers and measuring rulers can be used to measure and record; Used to add notches or textures to the surface of a sheet to increase surface roughness. 3 steps of scoring and texturing: like Figure 6 to Figure 7As shown, when the moving block 28 moves to the left, the external push tube 31 fixedly connected to the upper surface of the moving block 28 will push the slider 32 fixedly connected to one end of the external push tube 31 to move to the left inside the slide rail groove 33 as the moving block 28 moves. Then, when the slider 32 moves to the left inside the slide rail groove 33, the transfer rod 34 connected to the bottom end of the slider 32 will be pulled to deflect, and the deflection movement trajectory of the transfer rod 34 is sliding inside the V-shaped groove plate 35. The shape of the V-groove plate 35 is V-shaped, so when the transfer rod 34 performs a V-shaped deflection movement inside the V-groove plate 35, it will pull the crank 36 connected to one end of the transfer rod 34 to deflect and move. In this way, the deflection displacement trajectory of the crank 36 is a heart-shaped curve trajectory, and the connecting pen 37 fixedly connected to the surface of one end of the crank 36 will follow the heart-shaped curve movement trajectory of the crank 36 to carve the lower surface of the plate material bottom plate 24, so that the flatness of the plate can be indirectly judged; The resistance bending mechanism helps keep the plate straight during rolling and prevents the plate from bending or deforming during rolling. 4 steps: like Figures 8 to 9 As shown, when the connecting rod 214 contracts inward and deflects, the small bevel gear 41 that penetrates and rotates and is connected to one end of the connecting rod 214 will rotate synchronously, and then the large bevel gear 42 that meshes with the outer wall will rotate synchronously, thereby the rotation of the large bevel gear 42 will drive the short rod 43 that is connected to one side of the large bevel gear 42 to deflect upward, so the upward deflection of the short rod 43 will pull the long rod 44 that is connected to the outer wall of one side of the short rod 43 to deflect upward, and the upward deflection of the long rod 44 will pull the double-headed rod 45 that is connected to one end of the long rod 44 to deflect downward, so the downward deflection of the double-headed rod 45 will The buckle 46 connected to one end of the double-headed rod 45 is deflected upward, so that the arc surface of one side of the buckle 46 rubs against the outer wall of the friction wheel 48, thereby pushing the friction wheel 48 to rotate. In addition, when the double-headed rod 45 deflects downward, the caliper plate 47 connected to the axis of the outer wall of the double-headed rod 45 pushes the friction wheel 48 connected to one end of the caliper plate 47 to rotate slowly. As a result, the rotation of the friction wheel 48 causes the sandpaper covering the outer wall surface of the friction wheel 48 to rub against the outer wall of the bottom end of the sheet material bottom plate 24, thereby helping the metal sheet to resist bending and warping caused by pressure and temperature changes during rolling. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for preventing a metal sheet fed into a ginning machine from being skewed, comprising a rolling mill body (1) of a rectangular frame structure, wherein a working roller (11) for directly contacting a metal material and applying pressure to achieve metal rolling is rotatably connected at the axis center of the upper outer wall of the rolling mill body (1), and a chain wheel (12) for transmitting power to the working roller (11) is drivingly connected to the outer walls on both sides of the rolling mill body (1), and a rolling mill frame (13) for supporting the entire rolling mill body (1) structure is fixedly connected to the bottom end of the rolling mill body (1), and support rollers (14) for supporting the working roller (11) and ensuring its normal operation are rotatably connected to the two sides of the rolling mill body (1) near the working roller (11), and torque handles (15) for adjusting the rotational torque of the working roller (11) to control the pressure during the rolling process are threadedly connected at the axis center of the outer walls on both sides of the top of the rolling mill body (1), characterized in that: The outer walls on both sides of the support roller (14) are provided with end centering clamping mechanisms (2), the top ends of the outer walls on both sides of the working roller (11) are provided with engraved texture mechanisms (3), and the lower ends of the outer walls on both sides of the rolling mill body (1) are provided with resistance and anti-bending mechanisms (4); The end centering clamping mechanism (2) is used to ensure uniform rolling of the sheet metal by stabilizing the position of the sheet metal and thereby avoiding deviation; The scoring and texturing mechanism (3) is used to add scoring or texturing to the surface of the plate to increase the surface roughness; The resistance and anti-bending mechanism (4) is used to help keep the plate straight during the rolling process and prevent the plate from bending or deforming during the rolling process.
2. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 1, characterized in that: The end centering clamping mechanism (2) comprises a support block (21) fixedly connected to the outer walls on both sides of the top end of the rolling mill body (1); the outer wall of the support block (21) on one side away from the rolling mill body (1) is fixedly connected to an end table (22); the outer wall of the end table (22) on one side away from the support block (21) is fixedly connected to a placement table (23); a plate material bottom plate (24) is slidably connected to the surface of the placement table (23) on one side away from the end table (22); an open long plate (25) is fixedly connected to the outer wall of the placement table (23) on one side away from the end table (22); the outer walls of the open long plate (25) on both sides close to the placement table (23) are fixedly connected to left obstacle columns (26); a sliding groove is provided on the inner wall of the bottom end of the left obstacle column (26); a threaded rod (27) is rotatably connected in the sliding groove provided on the inner wall of the bottom end of the open long plate (25); the threaded rod (27) is rotatably connected to the surface of the placement table (23) on one side away from the end table (22); Two opening long plates (25) are symmetrically arranged about the central axis, and the outer walls of the two threaded rods (27) are provided with moving blocks (28). The outer walls on both sides of the moving blocks (28) are fixedly connected to right obstacle columns (29), and the outer walls of the two threaded rods (27) at one end away from the moving blocks (28) are both transmission-connected to a synchronous belt (210), and a turning handle (211) is fixedly connected to the center of the side of the synchronous belt (210) away from the moving blocks (28), and a sleeve block (212) is sleeved on the upper end outer wall of the synchronous belt (210), and a rotating rod (213) is rotatably connected to the outer wall of the bottom end of the moving block (28) away from the opening long plate (25), and the end of the rotating rod (213) away from the moving block (28) is rotatably connected to a connecting rod (214), and a line-fixing pen (215) is fixedly connected to the upper surface of the end of the connecting rod (214) close to the rotating rod (213).
3. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 2, characterized in that: The outer walls on both sides of the end platform (22) are both inclined sliding surfaces, the outer wall on one side of the placement platform (23) close to the working roller (11) is also an inclined sliding surface, the height dimension of the right obstacle column (29) is compatible with the height dimension of the plate material bottom plate (24), and the threaded rod (27) and the moving block (28) form a ball screw structure.
4. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 2, characterized in that: The side of the sleeve block (212) away from the turning handle (211) is fixedly connected to the outer wall of one side of the open long plate (25); the initial position of the alignment pen (215) is in contact with the lower surface of the plate material bottom plate (24); one end of the connecting rod (214) away from the rotating rod (213) is rotatably connected to the bottom end surface of one side of the open long plate (25) close to the left obstacle column (26); the alignment pen (215) is cylindrical in shape and is made of graphite.
5. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 2, characterized in that: The engraved texture mechanism (3) comprises an external push tube (31) fixedly connected to the axis of the upper end surface of one side of the moving block (28) close to the open long plate (25); the end of the external push tube (31) away from the moving block (28) is fixedly connected to a slider (32); the outer wall of the slider (32) away from the external push tube (31) is provided with a slide rail groove body (33); the bottom end of the slider (32) away from the slide rail groove body (33) is rotatably connected to a transfer rod (34); the outer wall of one end of the transfer rod (34) away from the slide rail groove body (33) is provided with a V-shaped groove plate (35); the top surface of the slider (32) away from the transfer rod (34) is rotatably connected to a crank (36); and the surface of one end of the crank (36) away from the slider (32) is fixedly connected to a line drawing pen (37).
6. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 5, characterized in that: The bottom end of the side of the slide rail groove body (33) away from the sliding block (32) is fixedly connected to the top surface of the open long plate (25), and the sliding block (32) is slidably connected to the inside of the slide rail groove body (33).
7. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 5, characterized in that: The central outer wall of one side of the transfer rod (34) away from the V-groove plate (35) is fixedly connected to the end surface of the open long plate (25), and the transfer rod (34) is slidably connected to the inside of the V-groove plate (35). The initial position of the end of the connecting pen (37) away from the crank (36) is attached to the lower surface of the end of the plate material bottom plate (24).
8. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 2, characterized in that: The resistance bending resistance mechanism (4) comprises a small bevel gear (41) which penetrates and is rotatably connected to the outer wall of one end of the connecting rod (214) close to the opening long plate (25); a large bevel gear (42) is arranged on the outer wall of the small bevel gear (41) away from the opening long plate (25); a short rod (43) is rotatably connected to the outer wall of the large bevel gear (42) away from the small bevel gear (41); and a long rod (44) is rotatably connected to the outer wall of one end of the short rod (43) away from the large bevel gear (42). The outer wall of one end of the long rod (44) away from the short rod (43) is rotatably connected to a double-headed rod (45), the outer wall of one end of the double-headed rod (45) away from the long rod (44) is rotatably connected to a buckle (46), the outer wall of the double-headed rod (45) is rotatably connected to a caliper plate (47) at the axis center, the outer wall of the caliper plate (47) away from the double-headed rod (45) is provided with a friction wheel (48), and the outer walls of both sides of the friction wheel (48) are fixedly connected to external rods (49) at the axis center.
9. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 8, characterized in that: One end of the large bevel gear (42) away from the small bevel gear (41) is fixedly connected to the upper surface of the open long plate (25), the large bevel gear (42) and the small bevel gear (41) are meshed with each other to form a meshing transmission, the side surface of the buckle (46) away from the double-headed rod (45) is a curved surface, and the side surface of the buckle (46) away from the double-headed rod (45) is initially in contact with the outer wall of the friction wheel (48).
10. The device for preventing the metal sheet fed into the embossing machine from being skewed according to claim 8, characterized in that: One end of the caliper plate (47) close to the friction wheel (48) is clamped on the central axis of the friction wheel (48), and the friction wheel (48) is rotatably connected to the outer wall of one end of the external rod (49) away from the opening long plate (25), the outer wall of the friction wheel (48) is covered with sandpaper, one side of the outer wall of the friction wheel (48) is in contact with the outer wall of the end of the plate material bottom plate (24), and the end of the external rod (49) away from the friction wheel (48) is fixedly connected to the upper surface of the opening long plate (25).
Citation Information
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